ey FZ Field Inspection and Test | Rev. 38-DAEWOO CONSORTIUM Plan for Storage Tank Page =: 1 0f 23 Doc. No, : 150/87/00/QA/SWINAJ001 242 Inspection and Test Plan for Storage Tank CONTRACT NO. : EPSCC1, EPSCC2 CONTRACTOR JOB NO. :7S19 PROJECT NAME : Laffan Refinery Project CLIENT : Qatar Petroleum SITE : Ras Laffan Industrial City, State of Qatar Revised as 42 24105107 | Feet Dw Y.Y.Mo vt ‘Hwang "4 20/07/06 Revised as per mark DW Y.¥.Mo_ YT.Hwang 19] oaios2006 |" mest | pw yo | YTHwang 0 30/03/2006 Ieoue For pw YTHwang oe prove REV DATE _[OESCRIPTION| PREP | GAKD Ape Bumjin Engineering & Construction Co., Ltd.] Doc. No. : 150/87/00/QA/SWINA/OO1 Ss Field Inspection and Test Rev. -: 12 (GS-DAEWOO CONSORTIUM Plan for Storage Tank Page =: 20f23 REVISION INDEX SHEET REY. 7 REN nos eet | a TT ae 7 x 2 x 3 x 4 x 5 Xx 8 x 7 x 8 XK] X [XX 9 x xK 10 x x 7 x 7% x 13 x 14 x 5 x 76 x 7 x 8 x 9 x 20 x 24 x 22 x x 23 x i Note: The revised pari(s) from the last issue js indicated by lalic letters Bumjin Engineering & Construction Co., Ltd.(™~ Doc. No. : 150/87/00/QA/SWINAJOO1 SF Field Inspection and Test Rev. : 12 GS-DAEWOO CONSORTIUM Plan for Storage Tank Page : 30f23 CONTENT 1.0 SCOPE OF APPLICATION 2.0 REFERANCE 3.0 CODEAND STANDARDS 4.0 DEFINITION 5.0 RESPONSIBILITY 6.0 NOTIFICATION AND REPORT Attachment . INSPECTION REPORT FOR LEVEL OF TANK FOUNDATION INSPECTION REPORT FOR LEVEL OF 1°" COURSE SHELL PLATE INSPECTION REPORT FOR TANK NOZZLE ORIENTATION INSPECTION REPORTFOR ROUNDNESS OF 1°" COURSE SHELL PLATE INSPECTION REPORT FOR BOTTOM VACUUM TEST INSPECTION REPORT FOR PLUMBNESS OF SHELL PLATE INSPECTION REPORT FOR ROOF NOZZLE PAD LEAK TEST INSPECTION REPORT FOR TANK WELDING SEAM |. INSPECTION REPORT FOR TANK PLATFORM AND LADDER REPORT FOR WATER FILLING. AND FOUNDATION SETTLEMENT 10. INSPECTION REPORT FOR PAINTING 11. REPORT FOR WATER FILLING AND FOUNDATION SETTLEMENT 12. HARDNESS TEST RECORD PRI AAAwNE Bumjin Engineering & Construction Co.,Ltd.S-DAEWOO CONSORTIUM | Doe. No. : 1508700;aa/swiNaoot | Field Inspection and Test Rev. Plan for Storage Tank Page 212 of 23 1.0 SCOPE OF APPLICATION This Inspection and test plan and procedure covers the quality control of erection of storage tank listed up on table 1 for Laffan Refinery project. Table 1, List of Storage Tanks 0 | _tenne OG Na Descipon Guanty | Romans 1 [eerie | TsiewPTiaTON-O —(OrSpepectsoamemm | 1 | ART 7 ‘ST-TIG01NBIC | 7S19-VP-T7601A/BIC-001-0 | Unsweetened Condensate Tank 3 FRT™ Ca [amma [reeverrrmnano | SWCetersoNapina 1 [or « [exams —_|rewvrrtraceona [Nephew tones | r= s [err | roteverrrosonra | SASOUMERCIETStiae |e 6 [area | TSWEVPTTarAROOTO | Sep Suge Tak 2] rer 7 [ecrieor | TS08IN@MEDRLESt | Lean Anne Serge Tank oS @ [evrisor | SOBIMEMEDRILaS! | Sax Wale Sage Tak a (a [esteror | sermoruast [Eaton Tae + | ot 10 [ewer | OBBRTAEORPLAS) | Sem WaerTank oo 1 |B TEODAS | IBREOMEDRIPLIST [Reve Wat SeragTans | 2 | OFT 