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Analysis and Design of Pultruded FRP Shapes Under Bending: F. Davalos, H. A. Salim, P. Qiao, R. Lopez-Anido
Analysis and Design of Pultruded FRP Shapes Under Bending: F. Davalos, H. A. Salim, P. Qiao, R. Lopez-Anido
Analysis and Design of Pultruded FRP Shapes Under Bending: F. Davalos, H. A. Salim, P. Qiao, R. Lopez-Anido
ELSEVIER
and E. J. Barbero
Department of Mechanical and Aerospace Engineering and CFC, West Virginia University,
Morgantown, West Virginia 26506-6103, USA
(Received December 1994; accepted April 1995)
A comprehensive approach for the analysis and design of pultruded FRP beams in bending is presented. It is
shown that the material architecture of pultruded FRP shapes can be efficiently modeled as a layered system.
Based on the information provided by the material producers, a detailed procedure is preserited for the
computation of fiber volume fraction (Vr) of the constituents, including fiber bundles or rovings, continuous
strand mats, and cross-ply and angle-ply fabrics. Using the computed Vrs, the ply stiffnesses are evaluated
from selected micromechanics models. The wall or panel laminate engineering constants can be computed
from the ply stiffnesses and macromechanics, and it is shown that the predictions correlate well with coupon
test results. The bending response of various H and box sections is studied experimentally and analytically.
The mechanics of laminated beams (MLB) model used in this study can accurately predict displacements
and strains, and it can be used in engineering design and manufacturing optimization of cross-sectional
shapes and lay-up configurations. The experimental results agree closely. with the MLB predictions and
finite element verifications.
(Keywords: pultrusion; FRP shapes; modeling; micromechanics; laminated beams; experimental results; finite elements)
1. INTRODUCTION
Pultruded fiber-reinforced plastic (FRP) beams and
columns are increasingly used in Civil Engineering
structures, due to their favorable properties like light
weight, corrosion resistance, and electromagnetic transparency. In the design of fRP structural members, both
stiffness and strength properties are equally important
and depend on the material system and the geometry of
the cross-section. While changes in the geometry of FRP
shapes can be easily related to changes iIi stiffness,
changes in the material constituents and fiber orientationsdo not lead to such obvious results. In addition,
shear deformations in pultruded FRP composite materials are usually significant}, and therefore, the modeling
of FRP structural components should account for shear
effects.
Because of the complexity of composite materials,
analytical and design tools developed for members of
* Member ICCE
Nexus Veil
~=IIIIIIIII~~2:
8"
Figure 1
(Vr)r = nrA r
(2)
tr
== -
(3)
YPr
==
Gm
Vr [ -
S3
1]
G
Gm + Gm -
-1
(4)
==
12 -
(5)
GmGr
(1 - Vr)Gr + VrG m
(6)
E
2G
== - - 1 (7)
where, Eland E 2 are computed from any of the micromechanics models described earlier, and E, G, and II are
equivalent isotropic elastic constants. Recent experimental results for CSM strips have shown that the
extensional stiffness, E, estimated with the above formula
is approximately 15% higher than the experimental
value 13 .
2.1.3. Prediction of panel stiffnesses. Once the ply
stiffnesses for each flat panel or wall section of a pultruded shape are computed through micromechanics
formulas, the stiffnesses of a panel can be computed
from classical lamintion theory (CLF)4. In particular,
the compliance matrix corresponding to the extensional
stiffness matrix, A, can be used to evaluate the laminate
engineering properties in terms of the transformed stiffness coefficients Qij. An example is given next to illustrate the computation of ply and laminate elastic
properties.
