CNG NGH CH TO KHUN IN LI(LA)

Cng ngh ch to khun in li (la)

I.c im chung ca khun in li (la)

In menu | in card | in ti | in catalog | in bt | in t ri | in nhn mc | in kep file | in

bao b | in tem | in hp | in thng carton | in banner | in phong b | in tiu | in
lch | in thip | in s

1- c im chung:
In li (Screen printing) l phng php in n gin nht v c s dng rt rng ri in
nhiu loi sn phm trn cc cht liu khc nhau. Khun in li cng gm hai phn t: phn t
in l nhng l li thng, phn t khng in l nhng l li c bt kn; khun in l mt tm
li cng phng trn mt khung bng g hoc bng hp kim nhm. Kch thc khun in lirt
a dng, ph thuc vo sn phm cn in. Li dng lm khun in thng c nhiu loi.

In menu | in card | in ti | in catalog | in bt | in t ri | in nhn mc | in kep file | in

bao b | in tem bo hnh | in hp |in thng carton | in banner | in phong b | in tiu
| in lch | in thip | in s
Li lm t si t tm: y l loi si t t tm c n hi tt nhng bn khng cao, khi
gp nc si n nhiu. Li si t tm t b s lch do cc si li lin kt tng i cht. Loi
li ny ch ch yu dng in trn b mt s.
Li lm t si polyamit: Loi ny c n hi cao d cn chnh, khun chu c mi trng
kim, mc ht m t, khi m 60% si n 4-5%, khng b mc, loi li ny khng bn vi
mt s hp cht hu c v axit v c.
Li lm t si polyeste: Loi ny c bn c hc cao, n nh kch thc, bn vi mt s hp
cht hu c nhng tnh n hi thp kh nng chu lc ma st km, loi li ny ch yu dng
in trn vt liu PVC v PE .
Li lm t si kim loi: Loi ny ch yu l dng si hp kim ng c bn c hc cao
nhng n hi km loi li ny t c s dng.
mn ca li c xc nh theo s si/cm v mt mt li/cm2. Li th l li c mt
si nh, li mn l li c mt si ln. Chiu rng ca li phi ln hn ng knh si
li t 1,5 n 2 ln. Ngi ta thng dng h s thit din ca li c tnh bng t s gia
dy ca si li trn rng ca l li l din tch tng i ca l (S) v b dy li l (e).

Khi dng loi li c s ng ln th h s thit din gim. Khi in lng mc chuyn t

khun ln t in (Vo) bao gi cng nh hn kch thc ca l li (Vk) do h s truyn mc k
= Vk / Vo bao gi cng nh hn 1. H s ny ph thuc vo tnh cht ca li, vt liu in, tnh
cht ca mc in v ch in. Khi s si li tng th h s truyn mc k gim t 0,6 ti 0,4,
chiu dy ca lp mc in t 80 n 100 mm. Khi in nh tng th loi li phi c s ln hn
tn s tram t 3,5 n 4 ln, iu ny m bo mt im tram phi nm trn t 3 n 4 l
li. Tram in li nn dng t 50 n 100 l.p.i.
rng l li thng tng ng vi s si li:
- Li c s ng 100/cm c rng mt li l 0,06 mm, ng knh si li 0,04mm
- Li 110 ng/cm c rng mt li l 0,053 mm, ng knh si 0,04mm
- Li 130 ng/cm c chiu rng mt li l 0,04mm, ng knh si 0,03mm.
cng ca li: Khi cng ln ln khun th cng ca li phi ng u sao cho cc si
li phi song song vi nhau, cc si dc v ngang phi vung gc vi nhau. Khi in nhiu mu
th cng ca 4 khun in phi bng nhau.
2- Yu cu ca bn mu khi ch khun in li.
ch khun in li t cht lng cao th bn mu phi c mt s yu cu sau: rng v
khong cch gia cc ng k trn bn mu phi khng nh hn 0,15 - 0,2 mm. Khi ch to
khun in bng phng php trc tip th cc ch phi ln hn 8 point, khi phi bn dng mng
cm quang amndicromat th en ca phn t in trn phim lun ln hn 1,5 (D>1,5) cn
phn t khng in trn phim lun nh hn 0,02 (D<0,02); khi s dng mng nhy sng polymer
th DMax 3 v Dmin 0,02. Vi bn mu tng th th hnh nh phi c en ln hn 15% ti
cc vng sng v nh hn 85% ti cc vng ti. Mt chnh lch ga cc vng trn dng
bn khng vt qu 2,4. ng thi trn bn mu khng c cc chi tit nh. Khi tch mu in
nh nhiu mu phi t gc tram ca cc mu nh sau: Vng: 700 - Xanh da tri: 220 -
cnh sen: 520 v en:820. Khi in nhiu mu phi ch n dy ca lp mc (>15mm) v

