Professional Documents
Culture Documents
4 Construction Work Procedure For Foundation Load Test 13-09-11
4 Construction Work Procedure For Foundation Load Test 13-09-11
Constructionworkprocedurefor FOOTINGLOADTEST
CONTENTS
Sl.No.
01
Content
Scope
02
Reference(Documents,Drawings,Layouts)
03
OrganizationChart
04
StaffResponsibility
05
Materials
06
Manpower
07
Machine,Equipment,Tools&Tackles
08
Sequenceofactivities
09
WorkProcedure
10
Weatherlimitations
11
Inspectionplan
12
Testplans
13
MandatorySafetyRequirements
14
Environment,Health&Safety
15
Trainingandeducation
16
Formats&Checklist
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
1. SCOPE:
Thepurposeofthefootingloadtestistostudytheloadsettlementbehaviorofthetypeofsoilencountered
atthesiteforshallowfoundationrestingonsoil.
Thetestlocationisasunder:
Corridor
III
Coordinates
Location
BetweenNagoletoUppal
1924902.877
NGLinRL(m)
Sizeof
Footing
TestDepth R.L.(m)
2mx2m
477.439
E
240317.267
480.439
3mfromNGL
Thetestconsistsofmeasuringsettlementuptoloadintensityof100t/m.Theloadshallbeappliedinten
equalincrementsonarigidfootingof2mx2mattheabovespecifiedtestlevel.Theloadshallbeappliedby
meansofhydraulicjack;Rockanchorsalongwithstructuralframeshallbeusedasareactionforthejack.
2. REFERENCEDOCUMENTS:
3. ORGANISATIONCHART:
`
ConstructionManager
(TapasDas)
AgencyforRock
Anchors&LoadTest
M/sTech9
Engg.solutionsPvt.Ltd
Engineer
(B.B.Rai)
Surveyor
Foreman
(IGupta)
SafetyEngineer
QualityControlEngineer
4. STAFFRESPONSIBILITIES:
4.1.CONSTRUCTIONMANAGER:
ReportstotheprojectHead.
Coordinateswithallconcerndepartmentsfortechnicalandadministrativehelp.
InvolvehimselfinpreparationofConstructionWorkProcedure
TakesinitiativestoobtainthestatutorypermitsfromGHMC&TrafficPolice.
Arrangementofresources(SpecialisedAgencyforRockanchorsandloadtest,Machine,tools,Area
Lighting,AllConsumablematerials).
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
MonitorsoptimumutilizationofMachine,equipmentengaged
InvolvesinSafetyandQualityPeptalksregularly.
MonitorstheProgramvs.Progressofhisworkandanalysesworkdifficulties,criticalpathifanyasper
thesetTarget.
Monitorsmandatorysafetyrequirementsforworkmenandworkenvironment.
4.2.ENGINEER:
ReportstotheConstructionManagerfordaytodayactivities.
InteractswiththeLTMRHLRepresentativesandgeneratesRFIsforinspection.
Execute the job thru specialised agency and give the feedback about the progress toConstruction
Manager.
LiaisonwithinternaldepartmentslikePlanningcell,Qualitycontrolcell,Plant&Machinerydepartment,
SafetydepartmentandStoresfor
Ensurestoimplementallmandatorysafetyrequirementswithinhisworklimits.
Responsibleforoptimumutilizationofresources.
Submitshisrequirementsofmaterials&otherresourcesforhisworktotheCONSTRUCTIONMANAGER
wellaheadofschedule.
PrepareshisworkschedulebasedonProjectschedule.
Closelymonitorstoachievethesetprogram.
Follows the Inspection, Test plans and submits records to LTMRHL for their reviews and approval
throughEDMS.
4.3.SURVEYOR:
ReportstotheConstructionManager.
MarksthecoordinatesfortherockanchorboreholepositionsandFootingLayout.
CheckinvertLevelsoftestpitbefore&afterexcavation,PlainCementConcreteTop,&FootingTop.
4.4.FOREMAN:
ReportstotheSiteEngineerandfollowhisinstruction.
ResponsibleforassemblinganderectionofKentledgeincludingfixingofrockanchors.
SuperviseadequatelyforanysafetylapsesandensuretherightwayofhandlingofHeavyequipment/
materials.
4.5.AGENCYFORROCKANCHORS&LOADTEST:
Reportstotheprojectmanager
Carryoutdrillingofrockhole,Rockanchoring,loadtesting,recordsthetestreadings.
4.6.SAFETYENGINEER:
ReportstoEHSManageraswellasactsasasitesafetycoordinator.
Involvesinregularsafetypeptalks,periodicaldemonstrationsofsafepracticesinwork.
Helpstoprovidenecessarysafetymaterialsasperworkrequirements.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
ImplementEHSsystemsatsite,Superviseforthesafetylapsesbeforecommencementofwork.
Organizetrainingprogrammesforsafetyawareness.
Coordinateswithsiteadministration,firstaidcenter,doctors&hospitalsduringemergency.
4.7.QUALITYCONTROLENGINEER:
Reportsmaterialengineeraswellasactsasasitequalitycoordinator.
Involvesinregularqualitypeptalks,periodicaldemonstrationsofbestpracticesinwork,
Arranges routine testing for the consumable construction materials like cement grout cubes,
concrete cubes, witness calibration of testing & measuring equipment /tools like pressure
gauges,deflectiongauges.
Checkstherightmaterialusedatrightplace.
5. MATERIALS:
Sl.
No
1
3
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Name
Brand/Source
Conforms
to
IS:1786
IS:456
IS:456
IS:6006
IS:10270Cl.6.4
HYSDSteelTMTBars
LimePowder
Concrete1:3:6
ConcreteM30Grade
HTStrandsof12.7mm
HDPEPipeof16mmID
FixedAnchor
EpoxyHardenerLapox
K46,EpoxyResinLapox
B47,
AnchorHeadMF1205
Wedge
M/sAFPL
Locallyavailable
Handmixed
BMRReadyMix
DPwires ,Ratlam,MP
Locallyavailable
Locallyfabricated
ATUL Chemicals,
Valsad,Gujrat
0.332MT
20kg
0.400M
3.800M
(25Mx10nosx
175Mtr
4nosx2.5kg
IS:10270,
4nos
50nos
Locallymade
PVCspacerplate
of100mmdiaand6mm
thick)
Locallymanufactured
BarBindingwire(22
Shutteroil
SWC/SIKA/
DrawingAnnexure
A
10
IS:432
IS:4990,AnnxC3
10.000kg
2.000ltr
Nonshrinkadmixtures
forCementgrout
ASTMC1107
1500gm
IS:8112/IS:12269
1.4MT
IS:456
20M
3kg
Adequate
12m
IndiaComponents(P)
RudraMetalIndustries
SIKA/FOSROC
PENNASUPER,
ULTRATECH,OPC
43/53Grade
Foamstrips6mmthick Locallyavailable
Putty/sealant
Locallyavailable
Water
Portabletype
Hessiancloth
Locallyavailable
Cement
QuantityRequired
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
6. MANPOWER:
Sl.No
Catagory
Nos.Required
Remarks
1
2
3
Drillingmachineoperator
Supervisor
Rigger
1
1
4
4
5
6
7
8
Tractorcompressoroperator
HydraulicJackOperator
Trafficmarshal/Flagmen
Unskilledworkman
QualityControlTechnician
1
1
2
4
1
7. MACHINE,EQUIPMENT,TOOLS&TACKLES:
Sl.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
TypeofMachine,Tools&
Tackles
Safetycones
SafetyBarricadingboard
Blinkers
PVCTrafficBarrier
Nos.
