SYNOPSIS
Green Industrial Cluster,
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Aurangabad belt as an automobile and engineering hub.
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LOCATION @ GEOGRAPHICAL AREA:
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headquarters of the Aurangabad Division or Marathwada region, Aurangabadis
titled “The City of Gates” and the strong presence of these’can be felt as one drives
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By populationitisthe sth largest city in Maharashtra,
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TOPOGRAPHY :
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mainly in Godavari Basin and ifs some part towards North West of Tapi River Basin.
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announced the establishing the
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Haryana, Rajasthan, Gujarat
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MAHARASHTRA,SUSTAINABILITY
Sustainable design
The Industrial sector is one of the most prominent sectors which drives the Indian economy.
Its overall growth in 2008-07 has been reported to be 9.5%. An industrial building is any
structure that is used fo store raw materials or furnished goods from a manufacturing
process or house the process itself.
The industries have pursued their manufacturing operations without giving much attention
to environmental issue. This has resulted in impact on resources, besides creating impacts on
human health and wellbeing, This indicates towards a rampant need for the development
and adoption of green building rating systems in manufacturing sector.
According to IPCC, the breakup of global warming emissions by economic sector, 19.4 %
the Industrial sector. The construction industry in India is one ef the
ities and is growing at an avereige rate of #.5% as compared to the
emissions are released
largest economic acti
global average of s~.
Ata global level, governments pioneered the efforts to stabilize climate change and reduce
the concentration of Green House Gases (GHG) in the atmosphere and prevent further
climate damage by signing landmark Kyoto Protocol. The Kyoto Protocol is an international
and legally J agreement under the United Nations Framework Convention on Climate
Change (UNFCCC), which entered into force on 16 February 2005. It has 175 countries as
signatories till date, with ss countries and EEC agreeing to reduce GHG emission below the
specified limits, The provisions include flexible mechanisms to meet emission targets
Development Mechanism (CDM) and Joint Implementation (JI)
Translating the Kyoto Protocol provisions for stabi ate change withi
building and construction industry are various initiatives. Some of the leading initiatives
worldwide include UNEP’s Sustainable Building and Construction I
Council on Sustainable Development's Zero-energy Buildings Project, Cli
Initiative (CCl) and the initiatives by the respective national Green Building Councils (GBC) as
9 Council (World GBC), The green building councils have
taken it upon themselves to jointly work towards introducing sustainability in the global
building and construction sector.
IGBC green factory helped both the factoriesto venture
such rating systems should also be formulated by other
CASBEE, BREEHAM etc.
g, nef-zero energy
Zero net energy consumption,
meaning the total amount of energy used by the building on an annual basis is roughly
equal to the amount of renewable energy created on the site. These buildings consequently
do not increase the amount of greenhouse gases in the atmosphere. They do at times
consume non-renewable energy and produce greenhouse gases, but at other times reduce
energy consumption and greenhouse gas production elsewhere by the same amount.aT Ce Oe ect ee a
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Aurangabad belt a5 an automobile and engineering hub.
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Aurangabad in the Aurangabad district of Maharashtra; India, Aurangabad is
named after the Mughal emperor Aurangzeb. The city is a tourism hub. surrounded by.
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UNESCO-World Heritage Sites; as well as Bibi Ka Maqbara. The administrative
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head of MarathWada region.of Maharashtra State. Aurangabad
mainly in Godavari Basin and ifssome part towards North West of Tapi River Basin.
This Distriet’s general down level is
towards South and East and Nérth
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East: Jalna distriét, West: Nasik &
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Aurangabad features a semiarid climate.
Annual mean temperatures in Aurangabad range from 17 to 2: °C, with the most comfortable
time to visit in the winter - October to February. The highest maximum temperature ever
recorded was 46°C (114 °F) on 25 May 1905. The lowest recorded tomperature was 2 °C (36 °F)
en2 February 1911. In the cold season, the district is sometimes affected by cold waves in
association with the eastward passage of western disturbances across north India, when the
minimum temperature may drop down to about 2°C to 4 °C (35.6 °F to 39.2 °F).
