Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 12

NACAP - THIESS JOINT

PT SINGGAR
ASIA
PACIFIC SDN BHD

PIPELINE BUOYANCY ANALISYS

MULIAVENTURE

Design Parameter
Pipe Properties
- Pipe outside diameter, D (in.)

20

- Pipe wall thickness, tp (in.)

0.50

- Pipe inside diameter, ID (in.)

19

- Anti-corrosion coating thickness, ta (in)

Density of pipe, p (lb/ft)

490.3

Density of anti-corrosion coating, a (lb/ft)

58

Density of continuous concrete coating, c (lb/ft) =

Density fluid soil, m (lb/ft)

- Material

0.107
= API 5L Gr.X65 ERW Concrete Coating Thickness, tc (in)

- SMYS (psi)

65,000

- Each Standard Average Pipe Length (ft)

39.37

94.87

Buoyancy Calculation

Pipe weight per unit length

Anti corrosion coating


weight per unit length

W x [D 2 - (D - 2t ) 2 ]
p
p 4
p

8.691 lb/in

[ (D 2ta ) 2 - D 2 ]
4

0.23 lb/in

8.92 lb/in

17.61893 lb/in

=
=
=

19.38082 lb/in
10.46 lb/in
4943.10 lb

Wa a x

Pipe weight + Coating weight per unit length


Uplift Force per unit
length

Wu m x

[ (D 2t 2t ) 2 ]
a
c
4

Total Buoyancy Uplift Force per unit length with design factor
1.1
Net Buoyancy
Buoyancy per segmen (pipe length 12 m)

Pipeline Stability Criteria is determined by comparing the weight of pipe+anticorrosion coating versus uplift force of pipe (w
design factor), then:
Pipe weight + Coating weight per
unit length
therefore the pipeline is:

<

Total Buoyancy Uplift Force per unit length


with design factor 1.1

Unstable and require buoyancy control

Further Calculation is to determine the quantity of buoyancy control required to stabilize the pipeline
SPP-20-50-CS-001 Rev. 0

Calculation Page 1 of 3

Shape

SPP-20-50-CS-001 Rev. 0

Calculation Page 1 of 3

BUOYANCY ANALISYS

490.3 = 0.28374 lb/in


58 =

0.0336 lb/in

0 =

0 lb/in

94.87 =
0=

0.0549 lb/in
0 in

he weight of pipe+anticorrosion coating versus uplift force of pipe (with

SPP-20-50-CS-001 Rev. 0

Calculation Page 1 of 3

Shape Factor

SPP-20-50-CS-001 Rev. 0

Calculation Page 1 of 3

Dacut2t c

NACAP - THIESS JOINT


VENTURE

PT SINGGAR
ASIA PACIFIC
SDN BHDMULIA

PIPELINE BUOYANCY ANALISYS

Pipe Properties :
- Pipe outside diameter, D (in.)
- Pipe wall thickness, tp (in.)
- Pipe inside diameter, ID (in.)
- Anti-corrosion coating thickness, ta (in)
- Material
- Specified Minimum Yield Strength, SMYS (psi)
- Each Standard Average Pipe Length (ft)

DESIGN INPUTS
Density of pipe, P
(lb/ft)
Density of anti-corrosion coating, a (lb/ft)
Density of continuous concrete coating, c (lb/ft)
Density of fluid soil, m (lb/ft)

=
20
=
0.5
=
19
=
0.107
= API 5L Gr. X65 ERW
=
65,000
=
39.37

Design Safety Factor SF

Wp p

Anti-corrosion coating weight per


unit length

Wa a x

490.3
58
190
94.87
1.1

CALCULATIONS

x
[ D 2 - (D - 2tp ) 2 ]
4

Pipe weight per unit length

=
=
=
=
=

[ (D 2ta ) 2 - D 2 ]
4

8.691 lb/in

0.2269 lb/in

BUOYANCY CONTROL OPTIONS

OPTION - I: CONTINUOUS CONCRETE COATING

A) Determination of Concrete Coating Thickness, tc


Pipeline Weight + Anti-corrosion coating weight + Concrete Coating weight =

1.1 x Total Buoyancy Uplift Force

Wp Wa Wc SF x B p(total)

Concrete coating weight per unit length

Wc c

D 2t a 2t c 2 - D 2t a 2
4

6.98

tc +

0.3454

tc

Total Buoyancy Uplift Force per unit length

SF x B p (total ) 1.1 x m

D 2t a 2t c 2
4

19.380 +

3.835

tc +

0.190

tc

Input known value of P, a, c, D, tp, ta, SF, and substitute (1), (2), (3), (4) into equation (A) and solve (A) simultaneously to obtained, tc.
0.156

tc +

3.148

tc +

-10.462

Thickness of concrete coating tc,


Assuming each standard average pipe length is, Ls
Concrete coating cut back at each pipe end
Thus, total length concrete cut back, L cut

=
=
=
=

2.9062
39.37
5.91
460.63

in.
ft
in
in

(without concrete coating cutback)


or
472.441
in
or
150 mm
or
11700 mm

The proposed continuous concrete thickness with concrete cut back at both pipe ends is t cut where tcut slightly more than tc and Lcut less than Ls.