12 [soto | teescameneetas | Paable Water Stage Tank 1 | or 16 [aeroca | 108004NEDRPLISY | SevioeWaerStageTone | 1 | ORT CC ee 1 [ort Existing Tank errr renosersTonuce ants | 3 | Nozze Neen Sig a errr casoustoracerax | 2 | Nowe Madeson Note oa FRT™, Floating Roof Tank (Double deck type) FRT* ; Floating Roof Tank (Single deck type) opt pen top tank DRT ; Dome Roof Tank CRT SCone Roof Tank 2.0 REFERANCE Following documents such as the job specification and procedure and code and standards will be applied with this document, 180/80/00/ME/TSINA/029: JOB SPECIFICATION FOR SUPPLY STORAGE TANKS - _150/80/00/QA/TS/NA/OO1: JOB SPECIFICATION FORSUPPLY WELDING AND HEAT ‘TREATMENT REQUIREMENTS FOR EQUIPMENT AND PIPING = 150/80/00/QA/TSINA/O03: JOB SPECIFICATION FOR SUPPLY AND WELDING OF Bumjin Engineering & Construction Co., Ltd.Doc. No. : 150/87/00/QA/SWINA/OO1 Field Inspection and Test | Rev. = 12 Plan for Storage Tank Page =: Sof 23 CARBON STEEL PIPING AND EQUIPMENT IN SOUR WET H2S SERVICE = 150/80/00/QA/PC/NA/013; CONTROL OF WELDERS QUALIFICATION = 150/80/00/QA/PC/NA/031: NDE CONTROL PROCEDURE. - 150/80/00/QA/PC/NA/018: FIELD INSPECTION AND TEST PROCEDURE = 150/80/00/AA/PCINA/014: CONTROL PROCEDURE OF WPS & POR - 150/80/00/0A/TSINA/O11: WPS/POR + 150/80/00/QA/MA/NAV001: SITE WELDING & NDE MANUAL 30 CODE AND STANDARDS, - ASME SEC. VIll Div.1-2004Edition; Rules for construction of pressure vessel - ASME SEC IX-2004Ezition; Qualification Standard for welding and brazing procedures, welders, brazers, and weiding and brazing operator - ASME SEC V-2004Edition; Nondestructive Examination ~ ASME B31.3-2004Ecition; Process piping - API 650-10" Edition, 2003 Add; Welded Stee! Tanks for Oil Storage - ASNT TC-1A-2002; ASNT Training & Certification - ASTM E10-2001; Standard Test Method for Brinell Hardness of Metallic Materials, 4.0 DEFINITION - Company: Qatar Petroleum ~ Contractor; GS-DAEWOO consortium ~ Sub-contractor; The party which performs the duties specified by CONTRACTOR. - WPS; Welding procedure Specification - PR: Procedure Qualification Record - WPQR: Welder and welding operator qualification records - NDE: Non-Destructive Examination - ITP; Inspection and Test Plan - Witness (W); Inspection shall be done under witnessed by inspector, but it can be waiver when inspector given written confirmation. - Observation (0); Inspection will be performed under witnessed by inspector, but it shall be waiver if inspector is not attended at that time. Review(R); Inspector will review the inspection and test records after perform inspection and test, 5.0 RESPONSIBILITY 5.1 RESPONSIBILITIES OF CONTRACTOR SITE QA/QC MANAGER * Establishing the Welding control procedure and monitoring implementation of the procedure. Bumjin Engineering & Construction Co., Ltd.Tm Doc. No. : 150/87/00/QA/SWINA/001 S Field inspection and Test | Rev. : 12 (68-DAEWOO CONSORTIUM Plan for Storage Tank Page 6 0f23 * Designating @ qualified person as Welder and Welding operator as specified by the applicable code * Reviewing major problems and determining corrective actions. + Ensuring that a suitable procedure is in place of the inspection and testing. 