Most of the rainfall occurs in the monsoon season from June to September. Thunderstorms
occur between November to April. Average annual rainfall is 710 mm. The city is often cloudy
during the monsoon season and the cloud cover may remain together days. The daily
maximum temperature in the city often drops to around 22°C due te the cloud cover and
heavy rains.
FOREST;
In Aurangabad district total Forest Area is 195.75 Sq.Km. As compare to Maharashtra the
forest area of Aurangabad is 9.03%
ADMINISTRATIVE SET UP:
Aurangabad district has Tehsils viz. Aurangabad, Sillod, V.
-Fulambri, Gangapur. Kannad, Khultabad. At the District level, Collector is the Administrative
Chief and at Tehsil level, Tehsildars are looking after the administration as per Collector’s
structions. For Rural development, Chief Executive officer of Zilla Parishad and at block
level, Block Development Officers are in charge of the administration. Municipal Corporation
for Aurangabad & Municipals Councils for other
Tehsils are responsible for urban development of all the Tehsils. There are » Panchayat
Samities and ¢ Nagar Parishads.
jjapur, Paithan, Soigaon
RAILWAYS:
n: Mumbai, Hyderabad & Delhi
e - Kms. 102
ROADS:
Road: Motorable journeys to Pune, Nashik, Mumbai, Nagpur, Hyderabad, Indore,
Ahmedabad, Surat, Baroda, Kolhapur
Part of Maharashtra State Golden-Quadrangle: Mumbai
National Highway - Kms. 134.20
State Highway - Kms. 1223.10
Main District Highway - Kms. 1241.00
Other District & Rural Roads- Kms. 2048.00
Rural Road/Agriculture Marketing Board Roads - Kms. 3547.00
KachachaRoad- Kms. 2792.00
une-Nashik-Aurangabad
AIR CONNECTION:
All day flights to Mumbai & Delhi, Pune, Nagpur and an International airport. Farthest
industrial area is 40 min away from Airport by road. World class 5 star hotels at a distance of
10 min from Airport.
BANKING COMMERCIA\
Rural Bank Products Nos. - 31
Co-operative bank products Nos. - 25
PLDB Branches Nos. - 09BO ee eet Ce eo ont Re
sustained, futuristic investment destinations in the Delhi-Mumbai Industrial Corridor.
The total land available for development in the Investment region is around 251 square
kilometers. The area is intended to bé.a port; trade (Dighi Port) and industrial hub
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global trade. commerce and industry. The Dighi Porf Industrial Arec'is projected ta
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in the Aurangabad facility, plans to invest ssé million
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Industry is a field in architects wish to get involved, creating a building that is not
restricted simply to a manufacturing unit, but as an exercise in pure energy
engineering, evenif it is applied to such a large building, but which at the same time is
architecturally harmonious and functional, perfectly in line with the principles that
gover the continuous development of growth, respecting the local area and the
people who, every day, contribute to renewing the legend of the Indian working class
Mr. Stackmann, the Board Member for Sales and Marketing at SKODA Auto associate
and Chairman ef SKODA Auto India, said, “India, as a very important future
market, was entered by SKODA ten years ago in a great spirit of
entrepreneurship. Over the past decade, SKODA has reinvented
itself as a strong, sensitive and, more importantly, a clever player
in the automobile sector. Our factory at Aurangabad is our
strength and will play an even more important role in the future,
as our plans for expansion in the Indian market are ambitious.”
Green concepts and techniques in the industry can help address national issues
energy efficiency, conservation of natural resources, handling of consumer wast
water efficiency and reduction in fossil fuel use in commuting. Most importantly, the:
concepts can enhance occupant health, happiness and wellbeing,
Green factory building can have tremendous benefits, both tangible and intangible.
The mosttangible benefits are the:
+reduction in water and
ergy consumption right from day of occupancy.
Intangible benefits of green factory include:
*enhanced indoor air quality,
+good day lighting,
shealth,
+well-being and
+safety of the workmen.