Required
12
14
10
10
Calibration
Remarks
Barricadingboardfixingnails
Totalstation
Levelmeasuringinstrument
HydraulicRockDrilling
Machine
DewateringPump5hp
Platecompactor
Handcompactor
TyremountedHydraulic
Crane12MT
Concretepouringchute3m
long
TractorCompressor
Kentledge(Fabricated
StructuralSteelbeamswith
fourrockanchors)
PneumaticJackHammer
HydraulicpumpwithJackof
500MTcapacity(Orione
make)
Hydraulicpressuregauge
1000Kg/cmcapacity
60
01
01
01
Calibrated
Calibrated
01
01
01
01
01
01
01
01
01
ManufacturersTest
Certificate(MTC)
01
Calibratedupto
700Kg/cmfrom
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
Sl.No
19
TypeofMachine,Tools&
Tackles
Nos.
Required
Calibration
NABL
Accredited
Laboratory.
Calibratedfrom
NABL
Accredited
Laboratory.
Calibratedfrom
NABL
Accredited
Laboratory.
Remarks
Multistrandstressingjack
Deflectionmeasuringgauge
(50mmrangewithprecision
of0.01mm)
01
04
Deflectionmeasuringgauge
(25mmrangewithprecision
of0.01mm)
04
Concrete(needle)Vibrator
ConcreteVibratorneedle
60mmdia
Steel/Plywoodshutters
01
02
08SQM
25
Pickaxe
26
27
Spade
Measuring(steel)tape3m
Plumb
2
1
1
Soundingchainfordepth
measuring(25m)
SteelfabricatedLadderof
2.2mlong.
Gascuttingset
20
21
22
23
24
28
29
30
31
8. Sequenceofwork:
Obtainingstatutoryworkpermissions.
EducatingteamaboutConstructionWorkProcedure(CWP).
Markingoftestpitcoordinateandareaofexcavation.
MarkingofFootingloadtestareaforsafetybarrication.
Placingroadsafetycautionaryboards.
Markingofrockanchordrillingholes.
Drillingofrockanchorholes.
Insertingrockanchoringstrandstothedrilledholes.
Groutingofstrands.
Excavation,compactionandlevelcheckoftestpit.
Disposal/preservationofexcavatedsoil.
PlacingPCC
Cutting&Bendingofrebar
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
TyingofRebaratthefoundationlocation
Shutteringofconcretefooting.
Placingofconcrete.
Strippingoutofshutters.
Curingoffootingloadtestconcretestructure.
Settingofanchorframe.
Cementgroutcubetest.
InitialstressingforSlackremovalofstrands.
Calibrationofpressuregauges&deflectiongauges.
FixingofHydraulicjack,pressuregaugeanddeflectiongauges.
Concretecubetesting.
SettingoflevelmeasuringinstrumentandReducedLevelmeasuring.
Loadtesting
Recordingtheobservationsofsettlementagainstpressure/LoadandTime.
Unloadingofpressure.
Dismantling&demobilizationoftestarrangements.
Backfillingoftestpit.
Roadrestoration.
Removalofbarricadingboards,safetyconesetc.
OpeningofBarricadingareatoTraffic.
9. WORKPROCEDURE:
9.1 TheworkshallbecommencedafterobtainingstatutorypermitsfromtheTrafficpolicedepartment
andGreaterHyderabadMunicipalityCorporation,andotherGovernmentbodies.
9.2 TheconstructionteamshallbeeducatedabouttheapprovedConstructionWorkProcedure(CWP)
byConstructionmanager.
9.3 Asperthecoordinategiveninthetablegiveninsection1.0scope,keepingthecoordinateasthe
centeroffoundation,areaofexcavation(2.5mx2.5m)shallbemarkedbylimepowder.
9.4 The footing load test area (12.0m x 8.0m) shall be marked and barricaded with 16nos steel
fabricatedboards (L=2.0m x H=2.4m each). These barricades shall be firmly secured by nailing
downintotheground.Fournosofredblinkinglightsshallbefixedashazardsignalsalongandat
thetopofbarricadingline.Otherroadsafetycautionaryboardsshallbeprovidedfacingtowards
theapproachingTraffics.Trafficmarshalsshallbedeployedtocontrolthetrafficduringtheentire
procedureoffootingloadtest.
9.5 Fournos.of150mmdiameterboresdrillingshallbecarriedoutatallfouranchoringpositionsas
perthedrawingasannexureA.Depthofeachdrillholeshallbe20.0mminimumfromEGLto
ensure10mofhardrockanchoring(FixedLength).Theboringdepthshallbemeasuredbyusing
sounding chain.Each hole shall be capped tight immediately after boring completed to protect
fromfallingofanyforeignmaterial.BeforeinsertingtheLowrelaxationhightensilesteelstrands
into the hole each hole shall be flushed with compressed air to ensure the bore is clean from
water,anylooseandforeignmaterial.10nosof15.2mmdiameterstrandsof24meachinagroup
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
shallbeinsertedbyproviding10nosofPVCspacerplatesat1mc/cplacedthroughoutthefixed
length,sothatthestrandsarenotentangledtoeachotherwhileinsertingintothedrilledbore
hole.AnAnchorheadshallbefixedattheendofstrandgroupandaguidebulbshallbemadeat
thecutendbeforeinsertingofstrandsusingEpoxy(mixofHardenerLapoxK46andResinLapox
B47)grout.
9.6 AHighDensityPolyEthylene(HDPE)pipeof16mmIDand25minlengthshallbeinsertedthrough
thecenterofthespacerplatesuptothebottomforpouringcementgrouttoanchorthestrands
intherockhole.Allofthestrandsinsidetheboreholeabovethe10mrocksocketingforthefree
length shall be inserted thru individual HDPE Pipes of 16mm ID to keep the strands free from
contactwithmoistureandsoilaround.
9.7 Grout shall be prepared by mixing Cement and water uniformly using a mechanical mixer to a
watercement ration of 0.40per bag of cement, water to be added is 20lts) which shall be
pumpedintotheanchorholethroughthecentrallyplacedHDPEpipe.Asuitablepressuregrout
pumpcapabletopumptheabovecementgroutshallbeusedtopourthegrout.6nosormoreof
groutcubesofdimension(100mmx100mmx100mm)shallbecasttoascertaintheageatwhich
aminimumstrengthof30Mpaisachieved.Groutshallbefilleduptothefixedlength(Bottom
10.0m) portion i.e. up to the rock socketing length. Confirmation of filled depth shall be
measuredbyusingsoundingchain.Thefreelength(11.50mminimumfromthegrouttop)ofthe
anchoriskeptfreetoelongateforstressingeffectduringloadtest.