2.1.4. Example: elastic properties of a pultruded box
section. Using the manufacturer's information and
Ply properties
Nominal weight*
Thickness (in)
2, 1/2oz CSM
4,1 oz CSM
2, 15.50z 90 SF
2, 12 oz 45 SF
2, 61 yield roving
1/2oz/ft
loz/fe
15.50z/yd2
12.2oz/yd 2
61 yards/lb
0.0075*
0.0200*
0.0230*
0.0220*t
0.0325
4.9497 x 10- 3
0.315
0.236
0.353
0.291
0.793
Table 2
G (psi)
E (psi)
Material
E-glass fiber
Vinylester resin*
10.5 X 10
7.336 x 105
v
6
4.1833 X 10
2.3714 X 105
0.255
0.30
0.092
0.041
[a]
==
Ai}
==
L(Qij)ktk
k=I
i,}== 1,2,6
(8)
Table 3
==
0.914 x 10
0.228 X 106
0.228 X 10
0.708 X 106
0
0.204
106
0
0
4.902
]
10-6
(10 6 psi)
G I2 (106 psi)
Vl2
Lamina
PM
CC
ROM
PM
CC*
ROM
PM
CC
ROM
PM
CC
ROM
1/2oz CSM
1oz CSM
15.50z 90 fabric
12 oz 45 fabric
61 yield roving
2.093
1.710
4.118
3.505
8.469
2.132
1.758
4.276
3.674
8.438
2.077
1.727
4.181
3.576
8.478
2.093
1.710
1.183
1.056
3.374
2.123
1.758
1.141
1.022
3.093
2.077
1.727
1.092
1.006
2.796
0.407
0.402
0.389
0.396
0.343
0.412
0.407
0.281
0.284
0.262
00412
0.744
0.610
0.457
0.405
1.429
0.755
0.625
0.337
0.305
0.356
0.327
0.941
.
Note: PM = periodic microstructure, CC = compOSIte cylInders, ROM = rule of mIxtures
0.404
0.284
0.287
0.264
00455
0.404
1.387
-1
Ai == (811~
-
Bi == (-{311 ~
)i'
Di == (a 11 ~
-1
)i'
-1
Fi == (a66 ) i
) i,
~ ==
where
-1
a11 b11 -
( 10)
f3r 1
Az
== LAibi
j=1
By
Dy
6
n
[ - (
Ai (Yi - Yn)
+ b2)
12 sm <Pi
i 2
(11 )
+ 2B;(:Yi -
Fy
2
== ~
~ Fjb j sin i
i=1
i=I
== -------
Az
(12)
_.__.
. __.
.._.
. __._.._..__
_._._
__.
.._
_.
... 1 . . . - _
-.-&0
F~P
y y
(b) H 6"x6"x1/4"
[::Jp
(13)
20zCSM
6.25/1n -61 yield
30zCSM
iijiiiijjiijijjjjir
1/20z
CSM 30zCSM
2 ot CSM
3 oz CSM
Veil
__
:::llllllll1a~
30zCSM
30zCSM
...........
30zCSM - . ""%=ww,;-~.
;s'
"
,,,',, ,
3 oz CSM
2 oz CSM
~"'i:
>
,.,
3 ozCSM .
10zCSM
(14)
18"
14
211
th
III(
2~1
a"
Box 10x10x3/4
-I
Longitudinal
rsl
Transverse
FRP SHAPES
The responses of two H and two. box FRP beams are
evaluated experimentally and analytically. The beams
are tested in bending, and deflections and strains are
recorded. The test beams are analyzed using micromechanics 3 and macromechanics 4 in combination with
MLB 5 and shell finite elements 19 . The experimental and
analytical procedures and results are discussed in this
section.
