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NG DNG WINCC VO IU KHIN V GIM ST H THNG C IN T

Nguyn Vn Mt1, L Thanh Phng1, Nguyn Vn Chng2 v Ph Hong Linh2
1
2

B mn T ng ha, Khoa Cng ngh, Trng i hc Cn Th

Lp C in T K35

Thng tin chung:

Ngy nhn: 23/11/2012
Ngy chp nhn: 25/03/2013
Title:
Applying WinCC to Controlling
and Supervising Mechatronic
system
T kha:
PROFIBUS-DP, PLC, MPS
FESTO, WinCC
Keywords:
PROFIBUS-DP, PLC, MPS
FESTO, WinCC

ABSTRACT
By the progress of national industry, there are more and more
programmable logic controllers (PLC) having diversity of kinds and
variety of technical functions on over the world as well as in Vietnam.
More companies and factories in Vietnam (also in Mekong Delta) such
as: pharmacy, making sugar, paper, cement, all use PLCs in
automation systems. The application of SCADA for supervising and
controlling the whole system is one of the most essential tools for
companies to control the system. This paper introduces application of
WinCC for monitoring and controlling mechatronic system included
stations using PLC S7-300, which doing many things: distributing, testing
the materials, assembling some accessories, and sorting 3 types of
products into the appropriate storages.

TM TT
Hin nay trn th gii cng nh Vit Nam ngy cng xut hin rt nhiu
thit b iu khin logic kh trnh (PLC) a dng v chng loi v phong
ph v tnh nng k thut nhm bt kp nhu cu pht trin ca nn cng
nghip hin i. Nhiu nh my, cng ty Vit Nam ( ng bng sng
Cu Long ni ring) nh x nghip dc, nh my ng, sn xut giy,
xi mng, u c s dng PLC cho cc dy chuyn sn xut t ng.
Vic ng dng SCADA trong gim st v iu khin ton b h thng l
mt trong nhng cng c h tr thit thc cho cc cng ty trong vic iu
hnh h thng. Bi bo ny gii thiu ng dng phn mm WinCC trong
vic iu khin v gim st h thng C in t gm nhiu trm PLC S7300, vi nhiu cng on khc nhau: cung cp, kim tra vt liu, lp ghp
cc ph kin, v phn loi 3 dng thnh phm theo mu lu vo kho cha
tng ng.

cho ngi lp trnh thit k giao din NgiMy. WinCC l trung tm v cng ngh v k
thut c dng iu hnh cc mn hnh
hin th v iu khin h thng trong t ng
ha sn xut. Trung tm ny cung cp cc
module chc nng thch ng trong cng nghip
nh: hin th nh, thng ip, lu tr v bo

1 GII THIU
WinCC l chng trnh ng dng ca hng
SIEMENS dng gim st, thu thp d liu v
iu khin h thng t ng ha cc qu trnh
sn xut. Theo ngha hp, WinCC l chng
trnh HMI (Human Machine Interface) h tr
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co. Chng trnh c giao din iu khin thn

thin, truy cp i tng iu khin nhanh
chng, chc nng lu tr an ton nn WinCC
c tnh hu dng cao.

van kh nn kch in t. H thng c in t

sn c ny cha c thc hin iu khin v
gim st bng mt giao din iu khin trung
tm t my tnh.

H thng MPS (Modular Production

System) l m hnh h thng sn xut linh hot
c in t ca hng FESTO gm nm trm, bao
gm: trm cung cp (trm 1), trm kim tra
(trm 2), trm trung gian (trm 3), trm lp rp
(trm 5), trm phn loi (trm 6). Mi trm
c iu khin bi mt PLC S7-300 (CPU
315-2DP). B iu khin PLC ti mi trm thc
hin nhim v thu thp thng tin t cc cm
bin v thao tc ca ngi s dng, x l cc
thng tin ny theo mt chng trnh c
lp trnh trc trong b nh ca PLC v sau
gi cc tn hiu iu khin tng ng n cc
c cu chp hnh. Cc c cu chp hnh c
s dng trong h thng l cc van kh nn kch
in t c iu khin bng tn hiu in, h
thng xi lanh pt tng c iu khin bi cc