Wc x Ls Wcut x Lcut
SPP-20-50-CS-001 Rev. 0

Calculation Page 2 of 3

Wc x Ls Wcut x Lcut
2

Dcut

( Dc - Da ) . Ls ( Da . Lcut )
Lcut

(in2)

Using equation (5) and input known value of Ls, Da, Dc and Lcut simultaneously to obtained, tcut:
The calculated concrete thickness with cut back, tcut
The proposed concrete thickness with cut back, tcut

SPP-20-50-CS-001 Rev. 0

2.972 in
3.00 in

( 75 mm )
( 76 mm )

Calculation Page 2 of 3

BUOYANCY ANALISYS
DESIGN INPUTS
490.3
58
190
94.87
1.1

=
=
=
=

0.2837
0.0336
0.1100
0.0549

lb/in
lb/in
lb/in
lb/in

CALCULATIONS
----- Eqn (1)

----- Eqn (2)

YANCY CONTROL OPTIONS

----- Eqn (A)

lbf/in ----- Eqn (3)

lbf/in ----- Eqn (4)

ck at both pipe ends is tcut where tcut slightly more than tc and Lcut less than Ls.

SPP-20-50-CS-001 Rev. 0

Calculation Page 2 of 3

(in2)

SPP-20-50-CS-001 Rev. 0

----- Eqn (5)

Calculation Page 2 of 3

NACAP
- THIESS
JOINT VENTURE
PT
SINGGAR
MULIA
ASIA
PACIFIC SDN
BHD

PIPELINE BUOYANCY ANALISYS


DESIGN INPUTS

Pipe Properties :
- Pipe outside diameter, D (in.)
- Pipe wall thickness, tp (in.)
- Pipe inside diameter, ID (in.)
- Anti-corrosion coating thickness, ta (in)
- Material
- Specified Minimum Yield Strength, SMYS (psi)
- Each Standard Average Pipe Length (ft)

=
20
=
0.5
=
19
=
0.107
= API 5L Gr. X65 ER
=
65,000
=
39.37

Density of pipe, s (lb/ft)


Density of anti-corrosion coating, a (lb/ft)
Density of concrete set-on weight, c2 (lb/ft)
Density of fluid soil, m (lb/ft)
Design Safety Factor SF

490.3
58
140
94.87
1.1

= 0.283738
= 0.033565
= 0.081019
=
0.0549

CALCULATIONS
OPTION - II : CONCRETE SET-ON WEIGHT

a
b
c
d
e
f
g

=
=
=
=
=
=
=

450.0
520.0
650.0
500.0
400.0
350.0
900.0

mm
mm
mm
mm
mm
mm
mm

Typical Concrete Set On Weight

Cross section area of concrete weight, Acw (in) :=

1,406

in

Volume of concrete weight, Vcw (in) :=

35,977

in

The proposed concrete set-on weight, Wcw


Buoyant force due to fluid displaced by concrete set-on weight,Bcw
Effective Set On Weight,Wcw(eff)
Weight each pipe
Buoyant force of each pipe joint
Hence saddle weights required for each pipe joint
For Safety Factor
1.10
Each length of line pipe shall be installed with additional

SPP-20-50-CS-001 Rev. 0

=
=
=
=
=
=
=

2,915.00
1,975.00
940.00
4,107.66
4,943.10
5.26
6.31

lb
lb
lb
lb
lb
Say

=
=
=

1322
896
426

kg
kg
kg

7.00

7 saddle weight

Calculation Page 3 of 3

SPP-20-50-CS-001 Rev. 0

Calculation Page 3 of 3

BUOYANCY ANALISYS
DESIGN INPUTS

0.283738 lb/in
0.033565 lb/in
0.081019 lb/in
0.0549 lb/in

CALCULATIONS

SPP-20-50-CS-001 Rev. 0

Calculation Page 3 of 3

SPP-20-50-CS-001 Rev. 0

Calculation Page 3 of 3

You might also like