5.2 CONTRACTOR QC ENGINEER / INSPECTOR Providing feedback regarding inspection and test results to construction and quality control organizations. + Analyzing the status of inspection result and establishing countermeasure for improvement of quality. * Controlling and supervising the welding status continuously * Inspector will carry-out the witness of inspection and test during erection of storage tanks. 6.0 NOTIFICATION AND REPORT Inspection will be noticed in accordance with the approved ITP as below. = Witness; Inspection schedule will be noticed to company 5 working days in advance. - Observation; Inspection notification will be given to company ‘day in advance, - Review, The Inspection and test records will be provided to company for review after completion of inspection and test. 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No. Plan for Storage Tank Page 150/87/00/QA/SWINA/001 2 211 of 23 INSPECTION REPORT FOR LEVEL OF TANK FOUNDATION oe ° PROJECT NAME : Laffan Refinery Project SY ame oF CoUPuENT tome: oO Reno aisizom rent [om] ore [ron | OM] ore | rowr | om] om | vont] om | om 2s sss 20 202.50 oa 2oF 3378" 21875) ore bimmnd 45.00" 225,00 ‘r besa ‘eae — a ao war ce ad eT sa — im 8 on ‘ow TF os 105 aa meer} 112.80 250 ase 12350 03.75 becienll 135.00. 315.00- oud 146.25) 32625 259 157.50 37.50 s1508 7 168.75. B75 S757 _ 150.00 360.00" aa _ nec by sub contacter conacor company nae we wane sioNaTURE sienarure sioNaruRE are oare are ‘AttachmentSey GS Field Inspection and Test Rev. : 12 GS-DAEWOO ConsoRTIUM Plan for Storage Tank | pate este onze Doc. No. : 150/87/00/QA/SWINA/OO1 INSPECTION REPORT FOR LEVEL OF SHELL PLATE 5 Pascr Name: Late Retry Propet Wan oe copa tee (Tr temo. we Fw \ MEASURED CHECK | MEASURED CHECK POINT DIMENSIONA} OIFFERENCE | REMARK POINT | DIMENSION(A) DIFFERENCE REMARK rr we | 22.50" 202.50" 2375 atars 4590 zzs00 825 22s 50 = airs 1a 2st 100 27000 0125 28125 112.50 292.50" 112350 _ 30375) 135.00. 315.00- wa2s a2 [srs 750 e078 ia 180.00 - _ [ 360.00" = ea a contac conpany ae ae fae fone sour ecannnes_ one ore a ‘Attachment #2| | oe. no. : s0ron1aNswrNAoos ield Inspection and Test = Rev. =: 12 68: DAEWOO CONSORTIUM Plan for Storage Tank Page: 13 0f23 Attachment # 3 INSPECTION REPORT FOR TANK NOZZLE ORIENTATION Rosecr nae: Laflen Refinery Poet 2 | wae or tome eal = =e a SA (NG POSTION INSPECTION ITEM nore ant NO” | SE) QTY | NAME [Gptentanion ] ELEVATION | ORIENTATION ] ELEVATION | WELD) REMARK CHECK | NGueGK | VISUAL | ‘Accepted by: om a sib-conracor Conracr Company NAME naw nue: SIGNATURE SIGNATURE SIGNATURE DATE: DATE Dare| oe. No. : 150/6700/GA/SWINALOOX a J ield Inspection and