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P08ME46
U.S.N

P.E.S. College of Engineering, Mandya - 571 401

(An Autonomous Institution affiliated to VTU, Belgaum)

Fourth Semester, B.E. - Mechanical Engineering

Semester End Examination, June/July-2014
Manufacturing Process - II
Time: 3 hrs
Max. Marks: 100
Note: Answer any FIVE full questions, selecting at least TWO full questions from each part.

PART - A
1. a Sketch geometry of single point cutting tool and explain the different angles of tool.

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b. In an orthogonal cutting the following data were recorded.

Feed = 0.25 mm/rev

Chip thickness = 0.8 mm

Depth of cut = 2 mm

Length of chip-tool contact = 0.5 mm

Working rake angle = 0

cutting force 1800 N

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Axial thrust force = 900 N

Determine:
i) Angle of friction
ii) Shear strength of the work material
iii) Maximum shear stress on tool.
2 a. Explain various tool wear mechanisms.

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b. Discuss about the factors affecting tool life.

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3 a. Explain following tool materials:

i) Carbides
iii) Cubic boron Nitride

ii) Ceramics

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iv) HSS

b. What are the desirable properties of cutting fluids?

4 a. Describe saddle type Turret lathe with sketch.

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b. Explain feed, depth of cut and machining time with respect to lathe.

c. Determine the machining time required to machine a work piece of length 350mm and
diameter 50 mm. The cutting speed is 30m/min and feed is 0.4 mm/rev.

PART B
5 a. Explain the following operations that can be performed on a shaper with sketches
i) Horizontal shaping

ii) Vertical shaping

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iii) Angular shaping.

b. Differentiate between Shaper and planer.

c. Determine the machining time required to machine, a work of size 600 mm length and
200 mm width on a shaper. Cutting speed = 6 m/min and ratio of cutting stroke to return
stroke = 3:2, feed = 2.0 mm/cycle and clearance at each end = 50 mm.
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P08ME46

6 a. List the various drilling machines and explain sensitive drilling machine with a sketch.
b. Explain following drilling operations with sketches (i) Counter boring (ii) Counter sinking

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c. On a flange 5 holes of 15 mm diameter are to be drilled. Flange thickness is 25 mm, cutting

speed = 200 rpm feed rate = 0.22 mm/rev. Determine total drilling time. Take clearance of

3 mm on either side. Neglect change overtime.

7 a. Differentiate between up milling and down milling.

b. Sketch and explain Column and knee type milling machine.

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c. Explain simple indexing method.

8 a. Discuss different types of abrasives used in grinding wheel.

b.

Describe the factors to be considered for the selection of grinding wheel.

c. Explain: i) Honing

ii) Lapping

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