Exx
Experimental
(COV)
Analytical
%Difference
2.044 x 10 psi
(9.06%)
1.991 x 106 psi
-2.6%
4.147 x 10 psi
(3.37%)
4.021 x 106 psi
-3.0%
Gxy
v xy
0.301
(2.03%)
0.294
-2.3%
Table 5
G 12
tk
Beam section
Layer*
(10 6 psi)
(10 6 psi)
(10 6 psi)
V12
(in)
H4x4x 1/4"
1.50z CSM
20z CSM
30 rovings (113 yield)
28 ravings (113 yield)
matrix
1.716
1.861
4.320
4.065
0.490
1.716
1.861
0.959
0.912
0.419
0.605
0.655
0.371
0.353
0.198
0.419
0.421
0.293
0.294
0.240
0.025
0.03
0.05
0.05
0.045
Box 4 x 4 x 1/4"
30z CSM
20z CSM
25 rovings (61 yield)
2.140
1.861
3.043
2.140
1.861
0.758
0.752
0.655
0.293
0.423
0.421
0.296
0.04
0.03
0.18
H6x6xl/4"
1.50z CSM
20z CSM
22 rovings (61 yield)
28 rovings (61 yield)
25 rovings (61 yield)
matrix
1.716
1.861
4.047
5.016
4.532
0.490
1.716
1.861
0.909
1.104
0.999
0.490
0.605
0.655
0.351
0.428
0.387
0.198
0.419
0.421
0.294
0.289
0.292
0.240
0.025
0.03
0.05
0.05
0.05
0.045
Box 10 x 10 x 3/4"t
1/20z CSM
1oz CSM
20z CSM
30z CSM
28 rovings (28 yield)
42 rovings (28 yield)
2.090
1.716
2.090
2.290
5.370
7.650
2.090
1.716
2.090
2.290
1.520
2.630
0.743
0.610
0.743
0.810
0.595
1.076
0.297
0.423
0.297
0.295
0.280
0.273
0.0075
0.02
0.03
0.04
0.06375
0.06375
I
I
I
i Manufacturer's Information
~!
~l
V'I
!
!
I
g!
~odic Microstru~ !
!:
c.{
I
I
I
-!
I
I
IL
I
I
1I
------------------------------ ---------------------------------------------.
I
I
I
I
I
,
I
I
I
I
I
I
I
I
....
o
en
~l
o!
2!
Timoshenko
Beam Theory
Co il:
i1
:
l
,1_______________________________ _
~.
r---------------------------- ----C@--------------------------'
~l
o!
~l
~!
enl
01
Q.t
Table 6
Panel stiffness coefficients of webs and flanges (given per unit width)
Flange
Extensional
Bending
Beam Section
(kip-injin
H 4 x 4 x 1/4"
Box 4 x 4 x 1/4"
H 6 x 6 x 1/4"
Box 10 x 10 x 3/4"
816.0
690.0
836.0
3010.0
Table 7
Web
(kip-in jin
Shear
2
P
)
3.72
3.13
3.92
134.00
(kip-injin
118.0
102.0
119.0
527.0
Extensional
Bending
(kip-injin
611.0
690.0
658.0
3010.0
(kip-in jin
3.61
3.13
3.88
134.00
Shear
2
(kip-injin 2 )
108.0
102.0
112.0
527.0
Beam section
Membrane
Flexural
Total
Shear stiffness Fy
(1 061b-in 2 jin2 )
Shear correction
factor K y
H4x4x 1/4"
Box4x4xl/4"
H6x6xl/4"
Box 10 x 10 x 3/4"
28.783
24.271
93.325
1590.356
0.0298
0.0235
0.0470
2.4676
28.844
24.291
9.121
1598.200
0.406
0.762
0.641
10.061
0.9980
0.9959
0.9977
0.9959
Beam section
Span (ft)
Exp.
MLB
8MLB/8Exp.
FE
Exp.
MLB
EMLB/EExp.
FE
H4x4x 1/4"
Box 4 x 4 x 1/4"
H6x6xl/4"
Box 10 x 10 x 3/4"
6
6
6
14
0.315
0.327
0.112
0.06258
0.314
0.344
0.1116
0.06600
0.997
1.052
0.996
1.055
0.308
0.331
0.1102
0.06206
1232
1475
590
129
1330
1480
578
130
1.079
1.003
1.021
1.008
1400
1500
600
135
Table 9
Beam section
Span (ft)
Exp.
MLB
8MLB/8Exp.
FE
Exp.
MLB
EMLB/EExP.
FE
H4x4x 1/4"
Box 4 x 4 x 1/4"
H6x6xl/4"
Box 10 x 10 x 3/4"
6
6
6
14
0.2401
0.2515
0.0740
0.0504
0.2263
0.2525
0.0781
0.0532
0.943
1.004
1.055
1.054
0.210
0.246
0.0773
0.0510
810
910
322
77
738
823
321
78
0.911
0.904
0.997
1.013
750
830
315
75
1000
1000
900
r--..
