Professional Documents
Culture Documents
Golf-Electrico-Sp Manual de Partes Carritos de Golf
Golf-Electrico-Sp Manual de Partes Carritos de Golf
6
5
11
16
15
13
18
1 - INCLUDES ITEMS 3 - 16
17
19
10
Ref Fcv 1
ELECTRIC POWERED
FLEET GOLF CARS &
PERSONAL VEHICLES
TEXTRON Golf, Turf & Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the
information contained in this manual is subject to change without notice.
TEXTRON Golf, Turf & Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material
in this manual.
Page i
GENERAL INFORMATION
To obtain a copy of the limited warranty applicable to the vehicle, call or write a local
Distributor, authorized Branch or the Warranty Department with vehicle serial number and
manufacture date code.
The use of non Original Equipment Manufacturer (OEM) parts may void the warranty.
Page ii
TABLE OF CONTENTS
SECTION
Page No.
Page iii
TABLE OF CONTENTS
Page iv
GENERAL INFORMATION
TABLE OF CONTENTS
HOW TO USE THE SERVICE PARTS MANUAL
ILLUSTRATED PARTS BREAKDOWN
Contains illustrations and parts lists for all systems of the vehicle
APPENDIX
Contains a listing of parts (excluding hardware) grouped by part number and description and indicates on which
page(s) they can be found
Page v
Title
Title
106
*See Body Section for
decal information
102,104
Front of Vehicle
107
103
105
79
83,88
81,86
84,89
101
100
82,87
98
99
74
- 66, 69 Items 63
62 - IncludesItems 71 - 74
70 - IncludesItems 82 - 84
81 - IncludesItems 87 - 89
86 - IncludesItems 95, 96114
94 - Includes Items 112 -121
111 - IncludesItems 119 -131
118 - IncludesItems 127 126 - Includes
94
96
95
91
92
63
65
69
64
74
70
120
62
71
123
66
67
116
113
73
72
121
118
119
122
111
112
115
130
131
114
127
126
128 129
Determine the function and application of the part required. Turn to the INDEX OF MAJOR COMPONENTS and
select the most appropriate component description.
Turn to the page number indicated and locate the part description in the parts list. Read the full accompanying
description for specific information regarding the part that was not shown in the index.
From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.
Use the INDEX OF MAJOR COMPONENTS to find the page(s) the part number appears on.
Turn to the page number indicated and locate the part number in the parts list. Refer to the accompanying description for specific information regarding the part.
From the parts list, obtain the item number assigned to it and confirm that the part selected is correct by verifying
it with the pictorial representation on the illustrated page.
Should an asterisk (*) appear in the part number column on the parts list page, read upwards until a part number is
found. The part number is the lowest assembly sold by Service Parts. The asterisk (*) indicates that the part depicted is
not available for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technicians Repair and Service Manual is
available from the Service Parts Department.
Page vi
Page vii
ACCELERATOR
A
19
20
26
21
13
12
14
9
11
7
8
15
16
17
A
3
23
24
To Harness
from
Direction
Selector
23
24
28
29
Page A-1
ACCELERATOR
34
46
35
37
32
42
37
43
41
39
38
45
To Harness
from
Direction
Selector
Page A-2
ACCELERATOR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
1
2
DESCRIPTION
QTY.
73333-G01
PEDAL BOX ASSEMBLY (INCLUDES ITEMS 3 - 19, 21, 23, 26 - 43) ...............
73333-G05
25853-G01
25854-G01
00983-G01
25857-G01
PLUNGER SLEEVE......................................................................................
28443-G01
PLUNGER.....................................................................................................
28444-G01
PLUNGER CAM............................................................................................
11
73332-G01
12
00532-G4
13
10385-G4
14
17677-G2
15
73046-G01
16
17979-G1
17
17677-G1
19
25861-G01
MICRO SWITCH...........................................................................................