Bi bo ny trnh by phng php thc

hin vic qun l d liu, gim st v iu
khin h thng MPS FESTO trn my tnh bng
phn mm WinCC.
2 PHNG PHP NGHIN CU
2.1 Thit lp d n
2.1.1 To d n (Project)
Trn giao din chnh ca WinCC, to mt
d n qun l mi bng cch chn: File >
New. Xut hin hp thoi WinCC
Explorer, chn Single-User Project > OK.
Sau nhp tn cho d n l MPS > chn
Create. Giao din qun l d n to nh
Hnh 1.

Hnh 1: Giao din chnh ca WinCC

PROTOCOL SUITE > chn chut phi vo

MPI > chn New Driver Connection >
nhp tn cho b iu khin PLC l
PLC_Master trong hp thoi Connection
properties v ci t thng s cho PLC kt ni
trong hp thoi Connect Parameter nh
Hnh 2.

2.1.2 Qun l bin

Thit lp giao tip gia WinCC v b iu
khin PLC ca trm 1 (trm ch) thng qua
MPI, bng cch trong ca s bn tri qun l
ca WinCC Explorer, nhp p chut Tag
Manager > nhp p chut SIMATIC S7
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Hnh 2: Thit lp kt ni PLC v WinCC

trm 1 iu khin c thc hin trn

WinCC. D liu WinCC truy xut t b nh t
PLC c gi l bin qu trnh (External tags).
Thit lp cc bin qu trnh bng cch nhp
chut phi vo kt ni PLC_Master > chn
New Tag nhn tn v kiu d liu ca bin
trong hp thoi Tag Properties, chn a ch
ca bin trong hp thoi Address properties
(Hnh 3).

Nm trm PLC ca h thng MPS c

thit lp v trao i d liu qua PROFIBUS-DP
vi trm 1 lm trm ch v 4 trm cn li l
trm t. D liu ca 4 trm t gi ln trm 1 ti
mt vng nh xc nh v ngc li trm 1 s
gi d liu xung cc trm cn li mt vng
nh c ci t. Trm my tnh s truy xut
ton b nh ca PLC ca trm 1 thc hin
gim st, thu thp d liu v gi d liu xung

Hnh 3: Thit lp bin qu trnh

Tin hnh thit lp cc bin qu trnh cho

trm 1, tin cho vic qun l bin ca tng
trm ta gp bin ca mi trm thnh tng
nhm. to nhm cc bin li ta chn chut
phi PLC_Master > chn New group. Cc

bin ca trm 2, trm 3, trm 5, trm 6 c

nhm li ln lt l SLAVE1, SLAVE2,
SLAVE3, SLAVE4. Thit lp hon tt
qun l bin ca h thng nh Hnh 4.

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Hnh 4: Qun l bin ca cc trm

2.1.3 Thit k giao din gim st

Thit k giao din gim st cho trm 3

nh Hnh 9.

Qun l cc giao din gim st c thit lp

trong mc Graphics Designer trong ca s
qun l d n ca WinCC. to mt giao din
gim st chn chut phi mc Graphics
Designer > chn New Picture. Ta s to ra 5
giao din ca 5 trm (TRAM 1, TRAM 2,
TRAM 3, TRAM 5 v TRAM 6) v 1
giao din gim st ca ton h thng (HE
THONG) nh Hnh 5.

Thit k giao din gim st cho trm 5

nh Hnh 10.
Thit k giao din gim st cho trm 6
nh Hnh 11.
Thit k giao din gim st c h thng
cho h thng MPS nh Hnh 12.
Sau khi thit k giao din gim st, thc
hin kt ni cc gi tr bin c qun l trong
Tags Manager vi cc i tng hnh nh
thit k v thit lp thuc tnh ca i tng
thc hin gim st v iu khin trong qu trnh
h thng hot ng. thc hin vic , chn
chut phi vo i tng hnh nh trn
Graphics Designer > chn Properties ri
tin hnh kt ni bin v thit lp thuc tnh i
tng trn hp thoi Object properties nh
Hnh 13.

