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Diagrama Hidraulico Cargador de Ruedas 924h
Diagrama Hidraulico Cargador de Ruedas 924h
23 26
27 14 34 35
21 30
47 22 48
29 36
15
37 38
33
32
KENR7618-05
November 2011
12 13
11
MAIN
HH
GG
PUMP OR MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
VARIABILITY
SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
LINE RESTRICTION
(FIXED)
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
TWO POSITION
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT
VALVE PORTS
THREE POSITION
TWO - WAY
THREE - WAY
CONTROL VALVES
AB
AUX
PUMP
(2 - SECTION)
VALVES
VALVE ENVELOPES
ONE POSITION
RESTRICTION
FOUR - WAY
CHECK VALVES
A B
P T
P T
NORMAL POSITION
SHIFTED POSITION
BASIC
SYMBOL
INFINITE POSITION
SPRING
LOADED
SHUTTLE
PILOT
CONTROLLED
PRESSURIZED
VENTED
18
24
5 43 39 40
49
20
19
17
35
14
23 26
5 43
30
44 45
50 22
29 36 37
32
38 49
13
9
12
11
PRESSURE
ROTATING SHAFTS
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
RCB1-UP
WLB1-UP
HXC1-UP
PED1-UP
JRL1-UP
JTM1-UP
KLN1-UP
RRS1-UP
JZZ1-UP
41 44 45
50
7 34 27
10
31
MEASUREMENT
SOLENOID
SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO
THERMAL
DETENT
GENERAL MANUAL
MANUAL SHUTOFF
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SPRING LOADED
GAS CHARGED
TILT CONTROL
2011 Caterpillar, All Rights Reserved
FIXED
DISPLACEMENT
SINGLE ACTING
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
INTERNAL
SUPPLY PRESSURE
LINES JOINING
UNIDIRECTIONAL
COMPLETE
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT
NON-COMPENSATED
SPRING
SIMPLIFIED
LINES CROSSING
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
PEDAL
ACCUMULATORS
16
PUSH BUTTON
INFINITE
POSITIONING
3 POSITION
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
2 POSITION
FLOW IN
EITHER
DIRECTION
Printed in U.S.A.
18
19
20
24
21
47
10
39 40
41
48
TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR
ELECTRIC MOTOR
PRESSURE SWITCH
PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE
15
31 33
COMPONENT LOCATIONS
ELECTRICAL SYMBOLS (ELECTRICAL)
Component Locations
NAME
PART NO.
924H
PART NO.
924HZ
Machine
Location
Schematic
Location
Accumulator Gp - Brake
362-9032
362-9032
C-7, C-8
Accumulator Gp - Pilot
243-4398
243-4398
B-5
3E-7690
126-6916
NAME
Strainer
PART NO.
924H
PART NO.
924HZ
Machine
Location
Schematic
Location
262-5689
262-5689
3E-7690
26
A-7
27
B-8
28
B-5
283-4418
283-4418
E-6
298-2412
298-2412
E-6
230-5771
230-5771
29
D-6
Connector - Orifice
8C-0564
8C-0564
A-3 to A-5
262-5654
262-5654
30
A-6
Connector - Orifice
3E-2335
3E-2335
D-4
144-8521
144-8521
31
C-8
293-2240
293-2240
B-8
112-1817
112-1817
32
D-5
205-3652
205-3652
B-8
Valve Gp - Check
9T-1013
9T-1013
33
E-8
Cylinder Gp - Lift
141-7483
152-4187
E -4
145-8983
145-8983
34
B-8
Cylinder Gp - Steering
142-6251
142-6251
10
F-8
259-0558
259-0558
35
B-8
Cylinder Gp - Tilt
268-9437
152-5306
11
D-4
212-7521
212-7521
36
D-6
190-3085
12
F-7
173-4032
37
D-5
188-0982
13
F-7
363-7916
38
E-7
Filter Gp
209-3149
209-3149
14
A-8
209-0270
39
B-3 to B-5
354-2953
354-2953
15
E-8
209-0271
40
B-3 to B-5
Manifold
209-0789
209-0789
16
D-6
209-0272
41
B-3 to B-5
288-4166
288-4166
17
B-8
8J-6875
42
289-6393
289-6393
18
289-6394
289-6394
19
212-1302
A-7
212-1307
A-7
PRESSURE
SWITCH
43
44
A-3 to A-5
212-1305
212-1305
45
A-3 to A-5
288-4162
288-4162
20
B -7
293-2470
293-2470
21
D-8
185-5209
185-5209
46
B-5
163-2428
163-2428