20
25861-G02
21
00982-G01
23
25879-G03
24
25879-G05
00684-G6
28
70116-G01
29
01051-G01
10
18
22
25
26
27
Page A-3
ACCELERATOR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
30
31
32
25799-G01
*
33
27844-G01
34
27512-G01
35
15766-G1
37
17838-G1
38
74432-G01
39
12064-G6
41
10386-G3
42
17255-G1
43
10387-G3
45
00715-G2
46
70135-G01
36
40
44
Page A-4
POWERWISE
10
11
6
3
7
13
12
Transformer
Wire 8
8
9
9
10
11
B
15
1 - Includes Items 3 - 63
2 - Includes Items 3 - 13, 18 - 63, 70 - 76
POWERWISE +
71
76
74 75
70
Page B-1
20
19
20
22
18
21
C
WHT from
Transformer
To
Transformer
25
20
To Amp Fuse
To Black/
Control Board
24
To grounding
26
31
30
A
D
To Power
Input Board
33, 66
29
Page B-2
POWERWISE
BLK from
Transformer
BLK from
AC Cord
WHT from
AC Cord
BLK from
Transformer
RED to
Heat Sink
BLACK from
DC Plug
WH
T XF
OR
N Y
EL
GR
GRN to
57
16
Ground
CONTROL / POWER INPUT
BOARD INSTALLATION
72
46
To Diodes
54
To
DC
Cord
TRANSFORMER
DETAIL
56
53
55
20
AM DC
PE
RE
S
47
GRN to
Ground
POWER INPUT BOARD
INSTALLATION
53 51
10
0
GR
45
XF
AMMETER INSTALLATION
Chassis
WH
28
51
30
To
Capacitor
48
53
27
To Norm. Open
on Power
Input Board To XF on Power Input Board
Heat
Sink
GRN to
AC Cord
GRN to
Power
Input
Board
AC
Cord
Port
E
41
34
DC CABLE ASSEMBLY
37
60
36
61
41
43
67
62
63
Page B-3
GROUNDING DETAIL
39
35
42
Front of
Charger
33 - Includes Items 34 - 43
66 - Includes Items 34 - 42, 67
38
40
PART NO.
1
2
3
DESCRIPTION
QTY.
28115-G01
28115-G02
CHASSIS ......................................................................................................
00513-G6
00559-G4
WASHER, #8 ................................................................................................
11572-G3
EXPANSION NUT.........................................................................................
28104-G01
00372-G4
00559-G4
WASHER, #8 ................................................................................................
10
00565-G4
11
00526-G1
NUT, #8 - 32..................................................................................................
12
28548-G01
DIODE...........................................................................................................
13
28110-G01
ELECTRICAL CLIP.......................................................................................
COVER .........................................................................................................
14
15
16
*
28667-G01
17
18
19
28102-G01
HANDLE .......................................................................................................
20
00614-G4
21
28136-G01
22
28136-G02
24
26979-G01
25
28109-G01
CAPACITOR .................................................................................................
26
00969-G01
27
00414-G5
28
11027-G2
29
19388-G4
AC CORD .....................................................................................................
23
Page B-4
PART NO.
DESCRIPTION
QTY.
30
13557-G2
31
13557-G3
33
73345-G01
34
73051-G11
35
73051-G12
36
73051-G27
AUXILIARY CONTACT...........................................................................
37
73051-G14
MALE PIN...............................................................................................
38
73051-G08
39
73051-G15
MAGNET ................................................................................................
40
73051-G16
41
73051-G10
42
73051-G17
43
73344-G01
45
28105-G01
AMMETER ....................................................................................................
46
01051-G01
47
00559-G4
WASHER, #8 ................................................................................................
48
01003-G01
49
22589-G2
50
00771-G6
51
00528-G4
52
28106-G01
50 AMP FUSE...............................................................................................
53
00565-G5
54
00378-G4
55
00526-G3
56
28103-G01
TRANSFORMER ..........................................................................................
57
27877-G01
58
17618-G1
32
44
59
Page B-5
PART NO.
DESCRIPTION
QTY.
60
00372-G3
61
25977-G32
62
00565-G4
63
00526-G1
NUT, #8 - 32..................................................................................................
64
65
28115-G07
66
73345-G03
67
73344-G03
28115-G08
68
69
70
71
28667-G02
CONTROL BOARD.......................................................................................