9.8 Dismantling of the concrete median, hard top road surface shall be done by pneumatic
pavementbreakerandtheexcavatedmaterialshallbedisposedoffinasuitabledisposalarea.
9.9 Theunderneathlayersshallbeexcavatedmanuallybyusingpickaxeandspade.Excavationshallbe
done up to 3mtr below the existing ground Level. Excavated material shall be kept aside for
backfillingofthetestpit.Thebaseofthetestlocationshallbeleveledandcompactedwiththe
lightdutyplatecompactor.A75mmthickPlainCementConcrete1:3:6shallbeplacedoverthe
excavated,leveled&compactedtothedimensionsgivenasperthedrawinginAnnexureA.
9.10 Abrickmasonry/solidprecastconcreteblockwallofheight150200mmshallbemadearound
thetestpitattheexistinggroundleveltoprotectthetestareafromsurfacerainwaterentering
in.
9.11 Cutting,bending,andtyingofReinforcementbarsforthefootingshallbecarriedoutasperthe
Bar Bending Schedule. Adequate water tightness of shuttering for the RCC footing shall be
ensuredbyusingthefoamstripsandsealant(putty).TheRCCfootingshallbecastinsituattest
location with M30 grade concrete. Subsequently a central RCC column of dimension 0.75m x
0.75mx1.26mshallbecastwithM35gradeconcrete.6nosormoreofconcretecube(150mmx
150mm x 150mm) shall be cast to check compressive strength. Water Curing shall be
startedafter24hoursofconcretingbycoveringthefooting withhessian cloth and sprinklingof
wateronit,Curingshallbedoneuptoaperiodof14daysandsimultaneouslycareshallbetaken
topreventfloodingaroundthefootingalso.
9.12 Thesteelbeamstructureforkentledgeshallbeliftedbycraneandpositionedcentrallyoverthe
support blocks. The grout cubes shall be tested for compressive strength. Once the strength
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
achievedismorethan30N/mmbutnotbefore14days,strandgroupsfromeachrockanchors
shallbestressedonebyoneusinga multistrandjacktoremoveslacknessifany. Therequired
pressuretoremovetheinitialslacknessshallnotbemorethan0.72MT.
9.13 Asgiveninthedrawing(AnnexureA),thearrangementsofplacingDatumbars,andHydraulic
Jack,fixingoftwosetofdeflectionmeasuringgaugesof50mmtravel(4nos)and25mmtravel
(4nos)withthedatumbars,settinguppressure/Loadmeasuringgaugeshallbedone.Once
loadingcommences,readingsshallbeobservedfromthe50mmdeflectiongauges(First setof
dialgauges)forthesettlementoffooting.Afterthedeflection(settlement)reachesabout45mm
travelanothersetofdialgaugesof25mmtravel(Secondsetofdialgauges)shallbesettoitszero
positionandsubsequentreadingsshallbestarted.Inasimilarmannerifthesettlementreaches
20mm(inthesecondsetofdialgauges),againtheprevious50mmgaugesshallbekeptreadyfor
the next settlement reading. The observations in settlement shall be continued until the final
loadof400MTisreached.
9.14 As an additional measure to check elongation of strands comparing with yield of ram of jack,
four level instruments shall be set with a paint mark on each set strands before loading
started.The survey instrument shall be used to note the change in reduced level on each
increment of loading, immediately and after elapse of 60minutes. This shall provide a relation
betweentheelongationsofstrand;pressureappliedandyieldsoframofjack.
9.15 Concrete cube sample shall be tested at the age of 14days or later to check the compressive
strength of concrete is achieved more than 30Mpa.And once the concrete achieved the
compressive strengththeactivityfortheloadtestshallbetakenup.Initiallyminimumseating
loadof2.80Tshallbeappliedandremovedbeforestartingoftheloadtest.Theloadingpatterns
intermsofpressureshallbecalculatedbasedontheRAMdiameterofjackatsite.Thenfooting
shallbeloadedtoamaximumloadof400MTandthedesignloadintensityof100MT/m.Thisis
done in 10 equal increments. Settlement will be observed for each increment of load after an
intervalof1.00,2.25,4.00,6.25,9.00,16.00and25.00minutesandthereafterathourlyintervals
tothenearestof0.01mm.Eachloadincrementshallbekeptfornotlessthan1houroruptoa
time when the rate of settlement is appreciably reduced to a value of 0.02mm/min. the next
incrementofloadthenbeappliedandtheobservationsrepeated.Theloadingshallbecontinued
toamaximumloadintensityof100MT/msubjectedtothreeconsecutivehoursthroughwhich
no change observed in settlement.Consideringfree length ofstrands as 11.500m, expected
elongationofstrandsshallbeasunder:
LoadappliedinMT
Loadingin%
Elongationinmm)
40
10
5.98
80
20
11.96
120
30
17.93
160
40
23.91
200
50
29.88
240
60
35.86
280
70
41.83
320
80
47.81
360
90
53.78
400
100
59.76
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
9.16 Readingofdialgaugesshallbetakenbygettingdownfromexistinggroundleveltothetopof
footing level,but outside the footing through the steps made from two opposite barricaded
sidesasinthesketchasAnnexureD.Ineachsideoftopoffootingthereisaclearanceof1.2m
inbetweendatumbars.Careshallbetakenthatdatumbarsmustnotbetouchedordisturbed
duringdialgaugereading.
9.17 Upon completion of loading, unloading shall be done in 10 equal decrements. After reaching
theultimateload,thesettlementshallbeobservedforsuchthreehourlyreadingswherethere
is no further settlement (less than0.02mm/min) is notedor elapse of 24 hours,whichever is
earlier.Aftereachdecrementofload15minobservationtimeshallbeallowedforrecoveryin
settlementandrecorded.
9.18 After completion of test, the testing instruments (Pressure gauge, Deflection gauges) shall be
removed,packedandsealedcarefullyandshallbestoredatQualityControlDepartment.Other
Kentledgearrangementshallbedistressedanddismantledbyusingcraneanddemobilizedfrom
sitebynexttwodays.Strandsfromtheanchorholesshallbecut150mmbelowtheholetopand
the hole shall be filled with crushed rock sand followed by full water saturation and 150 mm
concretecapping.
10.WEATHERLIMITATIONS:
Season
Rainy
Winter
Summer
RiskAnalysis
PreventiveMeasures
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
11.INSPECTIONPLAN
Sl.No.
