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Manual de Partes FRLO-15410C
Manual de Partes FRLO-15410C
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
CASE ASSY............................................................................................................................................................................ 4
COUNTERSHAFT & BRGS(AUX) ......................................................................................................................................... 7
COUNTERSHAFT ASSY........................................................................................................................................................ 8
ELECTRONIC CONTROL UNIT............................................................................................................................................. 9
FILTER REGULATOR .......................................................................................................................................................... 10
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 11
INTEGRAL OIL COOLER .................................................................................................................................................... 13
ISOLATORS ......................................................................................................................................................................... 14
KITS & ASSEMBLIES .......................................................................................................................................................... 15
LEVERS/HOUSINGS............................................................................................................................................................ 17
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 19
MAINSHAFT ASSY .............................................................................................................................................................. 21
MISCELLANEOUS ............................................................................................................................................................... 22
RANGE CYLINDER .............................................................................................................................................................. 23
REAR BEARING COVER..................................................................................................................................................... 24
REVERSE IDLER ................................................................................................................................................................. 26
SHIFT KNOB ........................................................................................................................................................................ 27
SHIFT SHAFT ASSY ............................................................................................................................................................ 28
SPLITTER CYLINDER ......................................................................................................................................................... 30
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
28
15
23
25
16
24
34
27
14
13
28
22
21
35
36
37 38
31
19
30
24
20
10
7
26
33
6
29
20
31
26
18
32
30
24
3
12
2
11
9
10318-6-99
CASE ASSY
Item
Current
Part
Description
Replaced Part
Qty.
Notes
4306899
LUBE TAG
4304885
K-3650
5564515 5564525
FLANGE SEALANT
K-3914
CLUTCH HOUSING
4304273,A-7326
Kits/Assys Where
Needed
K-3617,S-2831,S2857
Item
Current
Part
Description
Replaced Part
Qty.
SERVICE KIT
Notes
Kits/Assys Where
Needed
- HYDRAULIC
S-3116R
REMAN CLUTCH
HOUSING ASSY (SAU)
4305248,A-7437
STANDARD - ALUMINUM
S-3117R
REMAN CLUTCH
HOUSING ASSY (NAU)
4305238,A-7439
12815
BUSHING
16374
PLUG
14334
DOWEL
K-3914
4304285
OIL TROUGH
K-3914
X-8-0801M
CAPSCREW
4305220
4304187
2770085
M8 X 1.25 X 12MM
K-3914
K-3914
K-3914
4304197
COVER
4304199
SPRING
10
4304602
BREATHER
11
X-8C1014M
12
23605
1/4" NPT
16
M10 X 35.0MM
X-8C1023M
M10 X 55.0MM
13
S-2965
14
5577504
STUD
15
X-1-1606M
16
X-10-1005
WASHER
18
4302748
REVERSE SWITCH
19
4304165
PIN
20
4304023
PLUG
21
4302749
NEUTRAL SWITCH
22
4304105
PIN
23
4304189
OIL SEAL
24
X-1-1604M
NUT
M8 X 1.25
25
X-8C1015M
M10 X 30.0MM
26
X-8C-
M10 X 20MM
4304361
X 1 1601M ,X 1
1603M,X-1-1605M
4303747
1
2
M16 X 2 X 52MM
M16 X 1.5
K-4130,K-4131
Item
Current
Part
Description
Replaced Part
Qty.
Notes
M10 X M8
Kits/Assys Where
Needed
1016M
27
4304196
SCREW
28
4304239
AUX COUNTERSHAFT
COVER
29
4305550
30
4304203
SCREW
31
14575
PTO COVER
32
14373
MAGNET
33
X-12-802
PIPE PLUG
34
X-12-208
PIPE PLUG
35
4304138
PLUNGER
36
4304113
COMPRESSION SPRING
37
5568510
-O- RING
38
4304129
PLUG
4304123
1
4
4302254
M10 X M8
1
3
X12 800
4302162
S-2965
1/2"
1/8" NPT
SPLITTER DETENT
K-3408
K-3408,K-4130,K4131
3
1
10455-6-99
Current
Part
Description
Replaced Part
Qty.
Notes
4304185
K-4130,K-4131
4304184
K-4130,K-4131
A-6873
WELDED
COUNTERSHAFT ASSY
4304214
BEARING
K-4130,K-4131
4304217
RETAINING RING
K-4130,K-4131
Kits/Assys Where
Needed
10366-6-99
COUNTERSHAFT ASSY
Item
Current
Part
Description
Replaced Part
Qty.