72
28667-G03
74
01995-G01
75
00559-G3
WASHER, #6 ................................................................................................
76
28111-G01
73
Page B-6
A
9
POWERWISE
6
3
10
11
12
Transformer
Wire 8
8
9
9
10
11
7
13
5
4
B
2
43
42
41
40
1 - Includes Items 2 - 74
Page B-7
77
22
21
76
20
19
20
18
D
WHT from
Transformer
37
35
25
20
31
24
26
30
34
E
C
36
33 - Includes Items 34 - 38
29
Page B-8
63
65
70
68
5 2
3 1
64
67
69 73
AMMETER INSTALLATION
Chassis
45
53 51
10
20
AM DC
PE
RE
S
47
46
51
30
48
53
Heat
Sink
58
59
GRN from
AC Cord
AC Cord
Port
60
C
Ref Bco 1-3
Page B-9
61
GROUNDING
DETAIL
Front of
Charger
POWERWISE
53
To Diodes
71
TRANSFORMER
DETAIL
56
54
55
WHT from
Relay Pin 3
BLK from
Transformer
BLK from
AC Cord
WHT from
AC Cord
BLK from
Transformer
RED to
Heat Sink
To
DC
Cord
BLK to
DC Plug
28
To
Capacitor
WH
T XF
16
27
To Norm. Open
on Power
Input Board
To XF on Power Input Board
GR
GRN to
72
Ground
CONTROL / POWER INPUT
BOARD INSTALLATION
15
82
83
81
Front of Vehicle
79
86
85
Page B-10
PART NO.
28115-G11
DESCRIPTION
QTY.
CHASSIS ......................................................................................................
00513-G6
00559-G4
WASHER, #8 ................................................................................................
11572-G3
EXPANSION NUT.........................................................................................
28104-G01
00372-G4
00559-G4
WASHER, #8 ................................................................................................
10
00565-G4
11
00526-G1
NUT, #8 - 32..................................................................................................
12
28548-G01
DIODE...........................................................................................................
13
28110-G01
ELECTRICAL CLIP.......................................................................................
15
28667-G01
16
27877-G01
COVER .........................................................................................................
14
17
18
19
28102-G01
HANDLE .......................................................................................................
20
00614-G4
21
28136-G01
22
28136-G02
24
26979-G01
25
28109-G01
CAPACITOR .................................................................................................
26
00969-G01
27
00414-G5
28
11027-G2
29
19388-G4
AC CORD .....................................................................................................
30
13557-G2
23
Page B-11
PART NO.
DESCRIPTION
QTY.
13557-G3
33
73344-G06
34
28108-G01
DC CORD...............................................................................................
35
11343-G3
36
11343-G1
37
17064-G1
38
22476-G1
32
39
40
22009-G2
ISOLATION MOUNT.....................................................................................
41
01110-G01
42
00664-G7
43
00532-G1
45
28105-G01
AMMETER ....................................................................................................
46
01051-G01
47
00559-G4
WASHER, #8 ................................................................................................
48
01003-G01
49
22589-G2
50
00771-G6
51
00528-G4
52
28106-G01
50 AMP FUSE...............................................................................................
53
00378-G4
54
00565-G5
55
00526-G3
56
28103-G01
TRANSFORMER ..........................................................................................
58
00372-G3
59
25977-G32
60
00565-G4
44
57
Page B-12
PART NO.
DESCRIPTION
QTY.
00526-G1
NUT, #8 - 32..................................................................................................
63
21971-G4
RELAY ..........................................................................................................
64
00138-G4
65
14390-G9
67
25977-G38
68
25977-G37
69
25978-G161
70
25978-G162
71
25978-G163
72
17902-G1
73
28305-G01
74
27285-G01
76
71968-G01
SHIELD ...............................................................................................................
77
00106-G6
11027-G1
81
73368-G01
82
00438-G6
83
11027-G1
85
73173-G01
86
14601-G10
62
66
75
78
79
80
84
Page B-13
Page B-14
Ref Bcl 1
Page B-15
PART NO.