DescriptionofOperation
QHP
Layoutoftestpitandanchorholepositions
SafetyBarrication
Drillingofrockanchors
LoweringofStrandsGroutingofrockanchors
Excavation&Levelcheckafterexcavation&PCC
Shutteringoffooting,placingandfixingofRebars
Concretingoffooting&column
CalibrationofPressureGauge
10
CalibrationofDeflectionGauges
11
12
HydraulicJackPerformance
Arrangementofkentledge
Loadtestingonfooting
QCP
Documentation
SketchfootingLoadTestLocation
Trafficsafetybarricationplan
CheckListbeforeHomingofRockAnchors
Rockanchorgroutingreport
ChecklistforPCCforconcretestructures
BarBendingSchedule
Concretepourcard
ManufacturersTestCertificate
CalibrationReport,RFI
CalibrationReport,RFI
Footingloadtestrecord&Footingloadtestreading
12.TESTPLAN:
Sl.No.
Testtype
Codeofpractice
Frequencyoftesting
Specificationrequirement
CementTest
IS:4031
OneperBatch(ReviewofMTC)
ASperIS:8112&IS:12269
ConcreteSlumpTest
IS:1199
One/TransitmixerLoad
10025mm
ConcreteCubeTest
IS:516 ,IS:456
Onesample/5m
>30N/mm
CementGroutCubetest
IS:10270/BSEN:447
Twosamples(6cubes)/day
>30N/mm
Note:AllthetestreportsasinTestPlanareavailablewiththeQualityControlEngineer.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
13.MANDATORYSAFETYREQUIREMENTS:
EveryworkmanmustbeengagedafterScreening,Safetyinduction&medicaltest.
EveryworkmanshallbeallowedtoworkwithPersonalProtectiveEquipment(safetyshoes,SafetyHelmet,ReflectiveJackets,handgloves,nose
musk,earplug,safetygoggles).
AreaofworkshallbebarricadedwithBoardswithproperanchoring,boltingandweighttobekeptforstabilityofbarricades.
Whileplanningexcavationoftestpit,itisimportanttoplanagainstthefollowing:
Collapseofthesides,
Materialfallingonthepeopleworkingintheexcavation,
Peopleandvehiclesfallingintotheexcavation,
Peoplebeingstuckbyplantandmachinery,
Accesstotheexcavation,
Fumes,Toxicgas
Undergroundutilities
Incidentstomembersofthepublic.
Certifiedcrane&vehicleshallonlybedeployedforthejob
Operatorofvalidlicenseshallbepermittedtooperatethecrane.
Properaccessandworkingplatformshouldbeprovidedtoreachtheworkspot.
Safetywarningsignsshallbeplacestoprovideadequatewarning.
Wherenaturallightingisnotadequate,workinglightfittingsorportablehandlampsshallbeprovidedatworkplaceontheconstructionsite.Inthe
workingspotilluminationshallbe110lux.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
14.ENVIRONMENTALHEALTH&SAFETY
RISKASSESSMENT/SUMMARYSHEET
CONTRACTORNAME:
RISKASSESSMENTFOR:FoundationLoadTestActivity
OriginatorName(Print):
Signature:
KEY:
Contract:
Date:
S=Severity
M=Mediumprioritytobescheduledassoon
aspracticable.
L=Likelihood
L=Lowprioritytobeimplemented
whenresourcesallow.
Potential Population
RiskRating
Hazards
atRisk
L
S
R
RISKRANKING:
Task/Element
R=Risk(LikelihoodxSeverity)
H=Highprioritytobeactedon
immediately.
ControlMeasures/FollowupChecklist
RevisedRating
L
S
R
Loading/Unloadingofbarricading
boards
FixingofBarricadingboardontheroad
Machineshiftingfromstoretositeby
vehicle
Drilling
HTstrandsfixing
ExcavationWorkforLoadTestarea
Setupforsurveyatproposedarea/
location/points
BuiltupbeamshiftingfromFabrication
yardtositebycrane&tailor.
Handling&ErectionofBuiltupbeam
andHydraulicjack&Plashing
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
RISKASSESSMENTFORMSAF20
CONTRACTORNAME:
RISKASSESSMENTFOR:FoundationLoadTestActivity
OriginatorName(Print):
Contract:
Signature:
Date:
KEY:
L=Likelihood
S=Severity
R=Risk(LikelihoodxSeverity)
RISKRANKING:
L=Lowprioritytobeimplementedwhen
resourcesallow.
M=Mediumprioritytobescheduled
assoonaspracticable.
H=Highprioritytobeactedon
immediately.
Task/Element
PotentialHazards
Populationat
Risk
RiskRating
L
RevisedRating
ControlMeasures
1.Allpersonsshouldbescreenedandinducted.
2.AllpersonsmusthaveallPPEs
WorkbelowHTorLTlive
Setupfor
lineElectrocutiondue
Surveyors/
surveyat
SurveyAsst./
toaccidentalcontactof
proposedarea/
levelingstaffwithHT/LT helpers.
location/points
line.
3.Beforestartingthework,priortoinspectallareaproperly.
4.AnyOHlinemustbeidentified.
5.Allworkmen&staffmustbeusereflectivejacket
compulsory.
6.Usingoffiber/PVCorwoodenlevelingstaff.
7.Whilerainingnobodyshouldstandorallocatednear/
nearbytheOHlivelines.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
8.RegularToolBoxTalkatsite.
9.Allpersonsmustbeawareaboutthepotentialhazards.
10.Allocatedareahasbeenbarricadedandensuresthe
vehicularmovementswereclearfrom.
1.Alltrafficprecautionarymeasurehasbeentakenwhile
setuplikesafetycone,barrier,signboardetc.
2.Oneflagmanhasbeendeployedinfront.
3.Whilecrossingoftheroad,flagmenmustbeguidedthe
crew.
RoadaccidentMoving
ofpersonsacrossthe
road.
Surveyors/
SurveyAsst./
helpers.
4.Ensuringthetrafficmovementwaslow,meantime
maximumcrossingshallbeallowed.
5.Allworkmen&staffmustbeusereflectivejacket
6.Specialtraininghasbeengivenforsurveyteamswhile
induction.
7.Allsurveypersonshavebeenfrequentlysubjectedfor
medicalcheckup.
8.Bealertwhilewalkingoverroadandothertrafficmovement
areas.
Loading/
Unloadingof
barricading
boards
Toppling/Fallingof
materialsfromvehicles.
Helpers
&khalasi
1.Allnecessarycheckingaboutthefitnessofthevehiclestobe
conductedbeforestartingofoperation.
2.Alltheliftingtools&tacklesmustbetestedandcertified,
3.Tagropeshouldbeusedforanyliftingloads.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
4.Nobodyshouldworkundersuspendedloadatany
circumstances.
5.Materialsshallbeproperlysecuredonthevehicle.
6.Thewholehandlingoperationwillbecarriedoutunder
authorized/competentsupervisor.
7.Duringpositioning&placementofloadcareshouldbe
takentoavoidinjuriesduetopressinbetween.
8.Materialsshouldnotbeoverloaded.
9.Correctriggingpracticemustbefollowed.
