Menghitung elongation ( Perpanjangan insul), terhadap Twist, Quadd, Stranding

d
A. TWIST
D

A. QUADD

D1

I.

II.

Menentukan diameter Twist.

D
= 2 x d
D1
= . D + d
D1
= d..
y2
x
z
y2
y2

(1)
(2)

Menentukan diameter Quadd.

= x2 x z2
= d
(3)
= d
(4)
= d2 + d 2
= 2d2

y
D1
D

=
=
=
=
=
=

2d 2
d
2 atau 2 . d
y = 1,414 . d
.d + y + 1/2d
d + 1,414 d
d ( 1 + 1, 414 )
2,414. d.

III. Menentukan die twist dan quad.

Die = D + 1
IV. Menentukan stranding.

V.

pair x insul x k

Menentukan Die stranding :

a). Press jelly =
Die

pair x insul x k

} + 0,5.

VI. Menghitung panjang actual. Quad / Stranding ( Perpanjangan Quadd / Stranding ).

Menghitung elongation ( Perpanjangan insul), terhadap Twist, Quadd, Stranding

X
L ( D1 )

K%

= x P ( 5 )
P
L( D1 ) = D1
X2
= L2 + p2
= p2 + 2 D12
=
p 2 2 D12

(5)

K%

= xp
p
=

p 2 2 .D12 p
p

p 2 2 D12
p

p
p

p 2 2 D12
1
p2

D1

1
p

Contoh 1 : Tiwst. insul 1,2, pitch = 75 mm

K%

D1

p
p
2

Menghitung elongation ( Perpanjangan insul), terhadap Twist, Quadd, Stranding

=

K%

1,2

75

1 2

= 1,26 x 10-3

1 Bobbin 500 panjang twist = 5000 Mtr maka panjang actual single insul = 5000 x 1, 26
x 10-3 = 6,3 Mtr. ( Panjang actual insul = 5000 + 6,3 mtr = 5006,3 mtr.
Contoh 2 : Quadd. insul 1,2, pitch = 75 mm
D1

=
=
=

1, 414. d
1, 414 x 1,2
1, 697 mm

=
=
=

2, 414. d
2, 414 x 1,2
2, 897 mm

D1

1
p

1,697
1

75

K%

K%

2,523 x 10-3

Contoh 3 :
OTC 100 / 0,6 mm diameter insul 1,12
Pitch Quadd
: 75 mm
Pitch Stranding
: 500 mm
Panjang bobbin di quadd
: 5000 M
Panjang bobbin di stranding
: 3000 M

Quadd ;

D1

1 2

D1

= 1,414 x d
= 1,414 x 1, 12
= 1, 58 mm

1,58
1 2 .

75

= 2, 187 x 10-3
Panjang insul terhadap Quadd : 2,187 x 10-3 x 5000 Mtr
: 10,9 ~ 11 Mtr.
Panjang total insul
: 11 + 5000 Mtr = 5011 Mtr,

Stranding ;

D1

1 2

D1

100 x1,12 x1,85

= 20,72 mm

Menghitung elongation ( Perpanjangan insul), terhadap Twist, Quadd, Stranding

%

20,72
1 2 .

500

= 8,438 x 10-3.
Panjang quadd terhadap stranding

: 8,438 x 10-3 x 3000 Mtr

: 25,3 ~ 26 Mtr.
Maka Panjang insul terhadap stranding : 26 + 3000 = 3026 Mtr,

Perpanjang insul terhadap stranding

: ( 8,438 x 10-3 + 2,187 x 10-3 ) x 3000

: 0, 0106 x 3000
: 31,875 Mtr.

Total insul terhadap stranding

: 3000 + 31,875 = 3031,875 Mtr.

Contoh :
% perpanjang total stranding

:
:
:
:

% Stranding + % Quadd
8,438 x 10-3 + 2,187 x 10-3
0,0106
1, 06 %

Biasanya % yang dipakai di jembo = 2% ( untuk keamanan ).