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Electro-Hydraulic I/H Converter and WSR Way Valve
Electro-Hydraulic I/H Converter and WSR Way Valve
Electro-hydraulic I/H converter and The electro-hydraulic I/H converter We are a reliable partner to manu-
WSR way valves are the ideal eco- and WSR way valve design is a facturers and operators of turbo ma-
nomic solution for controlling hy- simple one: chines in all international markets.
draulic positioning cylinders. This
■ Control magnet with integrated
enables a valve to regulate the Voith Turbo actuator technology
electronics
mass flow (e.g. steam) in a precise has established itself 10,000 times
■ Hydraulic component
and highly dynamic manner. over in power plants across the
This simple and compact design globe and ensures economic oper-
A current input signal (0/4 – 20 mA) serves to ensure high operational ation of turbines and compressors.
in the I/H converters or WSR way reliability coupled with availability of
valves is proportionally converted the components, and your system.
into an output pressure or an oil
flow.
I/H converters
4 1 5 3 2 6 7
A Consumer terminal (output)
T Tank connection
P Oil supply terminal (input)
1 Control magnet housing
2 Tappet
3 Potentiometer
4 Manual adjustment
5 Electrical connection
6 Hydraulic component
7 Control piston
T A P
Design
2
Simple design and well-established operating principle
Live Live
Pilot T P steam Pilot T P steam
valve valve
Live
steam
pressure range
w + U (potentiometer)
F FMag Magnetic force
- FMag FHydr
FHydr Hydraulic force
UHALL
UHall Hall voltage
U Voltage
s Stroke
T P i Position pick up sensor
current signal
w Nominal value for output
Control magnet Hydraulic pilot control pressure
Function
Solenoid-force control generates a The control magnet applies the As a result of this regulation, the
magnetic force of FMag in a 24V d.c. force FMag to the control piston. This output line of the actuator always
solenoid. This magnetic force is pro- in turn counteracts hydraulic force receives the exact required pres-
portional to the 0/4 – 20 mA input FHydr as generated by the pressure sure and the oil quantity for pos-
signal (w), the limits are configured at output A over the cross-sectional itioning the steam or fuel valves.
using the X0 and X1 parameters. area of the control piston (pressure
The electronic control, magnetic regulator).
flux measurement, engineering de-
sign of the magnet and the hydraul-
ic pilot control together form a dy-
namic functional unit that is prac-
tically free of hysteresis.
3
Versatile application made possible by robust design
and maximum precision
Technical data
and characteristics
DSG-B03XXX 40 0–3
DSG-B05XXX 40 0–5
DSG-B07XXX 40 1–7
DSG-B10XXX 40 0 – 10
DSG-B30XXX 70 2 – 30
* Flow rate at p = 1 bar: ~30 l / min to
consumer (P ➞ A) and to tank (A ➞ T)
4
Customer benefits
Outstanding reliability and Dynamic and precise positioning Simple installation and initial
availability of the output pressure startup
Voith Turbo I/H converters to a Explosion-proof design (left) and standard design
3.4 MW steam turbine
(Photo: AG KK&K – www.agkkk.de)
5
WSR way valve
4 3 1 3 5 2 6 7 8
3/3 -WSR way valve
A Consumer terminal (output)
T Tank connection
P Oil supply terminal (input)
1 Control magnet housing
2 Tappet
3 Potentiometer
4 Manual adjustment
5 Electrical connection
6 Hydraulic component
7 Control piston
8 Control spring
T A P
Design
6
Integrated control electronics for dynamic
and high-precision changes in flow rate
3/3-WSR way valve for single-acting hydraulic cylinders 4/3-WSR way valve for dual-acting hydraulic cylinders
- -
+ X0 + X0
X1 X1
Process control engineering
+24V +24V
x A x A B
UMag FMag FF UMag FMag FF
- -
w U w U
+ F + F
KPU UHall KPU UHall
KPD KPD
T P T P T
7
Large flow rates and maximum accuracy
enable versatile application
Technical data
and characteristics
Type Maximum input Flow rate [l/min] Type Maximum input Flow rate [l/min]
pressure [bar] at p = 1 bar to … pressure [bar] at p = 2 bar
WSR-C45XXX up to 40 22 75 WSR-D24XXX 40 28
Selection table for 3/3-WSR way valve Selection table for 4/3-WSR way valve
8
Customer benefits
Outstanding reliability and Dynamic and high-precision Simple installation and initial
availability control startup
Voith Turbo WSR way valves to a Standard version, explosion-proof version optional
40 MW steam turbine (photo: MAN Turbo)
9
Redundant actuator technology – maximum availability
I/H converter module = 2 x I/H converter
+ maximum selection
Position pick
up sensor
x1 i
s Hydraulic cylinder
s
x2 Steam
i control
s
valve
x3 i
s
For process control
engineering Live
steam
x1 A
x2
x3 X0 X1 +24V pA1
FMag FHydr Maximum
w1 + U selection
F
Process control engineering
-
UHall
X0 X1 +24V
FMag FHydr
w2 +
U
- F
UHall pA2
T P
Function
Dual-channel conversion of electrical monitored with the aid of additional- output pressure. The output pres-
actuating signals into a hydraulic ly-integrated pressure sensors under sure of the correctly operating I/H
pressure with maximum selection: normal operating conditions through converter is switched through. The
The two electrical actuator signals ramp-shaped lowering of the turbine process then continues smoothly.
w1 and w2 (4 – 20 mA) of a redundant controller‘s nominal value. This pres- The faulty device can be replaced
turbine controller are each converted sure variation enables diagnosis of during operation.
separately by a well-established each sub-system to be conducted
Voith I/H converter into a propor- during operation.
tional hydraulic pressure pA1 and pA2. Each I/H converter receives an elec-
Both pressures act on a hydraulic tronic monitoring circuit which
maximum selection. The higher pres- serves to ensure that in the event of
sure is switched through (A). The hy- any malfunction the I/H converter
draulic function can be continuously then regulates towards minimum
10
Tandem WSR way valve = 2 x control magnet
+ hydraulic component
Position pick
up sensor
x1in i Hydraulic cylinder
s
s Steam
control
x2in i valve
s
Live
steam
- -
x2out + X0 + X0
X1
Process control engineering
X1 +24V +24V
x1out A
w1 - FMag - U FMag FF
U
+ F F
+
UHall UHall
KPU KPD KPU KPD
w2 T P
11
Voith Turbo GmbH & Co. KG
Electronic Drive Systems
Voithstr. 1
74564 Crailsheim, Germany
Tel. +49 7951 32-470
Fax +49 7951 32-605
turcon@voith.com
www.voithturbo.com/actuation-control-turbomachinery
Cr 304 en, 02.2007, 1500, aik / K&E. Dimensions and illustrations without obligation. Subject to modifications.