;S
'-'"
~
'"C
~
0
...J
r--..
g
~
500
400
300
200
100
- - e - Experimental
-------*---MLB
700
600
500
0.02
0.04
0.06
0.08
O. 1
- - e - Experimental
-------+e---. :MLB
- - . - FE (ANSYS)
O----.......-----.----r------,.--r----~-......----t
0.12
10
20
30
40
50
60
70
80
Strain (JAS)
P/2
400
300
200
100
---.- FE (ANSYS)
~o
800
I
600
Figure 7
P/2
900
800
700
~------------------~1t-1
Figure 8
section
4-point loading
Exp.
. Exp.
MLB
ratio
MLB
btotal
btotal
bshear
btotal
btotal
btotal
(in/kip)
(in/kip)
(%)
bshear
L (ft)
(bMLB/ b Exp .)
(in/kip)
(in/kip)
(%)
btotal ratio
(bMLB / b Exp .)
6
8
10
12
14
0.005621
0.011235
0.020172
0.033899
0.05041
0.005238
0.011077
0.020424
0.034156
0.053151
24.7
15.5
10.5
7.6
5.7
0.93
0.99
1.01
1.01
1.05
0.006320
0.013002
0.023672
0.039677
0.062582
0.006708
0.014036
0.025519
0.042875
0.066001
26.8
17.1
11.5
8.4
6.4
1.06
1.08
1.08
1.08
1.06
100
EXP p
0.05
,.-....
FE
+
MLB-
~
..........
:g 0.03
'i0
4-point bending
:s
0.02
CJ
0.01
:lIW
...
..
~ -100
0.0
10
11
12
13
10.00
'-'
2.0
4.0
6.0
8.0
Bottom
10.0
Width (in)
Span (ft)
...
or
14
.....
0.00 +---.......-----r----....------'T'"---r-----,.--~____i
6
..
Top
(a)
[J
oL
-50
tIJ
3-point bending
oL
:i~
'-"
50
0.04
'-'
-r---~~-~----..,...----,
----.
8.00
:5 6.00
.........",
(b)
'fJ
~4.00
~
2.00
a .00
.......-r,.,..,.~r-1'"'1"T'T"T-M-rrr..,.,.,""I'-r'rrr~r-r-r-l~~r-r-r-r-4
-100.00
-50.00
0.00
50.00
100.00
Microstrains/load (tJSJkip)
Exp:
6-ft
10-ft
* 14-ft
MLB
with ANSYS19. The MLB model permits the computation ofshear and bending deflections separately, and has
the ability to analyze any cross-sectional shape with
some minor restrictions. Therefore, MLB can be used to
conduct parametric studies, and it can be extended to
optimization studies of existing and new shapes.
In this study, distortional effects, such as shear-lag
and warping, which can be particularly significant for
thin-walled sections, were not considered. Moreover, the
analysis is limited to linear-elastic response and does
not include failure or buckling considerations. These
additional concerns need to be addressed in the design of
FRP beams, and the present formulation can be used as
the basis for further work in this area.
ACKNOWLEDGEMENT
The FRP sections tested in this study' were partially
contributed by Creative Pultrusions, Inc. and Morrison
Molded Fiber Glass Company. The authors thank
Professor GangaRao and Mr Nagaraj for the use of
some of the experimental results presented in this paper.
7
8
9
10
11
12
13
14
15
16
17
REFERENCES
2
3
4
5
6
Mosallam, A.S. and Bank, L.C. Short-term behavior of pultrtided fiber-reinforced plastic frame. J. of Struct. Engrg 1992,
118(7), 1937
Barbero, E.J. Pultruded structural shapes: from the constituents
to the structural behavior. SAMPE J. 1991, 27(1), 25
Luciano, R. and Barbero, E.J. Formulae for the stiffness of composites with periodic microstructure. Int. J. Solids Struct. 1994,
31(21), 2933
Jones, R.M. 'Mechanics of composite materials', Hemisphere
Publishing Corporation, New York, NY, 1975
Barbero, E.J., Lopez-Anido, R. and Davalos, J.F. On the
mechanics of thin-walled laminated composite beams. J. Compos. Mater. 1993, 27(8), 806-983
Chamis, C.C. Simplified composites micromechanics equations
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