Sau khi to cc giao din th tin hnh thit

k giao din gim st cho tng trm v h thng
bng cch nhp p vo giao din to m
giao din thit k Graphics Designer nh
Hnh 6.
T cc cng c h tr thit k trn giao din
Graphics Designer, ta thc hin:
Thit k giao din gim st cho trm 1
nh Hnh 7.
Thit k giao din gim st cho trm 2
nh Hnh 8.

Hnh 5: To giao din gim st

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Hnh 6: Giao din thit k Graphics Designer

Hnh 7: Thit k giao din gim st trm 1

Hnh 8: Thit k giao din gim st trm 2

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Hnh 9: Thit k giao din gim st trm 3

Hnh 10: Thit k giao din gim st trm 5

Hnh 11: Thit k giao din gim st trm 6

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Hnh 12: Thit k giao din gim st c h thng MPS

Hnh 13: Gn bin v

thit lp thuc tnh
cho i tng

chn v thm 3 khi Date, Time,

Number.

2.2 Thit lp thng bo (Alarm Logging)

Alarm logging c chc nng hin th s thay
i ca cc gi tr bin di dng tin nhn theo
thi gian nhm gip cho ngi vn hnh theo
di hot ng, s c ca h thng. thit lp
h thng thng bo, chn chut phi mc
Alarm Logging trong ca s qun l d n
ca WinCC > chn Open th giao din
Alarm Logging xut hin. Tin hnh thit lp
h thng thng bo nh sau:

Mc User text block: hin th cc tin

nhn. Chn chut phi vo User text block >
chn Add/Remove > xut hin hp thoi
Add User Text Blocks > chn thm v i tn
2 khi l THONG BAO, VI TRI TRAM.
Mc Group Messages: nhm tin nhn.
mc User defined, Chn chut phi
vo User defined > chn Add Group
Message > xut hin hp thoi New Group
Mesages > nhp tn nhm tin nhn. To 5
nhm tin nhn l TRAM 1, TRAM 2,
TRAM 3, TRAM 5, TRAM 6.

Mc Message blocks: khi tin nhn gm c:

Mc System blocks: hin th thi im
khi thng bo kch hot. Chn chut phi vo
System blocks > chn Add/Remove >
xut hin hp thoi Add Systems Blocks >

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Hnh 14: Thit lp tin nhn thng bo

Khi thit lp hon tt, tin hnh nhp cc

thng bo, kt ni tin nhn vi cc gi tr bin,
nhm tin nhn nh Hnh 14.

Chn chut phi Timer > chn New > thit

lp cho Timer cc dng l tun, ngy,
pht, giy.

2.3 Thu thp d liu (Tag Logging)

Mc Archives: dng thu thp v lu tr

cc gi tr bin. Chn chut phi mc
Archives > chn Archive Wiward >
nhp tn lu tr v chn Process Value
Archive trn hp thoi Create An Archive:
Step -1- > chn Next > chn Finish. Vi
cch lm nh th, to 5 lu tr ca 5 trm
TRAM 1, TRAM 2, TRAM 3, TRAM
5, TRAM 6. Sau thit lp cc bin lu tr
cho tng trm nh Hnh 15.

Tag Logging cho php ly d liu t cc qu

trnh thc thi, chun b hin th v lu tr cc
d liu . thit lp Tag Logging, chn
chut phi mc Tag Logging trong ca s
qun l d n ca WinCC > chn Open th
giao din Tag Logging xut hin. Tin hnh
thit lp nh sau:
Mc Timer: thi im ly d liu.