1.Usingofpropertaglinewhilefixing
Sufficientworkmenshallbeengagedforfixing&shiftingon
theroad.
2.Useofsafetyhelmets,Shoes,FlorescentJacket,andother
relevantPPEsensuredforallworkers.
Fixingof
Barricading
boardonthe
road
Unbalancing/toppling
whileboardfixing
Helpers/
khalasies/
Public.
3.Flagmanmustbedeputedatsitewithfluorescentjacket,
redflag(Day),whistle&redlightbatonfornighttimeswith
otherrelevantPPEs.
4.WorkplaceBarricadesweresecuredbyproperNailingwith
600mmlength&20dia.Alsosecuredby70kgconcreteblock
forstrengtheningtheboards(Counterweight).
5.AllBarricadingboardsconnectedbynutbolt
6.Trafficsafetydevicesshouldbeproperlykeptfrom15mts
bufferzoneandadvancewarningzonewasaligned10mts
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
fromapproachtransitionzones.
8.Barricadingboardkeptwithblinkers&monitoringboards
shallbeindicatedbyreflectedtape.
9.Trafficmarshal&vehiclediversionmustbegiven.
10.AllbarricadingboardsShouldbekeptinastraightlinefor
public&vehicleconvenience
Machine
shiftingfrom
storetositeby
vehicle
1.Vehiclesparkedlowerlevelandauthorizedriggersand
workmenwereengaged.
Duringshifting&
Unloadingatsite
Riggers,
khalasi&
Helpers
2.Alltoolsandtackleswerecheckedproperlybeforeengaging
intothetask.
3.Areashouldbeseparatedfrompublicaccessbybarricading
thearea.
1.EnsurethatalltheutilitiesareIsolated/removedfromour
workpoint.
2.Ensurethatallrotatingpartsareproperlyguarded.
Drilling
Personinjuredatthe
timeofdrillhammer,bit
&rodhandling&
changing.
Drillers,
Helpers,
Supervisors
3.AllmachinerieswereproperlyinspectedwithP&M&EHS
engineerandconfirmthatallthepartisworkingproperly.
3.EnsurethatthelocationsarefreefromHTutilities.
4.Allplacesofhosepipejointingareashouldbefastened
properly.
5.Useofsafetyhelmets,Shoes,FlorescentJacket,Earplug
(Duetonoisepollution)andotherrelevantPPEsensuredfor
allworkers.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
6.Awakingthedrillingpersonsinperiodicalintervalaboutthe
procedureofjointing&removingthedrillrod.Nobitgrinding
shouldbeallowedinneckedeye.
1.BealertwhileHTstrandsareloadedontoDecoilerwiththe
helpoftheF15crane.
HTstrands
fixing
DuringplacingtheHT
stand
Supervisor,
Helpers&
Workmen
2.UseshoulderpadforshiftingofHTstand
3.Educatetheworkmentocarrythesharpedgedbarsfront
sideupward.
4.Ensuringspaceforworkingarea.
5.Dailyhousekeepingpracticeisadopted.
1.MSDSisbriefedtotheworkedwithdosanddonts.
Grouting
Excavation
WorkforLoad
Testarea
Duringhandlingof
materials
Workmen,
Masons,
Helpers
2.Engageexperiencepersononthejob.
3.UseofRubberHandgloves,gumboots,Nosemask&
GogglesduringGroutingwork.
Undergroundutilities
1.FollowExcavationclearancepermitsystem.
ImproperAccess/egress
2.Ensureadequateillumination,&dangerlighting.
Materialsstackingonthe
edgeofexcavation
Collapseofsides,
Materialfallingonthe
peopleworkinginthe
excavation,
Workmen,
Operator
&Helpers
3.Nomaterialsshallbestackedatedgeofthepit.Min1.5m
clearanceshallbegiven.
4.BarricadingwithTape&HardBarricadewithreflective
signage.
5.Accessladdershallbesoplace,thatworkmenisableto
access.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
People,animalsfalling
intotheexcavation,
6.Properslope/Stepcuttingshouldbemaintainedasper
norms.
7.Excavationshouldbemadefromtoptobottomandno
undercutsshouldbemade.
8.Provideadequateemergencyaccesssothatworkmencan
accessitat15mreachoutofexcavation&Allowonly
minimumRequirednumberofpersonstoworkatthesame
time
9.Excavatedlooseearthshouldbekeptfromthehalfdepthof
theexcavatedpittoavoidtheoverloadingonthesidewall.
1.MSDSisbriefedtotheworkedwithdosanddonts.
Foundation
Casting
Duringhandlingof
concrete
Workmen,
Masons,
Helpers
2.Engageexperiencepersononthejob.
3.UseofRubberHandgloves,gumboots,Nosemask&
GogglesduringGroutingwork.
1.Allnecessarycheckingaboutthefitnessofthevehiclestobe
conductedbeforestartingofoperation.
Builtupbeam
shiftingfrom
Fabricationyard
Duringshifting&
tositebynew
Unloadingatsite
generation
Hydracrane&
tailor.
2.Alltheliftingtools&tacklesmustbetestedandcertified,
Riggers,
khalasi&
Helpers
3.Tagropeshouldbeusedforanyliftingloads.
4.Nobodyshouldworkundersuspendedloadatany
circumstances.
5.Materialsshallbeproperlysecuredonthevehicle.
6.Thewholehandlingoperationwillbecarriedoutunder
authorized/competentsupervisor.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
7.Duringpositioning&placementofloadcareshouldbe
takentoavoidinjuriesduetopressinbetween.
8.Materialsshouldnotbeoverloaded.
9.Correctriggingpracticemustbefollowed.
10.UseofnewgenerationHydracrane&Vehicleafter
inspectionofSafety&P&M.
1.Thematerialstransportingwithvehicleshouldbeproperly
tightened.
2.Workmenhandlingthematerialsshouldbewearhand
Gloves.
3.Nomanshouldbestandunderthehangingmaterials.
Handling&
Erectionof
Builtupbeam
andHydraulic
jack&Plashing
Rough/wronghandling
ofmaterials,fallofmen
&materials,Crash/hit
withobjects,collapse
duetooverload/poor
fabrication,Failureof
liftingtools,tackles&
FailureofHydraulicJack.
4.Slings,WireRopes,LiftingTacklesetc.mustbecheckedas
pernormsbeforeuse.
Riggers,
Workmen,
Operator&
Helpers
5.RegularToolBoxTalk&adequatesupervisionshouldbe
ensured.
6.Jacksandhydraulicconnectionsshouldbeleakproofand
regularlycheckedbyP&M.Thejackfactorofsafety2:1on
materialyield.Thejackbeingthreadedramwithlocknut,itisa
safe&jerkfreeequipmenti.e.during,theloadingthejackshall
behydraulicallypressurizedandmechanicallylocked.
7.Oilleakagefromjackshouldbeprevented.
8.TrainedOperatorshouldoperatethepressurepump.
