RAJALAKSHMI ENGINEERING COLLEGE

Thandalam, Chennai 602 105

LESSON PLAN

Faculty Name
Subject Name
Year
Degree & Branch

:
:
:
:

Dr.S.P.Srinivasan
Engineering Materials and Metallurgy

II
B.E. MECHANICAL

Code
Code
Semester
Section

:
:
:
:

ME11
113402
IV
A

Aim:
To understand the science and technology of metals
To understand the applications of Engineering materials
Objectives:

To Impart the knowledge on the structure, properties, treatment, testing and applications of metals
and non-metallic materials

To identify and select suitable materials for various engineering

TEXT BOOKS
1. Kenneth G.Budinski and Michael K.Budinski Engineering Materials PrenticeHall of India Private Limited, 4th Indian Reprint 2002.
REFERENCE BOOKS
1. William D Callister Material Science and Engineering, John Wiley and Sons
2007.
2. Raghavan.V Materials Science and Engineering, Prentice Hall of India Pvt., Ltd.,
2007.
3. Sydney H.Avner Introduction to Physical Metallurgy McGraw Hill Book
Company,2007.
4. Dieter G. E., Mechanical Metallurgy, Mc Graw Hill Book Company, 1988.
5. O.P. Khanna , A text book of Materials Science and Metallurgy, Khanna Publishers,
2003.
6. Vijaya. M.S. and G. Rangarajan, Material Science, Tata McGraw-Hill , 2007

.
UNIT I
OBJECTIVES:
To understand about metallic structures and constitution of alloys.
1

Rajalakshmi Engineering College

Lesson Plan
To understand about various equilibrium diagrams.
To learn about micro structure of steels and cast iron.
S.

1
2

Proposed Period
d
a
t
e
27.12.11
1
28.12.11

29.12.11

29.12.11

03.01.12

05.01.12

05.01.12

10.01.12

10

11.01.12

Book

Page No.

Methodology Topics
bey
ond
Syll
abi

Crystal structure,
Crystallographic planes
and directions
Miller indices crystal
imperfections, Grain
size, ASTM grain size
number
Constitution of alloys
Solid solutions
Constitution of alloys
substitutional and
interstitial

Chalk & talk

R3

80-87

R3

Chalk & talk

88-104

R3

150-151

R3

Chalk & talk

Chalk & talk

152-154

04.01.12
6

Topic

Iron carbide equilibrium

diagram
Isomorphous, eutectic,
peritectic,
Eutectoid and
peritectroid reactions
Classification of steel
and cast Iron
microstructure,
properties and
application of steel and
cast Iron
Class test

R3
R3
R3
R3

155-222
155-222
155-222
244-245

R3

Chalk &
talk / PPT
presentation
Chalk & talk
Chalk & talk
Chalk & talk
Chalk & talk

246-248

UNIT II
OBJECTIVES:
Signature of Faculty

Signature of HOD

Rajalakshmi Engineering College

Lesson Plan
To understand about various heat treatment process.
To learn about iso thermal transformation diagrams.
To learn various surface hardening process.

S.

11
12

Proposed Perio
d
a
t
e
12.01.12
1

Topic

Definition Full
annealing, stress relief

R3

12.01.12

recrystallisation and
spheroidizing
normalising
hardening and Tempering
of steel

R3

13

17.01.12

14

18.01.12

Isothermal
transformation diagrams

15

19.01.12

Isothermal
transformation diagrams

Book

Page

249252
252254

R3
256-

16
17
18

24.01.12
25.01.12
31.01.12

1
1
1

19

01.02.12

20

02.02.12

21

02.02.12

Hardenability test,
Jominy end quench test
Austempering,
martempering
carburising, nitriding,
cyaniding
carbonitriding Flame
and Induction hardening
Class test

Signature of Faculty

328

Methodology

Chalk & talk /

PPT
presentation
Chalk & talk /
PPT
presentation
Chalk & talk /
PPT
presentation
Chalk & talk /
PPT
presentation
Chalk & talk /
PPT
presentation
Chalk & talk
Chalk & talk
Chalk & talk
Chalk & talk
Chalk & talk

Signature of HOD

Topics beyond
Sylla
bi

Rajalakshmi Engineering College

Lesson Plan
UNIT IV
OBJECTIVES:
To learn the effect of alloying elements on steel
To learn various alloys of steels
To learn various non ferrous alloys.
S.

22

Proposed
Peri
d
at
e
07.02.12
1

23

08.02.12

24

09.02.12

25

09.02.12

26

14.02.12

27

15.02.12

28

16.02.12

29

16.02.12

30

21.02.12

31

22.02.12

1
1

Topic

Book

Effect of alloying
additions on steel
Effect of alloying
additions on steel
Effect of alloying
additions on steel
High-Strength Low alloy
steel
maraging steels Gray,
White iron
maraging steels
malleable, spheroidal,
irons
maraging steels
malleable, spheroidal,
irons
Copper and Copper
alloys
Nickel Alloys,
precipitation
-strengthening treatmentBearing Alloys
Class test

Page

Methodology

Topics beyond
Sylla
bi

Chalk & talk

Chalk & talk
T1

Chalk & talk

301-33

Chalk & talk

Chalk & talk
Chalk & talk

T1

Chalk & talk

415444,

Chalk & talk

491510

Chalk & talk

23.02.1

Signature of Faculty

Signature of HOD

Rajalakshmi Engineering College

Lesson Plan

UNIT V
OBJECTIVES:
To learn various types of polymers.
To learn different applications of polymers.

S.

32

Proposed
Period
d
at
e
23.02.12
1

33

28.02.12

34

29.02.12

35

01.03.12

36

01.03.12

37

06.03.12

38

07.03.12

39

08.03.12

40

08.03.12

41

13.03.12

Topic

Book

Polymers types of
polymer, commodity
engineering polymers
Properties
Properties of PE, PP,
PVC
Properties of PMMA,
PET, PC, PA ABS, PI,
PAI
Properties of, PPO,
PPS, PEEK, PTFE
Polymers
Urea and Phenol
FormaldehydesCeramics
Engineering Ceramics
Application
Applications of Al2O3,
SiC , Si3, N4, and PSZ
Applications Sialon
Fibre

Page

Methodology

Chalk & talk

T1

56-63

Chalk & talk

Chalk & talk
Chalk & talk

T1

Chalk & talk

79-142
Chalk & talk
T1

Chalk & talk

210227

Chalk & talk

Chalk & talk

Class Test

Signature of Faculty

Signature of HOD

Topics beyond
Sylla
bi

Rajalakshmi Engineering College

Lesson Plan

UNIT III
OBJECTIVES:
To learn the mechanism of plastic deformation
To learn different types of failures.
To learn various testing methodologies.

S.

42

Proposed
Peri
d
at
e
14.03.12
1

Topic

Book

Mechanism of plastic
deformation,

Page

30-43

Methodology

Chalk & talk /

PPT
presentation

T1
43

15.03.12

slip and twinning , Slip

and twinning

44

15.03.12

45

20.03.12

46

21.03.12

47

22.03.12

48
49
50

22.03.12
27.03.12
28.03.12

1
1
1

Testing of materials
under tension,
compression
Testing of materials
under shear loads
Hardness tests (Brinell,
Vickers and Rockwell)
Impact test- Izod and
charpy.
fatigue and creep test
Class test
Quiz

Signature of Faculty

T1

30-43

Chalk & talk /

PPT
presentation
Chalk & talk
Chalk & talk
Chalk & talk

T1

30-43

Chalk & talk

Chalk & talk

Signature of HOD

Topics beyond
Sylla
bi