22
C-7
Valve Gp - Relief
251-0907
251-0907
47
E-8
Screen
255-0759
255-0759
23
A-7
280-9978
280-9978
48
E-5
Screen As
299-5499
299-5499
24
B-7
6V-7238
6V-7238
49
B-6
290-5825
290-5825
25
C-8
233-7133
233-7133
50
B-6, D-5
CC
28
AA
C-6
BB
C-7
CC
C-5
DD
B-6
EE
B-6
FF
C-8
GG
D-4
HH
D-5
II
B-8
JJ
E-6
A-8
SOS
CURRENT STANDARD
CIRCUIT NUMBER
IDENTIFICATION
MAIN CONTROL
DD
EE
PILOT CONTROL
WIRE
COLOR
WIRE COLOR
WIRE GAUGE
325-PK
38
FF
JJ
COUPLER CONTROL
WIRE COLOR
325-PK-14
CIRCUIT NUMBER
IDENTIFICATION
CIRCUIT NUMBER
IDENTIFICATION
PREVIOUS STANDARD
WIRE
BB
STEERING SIGNAL
CURRENT STANDARD
325-AG135 PK-14
Tap Locations
Pressure, Sampling, and Sensor
Schematic
Location
AA
25
Description
WIRE
42
Tap
Number
FLOW
SWITCH
A-3 to A-5
LEVEL
SWITCH
C-5
212-1302
TEMPERATURE
SWITCH
WIRE GAUGE
(EXAMPLE VALVE)
46
30 Page,
KENR7618-05 VOL 1 of 2
7
(10) CYLINDER GP
STEERING
142-6251
(12) CYLINDER GP
COUPLER
STANDARD
924H: 190-3085
(13) CYLINDER GP
COUPLER
WIDE
924H: 188-0982
(48) VALVE GP
RIDE CONTROL
280-9978
(38) VALVE GP
COUPLER CONTROL
363-7916
(3) ACCUMULATOR GP
RIDE CONTROL
283-4418
S1
PT10
JJ
E
LS
(9) CYLINDER GP
LIFT
924H: 141-7483
924HZ: 152-4187
(4) ACCUMULATOR GP
RIDE CONTROL
298-2412
(36) VALVE GP
CHECK
BACK PRESSURE
212-7521
(6) CONNECTOR
(32) VALVE GP
ORIFICE
BALL
3E-2335
DEAD ENG. LOWER
112-1817
(33) VALVE GP
CHECK
9T-1013
(47) VALVE GP
RELIEF
251-0907
(37) VALVE GP
COMBINATION
RELIEF / DVRTR
924H: 173-4032
(16) MANIFOLD
209-0789
FROM CONTROLLER
(21) PUMP GP
SUPPLEMENTAL
STEERING
293-2470
30 Page,
TO FRONT AXLE
DIFFERENTIAL LOCK
(29) SWITCH AS
SEC. STEERING.
230-5771
(31) VALVE AS
FOOT BRAKE
144-8521
CC
TO FOURTH FUNCTION
TO THIRD FUNCTION
MP
PT2
(39) VALVE GP
2 SECTION
WITH REGENERATION
924H: 209-0270
BB
(42) VALVE GP
LOAD SENSE
RESOLVER
8J-6875
PT6
TO FRONT BRAKES
(8) COOLER AS
DUAL DISC BRAKES
205-3652
(49) VALVE GP
SHUTOFF
HYDR. DRAIN
6V-7238
(24) SCREEN AS
299-5499
(41) VALVE GP
4 SECTION
WITH REGENERATION
924H: 209-0272
(46) VALVE GP
PRESS. REDUCING
185-5209
REAR AXLE
(40) VALVE GP
3 SECTION
WITH REGENERATION
924H: 209-0271
LS
(27) SWITCH AS
AXLE CLR PRESS.
3E-7690
HH
AA
TO REAR BRAKES
FF
Note:
PT8
(22) PUMP GP
IMPLEMENT /
STEERING
163-2428
(1) ACCUMULATOR GP
BRAKE
362-9032
(11) CYLINDER GP
TILT
924H: 268-9437
924HZ: 152-5306
PT3
(25) SENSOR GP
TRANSMISSION
NEUTRALIZER
290-5825
PT7
PT1
KENR7618-05 VOL 1 of 2
GG
S5
(50) VALVE GP
SOLENOID
PILOT SHUT-OFF /
DIFFERENTIAL LOCK
233-7133
N1
SW
II
PT9
VALVE GP
B (35)
CHECK CLR BYPASS
DD
(17) MOTOR GP
AXLE OIL
COOLER
288-4166
PT4
PT5
EE
S4
(5) CONNECTOR
ORIFICE
8C-0564
(43) VALVE GP
PILOT, JOYSTICK
212-1302
(26) STRAINER
262-5689
(19) MOTOR GP
OPTIONAL
REVERSING FAN
289-6394
SOS
8
PT11
DUMP
RACKBACK
LOWER /
FLOAT
RAISE
BACK
(44) VALVE GP
PILOT
JOYSTICK / 2 AUX
924H: 212-1307
FORWARD
(18) MOTOR GP
RAD. HYDR. FAN
289-6393
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
YY
Callout Number
(Machine Location from
Component LocationsTable)
(30) TANK GP
HYDRAULIC
262-5654
(14) FILTER GP
209-3149
LINE PATTERNS
(45) VALVE GP
PILOT
JOYSTICK / AUX
212-1305
WIRED TO CONTROLLER
(50) VALVE GP
SOLENOID
PILOT SHUTOFF /
DIFF. LOCK
233-7133
(23) SCREEN
255-0759
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
ELECTRICAL CIRCUITS
(20) PUMP GP
BRAKE AND FAN
288-4162
(34) VALVE GP
CHECK CLR
BYPASS
145-8983
(7) COOLER
HYDR. OIL
293-2240
(28) SWITCH AS
RIDE CNTRL DSBL
328-2973
(5) CONNECTOR
ORIFICE
8C-0564