9.HydraulicequipmentmusthaveBypassvalve.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
10.Nopersonshouldstandinthelineofjack
11.AllLiftinggearstobeinspectedannuallybythirdParty
competentPerson.
12.Liftinggearstobeinspectedbeforeuse.
13.Properaccesstobeprovidedtothetop.
14.PlyboardtobeplacedonbothsideoftheJack.
15.Anytiltingeffectshallbeguidedbyallfoursupportblocks
attheendofsecondarybeamsduringinitialslackremovalor
loadingactivity.Duringloading,thestrandsofrockanchor
whicharefixedtothecrossbeamswillbeundertensionandit
preventscrossbeamsfromtilting.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
MatrixforRiskAssessment:
SEVERITY
1
L
L
I
H
O
O
D
LOW
MEDIUM
HIGH
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
15.TRAINING&EDUCATION:
a. DailysafetypeptalkshallbegivenbyConstructionManagertothestaffandworkmen.
b. Beforecommencementofthework,ConstructionWorkProcedureshallbeexplainedtothe
staffs.
16.FORMATS&CHECKLIST:(Annexed)
Sl. Format/CheckListno.
no.
Format/Checklistdescription
SafetySystem
1
Vehicle&EarthMovingEquipmentInspectionChecklist
HouseKeepingInspectionChecklist
HydraulicRigInspectionChecklist
BarricadingBoardShifting&FixingInspectionChecklist&ClearancePermit
CraneInspectionChecklist
ExcavationClearancePermit
Tools&TacklesInspectionChecklist
LiftingPlan
QualitySystem
9
ChecklistBeforeHomingOfRockAnchors
10
RockAnchorGroutingReport
11
ChecklistforPCCforconcretestructures
12
ConcretePourCard
13
LevelCheckRecord
14
BarBendingSchedule
15
FootingLoadTestRecord
16
FootingLoadTestReadings
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
VEHICLE&EARTHMOVINGEQUIPMENTINSPECTIONCHECKLIST
NameofProject:
JobNo.
:
InspectedBy :
Sl.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Make/Model :
Assetcode(Ifapplicable):
Ownedby
:
Date
:
Points
Enginecondition
Clutch/brake/Handbrake
HydraulicSystem
Guards/Covers/Doors
Fastenerlockpins/Keys
Horn/Reversehorn/Lights
Indicators/WiperBlades
Operatorsfitness
Tyrepressure/TyreCondition
ConditionofBatteryandLamps
Operatinglevers/steering
Gauges&warningdevices
Fireextinguisherprovided
RearSideMirror
SeatBelt
TriangularRetroReflectors4nos.
(Frontside02,Rearside02)
Chockblocks(min02nos.)
DelayStartMechanism
ValidityofPUCCertificate
ValidityofFitnessCertificate
Measures
Observation
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
HOUSEKEEPINGINSPECTIONCHECKLIST
NameofProject
JobNo.
InspectedBy
Date
Sl.
No.
1
2
3
4
5
6
7
8
1
2
3
4
5
6
Sl.
No.
:
:
:
:
Points
STRUCTURALFABRICATION/ERECTIONSITE
Walkways,passageskeptclearofmaterials?
Area & roads kept clear for manoeuvring of cranes and material handling
equipment?
Scrap,cutpieces,weldingelectrodestubs,handtoolskepttidyinworkplaceand
disposedsuitably?
Scrapbinavailableinadequatenumber?
Welding cables, power cables routed properly to avoid runover by vehicle or
trippinghazards?
Compressedgashosesroutedproperly?
Atleast1metreonbothsidesofgantryrailsiskeptclearofmaterial?
Floorkeptclearofwater,oilspillage/accumulation?
CIVILWORKAREA
Allapproach,aisle,ingress/egresstoandfromworkarea,excavatedpits,ramps,
walkwayskeptclearofdebris,toolsetc?
Scaffolding materials (Hbeam, HD tower frames, bracing, clamps) shuttering
boardsetc.arestackedproperlyatsite?
Stackingofbricks,hollowblocksaredoneinsafemanner?
Nailsremovedfromwoodenplanks/timberandnotprotrudingout?
Saw dust, wood chips & scrap wood cleared from carpentry shop and disposed
suitably?
Debrisfromdemolitionandexcavatedearthclearedfromworkplaceandaccess?
Points
Observation
Measures
Observation
Measures
1
2
3
ELECTRICALINSTALLATIONS&BOOTHS
ApproachtoDB,Panels,Switcheskeptclear?
Fireextinguishersinstalledatlocationswheretheyareeasilyaccessible?
Weldingcablesandpowercablesareroutedseparately?
4
5
6
1
2
3
Routingofcablesaredoneproperlytoavoidobstruction&trippinghazards?
Floorofelectricalboothskeptdry?
Rubbermatsareinplaceatelectricalpanels?
4
5
6
7
STORES
Walkways,entryandexitskeptclear?
Materialsplacedonrackssafelyaccessible?
Compressedgascylindersaresegregatedasfulloremptyandtypeofgas?
Vertically storedcylindersaresecured/chainedtoavoidtopplingandhorizontal
onesguardedagainstrollingdown?
Flammablestorageareasareisolatedfromstore,officeandworkareas?
Cementbagsarestackedinpropergradientsafely?
Corrosivematerial(e.g.acids,alkalis)storedawayfromothermaterial&kepton
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
Sl.
No.
Points
Observation
Measures
collectiontraystosafeguardagainstaccidentalleakage?
Storingareaforliftingtools&tackles,ropes,wireropes&PPEisdry,clean&free
ofcorrosivematerial?
Easyaccessibilitytoinstalledfireextinguishersensuredinstore?
GENERAL
Separatescrapyardallocatedfortheproject?
Approach to workstations, offices, time offices, stores, P&M are well laid and
demarcated?
Roadsarekeptclearofstackedmaterialforfree&safevehicularmovement?
Heavymaterialsstackingaretakencareoftopreventslips,collapseandrolling?
ForhousekeepingatelevatedworkplacesrefertoIM09A2.
8
9
1
2
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
HYDRAULICRIGINSPECTIONCHECKLIST
AreaInspected
InspectedBy
Date
Sl.No.
:
:
:
Activities
Observation
Measures
01
IsRigplacedinalevelledsurface?
02
Tripodshavingproperstrength&goodcondition
03
Aretripodshavingproperbaseplates&stopper?
04
IsDshackleengagedintripodshavinggood
condition
05
TripodsshouldbeconnectedwithHTnuts&bolts
06
Conditionoftheropeguideandpulleyintripods
07
Laddersareweldedwithpropermaterialsand
spacingshallbemaintained300mm
08
Rotatingpartofthemachinesisguardedproperly.
09
Batteryterminalsareenclosedfromwater
compounds.
10
Exhaust&emissionisundercontrol
11
Isanyspillageinmachine/otheraccessories
12
Conditionofwireropeused
13
Conditionoftheradiator.
14
IsPUCavailableinrigs?