kh nng ph ln ca lp mc.
3- Cch chn li in
Khi chn li in ngi ta phi cn c vo:
Vt liu in: In trn giy chn li c s ng t 90 n 140/cm, khi in trn bao b PVC v PE,
vi gi da v kim loi chn li t 120 n 180 ng/cm; khi in trn cc loi vi v sn phm
dt nn chn li th v trung bnh nh: khi in trn khn tm chn li t 30 n 50 ng/cm,
loi vi th dng li t 40 n 150 ng/cm; loi vi mng, dt kim chn li t 50 n 100
ng/cm.
Hnh nh in: Hnh nh nh c nt thng chn li mn, khi in nh bng tram th chn li in
ph hp vi loi tram dng sao cho s ng ca li gp t 3 n 4 ln ca loi li tram.
II. Cng ngh ch to khun in li
1- Cng ngh trc tip
Qu trnh ch to khun in li dng cng ngh trc tip s dng mng keo nhy sng nh
tng ph trc tip ln b mt li sau khi c lm sch, sy kh lp keo nhy sng. Khi
phi thng qua phim dng bn, nh sng s ng rn lp keo nhy sng ti cc phn t
khng in. Tip theo hin hnh bng nc m, lp keo nhy sng khng b nh sng tc dng s
tan ra khi b mt li. Phng php trc tip c bn km hn so vi phng php gin
tip.
Cc bc cng ngh khi ch khun trc tip
Lm sch b mt li: i vi li t tm, si bng, dng nc m (400c) git li khong 5
pht sau ngm vo dung dch K2CO3 nng 2% khong 10 pht sau ra bng nc
sch. i vi li si tng hp, git li bng dung dch Sa 10% v ngm li vo dung dich
axit Clohydric (HCl) long khong 1 pht, cui cng ra bng nc sch.
Ph mng keo ln mt li: t nghing khung li khong 45 dng ming phim nha gt
mt mng keo nhy sng u trn b mt li (c th ph keo mt mt hoc hai mt li). Keo
nhy sng thng dng l hn hp P.V.A (polyvynylalcohl) v dirmatamn. Cch pha dung
dch nhy sng:
Ly 120 n 150gam P.V.A ngm vo 800ml nc khong 10 gi sau nu cch thu cho
tan ht thnh dung dch trong sut khng mu (dung dch 1).
Ly 12 n 15 gam Dicromat amn (NH4)2Cr2O7)pha vo 200ml nc. Khuy cho tan ht

t trong ti (dung dch 2)