Hnh 15: Thit lp Tag Logging cho Trm 1

3 KT QU V THO LUN

Vic trao i d liu gia my tnh (phn

mm WinCC) v PLC trm 1 c thit lp,
d liu PLC trm 1 gi ln my tnh c gim
st trn WinCC, thi gian cp nht ngun d
liu t trm 1 n WinCC l 250 ms. PLC trm

Sau khi hon tt thit lp cc cng c

Graphics Designer, Alarm Logging, Tag
Logging, cho vn hnh h thng MPS; gim
st v iu khin trn WinCC.
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theo thi gian thc hin cho vic in n v

bo co.

1 nhn c d liu t WinCC gi xung

v gi n cc trm cn li ty theo yu cu
iu khin.

Vic gim st v iu khin hot ng ca

c h thng c thc hin bng cng c
SIMATIC WinCC RT ca WinCC. kch
hot SIMATIC WinCC RT, trn giao din
chnh WinCC, chn File > Active. Sau
giao din WinCC Runtime xut hin.
Hnh 16 l giao din gim st v iu khin ca
mt trm.

H thng thng bo c kch hot v hot

ng gi thng bo cc s kin n ngi vn
hnh ngay khi h thng c s thay i hay cc
s c. H thng thu thp s liu c kch hot
v hin th cc gi tr bin ngay khi c s thay
i trng thi gip cho ngi vn hnh theo di
chi tit h thng hot ng v c lu tr

Hnh 16: Giao din gim st v iu khin trm 2 trn WinCC

4 KT LUN

LI CM T

Bi bo ny gii thiu v cch thit lp

trao i d liu gia trm PLC v trm my
tnh thng qua chun giao tip MPI c thc
hin trn phn mm WinCC. ng thi cng
gii thiu cc cng c ca WinCC thc hin
thit k cc giao din, thit lp thuc tnh cho
cc i tng hnh nh, h thng thng bo v
thu thp s liu ca h thng, cui cng kch
hot d n gim st v iu khin m hnh
MPS ca hng FESTO. Cc thng s t h
thng c truyn v my tnh cp nht kp
thi v chnh xc

Qua bi bo ny, chng ti xin c gi li

cm n n Ban gim hiu Trng i hc Cn
Th to mi iu kin thun li v Phng
Ti V h tr cc th tc ti chnh cho
chng ti thc hin ti ny. Xin c cm
n cc Cng ty cung cp thit b, vt t phc
v cng tc nghin cu khoa hc. Xin c
cm n Ban ch nhim Khoa Cng ngh, cng
nh tt c qu Thy C trong Khoa, c bit l
Thy C B mn T ng ha v nhng ngi
thn ca nhm tc gi c nhiu gp , ng
vin, gip , cung cp ti liu v thi gian
chng ti hon thnh bi bo. V cng xin cm
n n cc bn: Phm Quc Chm, Nguyn
Trng Nghim (cu sinh vin lp C in t
K34) gp phn khng nh gip chng ti
hon thin h thng hot ng tt hn. Chng
ti cng rt mong c s ng gp kin qu
bu t c gi ni dung bi bo c hon
thin tt hn. Chn thnh cm n!

Vi d n MPS thit lp trn WinCC,

ton b hot ng h thng MPS FESTO hin
ti hon ton c gim st v iu khin trn
my tnh. Vi vic ng dng WinCC vo gim
st v iu khin s gip h thng c qun l
d dng, chuyn nghip hn v ha hn s ng
dng rng ri trong cng nghip.
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TI LIU THAM KHO

4.

1.
2.

5.

3.

Hans Berger, 2003. Automating with simatic

Josef Weigmann, Gerhard Kilian, 2003.
Decentralization with PROFIBUS DP/DPV1.
Nguyn Trng Nghim, Phm Quc Chm,
2012. Lun vn tt nghip ngnh C in t
Kha 34, Khoa Cng ngh i hc Cn Th.

6.

118

Nguyn Kim nh v Nguyn Mnh H, 2007.

Gio trnh Mng truyn thng cng nghip.
N.Dreilich, 2001. Product manual Profibus
DP 07-05-04-02-E-V0801.
Trn Thu H v Phm Quang Huy, 2011. T
ng ha vi WinCC.