‘QW - 482, PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS) (See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code.) CONTRACTOR NAME: Diplomat Group PWS No. DIp-00% REVISIONEDATE | Rev.0 & 14/01/2016 ‘SUPPORTING PQRs Ta REVISION 8 DATE | TBA WELDING PROCESS (5)_[ SMAW TYPE(S) ‘MANUAL JOINTS (QW - 402) ES ‘Al dimensions are in mm. ees = 205 345mm) ——>1 | exp | Sled (CODE OR SPECIFICATION: ASME SECTION IK & ASME 831.3 JOINTS (QW-402) JOINT DESIGN 7 Shown Above BACKING None RETAINERS wa BACKING MATERIAL (FYPE) [None BASE METALS (QW —403) PNo. 1 GROUPNe. 2 To PNo i> GROUPNe a SPECIFICATION TYPE AND GRADE A106 Gr.B or A 53 Gr.B or Equivalent to A 106 Gr.B or A ‘TO SPECIFICATION TYPE AND GRADE 53 Gr.B or Equivalent CHEM ANALYSIS AND MECH, PROPERTIES: TO CHEM.ANALYSIS AND MECH.PROPERTIES eiroainee BASE METAL THICKNESS RANGE (mm) Groove | sci 405.48 mm) | FILLET au | PIPE DIARANGE (mm) GROOVE 3” FILLET ALL FILLER METALS (QW 404, ‘SPECIFICATION No. (SFA) Ba 3a = ‘AVIS No(GLASS) Ee010 E7018 FILLER METAL PRODUCT FORM = = FILLER METAL F No, 3 4 ‘WELD METAL A No. 2 1 = SIZE OF FILLER METALS 825 mm Bera: 7 | 3.2mm WELD METAL THICKNESS, GROOVE 25mm Mex 47am = | coomimas) FILLET ALL ALL ELECTRODE-FLUX CLASS N/A WA = ‘CONSUMABLE INSERT NA NA = MAKE/TRADE NAME ESAB or Cquivelent | ESABox Equivalent 7 Page | of 2PWPS # DIP-001 Rev. 0 L 1412014 [Posrrron rowean5) FREREAT (GW=A06) [Posmion) Groove [ee PREHEAT TEMP. ° MIN. “Ambient Temp (33°C) WELO PROGRESSION | UPHILL INTERPASS TEMP.°C MAX__| TM in POSTION OFFLI=T Lar PREHEAT MANTAANGE — [Wx wat (QW) GAS (QW-408) _ PERCENT COMPOSTTION TYPE STRESS RELIEVING wa [owes [RUT now TTEMP-RANGE °C, WA SHIELDING |= = = Tie RANGE we TaAuNe —[=——|= OTHER i BAGKING [== ELECTRICAL CHARACTERISTICS (QW-409) TUNGSTEN ECEGTRODE TYPE AND SZ — MODE OF METAL TRANGFER FOR GMAW Nia ELECTRODE WIRE FEED SPEED RANGE ma T ‘CURRENT waouvess rrocess |S, [acum | ones | ors | BSS | peer Root swaw [E6010 [925 | cer | 7s—¥s | 1622 | Tom | Tom wocsassren | swaw | crore [%257 cer | 115 [75 | raw | som cae suaw | ero [9257] cer [77 |e | vom ‘TECHNIQUE (QW-410) ‘STRING OR WEAVE BEAD ROOT STRING & SUBSEQUENT WEAVE ‘ORIFICE OR GAS CUP SIZE N/A OSCILLATION (MAX) W/A | MULTIPLE OR SINGLE PASS (PER SIDE) Multiple ‘SINGLE OR MULTIPLE ELECTRODES Single INITIAL AND INTERPASS CLEANING CHIPPING / WIRE BRUSHING / GRINDING METHOD OF BACK GOUGING N/A ‘CONTACT TUBE TO WORK DISTANCE N/A. PEENING NOT PERMITTED LEGEND: WANOT APPLICABLE, DCEN DIRECT CURRENT ELECTRODE NEGATIVE ‘NOIES ” 2 2 o Maximum Weaving shal be 3 tines ofthe electrode ameter. The manber of passes map vary depending upon actual fhckness, Bridge cok welding shal be sxe for lackng. Roo! tacking i ot permited Preheoting i mentors when matin is present inthe atmosphere irrespective of the ambient temperature CONTRACTOR Twino party iNSPE CLIENT DR Page 2 of 2