15
Anyotherrelevantinformation
SignatureofSiteEHSPersonal
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
CONFIRMATORYBOREHOLES&TRAILPITSAREA
BARRICATIONBOARDSHIFTING&FIXINGINSPECTIONCHECKLIST&CLEARANCEPERMIT
Area/Location
:
Natureofthejobtobedone:
Date:_______________
Sl.
No.
PointsareChecked
1
2
Workplaceinspectedpriortostartofwork?
ScreeningandElearningforallpersonsmustbeensuredbeforecommencementofthejob.
Not
Reqd.
Done
Alltheworkershavebeenexplainedsafeworkprocedures?
Useofsafetyhelmets,Shoes,FlorescentJacket,andotherrelevantPPEsensuredforall
4
workers.
5
Barricadingboardshiftarrangementsarechecked?
6
Anyobstructioninthebarricadingboard?
WorkplaceBarricadesweresecuredbyproperNailingwith600mmlength&20dia.Also
7
securedby70kgconcreteblockforstrengtheningtheboards(Counterweight).
8
AreallBarricadingboardsconnectedbynutbolt?
9
AreallbarricadingboardsShouldbekeptinastraightlineforpublic&vehicleconvenience?
Areallapproach,access/egresstoandfromworkarea,excavatedpitswalkwayskeptclear
10
ofloosematerial,flammablematerial,debrisetc.?
AreTrafficsafetydevicesshouldbeproperlykeptfrom15mtsbufferzoneandadvance
11
warningzonewasaligned20mtsfromworkingzones?
Flagmanmustbedeputedatsitewithfluorescentjacket,redflag,whistle&redlightbaton
12
forday&nighttimeswithotherrelevantPPEs.
Barricadingboardkeptwithblinkers&monitoringboardsshallbeindicatedbyreflected
13
tape.
Areamustbeidentified&securedbyputtingtrafficcones,barriersforshiftingthematerials
14
safely.
15 Adequateilluminationoughttobeensuredatnightshift.
16 Useofmachineries&VehicleafterinspectionofSafety&P&M.
Note:TheapplicabilityofthispermitforBoreHoles&TrailpitsareaBarricadingboardshifting&fixingworks.To
befilledinandcertifiedbypersonbeforestartingthejob.Aftercheckingalltheaboveprecautionstheworkcanbe
carriedoutintheabovearea.
SignatureofSiteInchargeEngineer
SignatureofEHSO/SiteEHSPersonal
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
CRANEINSPECTIONCHECKLIST
Sl.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Points
Observation
HookandHookLatch
OverHoistLimitSwitch
BoomLimitSwitch
BoomAngleindicator
BoomLimitcutoffswitch
Overloadlimitswitch
Conditionofboom
ConditionofRopes
No.ofloadlines
Sizeandconditionofthesling
Stabilityofcrane
SoilCondition
SwingBrake&Lock
PropelBrake&Lock
HoistBrake&Lock
BoomBrake&Lock
SwingAlarm
Mainclutch
Leakageinhydrauliccylinders
Outriggersfullyextendible
Tyrepressure
ConditionofBatteryandLamps
Guardsofmovingandrotatingparts
Loadchartprovided
Numbers,positionandsizeofpendantropes
Reversehorn&Rearviewmirror
ValidityofCertificationbycompetentauthority
OperatorsFitness
FireExtinguisherinoperatorscabin
CautionBoards
ValidityofPUCcertificate(fortyremounted)
ValidityofFitnesscertificate(fortyremounted)
NameofProject
InspectedBy
Date
:
:
:
Measures
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
EXCAVATIONCLEARANCEPERMIT
(Inrespectto(i)Existenceofservicelinesandutilities(ii)Intheproximityofexistingstructures,buildings,foundations,installationslikegas,
electricalservicestationsetc.(iii)Anyotherconditionswhichmayresultinserioushazardousconsequences.)
Pleasepermitthefollowingexcavationjobaspersketchenclosed:
Detailsofexcavation:LengthmWidth.mDepth.m
Location:PerformingAgency:
Permitvalidfrom(Date):to.....ExecutionIncharge
Tel.No.:Name:
Date:Designation:Signature:
Proj/Mfg/Maint/TS/ES
IELECTRICAL:
1. Detailsofundergroundcablepresentintheareatobeexcavated..
2. Electricalisolationofthefollowingrequired...
Date:Name&Designation:Signature:
IIINSTRUMENTS:
1. Detailsofundergroundcablepresentintheareatobeexcavated....
2. Precautionstobeobservedforsafeexcavationjob...
Date:Name&Designation:Signature:
IIICOMPUTERSERVICES:
1. Detailsofundergroundcablepresentintheareatobeexcavated....
2. Precautiontobeobservedforsafeexcavationjob....
Date:Name&Designation:Signature:
IVENGINEERINGSERVICES:
1.Descriptionofundergroundfacilitiesexistingattheproposedlocation....
2.Precautiontobeobservedforsafeexcavationjob....
Date:Name&Designation:Signature:
V.FIRE&SAFETY:
1. Provide:Crossover....Barricades...Road
Blocks...Shoring....Others..
2. Usefollowingsafetyequipment:GasMasks...EyeProtection..
WoodenHandledTools....Others..
3. Providefollowing:ApproachfortheFire/EmergencyTenders/Roadclosureboards/Other
Precautions...
Date:Name&Designation:Signature:
Remarksifany..
TheAboveMentionJobCanCommence.....
Date:Name&Designation:Signature:
ISSUINGAUTHORITY
Theabovementionedexcavationworkhasbeencompletedsatisfactorily.
Date:Name&Designation:Signature:
ISSUINGAUTHORITY
___________________________________________________________________________________
Note:Thescopeofthispermitislimitedtocarryingouttheexcavationworksafely.Thispermitisnotintended/applicabletillclosingofthe
excavatedarea.
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
TOOL&TACKLESINSPECTIONCHECKLIST
NameofProject
JobNo.
AreaInspected
InspectedBy
Date
SlNo
:
:
:
:
:
Particulars
Observation
Measures
LiftingTool&Tackles
1
1.1
1.2
1.3
1.4
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
Slings/WireRopes
Isanydefectonslings/wirerope?
ConditionofEyeusedinsling/wire
rope?
SufficientnumberofUclampsused
asperdia.
Areanyidentificationcode/markson
theslings/wirerope?
D/Bowshackle
IsSWLidentifiedontheshackle?
Areanyidentificationcode/markson
theShackles?
Openingwidthofshacklesareok
SeatingconditionofShacklepin
Anydefectsareobservedonthepin?
UBolts&EyeBolts
ConditionofU/Eyeboltused
Anycracks/wearwerefound
Tapperofeyeboltisfreefromrust.
ShapeofU/Eyeboltisregular
Hooks&ChainPulleyBlock
Isanydeformationontheeyeportion?
Isanycrack/wearwerefound?
