WELCOME

SN XUT LP XE OTO

A- LCH S HNH THNH LP XE

1500 nm T.C.N: xe nga 4 bnh bng g

Bnh xe g c bc ng hay st bo v
khung bnh xe bng g khi b ph hng.

A- LCH S HNH THNH LP XE

1846: Thompson tnh c pht hin ra mu ng
cao su cha khng kh mang tnh n hi (sm)
1880: loi v xe c bm y kh nn c pht
trin v s dng cho loi xe p 3 bnh.
V xe:
Trng cao su ln vi
composite
(1890-1892) ci tin vi vng dy kim loi t
hai mp lp.
1893: ln u tin s dng vi mnh cho lp xe.
u TK XX: xut hin hoa vn trn mt lp

B- CU TRC V CHC NNG CA

LP T:
V

oto
Rut oto
Chc nng ca lp oto.

V OTO

Cu to: ch yu t vi v cao su bn bao bc bn

ngoi xen gia cc lp vi si.

Chc nng:
Bo v rut cha kh nn bn trong.
Chu lc ko v ma st vi ng, bm cht vo mt
ng, gim xc khi xe chy.

RUT XE OTO

ng cao su dng vng c mt ct hnh xuyn

cha kh nn.

Chc nng:
Gim xc cho xe.
Gip v bm cht vo ning xe.

CU TO CHI TIT MT CHC V

XE:chnh:
4 phn

V
XE
OTO

Hng lp

1. KHUNG V - CARCAS:

1. KHUNG V - CARCAS:

Phn cn bn ca v rut xe tnh bn, chng

li mi vng lc ca v xe.
Cu to: vi trng cao su: vi c t 2 n 24 lp
cch ly nhau bng lp co su
Cn trng cao su v vi mnh trn cc my cn
trng 3 hay 4 trc

2. VNG LP TALON

Gm cc vng kim loi bc rezin cch ly. Cc si

thp c th bn thnh bng, cng c th l cc si
thp sp song song thnh nhng di v c bc
mt lp mng rezin.

3. MT LP:

Cu to:
Mt

tm cao su dy.
Mt lp c ph trn lp hon xung.
Thit k thm hoa mt lp.
Chc nng:
Bm chc trn mt ng.
Lm khung v gim tc ng c hc (l,).

4. HNG LP:
L mt tm cao su mng, do bao ph hng lp
bo v cho cc lp vi mnh, khung vi khi cc
tc ng c hc, m
Hng lp thng ch to chung vi mt lp.

CC LC TC DNG LN V XE:

mt chic v xe trn mt phng tin vn chuyn

khi ang ln trn ng s chu cc lc v
moment phc tp nh hnh di y:

TNH CHT CA V XE OTO:

Cc loi v xe c nn kh bn trong phi p ng y

c mt s chc nng c bn:
1. Kh nng chu lc c th
2. Kh nng gim chn v gim thm kh
3. Vic iu khin khi chy v moment sinh khi thng
4. Kh nng chu lc quay
5. Gii hn bin dng cho php
6. khng mi mn
7. Kh nng pht ng dng
8. Kh nng chng ma st ln thp
9. Cung cp ting n v rung ng thp nht
10. bn lu di v thi gian s dng

QUY CCH THIT K:

composit c nn cao su v tng cng bng cc si
c bit.
V xe c gia cng bng si chu tc ng
ngang c t t bn ny cho n bn kia ca
bnh.
Bn trn b mt lp l cc bng lm bng si
c t di lp v cao su.

Bng:

- si thp.
- Si vi.
- c an cho nhau theo gc 12-25 , thm
ch ln 90o.

C- QUY TRNH SN XUT LP XE

1. Nguyn vt liu
2. Quy trnh cng ngh

1. NGUYN VT LIU:

CAO SU V CC PH GIA:

Cao su thin nhin.

Cao su tng hp (cao su butyl).

Cht lu ha: thng l S.