DESCRIPTION
QTY.
28516-G01
28516-G03
Page B-16
BODY - FRONT
40
30
5
13
42
2
3
41
18
37
16, 17
1
12
1 - Includes Items 2 - 5
38
29
20
32 33
34 35
31
22
45
23
Self
Drilling
Screws
Upper
Section
24
Lower Leg
Section
25
26
Ref Bod 1-1
Page C-1
Self
Drilling
Screws
BODY - FRONT
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
71151-G01
71153-G01
71154-G01
00614-G5
71158-G01
71115-G01
71055-G01
10
12
71413-G01
SPLASH PANEL..................................................................................................
13
16816-G2
16
27647-G01
17
35345-G01
18
74443-G01
22
01038-G01
23
16469-G1
24
01057-G01
25
27166-G02
26
70725-G01
29
71051-G**
COWL..................................................................................................................
30
71055-G01
6
7
10
11
14
15
19
20
21
27
28
Page C-2
BODY - FRONT
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
31
DESCRIPTION
QTY.
10570-G11
32
71056-G01
33
00570-G2
WASHER, 5/16....................................................................................................
34
00438-G6
35
01110-G03
37
71037-G02
38
71597-G01
36
39
40
41
01041-G01
74239-G01
42
43
44
45
Page C-3
BODY - FRONT
Page C-4
5
6
2
1
28
3
29
30
20
21
22
15 14
16
19
10
13
17
25
24
24
12
Ref Bod 1-2
Page C-5
PART NO.
DESCRIPTION
QTY.
70662-G01
UPPER FLOORPAN............................................................................................
70451-G01
LOWER FLOORPAN...........................................................................................
70452-G01
ACCESS COVER................................................................................................
14601-G11
16
70995-G01
FLOORMAT.........................................................................................................
70995-G02
70441-G01
SEAT FRAME......................................................................................................
10
00715-G2
12
70046-G01
13
00715-G2
14
00438-G6
15
00559-G8
16
01109-G01
17
70200-G01
19
70444-G01
BRACKET ...........................................................................................................
20
28272-G01
21
01110-G01
22
11027-G2
24
70244-G02
SPLASH PANEL..................................................................................................
25
00715-G2
28
71812-G01
29
71812-G02
30
16816-G2
7
8
11
18
23
26
27
Page C-6
BODY - REAR
1 - Includes Items 3, 4
2 - Includes Items 3, 4
17
19
24
23
12
68
13
11
18
51
52
4
7
53
54
55
6
47
45
46
32
28
29
GOLF
CAR
30
31
LABELS
68
36
59, 60,
61, 62,
64
(Freedom Only) 63, 64 (Fleet)
Ref Bod 1-3
Page C-7
29
39
37 38
BODY - REAR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
71912-G0**
71334-G0**
71318-G01
16816-G1
26
10570-G10
10570-G12
18436-G1
11
75126-G01
12
75126-G02
13
16816-G2
17
71320-G01
18
71364-G02
19
01107-G01
23
71609-G01
24
10570-G11
28
71578-G01
29
00571-G2
30
71102-G01
8
9
10
14
15
16
20
21
22
25
26
27
Page C-8
BODY - REAR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
31
32
DESCRIPTION
QTY.
71514-G01
14601-G17
36
71456-G01
37
71398-G01
38
71455-G01
39
71102-G01
40
71554-G01
41
71457-G01
45
71501-G01
46
71502-G01
47
15058-G6
51
71507-G01
52
71507-G02
53
16705-G1
54
23726-G4
SPACER, 5/16"....................................................................................................
55
00654-G2
59
75960-G01
60
75962-G01
33
34
35
42
43
44
48
49
50
56
57
58
Page C-9
BODY - REAR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
61
DESCRIPTION
QTY.
75964-G01
62
35434-G01
63
35430-G19
64
73330-G01
65
66
67
68
69
70
71
72
71316-G01
Page C-10
BODY - FOOTREST
13
Foot
Rest
11
Vertical
Frame
Support
12
10
11
14
11
13
8
9
5
4
1
2
17
VIEWED FROM
FRONT OF
VEHICLE
19
20
16
22
21
Convertible Carrier Only
6
29
30
26 - Includes Items 27 - 30
Page C-11
27
28
BODY - FOOTREST
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
70361-G01
70350-G01
FOOTREST ..................................................................................................
