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Winding Test PDF
Winding Test PDF
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Product: GENERATOR SET
Model: 3516B GENERATOR SET ZAP
Configuration: 3516B Generator Set ZAP00001-UP
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Winding - Test
SMCS - 4453-081; 4454-081; 4457-081; 4470-081
Illustration 1
PMPE Generator wiring diagram for the family of 1800 frames
(CR1-C6) Diodes
(CR7) Varistor
(L1) Exciter stator
(L2) Exciter rotor
(L3) Main rotor
(L4) Main stator
(L5) Permanent magnet generator (PMG) stator
(PM) Permanent magnet
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Table 1
Quantity
Needed Tool
Low ohmmeter
Measure the resistance of the following windings: (L1), (L2), (L3), (L4) and (L5). The winding that is being
tested must be disconnected from the other components before the resistance can be measured.
Note: The winding temperature affects the resistance. When the winding temperature increases, the winding
resistance increases. When the winding temperature decreases, the winding resistance decreases. Therefore,
a correct measurement can be performed only when the winding is at room temperature.
The following resistance measurements are approximations. If the measured value is not near the listed
approximation, the winding is probably damaged. For a more precise resistance value, consult the Technical
Marketing Information (TMI). Refer to the generator arrangement that is in question.
The following windings have very little resistance: (L2), (L4) and (L5). The resistance of these windings
will measure near 0 ohms. Use a milliohmmeter to measure the resistance of the windings.
Exciter rotor (L2) - Refer to Table 2.
Main stator (L4) - less than 0.1 ohm
Pilot exciter stator (L5) - less than 0.1 ohm
Use a multimeter in order to measure the resistance of field windings (L1) and (L3) .
Exciter field (stator) (L1) - Refer to table 2.
Main field (rotor) (L3) - approximately 0.35 ohms to 1.2 ohms
Note: There should be no continuity between any winding and ground. There should be no continuity
between any winding and another winding.
Table 2
L1 Exciter Field
L2 Exciter Rotor
1800 Frame
10.9 ohms
0.05 ohms
.9 ohms
1600 Frame
10 ohms
0.06 ohms
.5 ohms
1400 Frame
11 ohms
0.06 ohms
.35 ohms