MANUFACTURING PROCESS-II

ASSIGNMENT-1

1. With neat sketch explain single point cutting tool nomenclature.

2. Differentiate between Orthogonal and Oblique cutting.
3. With neat sketch explain Mechanics of chip formation.
4. With assumptions derive Merchant circle diagram.
5. Derive Ernst Merchant solution.
6. Problems on tool signature.
7. Explain tool failure.
8. With neat sketch explain tool wear.
9. Explain mechanics of tool wear.
10. Give the characteristics of cutting tool materials.
11. Explain the following tool materials

Plain carbon steels

HSS
Titanium carbide
Tungsten carbide

12. Explain theories of cutting fluid with the properties.

13. Explain heat generation in metal cutting.
14. Describe the factors affecting heat generation.
15. Explain the effects of cutting parameters on tool life.

NOTE: Submit the assignment on or before 10/03/2015