Khi pha dung dch nhy sng, ly dung dch (2) vo dung dch (1) khuy cho tan u,
trong ti thi gian s dng khng qa 7 ngy.
Khi ph mng keo nhy sng ln li dng nhit sy kh hai mt li.
Phi bn: t t phim dng bn p st ln b mt li, hnh nh trn phim phi cng chiu
vi t in sau ny nu nhn t bn trong khung li v ngc chiu nu nhn t pha bn ngoi
li. Dng tm knh trong sut p cht tm phim dng bn ln b mt li.
Chiu n phi phi bn, thi gian phi bn ph thuc vo loi n phi, c im ca
mng keo nhy sng. Thng thng xc nh thi gian phi, cn phi phi th nhiu mu
vi cc thi gian khc nhau, sau tm thi gian phi tt nht. Thi gian phi phi ng
rn hon ton lp keo nhy sng phn t khng in. Nu thi gian phi cha th mng keo
phn t khng in cha b ng rn hon ton lm cho n b v, khi in s gy bn t in. Cn
nu phi qu thi gian th nhng phn t in b mt, hnh nh trn t in khng trung thc so vi
trn phim. Khi phi bn, nh sng s gy ra phn ng quang ho lm ng rn mng keo nhy
sng ging nh phi bn ti sinh khi ch to khun in offset.
Hin hnh: Sau khi phi bn xong dng vi nc m phun vo b mt li bng cc tia nc
nh lm tan ht lp keo nhy sng khng b nh sng tc dng phn t in. Khi hin hnh
phi m bo ty b hon ton lp keo nhy sng khng b nh sng tc dng phn t in
nhng ng thi khng c lm hng lp keo ng rn phn t khng in.
Tt bn: Li sau khi hin c sy kh v dng keo nhy sng ph ln nhng ch b v mng
keo ng rn ti ch phn t khng in nh: mp phim, vt bn,...sau sy kh li. C th
dng bng keo dnh dn xung quanh khung li mc khng bm vo cc khung ca li.
Ty b mng keo nhy sng: Khi in xong cn phi khun mi ngi ta phi ty b mng keo
ng rn trn li nh sau: ra sch mc trn li, ly dung dch thuc tm xoa ln b mt li,
tip dng dung dch axit oxalic xoa ln li, dng bn tri lng mm v nc ra sch li.
2- Phng php gin tip
Phng php gin tip khng ph mng keo nhy sng trc tip ln b mt li lm khun,
phng php gin tip s dng mt tm nha ph lp nh tng nhy sng kh. T nhy sng
c cc nh sn xut lm sn di dng cun hoc t ri. Khi ch to khun in ngi ta dng
phim dng bn phi truyn hnh nh sang t nhy sng, sau hin hnh ng rn cc
phn t khng in v hin hnh bng nc. Cui cng ngi ta dn t nhy sng c hnh nh khi
cn t trn li lm khun.

Cc bc cng ngh ch khun in gin tip:

Phi bn: Ep t phim dng bn ln tm nhy sng, bt n chiu sng phi bn. Khi ti
nhng phn t khng in nh sng s tc dng ln lp nhy sng gy ra phn ng quang ho
lm ng rn lp nh tng.
Hin hnh: Sau khi phi bn, t nhy sng c ngm vo dung dch hin, ti nhng ch nh
sng tc dng mng nh tng ng rn thm na trong lc hin. Thng dng nc xy gi
(H2O2) lau t nhy sng, thi gian lau khong t 1 n 3 pht tu theo s hng dn ca
nh sn xut t nhy sng
Ra nc: Dng nc sch phun ln b mt t nhy sng ty b ht lp nh tng khng b
nh sng tc dng ra khi b mt , khi hin nn dng nc m khong 400c. Qu trnh ra
nc cn nh nhng trnh hin tng lm h hng lp ng rn phn t khng in nh.
Ghp t nhy sng ln li lm khun: y l qu trnh dn t nhy sng ln tm li lm
khun in. Khi t nhy sng cn t rt d dnh ln li. t t nhy sng ln mt bn phng,
(t mt thuc nga ln trn) t li sch ln t nhy sng sao cho hnh nh nm vo gia
khun li, khng di chuyn li nhiu ln, khng cn dng lc p bn ngoi m ch cn trng
lng khung li l . Dng giy thm, thm nc d trn mt sau ca t nhy sng.
Lm kh: Khng nn lm kh bng nhit hoc hi nng v lm kh nhanh s lm gim kt
dnh. Lm kh lp nh tng hon ton trn ton b khung bng cch t vo ni c qut gi
nh c hai mt li. Mng nh tng kh hon ton khi ton b t nhy sng c mu ging
nhau
Tch b mng ca t nhy sng: khi nh tng kh, lau sch v bc b lp ra khi
lp nh tng. Dng tay bc nh lp trong ra khi khun li.
Tch b lp nh tng ng rn: Sau khi in xong, lp nh tng c ty b ra khi khun li
ch khun khc. Khi tch b lp nh tng phn t khng in ngi ta dng nc nng
phun vo li vi p sut ln.