K-3691
4305338
4304212
A-7217
WELDED
COUNTERSHAFT ASSY
Notes
2
4304279 ,4304283 ,A 7166
Kits/Assys Where
Needed
K-4130,K-4131
C/S 4304258 - D/G 4304257 4TH/G 4304283
2
5
7
20315-6-99
Current
Part
Description
Replaced Part
X-8C0809M
S-2973RX
REMAN EXCHANGE
LIGHTNING ECU
4304186
SEAL PLATE
4304175
WASHER
7935
BREATHER
A - 6997 ,A - 6999,S2973
Qty.
Notes
M8 X 70.0MM
Kits/Assys Where
Needed
K-4130,K-4131
NSS
2
2
2 -O- Ring/Element Kit
2
3
5
10134-6-99
FILTER REGULATOR
Item
Current
Part
Description
Replaced Part
Qty.
Notes
A-5373
FILTER REGULATOR
ASSY
22677
77 - 82 PSI
K-1698
X-8C0604M
M6 X 55.0MM
X-12-208
PIPE PLUG
1/8" NPT
4304778
ELBOW
90 DEGREE
15114
-O- RING
10
Kits/Assys Where
Needed
IMPORTANT
DUE TO DESIGN CHANGES, PLEASE
VERIFY THE PART NUMBER ON THE
COMPONENT TO ENSURE PROPER
PART REPLACEMENT INFORMATION
5
2
8
1
17
15 16
12
10
13
14
10377-6-99
11
Current
Part
Description
Replaced Part
Qty.
Notes
X-8C1014M
M10 X 35.0MM
K-3764
CLUTCH INSTALLATION
KIT
S-2992
4305123
5568545
O-RING
4305625
OIL SEAL
4304125
K-3764
CLUTCH INSTALLATION
KIT
K-3575
SHIM KIT
K - 3402
K-3764,K-4130,K4131
5557503
BEARING CUP
K-4130,K-4131,S2992
5557005
BEARING CONE
K-3764,K-4130,K4131
X-11-
SCREW
K-3764,K-4130
Kits/Assys Where
Needed
K-3764
K-3575,S-2992
K-4130,K-4131,S2992
11
Item
Current
Part
Description
Replaced Part
Qty.
Notes
Kits/Assys Where
Needed
0400M
9
4304201
10
4305624
INPUT SHAFT
4304102
10
K-3764
CLUTCH INSTALLATION
KIT
11
4304103
PISTON PUMP
12
4304124
SNAP RING
13
4305542
4304218
14
4304266
4304110
15
4304181BOX
BEARING
4304181
K-4130,K-4131
16
4304137BOX
SPHERICAL WASHER
4304137
K-3408
17
4304101
SNAP RING
K-3408,K-4130,K4131
12
K-3764,K-4130
K-3764,K-4130
K-3764,K-4130
2
1
4
10536-6-99
Current
Part
Description
Replaced Part
Qty.
Notes
A-6899
FITTING ASSY
4304240
20875
-O- RING
A-6899
5568538
-O- RING
A-6899
4304127
OIL COOLER
X-8-0801M
CAPSCREW
M8 X 1.25 X 12MM
Kits/Assys Where
Needed
K-3914
13
Group: ISOLATORS
12
n
sig
11
w
Ne
De
1
6
3
2
3
1
7
12
10210-1-92 Isolator
11
New
Desig
10
ISOLATORS
Item
Current
Part
Description
19124
-E- RING
K-3467
21246
BUSHING
S-1794
ISOLATOR ASSY
21247
LEVER
STRAIGHT 18.67"
21235
STUB LEVER
LOW TOWER
K-2428,S-1677
4301168
STUB LEVER
MID TOWER
K-2978
21767
90 DEG LEVER
STRAIGHT 33"
10
K-3399
11
X-8-560
SCREW
12
X-9-503
NUT
14
Replaced Part
Qty.
Notes
Kits/Assys Where
Needed
2
21245
21244 ,23311
K-2428,K-2978,K3399,S-2129,S-2519
Current
Part
Description
Replaced Part
Qty.