Test | Rev. : 12 (G8.DAEWOO CONSORTIUM Plan for Storage Tank Page: 140 23 NSPECTION REPORT ~ | FOR ROUNDNESS OF 1°" COURSE SHELL PLATE PROJECT NAME :Laffan Refinery Project NAME OF EQUIPMENT WeASURED | _weAsuReD | weasuneD | _weasuneo | MEASURED To AOnT | omensonty | “Pont” | omensione | NSDEOA * ‘eo = 2 or a 3 Tae wax A “aw. 1m “ACTUAL OFFERENCE = NOTE: 4 TOLERANCE OF ROUNONESS. «25 mn 25 Ne O50 (0 OF MARKING FOR MEASUREMENT) 3 npecroN Werso0 Tel DMENGION BETWEEN SHEL PLATEAND MARKING FOR MEASUREMENT SHALL BE ENSURE ‘Accepted by: ~ ~ sie omar comeer convoy ve ve ae sean sounne sownune bate bate ove “Attachment #4lad | Doe. No, : 150/87/00/QA/SWINA/O01 Ss Field Inspection and Test | Rev. : 12 (GS-DAEWOO CONSORTIUM Plan for Storage Tank ae ase rs Awachment# § INSPECTION REPORT FOR BOTTOM VACUUM TEST PROJECT NAME: Laffan Refinery Project ‘MAME OF EQUPMENT temo VACUUM TEST CHECK ITEM RESUT Nee PRESSURE REMARK 1st 2ND 7 BOTTOM PLATE WELDING Seer ARRINUE CT 2oonnuns 2 BOTTOM TO AINULAR paououal i ARIE CT 200MM ANNULAR PLATE WELDING — a ARINIECT Zones Recopied by Sw>-contadr Contactor Company NaMe NAME: NAME SIGNATURE SIGNATURE SIGNATURE ate are paveSo 4 ‘G8:DAEWOO CONSORTIUM Field Inspection and Test Plan for Storage Tank Doe. No. : 150/87/00/QA/SWINA/001 Re. 12 Page: 16 of 23 INSPECTION REPORT FOR PLUMBNESS OF SHELL PLATE PROJECT NAME : Laffan Refinery Project NAME OF EQUIPMENT fom No. CHECK MEASURED MAX | CHECK MEASURED MAX: POINT DIMENSION(A) DIFF ) POINT DIMENSION(A) DIFF zsy__| TP | smn | a7 | a0 | er | BOTTOM nozsy | TOP] sma | «ma | aR | sr | COT 4500 225.07 7.80 247.50 0.00" 270.00 11250 202507 135.00, 315.0. 18750, 23750 180.00" 360.00" a NOTE: 4. INSPECTION METHOD : PLUNBNESS | NETHOD | 2. TOLERANCE FOR OUT OF PLUMBNESS 7200 mm , Rosasied By - sub-contractor contractor company ae NAME Nae SIGNATURE SIGNATURE SIGNATURE ome one ate ‘Auachment #6ey Doc. No. : 150/87/00/QA/SWINAJOO1 Se Field Inspection and Test | Rev. : 12 ‘03.0AEW0O CONSORTIUM Plan for Storage Tank Page: 17 of 23 INSPECTION REPORT FOR ROOF NOZZLE PAD LEAK TEST PROJECT NAME :Laffan Refinery Project NAME OF EQUIPMENT Mem No: ures ed Heck vex TEM resur | tM) PRESSURE Mee EMR ist 2N0 VISUAL, ARINIECT | 15816 ease) VISUAL aewect | 15PsI6 avenue) SUA, ARIWECT | 15P5I6 (sonnets) visual AINE CT 15916 cone ‘aecopied by - ‘Sub-contractor Contractor Company NAME NAME NAME: SIGNATURE:______ SIGNATURE SIGNATURE DATE: DATE, DATE, ‘Attachment #7T Doc. No. : 150/87/00/QA/SWINAIOO1 Field Inspection and Test Rev. = 12 ice care Colona Plan for Storage Tank Page 180123 INSPECTION REPORT FOR TANK WELDING SEAM PROJECT NAME : Latfan Refinery Project NAME OF EQUIPMENT temas PART AME Posmon crox one fesuLT een) a0TTOMPATE | BOTTOMTOBOTTOM AP WELOING TT BOTTOM TOANNULAR LAP WELDING [MOULARPLATE | AMNULARTOANNULAR” BUTT WELDING [NRULAR TO SHELL CORNER “WELDING SHELL PLATE. ‘1ST SHELL VERTICAL WELDING a 1ST SHEL