Conditionofhooklatch
Electrical/AutomotiveTool&Tackles
1
1.1
1.2
1.3
2
2.1
2.2
2.3
3
Spanners&Screwdrivers
ConditionofSpanners/Screwdrivers
Isanywear/crackonthehead/tipof
thetackle.
Isspannersarefreefromrust?
Hammer
Conditionofthehammer
Tightnessofthehandle
Materialsusedformakinghandle
Crimpers
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
3.1
3.2
3.3
3.4
4
4.1
4.2
4.3
4.4
4.5
5
5.1
5.2
5.3
5.4
5.5
1
1.1
1.2
1.3
2
2.1
2.2
2.3
Conditionofthecrimperused
Conditionoftheinsulation
Conditionofgripers
Isanycrackonthecrimpers
GrindingMachine
ConditionofGrindingmachine
Iswheelguardprovidedproperly
Wheelhavingavalidexpirydate
Isearthinggivenproperly?
Conditionofthecableconnected
DrillingMachine
ConditionofDrillingmachine
IsDrillbitfittedproperly
Useofpropertighteningkey
Isearthinggivenproperly?
Conditionofthecableconnected
Testers
EarthleakageCircuitBreakerTester
Ispolarityshowingonthemeteris
good
Accuracyofthemeterisacceptable
Iscalibrationrequired
SurfaceResistanceTester
Ispolarityshowingonthemeteris
good
Accuracyofthemeterisacceptable
Iscalibrationrequired
AnyotherrelevantInformation
1
2
QualityAssurancePlan
Constructionworkprocedurefor FOOTINGLOADTEST
LIFTINGPLAN
Site/location
FootingLoadTestbetweenNAGOLEtoUPPAL
Appointed Person carrying out
DateofAssessment:
theAssessment:
Descriptionoflift:ErectionofMainBeam&secondarybeams,forFootingloadtestkentledgearrangement.
DetailsofLoads
LoadPosition1
Weight:
Dimensions:
PositionofCofG:
Heightoflift(worstcase
Max.radius(worstcase
Dateoflift:
Timeoflift:
Monetaryvalueofload:
DetailsofCranes
1st
Make&model:
Capacity:
Jiblength:
Outriggerspread:
Outriggerload:
Max.groundbearing
Counterweight:
Weightofcrane:
GroundConditions(Visualassessment)
Access/Egressforcrane&
transport:
Liftingposition:
LiftingAccessories
Slings(wirerope):
Slings(chains):
OtherAccessories:
LoadPosition2
LoadPosition3
2nd
3rd
Slings(webbing):
Shackles:
CHECKLISTFORINSPECTIONBEFOREHOMINGOFROCKANCHORS
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
AnchorIdentification:
Sl.
No:
Date:
Checked
Description
Yes
Not
Applicable
Remarks
No
Depthofdrilledhole
Casingpipeinstalled
Dia.ofeachAnchor
FreeLengthofAnchor
FixedLengthofAnchor
Burstingrebarspiralprovided
Epoxycoatoneachanchorfixed/free
Length
FreeLengthHDPEPipefixed
GroutventfixedatFixedend
10
Safeaccessprovidedtoworkplace
ROCKANCHORGROUTINGREPORTFIXEDLENGTH/FREELENGTH
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
AnchorLocation:
DateofInspection:
AnchorNumber:
CableNo:
DateofAnchorInstallation:
Typeofcement:
Week&YearofCementManufacture:
Admixtureifadded/mixdetails:
W/CRatios:
Temperature:
Water:
Equipment:T9DDGP150
GroutMixer:
Groutpump:
HoleDiameter:
CableDiameter:
CableLength:
VolumeofGrout:
Regrouting:
PreGroutingChecks:
FreeofBlockage:
Inlet:Yes/No
Outlet: Yes/No
LeakageObserved:
Vents:Yes/No
Yes/No
GroutingRecord:
Cable/AnchorNumber
StartTime
FinishTime
L&TINFRAIC
GroutPressure
Remarks/Observation
L&TMRHL
STRESSINGREPORT
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
LOCATION:
DATE:
RFINumber
GAIdentification:
Cubestrength:
STRESSINGEQUIPMENT
Typeofjack:MONORamareaofJack(sq.cm)
JackSerialnumber:
Hydraulicpump:PumpNumber
StressingRecord:
PressureappliedKg/sq.cm
ELONGATIONINSTRESSBARANCHORNUMBERS
Loadequivalenttons
000
050
50100
100160
NETELONGATION
Remarks
FORMATFORFOOTINGLOADTESTRECORD
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
LOCATION:
Date:
Depth/R.L.ofPit:
SizeofFooting:
Dia.ofeachAnchor
SensitivityofDialGauge:
a) SensitivityofPressureGauge:
b) Pressuregaugecalibrationvalidupto:
c) Pressuregaugenumber:
a) DiameterofRamofhydraulicjack:
b) Jacktestedagainstloadcell:
RelationshipbetweenPressureGaugereadingandLoadonPlate
7
1Kg/Sq.cmonPressureGauge=(TonnesonFooting)
8
Typeoftest:
Typeofstrata:
Remarks:
FORMATFORFOOTINGLOADTESTREADINGS
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
FOOTINGLOADTESTLOCATION:
DialGauge1
Pressure
Loadin
Gauge
MT
Reading
Time
(Min.)
Date
Reading
Settlement
DialGauge2
Reading
DialGauge3
Settlement Reading
DialGauge4
Settlement Reading
Settlement
Average
Settlement
(mm)
Rate
mm/min
Remarks
CONCRETEPOURCARD
Project
Client
IndependentEngineer
Concessionaire
Contractor
:
:
:
:
:
PROJECT:
AREA:
LOCATION:
MIXGRADE:
DATE:
POURNO.:
REF.DRAWING:
QUANTITY:
ACTIVITY
CHECKED
DESCRIPTION
YES
a)
PCCTopLevel
b)
Centrelineschecked
REINFORCEMENT
Dia&Shape
b)
c)
ExtraReinforcementapartfromDrawing
ExtraLaps
d)
No.ofChairs&Length
e)
Binding/welding
f)
CovertoReinforcement
g)
BatchCertificate&
TestCertificate
FORMWORK
a)
centerlines
b)
Shutteringline,Level&Plumb
c)
Shutteroilapplied
d)
Watertightness
e)
Concretetoplevel
f)
Supportsadequacy
a)
BOLTS
c)
INSERTS
CONCRETING
N/A
a)
EMBEDEDITEMS
NO
CHECK
OBSERVATION
a)
Weather
b)
CementBatchNo.
c)
Mixgrade
e)
Slump
f)
Timeofconcretestart
g)
Timeofconcreteend
h)
No.ofcubesforsampling
I)
Cubeidentification
CHECK
POSTCONCRETECHCK
BEFORECONCRETING
OBSERVATION
SUPPORTSTIGHTNESS
LEAKAGES
TOPCOVER
PLUMB
SURFACEREGULARITY
LINE&LEVEL
INSERTSPOSITION
Strengthofconcrete
7Days/28Days
Annexure - A
Annexure - D