(5) CONNECTOR
ORIFICE
8C-0564
(2) ACCUMULATOR GP
PILOT
243-4398
(5) CONNECTOR
ORIFICE
8C-0564
Component
Name
KENR7618-05
November 2011
PUMP OR MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
VARIABILITY
SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
RESTRICTION
LINE RESTRICTION
(FIXED)
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
VALVES
VALVE ENVELOPES
AUX
PUMP
(2 - SECTION)
ATTACHMENT
VALVE PORTS
Component Location
Part
Machine Schematic
Number Location Location
Description
Cylinder Gp - Coupler
353-9364
E-6
354-2968
E-7
247-4503
E-8
262-9706
D-2
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
CONTROL VALVES
AB
FOUR - WAY
CHECK VALVES
A B
P T
P T
NORMAL POSITION
SHIFTED POSITION
BASIC
SYMBOL
INFINITE POSITION
SPRING
LOADED
SHUTTLE
PILOT
CONTROLLED
PRESSURIZED
VENTED
Tap
Number
Description
Schematic
Location
JJ
D-5
PRESSURE
TEMPERATURE
SOLENOID
FLOW
SOLENOID
OR MANUAL
UNIDIRECTIONAL
SOLENOID
& PILOT
BIDIRECTIONAL
SOLENOID &
PILOT OR MANUAL
SERVO
THERMAL
DETENT
GENERAL MANUAL
MANUAL SHUTOFF
RELEASED PRESSURE
INTERNAL RETURN
GAS CHARGED
COMPLETE
FIXED
DISPLACEMENT
SINGLE ACTING
LINES JOINING
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
INTERNAL
SUPPLY PRESSURE
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT
NON-COMPENSATED
SPRING
SIMPLIFIED
LINES CROSSING
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
PEDAL
ACCUMULATORS
SPRING LOADED
PUSH BUTTON
EXTERNAL RETURN
COUPLER CYLINDERS
ROTATING SHAFTS
COMBINATION CONTROLS
RCB1-UP
WLB1-UP
HXC1-UP
PED1-UP
JRL1-UP
JTM1-UP
KLN1-UP
RRS1-UP
JZZ1-UP
Tap Location
Pressure and Sampling
MEASUREMENT
INFINITE
POSITIONING
3 POSITION
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
2 POSITION
FLOW IN
EITHER
DIRECTION
Printed in U.S.A.
TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR
ELECTRIC MOTOR
PRESSURE SWITCH
PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE
PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
CURRENT STANDARD
CURRENT STANDARD
325-AG135 PK-14
JJ
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE
325-PK
PREVIOUS STANDARD
WIRE
SECONDARY STEERING
WIRE
COLOR
WIRE COLOR
WIRE COLOR
325-PK-14
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE
(EXAMPLE VALVE)
30 Page,
KENR7618-05 VOL 2 of 2
F
TO MANIFOLD
VOLUME 1, D-6
TO THIRD FUNCTION
TO FOURTH FUNCTION
TO
IMPLEMENT
SUPPLY
VOLUME 1, C-7
(1) CYLINDER GP
COUPLER
353-9364
FUSION COUPLER
TO
LOAD SENSE
RESOLVER
VOLUME 1, C-5
E
(3) VALVE GP
DUAL MODE STEERING CTRL
354-2968
(2) PUMP GP
HAND METERING UNIT
354-2968
TO MANIFOLD
VOLUME 1, D-6
TO LOAD
SENSE RESOLVER
VOLUME 1, C-5
TO MANIFOLD
VOLUME 1, D-6
JJ
TO IMPLEMENT SUPPLY
VOLUME 1, C-7
(4) VALVE GP
INTEGRATED THIRD
FUNCTION CONTROL
354-2968
30 Page,
KENR7618-05 VOL 2 of 2
TO MANIFOLD
VOLUME 1, D-6
PILOT SUPPLY
(FROM SHUT-OFF VALVE)
VOLUME 1, C-6
PILOT SUPPLY
(FROM SHUT-OFF VALVE)
VOLUME 1, C-6
WIRED TO CONTROLLER
DUMP
RACKBACK
LOWER /
FLOAT
RAISE
FORWARD
BACK
LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines
Component Group
CALLOUTS
Note:
YY
Callout Number
(Machine Location from
Component LocationsTable)
Component
Name
THIS SCHEMATIC IS FOR THE 924H AND 924HZ WHEEL LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: FUSION COUPLER, INTEGRATED THIRD FUNCTION, AND
SECONDARY STEERING
MEDIA NUMBER: KENR7618-05
SCHEMATIC PART NUMBER: 289-8914, CHANGE: 06, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.