70362-G01
74129-G01
REFLECTOR ................................................................................................
74132-G01
19853-G1
74126-G01
74126-G02
10
00427-G4
11
00560-G1
10
12
00769-G2
13
11098-G5
10
14
00426-G8
16
74149-G01
17
16816-G2
19
75268-G01
SUPPORT TUBE.................................................................................................
20
00106-G6
21
19859-G1
22
20271-G2
26
75183-G01
27
75188-G01
28
22238-G2
29
17255-G1
30
75187-G01
SUPPORT BRACKET...................................................................................
15
18
23
24
25
Page C-12
BODY - ACCESSORIES
1 - Includes Items 2 - 4
3
SAND BOTTLE DIVOT REPAIR KIT
12
13
11
SIDE
BASKET
KIT
10 - Includes Items 11 - 13
19
16 - Includes Items 17 - 20
18
20
17
Page C-13
BODY - ACCESSORIES
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
28661-G01
71102-G01
28660-G01
28659-G01
23300-G01
10
75007-G02
11
75460-G01
12
71102-G01
13
00793-G2
5
6
7
8
9
14
15
16
75003-G02
17
75461-G01
18
71102-G01
19
00793-G2
20
01105-G01
Page C-14
Front of Vehicle
MESSAGE
HOLDER
OR
1
2
11
12
COOLER JUG
AND BRACKET
5
10
BOX COOLER
AND BRACKET
Page C-15
PART NO.
1
2
DESCRIPTION
QTY.
75509-G01
75496-G01
MESSAGE HOLDER...........................................................................................
75495-G01
75344-G01
25885-G01
RAKE HOLDER...................................................................................................
10
00989-G6
11
11027-G2
12
14735-G1
RAKE...................................................................................................................
3
4
7
8
Page C-16
2
5
3
4
8
9
18
6
FOUR BAG ATTACHMENT KIT
1 - Includes Items 2 - 18
A
14 15
13
16
9
17
11
12
10
E
C
D
D
7
ASH TRAY
26
24
25
27
23
Page C-17
PART NO.
75355-G01
DESCRIPTION
QTY.
17651-G2
28129-G01
17651-G2
17651-G3
00559-G8
28129-G01
10
11
12
*
00560-G1
*
13
13728-G1
RUBBER BUMPER.......................................................................................
14
00150-G6
15
00559-G5
16
00565-G5
17
00526-G3
18
19
20
21
22
23
75109-G02
24
27731-G01
25
27736-G01
GASKET .......................................................................................................
26
75108-G01
BRACKET .....................................................................................................
27
00100-G4
Page C-18
BRAKES
9
7
10
8
4
1
3
2
6
5
50
40
48
43
41
49
42
12
31
30
39
35
18
24
46
45
36
37 38
19
20
16
15
35
37
38
14
25
23
32
34
28
36
26
Accelerator
Pedal
28
31
Page D-1
Part of Frame
13
BRAKES
59
58
56
67
68
64
57
63
62
55
79
78
70
65
61
66
72
71
69
76 77
73
75
74
54
53 - Includes Items 54 - 79
56 - Includes Items 57 - 59
BRAKE PEDAL
(VEHICLE WITH BRAKE LIGHTS)
Page D-2
BRAKES
Front of Vehicle
101
89
87
94
95
90
107
91
96
98
92
93
88
85
106
108
105
102
82 - Includes Items 84 - 92, 94, 95
83 - Includes Items 84 - 91, 93 - 95
84 - Includes Items 85
86 - Includes Items 87 - 91
92 - Includes Items 94, 95
93 - Includes Items 94, 95
100 - Includes Items 101, 102
Page D-3
97
110
111
BRAKES
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
70612-G01
DESCRIPTION
QTY.
70681-G01
70682-G01
01071-G01
PUSHNUT, 5/16"...........................................................................................