TO? SHELL HOROZONTAL WELDING ‘P°SHELL VERTICAL WELDING ‘2ND SHELL TO 3°° SHELL HORIZONTAL WELDING 7 9° SHELL VERTICAL WELD 23RD SHELL TOU SHELL HORIZONTAL WELDNG 10% SHELLVERTICAL WELONG “TH SHELL TOSTH SHELL HORZONTAL WELDING {5 SHELL VERTICAL WELDING STH SHELL TOTH SHELL HORZONTAL WELDING ‘SHELL VERTICAL WELDING - ("SHELL TO TOP ANGLE HORIZONTAL WELDING ‘TTH SHELL VERTICAL WELDING 7 E ieee TTHSHELL TO TOP ANGLE HORIZONTAL WELDING ROOFPLATE | ROGFTOROOF CAP WELDNG 7 ROOF TO TOP ANGLE LAP WELDING - SHELLNOUZLE NECK PAD SUPPORT WELDNG 7 - ROOF NOZZLE NECK &PAD WELDING - Recepied y= sub-contractor Contractor Company NAME: NAME names SIGNATURE SIGNATURE SIGNATURE DATE: pare ATE ‘Attachment Fe| oe. No. : 150/67/00/QA/SWINALOO1 Id Inspection and Test Rev. : 12 Plan for Storage Tank Page: 19 of 23 Attachment #9 INSPECTION REPORT FOR TANK PLATFORM AND LADDER PROJECT NAME : Laffan Refinery Project NAME OF EQUIPMENT em No; PART NAME INSPECTION TEM [wstucresuer WELDING RESULT PosiTion RewarK STAIRWAY 1STLADOER NO LAODER SRD LADDER {1STPLATFORM 2ND PLATFORM TOP PLATFORM 1ST BRACKET NO BRACKET SRO BRACKET “TH BRACKET STHBRACKET STHBRACKET TIMBRACKET aTHBRACKET OTH BRACKET ROOF KANDRAL OTH BRACKET ‘ITHBRACKET 127M BRACKET LADDER HANDRAIL ROOF HANDRAIL Aevepied by ‘sub-contractor NAME SIGNATURE DATE: Contractor ‘Company Name NAME SIGNATURE :__ SIGNATURE DATE, Date:‘@RILWNOIS arate TLL NOG) VND. “aN, oN rT ANVaWOD YOLOVUINOD YOLOVUINOD-ANs ‘am ga1ga00V SSaNNOIHL Wd AUG = 110 :GN3937 ‘Ed FALL IWIN LV dOL RIV TALS 1 409 dO 1v0o WaGNN, waWnid an (Saul ava ALY TRL Noluvoriaay 1) TdALaAISvuaV (1) ‘SINaWaINd’ ONKINSVAW 130 ‘ Aniodmaa | awa Taais wvauniva | ‘L¥aqatiinads sonaowa avoo ‘ISAHd OW194T4 0012 ISL SPE WaLAWO: "ON wodoy, caot is ‘NOISIASRH alva ONILNIVd YOU LAOdAN NOLLOAdSNI OTF SEISENY ezjooz: eed yue] eBe10}g Joy uel WNLYOBNao coMave's zi: ‘ney | y8a4 pue uoRsadsuy platy L > HOO/NIMS/YOI00/28/081 : “ON “200 es“RINAWNOIS. ~aALYNOIS SINVN. “AWN, -aWVN ‘ANVAWOD WOLvaINOD-ANS ALD >RIVW Tags Aid | oivitaais | Aud | waviwaazis | 410 WAVWTIALS | ALO { {| Alb | -IVATaaLS LaaH§ Nouwn “ON aE “ON Wall eee a SaINWN WALL ane AWN LOaIOWd NILNIVd YOd LYOdTA NOLLOAdSNI etjoiz: eBeg yuey eBesojg 10) uel WNUYOSNOD COMavE-sD a ‘vou | 3801 pue UoNadsuy pjal4 LOO/YN/MS/¥O/00/28/0S} : “ON “0G Le— —e —— —_| sapere sagessnok, “apenind —— = 7 tea ‘on waunoa| ANZWNONMV ONV LNAWATLLAS YNVL Le | e2407z: ze Ged ‘nou LOOrYNIMS/YOI00/z8/081 : “ON “20g yuey aBesoyg 10) uel 382 pue Uonsadsuy platy nuwosnos comave'se Li| ~ | Doc. No. : 150/87/00/QA/SWINAJOO1 eS Field Inspection and Test Rev. : 12 G8-DAEWOO CONSORTIUM Plan for Storage Tank Pa 123 of 23 Attachment #12 HAI 'S TES’ D Project Name: Report No. Item Name Date; Item No. : - Measuring Value Measuring Value Point Measured(HB) Point Measured(HB) _ Remere | Acospted by Sub contactor: ‘contractor, ‘company SIGNATURE SIGNATURE SIGNATURE: DATE, Dare DATE.