Cht xc tin + tr xc tin
Cht chng t lu SCURAX
Nhm cc cht phng lo
Nhm cc cht n

Than en Kaolin
Cht lm mm Cht ha do

VI MNH: c dng ch to thn lp:

polyamid, polyester, thng s dng nhiu nht l si
polyamid, tiu biu l si nylon 6.6.
Trong lp, tng vi mnh c t cho nhau mt gc
no nhm to cho lp n tnh v tnh mm nht
nh.

1. NGUYN VT LIU
DY THP TANH:
Dng lm vng tanh cho b phn vng lp, nm
pha di hai bn hng lp, c tc dng tng
bm chc ca lp vo vnh xe.
a s thp dng ch to vng tanh c dng
hin nay l dy thp s.

QUY TRNH CNG NGH SN XUT LP

OTO
1. X l nguyn vt liu
2. Cn ong theo n pha ch hn hp
3. Hn luyn
4. Ch to cc chi tit ca lp
5. Rp v xe Radian
6. Lu ha lp
7. Ch to rut xe
8. Ch to mng hi

QUY TRNH CNG NGH SN XUT

LP XE OTO

1. X L NGUYN VT LIU:

* Ngun gc: bit r ngun gc sn xut,

cht lng v thng s k thut.
T

thin nhin.
T lp xe c.

luyn: ct lm mm to vin.

Ct: bng my thy lc hoc my ct c

kh.
S luyn trn my luyn kn.
To vin trn my to vin.

2. CN ONG THEO N PHA CH:

Ty

mi loi lp xe m ta c mt n
pha ch ring

3. HN LUYN:
3.1 Hn luyn cao su mt lp.
3.2 Hn luyn cc hn hp cn li.

3.1. HN LUYN CAO SU MT LP

Tin hnh hn luyn 2 giai on trong my luyn
kn.

Giai on 1: hn luyn trn my tc 42/38

vng/pht to vin phi liu li.
Giai on 2: hn luyn trn my luyn kn tc
32/28 vng/pht my cn 2 trc xut tm
lm ngui chun b cho giai on tip theo.

3.2.HN LUYN CC HN HP CN
LI:
Thc hin hn luyn mt giai on trn my
luyn kn 32/28 vng/pht.
Nguyn liu sau khi em i phi liu s c a
vo my luyn kn thc hin vic hn luyn
my cn 2 trc xut tm lm ngui chun b
cho cc cng on tip theo.
Hn hp cao su sm v mng hi
lc keo (trn my n trc vt) trc khi em
cn trng xut tm.

4- CH TO CC CHI TIT CA LP:

4.1 n p xut cc chi tit
4.2 Cn trng hn hp cao su ln vi mnh
4.3 Cn trng vi bt
4.4 Cn trng hn hp cao su ln mnh kim
loi
4.5 Ct vi mnh, vi bt
4.6 Ct mnh kim loi
4.7 Ch to vng tanh
4.8 Ch to vng cnh tng cng cho vng
vnh ca lp si xuyn tm

4. CH TO CC CHI TIT CA LP:

4.1 - n p xut cc chi tit:

- Ph thuc vo v xe, lp cao su mt lp sn xut trn
my p trc vt thnh 1 hoc 2 dng, cn lp cao su
hng thnh 4 dng. Cc bng hp cao su dng bc
cch ly mp cc bng mnh kim loi cho cc chi tit
vng vnh v v ai m v xe dy 1,0mm rng n
50mm c sn xut 4 n 6 dy trn my cn trng 3
trc, ti y chng c cun vo trc thnh cun
cng vi lp chng dnh.
- Sau khi xut cc di cao su i vo b lm ngui di
7,5m lm ngui.
- Sau khi xut cc di cao su i vo b lm ngui di
7,5m lm ngui. Ra khi b chng c thi kh nn
tch nc ri chuyn sang bng ti tip nhn. Ti
y chng c ct thnh on vi chiu di cc phi.
C th b qua phn lm ngui trong b nc m
chuyn trc tip sang bng ti tip nhn ngay. Sau
chng c chuyn sang cc khu vc c nhu cu s
dng trn gi y tay hoc xe nng in.

