STEP IF THEN WHEN Observe condition of | Flame is smokey, flame | Make appropriate repairs Weekly lame impinges on furnace walls | or adjustments (oF bumer starts with a putt Test low water and fuel | Boiler does not secure | Locate problem and repair Weekly cutoft during tests| Test water column or | Gauge glass is dirty, has | Clean, remove Weekly | gauge glass an obstruction, of leaks | obstructions or repair are present including Teaks, or replace ‘gauge cocks Observe operation of | Pump is defective or Repair or replace pump Weekly condensate of vacuum | leaking. pumps Check operation of Leaks or improper Repair or replace Weekly Chemical feed pou and | operation evs defective equipment pumps Test flame detection Loss of flame does not | Repair or replace valves ‘Monthy devices and associated | shutoff fuel to burner | or defective equipment automatic fue! cutoff valves Inspect steam supply ané | Problems with valves, | Repair o replace ‘Monthly condensate return piping | radiators, trap leaks, or | defective equipment excessive nist Inspect fuel supply Discrepancies are leaks, | Repair or replace for Monthly systems and piping or insulation is missing | corrective action Include adjustment of oil pressure and ensure both cil supply and return lines have a fusible in-line valve ‘Check condition of safety | Valves are obstructed to | Repair or comrect the Monthly valves, flow, inoperative, or fail_| problem to meet code requirements ‘Check boiler room drains Drains are not operating | Repair Monthly properly Inspect burner assembly Evidence of mproper fil nozzle wear, plugging. or carbon buildup exis Replace nozzle and adjust equipment after new nozzle is installed MonthlySTEP WHEN Inspect bummer assembly, replace fuel fiters and nozzle on oil burning ipment, clean jjust electrodes Annually Ines and extra inspection of heat Sufaces afer Cleaning ‘Annually Inspect gas piping valves for proper support and tightness Leaks are present Secure piping to the boiler and contact the gas company Annually Check transformer ‘Transformer is replaced for any reason Do not interchange transformers of different capacities Annually Remove trash Annually (Check draft, manifold pressure, and combustion Overfire dra should be 02" water gauged for oil 5 Deficiencies are noted Repair, adjust, o replace defatve mechani Annually Inspect control equipment for proper sequence and ‘operation Covers are missing, controls are dirty, or electrical contacts are fouled Replace, clean, or repair Annually Calibrate and check ‘operation of gauges and meters Gauges are defective, cracked, have broken ‘lass, of bent pointers Have gauges calibrated, fepaired, or replaced Annually Check shell for ‘cleanliness, excessive rust, ‘corrosion streaks, deformations, and cracks Annually Check stack and breaching for imegrity and tightness. AnnuallySTEP WHEN Observe condition of flame Weekly Check fuel supply and note oil level Weekly Observe operation of circulating pumps Weekly Lubricate pump motor bearing assembly and flex coupling ee Test flame detection devices and ‘Monthly associated automatic fuel cutoff valves Inspect fuel supply systems and pipis Monthly inbollers for leaks and loss of insulation Check boiler room drains for proper Monthly functioning Check condition of safety relief valves Monthly Inspect burner assembly Monthly Internal and external inspection of ‘Annually | heating surfaces after cleaning Inspect gas piping and valves regularly Annually for proper support and tightness Check transformer Annually Inspect area around boiler ‘Annually for cleanliness Inspect hot-water supply and return Annually piping and valves Check draft, manifold pressure, and ‘Annually combustion, Conduct combustion efficiency tests and adjust burner for safe and efficient operation Check expansion tank and air eliminator Annually equipment Check control equipment for proper ‘Annually sequence and operation Calibrate and check operation of gauges Annually and meters Check breaching and stack for integrity Astrea and tightness * Check shell for cleanliness, excessive ‘Annually rust, corrasion streaks, deformations, and cracks