Notes
K-1476
LOW TOWER
K-1698
K-2428
LEVER REPLACEMENT
KIT
LOW TOWER
K-2977
MID TOWER
K-2978
LEVER REPLACEMENT
KIT
MID TOWER
K-3376
4301211
K-3399
21244 ,23311
K-3405
K-3406
K-3407
K-3408
K-3454
A - 6398 ,A - 6724
K-3455
A - 7046 ,A - 7518
K-3467
21245
K-3492
SYNCHRONIZER KIT
K - 2446
K-3497
SYNCHRONIZER
REPLACEMENT KIT
K - 3200
K-3523
4302707
K-3575
SHIM KIT
K - 3402
K-3764,K-4130,K4131
K-3617
4302322 ,4302323
K-4130,K-4131
K-3650
5564515 5564525
FLANGE SEALANT
K-3764
CLUTCH INSTALLATION
KIT
K-3914
CLUTCH HOUSING
SERVICE KIT
4304273,A-7326
K-4130
K - 3409,K-3652
K-4131
K - 3410,K-3653
Kits/Assys Where
Needed
K-4130,K-4131
K-3617,S-2831,S2857
15
Item
Current
Part
Description
Replaced Part
Qty.
Notes
Kits/Assys Where
Needed
16
S-1794
ISOLATOR ASSY
S-2129
LOW TOWER
S-2501
4302242
MAGNETIC
S-2519
S - 2919
MID TOWER
S-2810
MAINSHAFT ASSY
4304104
S-2827
4304156
S-2831
4304109 ,4304182
S-2857
4304215
S-2965
4304361
S-2973RX
REMAN EXCHANGE
LIGHTNING ECU
A - 6997 ,A - 6999,S2973
S-2992
4305123
K-3764
Group: LEVERS/HOUSINGS
15
1
7
8
8
24
23
33
20
21
22
K-2428 - Low
K-2978 - Mid
S-2129 - Low
S-2519 - Mid
S-1677 - Low
S-1967 - Mid
10208-6-99
LEVERS/HOUSINGS
Item
Current
Part
Description
Replaced Part
Qty.
K-3376
4301211
18299
PIN
X-8C1015M
M10 X 30.0MM
K-1476
LOW TOWER
4305294
GASKET
4303431
K-2977
15
10427
BOOT
Notes
Kits/Assys Where
Needed
K-1476,K-2977,S1677
K-1476,K-2428,K2977,K-2978,S1677,S-1967,S2129,S-2519
MID TOWER
K-1476,K-2977,S1677
17
Item
Current
Part
Description
20
17600
21
Qty.
Notes
2538
RETAINER
K-1476,K-2977,S1677
22
2536
SPRING
K-1476,K-2977,S1677
23
K-2428
LEVER REPLACEMENT
KIT
LOW TOWER
23
K-2978
LEVER REPLACEMENT
KIT
MID TOWER
24
S-1677
LOW TOWER
24
S-1967
MID TOWER
33
S-2129
LOW TOWER
33
S-2519
MID TOWER
18
Replaced Part
S - 2919
Kits/Assys Where
Needed
8
7
5
6
4
1
13
12
10
11
10439-6-99
Current
Part
Description
Replaced Part
Qty.
Notes
4304140
SLIDING CLUTCH
4304137BOX
SPHERICAL WASHER
4304137
K-3408
4304181BOX
BEARING
4304181
K-4130,K-4131
4304161
AUXILIARY SPLITTER
GEAR
14897
SPRING
A-7331
SYNCHRONIZER ASSY
4301840
SLIDING CLUTCH
4303386
A-7254
SYNCHRONIZER
ASSEMBLY
A - 4937 A - 5876
S-2827
MAINSHAFT ASSY
4304156
10
4304139
SPACER
11
4304163
REDUCTION GEAR
12
5556505
BEARING
Kits/Assys Where
Needed
K-3492,K-3497,K4130,K-4131
HI RANGE
K-3492,K-3497
K-3497
LO RANGE
K-3492,K-3497
19
Item
Current
Part
Description
Replaced Part
Qty.
13
K-4122
4302321,4306520
20
Notes
Kits/Assys Where
Needed
6
5
7
7
2
3
4
11
7
7
7
10
10338-6-99
MAINSHAFT ASSY
Item
Current
Part
Description
Replaced Part
Qty.
4304267
SLIDING CLUTCH
4304242
S-2810
MAINSHAFT ASSY
4304104
62504
ROLL PIN
S-2810
4304114
KEY
K-3408
4304263
4TH GEAR-MAINSHAFT
4304280
1ST GEAR-MAINSHAFT
4304128
WASHER
4304132
SLIDING CLUTCH
4304230
10
4304130
REVERSE GEARMAINSHAFT
11
16980
SNAP RING
4304121
Notes
Kits/Assys Where
Needed
1
K-3408
21
MISCELLANEOUS
Item
22
Current
Part
Description
Replaced Part
Qty.