The energy savings could range from 30 — 40 % and water savings
around 20 — 30%.OBJECTIVES
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*To'ensure that the building praétices are sustainable and building materials are
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plant location is decided upon, the management's next important task is to r
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Whether a.building has to be constructed, or improved, or expanded, certain factors,
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SCOPE
IGBC Green Factory Building rating addresses green features under the following
categories:
*Site Selection and Planning
*Water Conservation
+Energy Conservation
«Material Conservation
indoor Environment Quality and
+Occupational Health
«Innovation & Design Process
Hence, we must work on these points as the approach for resulting in a concept.
For every industrial bui 1g must be studied in det:
ing. the follo
Storage of Raw Materials: how they are brought in, unloaded, and stored.
Production Process: as industrial building designers we must study the production
process in great detail
Circulation Efficiency: if 20 people are made to walk an extra 1 minute to the toilet,
that is a loss of over 15,000 man-hours per year Therefore an industrial are
take great pains to ensure the efficiency of an industrial building design.
path of movement of materials should also be optimized.
Finished Goods Storage: a well-designed finished goods warehouse with proper
storage heights and access ways is essential to the functioning of a manufacturing
plant
Packing and Loading: are also vital areas that should be designed carefully. The
industrial architect should plana layout with the correct movement corridors and
turning spaces, especially if forklifts are used.
Utilities: are the backbone of your plant. De you need captive power, backup power,
and emergency power? How about compressed air, vacuum, or gas supply systems?
Firefighting systems are a key requirement for safety. We must work with the best
building services engineers in the industry to specify high-qualiity, low-maintenance
equipment and also to design buildings that house these securely and allow easy
maintenance.eR a Oa eee a ie eee or ee eel)
lighting. These days, the science of sustainable design has grown by leaps and
bounds and we have kept pace:
Energy balance: Fundamental to everything is scientific Understanding ofthe
énergy balance of the building. If a building is considered to'beGn isolated system,
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Thermodynamics: A Strong understanding of thermodynami
required, Thermodynamicsis the study of how heat flows. This is central to
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With a detailed analysis using thermodynamics, one can design a buildingénvelope,
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Building made of ultra-local low-energy materials.
lintend to refer to library study and case studies fer building techniques and
construction details. From the design point of view, there exists a number of case
studies (India and abroad) which are functioning az beacons ef sustainable growth
and have been awarded Green Certification by LEED and IGBC.ADVANCED OBJECTIVES
The Auto industry demands the following objectives to be catered to:
1. Availability of centralized facility in MIDC for big social gatherings with a short notice
at affordable price.
2, A good facility center for continuous enhancement of employee skill for adopting and
competing global trends.
3. Economical, time saving and effective business communication-national/
intern ace from one single center.
4. Important chamber, association / directors, high power govt. authorities meetings
lace
£ Wel equipped provisional office space available for technology service providers
with training facility close to it.
The design brief wouldbe as follows:
Communication- 20.000 sqm
*Auditorium
*Seminar Hall Exhi
*Board Room
+Office Space
tion Hall
Logistics- 50,000 sqm
*State of the art Tool Room. Supported by High end Design Center Software inclusive of
CAD /CAE / CAM and Factory CAD software.
“Training Facilities
Centre OF Excellence Building - 10000 sqm
*Press shop
“Body shop
+Paint shop
*AssemblyCASE STUDIES
Renault Distribution Centre, UK McLaren Technology
By Norman Foster Centre, UK
By Norman Foster
Case Studies in India:
*Tata Motors, Pimpri IGBC Green Rating- Gold (2010)
+Mahindra Reva Electric Vehicles Pvt Ltd,, Bangalore IGBC Green Rating-
Platinum (2012)
GREEN FACTORY vs.
SHED
A modern factory building is much more than a mere work-shed. It is required to
provide protection for men, machines, materials, products or even the company’s
secrets. It has to serve as a part of the production facilities and as a factor to
conomy and efficiency in plant operations. It should be such, as would
offer a pleasant and comfortable working environment and project the
management's image and prestige. Besides, it involves considerable investment of
capital.