4.1- N P XUT CC CHI TIT

Cao su mt lp c p trn my n nng thnh

tng bng sau qua h thng bng ti lm
ngui, kim tra ri ct thnh nhng di c kch
thc theo tiu chun ca lp thit k.

4.2- CN TRNG HN HP CAO SU LN VI

MNH:
My cn 4 trc.
Vi qua b lm sch bng chn khng hay chi
ri qua b phn cng vi.
Qua b phn nh tm my cn trng tin
hnh qu trnh cn trng, ti y cao su s c
ph u 2 bn mt vi.
Tm vi trng cao su sau khi ra khi my s c
cun vi mt lp vi bt lt chng bm dnh ri
em i lu tr hay chuyn n b phn k tip.

4.3. CN TRNG VI BT:

Tng t nh cn trng vi mnh.
Nhng do s khc nhau v dy vi nhit
+ khong cch trc khc nhau so vi cn trng
vi mnh.

4.4- CN TRNG HN HP CAO SU LN MNH

KIM LOI:
Dy chuyn my cn 4 trc.
Cc ng ch mnh kim loi treo trn gi my l
ch t trong bung iu ho khng kh.
Cng si mnh trn ng i = bng thit b hm
ring kiu n by, c trang b cht nhm bo
m vic sa cha iu chnh gi l.
Ln lt i qua cc lc nh hng phn phi
u cc si mnh trong tm i vo khe gia
trc gia v trc trn ca my cn trng trng
lp hn hp cao su ln b mt tm mnh iu
kin nhit : trc di v trc cha ra 75-85oC,
trc trn v trc gia 80-90oC.
Khi nhit cao hn 100oC khng c p hn
hp cao su ln mnh kim loi.

4.5 CT VI MNH, VI BT:

Vi sau khi cn trng c t qua h thng ct

vi. Cc mnh vi sau khi ct ly ra khi bng ti
sau cun li.

4.6- CT MNH KIM LOI:

Ct di gc 75-85o
Thc hin ngay trn gi treo bng li dao trn
lp trc tip trn h thng sau khi cn trng.
V gi cho tm vi khng b di ng khi ct
ngi ta dng thit b p kh nn.

4.7- CH TO VNG TANH

4.8- CH TO VNG CNH TNG CNG

2 giai on:
V/RP
V XE RADIAN:

LU HA LP
Lu ho trn cc my lu ho hai khun.
Trc khi lu ho phun dung dch cch ly, dung
dch chng tho cho lp ct bavia kim tra
ngoi quan, kim tra tiu chun cht lng
ng gi.

CH TO RUT XE

Hn

luyn cao su lc keo cn

xut tm n ng sm v ct ng
c l + lp van ni u sm
lu ha (145 -160oC) ng gi.

VIDEO CLIP SN XUT V XE OTO

LP CHNG X RUN FLAT

Chng li cc hiu ng khi lp xe b thng
3 loi:

lin
T nng
H thng h tr chu ti.

LP T LIN

Di phn mt hoa lp c ph mt lp cht gip gn

lin vt nt.
Bao vt nhn li y vt nhon ra ngoi v l thng.

LP T LIN- VIDEO CLIP

LP T NNG
Khi cao su gia c.
Phn tang lp (tip xc vi vnh xe) m cht
ly vnh xe.
Vn hnh thm80km vn tc 90km/h.
Cn c m h thng cnh bo.

LP C H THNG H TR CHU TI
Kt hp s dng mt loi vnh xe v lp xe c bit.
Mt hoa lp s c t trn mt vng gn vi
vnh khi lp ht hi.
Hn ch:

lng hn ch tng gi thnh.

Thit k c bit Khng s dng c cc lp tiu
chun hin dng.

THE END
THANK YOU