5586270
5586257
71203
SILICONE LUBE
71204
ADHESIVE SEALANT
71205
SEALANT
71206
SILICONE LUBE
K-2428,K-2978,K3405,K-3406,K3407,K-3575,S-2992
K-3650
FLANGE SEALANT
K-3617,S-2831,S2857
5564515 5564525
Notes
Kits/Assys Where
Needed
2
1
5
8
7
10 11
11463-6-99
RANGE CYLINDER
Item
Current
Part
Description
X-1-1001M
Replaced Part
Qty.
Notes
NUT
4304111
PISTON
4304172
YOKE BAR
14767
SNAP RING
4304149
WASHER
5568528
-O- RING
4304158
PIN
A-7102
4304171
RETAINER
10
4304188
STEP WASHER
11
X-13-210
SCREW
4304232
4304166
Kits/Assys Where
Needed
K-3405,K-3407
K-3405,K-3407
K-3405,K-3406,K3407
1
1
A-7102,A-7103
A-7102,A-7103
23
11
1
OEM supplied
adjustable
speedometer
sensor
(Threaded)
OEM supplied
non-adjustable
speedometer
sensor
(Non-Threaded)
7
3
4
5
9
6
4
11403-6-99
Current
Part
Description
Replaced Part
Qty.
Notes
S-2501
4302242
MAGNETIC
5568511
-O- RING
K-3617
X-8-0801M
CAPSCREW
S-2831
S-2857
4302322 ,4302323
K-3617,S-2501
K-4130,K-4131
4304109 ,4304182
4304215
X-8-1008M
HEX SCREW
X 8C 1024M
M10 X 80.0MM
K-3454
A - 6398 ,A - 6724
K-3455
A - 7046 ,A - 7518
20224
PLUG-THREADED
USE W/S-2831
K-3523
USE W/S-2857
11
5505543
11
5505545
11
5505547
11
5505553
YOKE-RPL25 HALF
24
4302707
Kits/Assys Where
Needed
K-3914
S-2831
Item
Current
Part
Description
Replaced Part
Qty.
Notes
Kits/Assys Where
Needed
ROUND
11
5505571
YOKE-SPL170 HALF
ROUND
11
5505572
YOKE-SPL250 HALF
ROUND
11
5505578
25
2
1
5
6
11384-6-99
REVERSE IDLER
Item
Current
Part
Description
4304210
4304220
4304202
BEARING
4304106
WASHER
4302080
SNAP RING
X-8-1004M
CAPSCREW
26
Replaced Part
Qty.
Notes
Kits/Assys Where
Needed
K-4130,K-4131
K-3406,K-3407
M10 X 1.5 X 30MM
11099-6-99
SHIFT KNOB
Item
Current
Part
Description
Replaced Part
Qty.
A-7479
4304247 ,4305225
,4305308
X-9-802
NUT
Notes
Kits/Assys Where
Needed
1/2"-13
27
13
11
12
2
8
7
6
11225-6-99
Current
Part
Description
Replaced Part
Qty.
Notes
A-6927
4304216
4304107
KEY
28
Kits/Assys Where
Needed
Item
Current
Part
Description
4305138
Replaced Part
Qty.
Notes
YOKE
4304265
YOKE
4305137
M18 X 1.5
4304155
SPRING
4304133
SPRING
4304135
PLUNGER
11
4304129
PLUG
12
4304113
COMPRESSION SPRING
STANDARD
12
4304250
COMPRESSION SPRING
OPTIONAL - HEAVY
13
4304138
PLUNGER
4302162
Kits/Assys Where
Needed
K-3408
K-3408
K-3408,K-4130,K4131
K-3408
29
3
7
8
10
9
12
13
11
11466-6-99
SPLITTER CYLINDER
Item
Current
Part
Description
4302080
SNAP RING
5568529
-O- RING
4304176
PISTON
19953
-O- RING
A-5373,K-1698,K3406,K-3407
5568528
-O- RING
K-3405,K-3406,K3407
4304194
PISTON
22146
-O- RING
4304204
YOKE BAR
4304158
PIN
10
A-7103
11
X-13-210
SCREW
12
4304188
STEP WASHER
13
4304171
RETAINER
30
Replaced Part
18899
4304229
Qty.
Notes
Kits/Assys Where
Needed
K-3406,K-3407
K-3406,K-3407
K-3406,K-3407
1
1
4304166
A-7102,A-7103
A-7102,A-7103
31