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    Cost of Quality Worksheet: Classification Examples # Totals Prevention Costs

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    vitortavares
    This document is a cost of quality worksheet for a department that tracks prevention costs, appraisal costs, and failure costs. It lists examples of costs under each category and provides columns to track hours, units, and totals for each cost. At the bottom it summarizes the total costs of quality by category and calculates metrics like the total cost of quality and number of returned parts.

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    Cost of Quality Worksheet: Classification Examples # Totals Prevention Costs

    Uploaded by

    vitortavares
    31 views2 pages
    This document is a cost of quality worksheet for a department that tracks prevention costs, appraisal costs, and failure costs. It lists examples of costs under each category and provides columns to track hours, units, and totals for each cost. At the bottom it summarizes the total costs of quality by category and calculates metrics like the total cost of quality and number of returned parts.

    Original Description:

    Quality Costs analysis

    Original Title

    Quality Costs

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    This document is a cost of quality worksheet for a department that tracks prevention costs, appraisal costs, and failure costs. It lists examples of costs under each category and provides columns to track hours, units, and totals for each cost. At the bottom it summarizes the total costs of quality by category and calculates metrics like the total cost of quality and number of returned parts.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    31 views2 pages

    Cost of Quality Worksheet: Classification Examples # Totals Prevention Costs

    Uploaded by

    vitortavares
    This document is a cost of quality worksheet for a department that tracks prevention costs, appraisal costs, and failure costs. It lists examples of costs under each category and provides columns to track hours, units, and totals for each cost. At the bottom it summarizes the total costs of quality by category and calculates metrics like the total cost of quality and number of returned parts.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    of 2

    Cost of Quality Worksheet

    Department:

    Date:

    Classification
    Prevention Costs

    Examples

    Audits Hours spent on process, procedure audits

    Units

    Totals

    Hrs.

    $0.00

    Training Both trainer and trainee hours for OJT, hours for SPC classes

    Hrs.

    $0.00

    Specialist - Engineer Hours spent on FMEA, control clans, capability studies, gage
    APQP R&Rs, layouts, related quality issues

    Hrs.

    $0.00

    Continuous Improvement

    Hrs.

    $0.00

    Hours spent on DOEs, reliability studies, constraints analysis,


    process improvements
    Total Prevention Costs

    $0.00

    Appraisal Costs
    Inspection cost Hours spent on Receiving, Set-up, First piece, IPI, Final
    Inspection, Dock audits, Regular sorting

    Hrs.

    $0.00

    Vision Systems Hrs spent monitoring and loading/unloading the system

    Hrs.

    $0.00

    Hrs.

    $0.00

    Total hours of normal operation of all vision systems


    Dollars spent on repair/maint.- enter dollar amount
    Testing Hours spent on required testing (torque, compression etc)
    Measuring Hours spent on measurements (calipers, Micro-vu,
    micrometers, optical comparitors, viscosity etc)
    Charting Hours spent on SPC, process charting
    Total Appraisal Costs

    $0.00
    Hrs
    Hrs

    $0.00
    $0.00

    Hrs

    $0.00
    $0.00

    Hours spent cleaning, re-working, re-packing


    Cost of scrap - enter dollar amount
    Additional sorting, inspection
    Additional hours for re-running
    Cost of tooling/machine repair - enter dollar amount

    Hrs

    $0.00
    $0.00
    $0.00
    $0.00
    $0.00

    Hours spent cleaning, re-working, re-packing

    Hrs

    Failure Costs
    Internal
    Rework
    Scrap
    Inspection
    Vision System
    Repair
    External
    Rework

    Shipping Cost of return and re-shipping including re-packaging - enter


    dollar amount
    Inspection Additional sorting, inspection
    Vision System Additional hours for re-running
    Scrap Cost of scrap - enter dollar amount
    Failure Costs
    Back charges Dollar amount charged by the customer for the failure
    Loss of Goodwill Enter total # of CCRs for the month
    Total Cost of Quality
    Total Number of Returned Parts

    Hrs
    Hrs

    $0.00
    $0.00

    Hrs

    $0.00

    Hrs

    $0.00

    CCRs

    $0.00
    $0.00
    $0.00
    $0.00
    $0.00

    Prevention Costs
    Appraisal Costs
    Failure Costs

    0
    0
    0
    0
    0
    0

    Back charges
    Loss of Goodwill
    Total Cost of Quality

    Monthly Cost of Quality


    1
    0.9
    0.8
    0.7
    0.6
    0.5
    0.4
    0.3
    0.2
    0.1
    0
    Prevention
    Costs

    Appraisal
    Costs

    Failure Costs

    Back charges

    Loss of
    Goodwill

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