Date: 07.07.

2014
Desalter
Efficiency (%)
Refinery
Gujarat

Unit

Inlet Temp Pressure Wash water flow (%

on crude)
C

Kg/ cm2

Design

Actual

AU-1

71.6

145

14

5.00%

AU-2

61.5

143

14

4.40%

AU-3 New

43.7

2.00%

130-135

12.5

AU-3 Old

43.7

2.00%

AU-4

58.1

140

10.4

5%

AU-5

64.7

139

12.5

3%

Desalter Monitoring Para

Mixing Valve P, Kg/
cm2

Demulsifier
injection, ppm

Interphase level, %

Design

Actual

As per
vendor

Actual

Design

Actual

0.8-1.2

1.2

2--4

20

0.8-1.2

1.16

2--4

22

1.05

2--4

2--4

30

2--4

10

60

15

0.8-1.2
1.09
0.8-1.2

1.1

0.8-1.2

1.1

2--4

Desludging frequency
Design

nitoring Parameters

udging frequency
Actual

Inlet salt content,

ptb/ ppm

Outletlet salt
content, ptb/ ppm

Brine water quality

Design

Design

Actual

Oil, ppm

pH

2.02

23

7.5

Actual

Twice daily for 2

hours each

7.12

Twice daily for 2

hours each

2.6

<1

23

7.5

6.75

<1

3.8

33

7.8

6.75

<1

3.8

31

Thrice weekly for

2 hours

6.18

<1

2.59

27

7.5

Once daily for

each desalter for
1 hr.

1.7

0.6

8.3

Once Daily for 4

Hours in each
desalter

Wash water quality

Source

pH

Mix (DM and

stripped water)

Reflux drum boot sour water quality

pH

Iron, ppm

Chloride, ppm

4.8,2

18,33

6, 30

Mix (DM and

stripped water)

0.3/1.2

DM water

7.5

6.5

0.2

30
7
Stripped Water

Stripped Water

6.5

Nil

33

Remarks

Testing of sour water sample is done as per request.

New lab schedule being prepared.
sample will be sent to R&D for checking salt analysis

Water injection kept less due to water ingress in

crude from off-site. Testing of sour water sample is
done as per requirement only. New lab schedule
being prepared.

Water injection kept less due to water ingress in

crude from off-site

due to slop processing unable to increase wash

water rate

Desalter results:
AU-2
Tuesday
AU-4
Sunday
AU-5
Sunday
AU-3
Wednesday

T'Put

Wash Water Flow

Mixing Valve DelP
Inlet Pr
Inlet Temp
Interface Level

gja.12fi112.pv
0
#NAME? gja.12fi112.pv
M3/HR
CRUDE T'PUT 712-P-10
Timestamp
gja.12fi112.pv - Aver
6/30/2014
503.668686124
7/7/2014
443.1297317938

T 712-P-10
0 - Average

Wash Water Flow

Mixing Valve DelP
gja.98fc104.pv
gja.12dpc105.pv
0 gja.98fc104.pv
gja.12dpc105.pv
M3/HR
KG/CM2
WATER TO DESALTER
DE-SALTER MIXING VALVE DP
gja.98fc104.pv - Average gja.12dpc105.pv - Average
0
22.4883168301
1.0998533334
0
21.5862566842
1.1000705753
4.8713176155

Inlet Pr
Inlet Temp
Interface Level
gja.12pc102.pv
gja.12ti166.pv
gja.12lc101.pv
gja.12pc102.pv
gja.12ti166.pv
gja.12lc101.pv
KG/CM2
DEGC
%
DESALTER PRESSURE D01 CRUDE TO DESALT DESALTER WATER LEVEL
gja.12pc102.pv - Average gja.12ti166.pv - Av gja.12lc101.pv - Average
11.5399671837 140.0874470557
63.0594383762
10.4177471175 139.1680865403
62.3912084139