70611-G01
70274-G01
10
15766-G1
11
12
70582-G01
13
70581-G01
14
70676-G01
15
00643-G1
16
11098-G5
18
70272-G04
19
00963-G01
20
11098-G9
17
21
22
70969-G03
23
28082-G01
EQUALIZER BRACKET................................................................................
24
28083-G01
25
26
27
28
01111-G01
29
Page D-4
BRAKES
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
30
10386-G3
31
10387-G3
32
14443-G2
34
70601-G01
KICK-OFF LINK...................................................................................................
35
17838-G1
NYLON BUSHING...............................................................................................
36
20835-G1
37
00559-G8
38
10387-G3
39
70098-G01
40
10097-G6
41
70587-G01
KICK-OFF CAM...................................................................................................
42
71215-G01
43
14134-G4
SPACER ..............................................................................................................
45
70113-G01
46
11027-G1
48
70080-G01
49
00414-G6
50
00654-G2
70690-G01
33
44
47
51
52
53
54
55
70611-G01
56
70274-G01
57
58
Page D-5
BRAKES
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
59
PART NO.
15766-G1
DESCRIPTION
QTY.
60
61
70258-G02
62
70682-G01
63
70681-G01
64
12064-G1
PUSHNUT, 5/16"...........................................................................................
65
00737-G8
66
00739-G1
67
22362-G3
68
27137-G01
69
11098-G7
70
10606-G8
MICRO SWITCH...........................................................................................
71
00957-G1
72
00559-G5
73
00559-G3
WASHER, #6 ................................................................................................
74
00565-G3
75
00525-G5
NUT, #6 - 32..................................................................................................
76
13514-G1
77
14628-G1
78
24605-G1
79
17618-G1
80
81
82
70998-G01
BRAKE ASSEMBLY (DRIVER SIDE) (INCLUDES ITEMS 84 - 92, 94, 95) ........
83
70998-G02
84
85
86
87
70794-G01
*
27944-G01
*
Page D-6
BRAKES
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
88
89
PIN .........................................................................................................
90
91
ADJUSTER SPRING..............................................................................
92
72582-G01
BRAKE ADJUSTER KIT (DRIVER SIDE) (INCLUDES ITEMS 94, 95) ........
93
72582-G02
94
ADJUSTER ............................................................................................
95
TEFLON WASHER.................................................................................
96
17083-G2
97
15126-G1
98
15485-G1
100
19186-G1
101
102
19862-G1
105
15487-G1
106
15483-G1
107
10387-G1
108
74175-G01
SPINDLE CAP.....................................................................................................
110
72036-G01
111
72036-G02
99
103
104
109
Page D-7
BRAKES
Page D-8
DIRECTION SELECTOR
*NOTE: For PDS Direction Selector See ELECTRICAL SYSTEM Section
19 - Includes Items 20 - 50
44 - Includes Items 45 - 50
3
2
9
7
4
5
9
12
13
11
28
24
32
23
25
22
20
35
42
34
26
21
33
25
34 26
22
29
45
49
50
48
36
37
30 31
17
46
16
44
41
47
37
38
15
Page E-1
40
39
27
DIRECTION SELECTOR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
71205-G01
00740-G4
70233-G01
25664-G2
BUSHING ............................................................................................................
70334-G01
70313-G01
LINKAGE ROD....................................................................................................
70232-G03
22754-G3
BUSHING ............................................................................................................
14390-G1
11
73049-G01
12
00114-G6
13
16469-G7
15
00438-G6
16
01110-G03
17
01109-G01
19
70578-G01
20
73027-G01
21
12835-G1
CAM ..............................................................................................................
22
10606-G2
MICRO SWITCH...........................................................................................
23
00645-G7
24
73048-G01
25
00565-G3
26
14628-G1
27
00525-G5
NUT, #6 - 32..................................................................................................
28
00645-G5
29
12806-G1
SPACER .......................................................................................................
30
00560-G1
10
14
18
Page E-2
DIRECTION SELECTOR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
31
14390-G1
32
25978-G37
33
13514-G1
SCREW.........................................................................................................
34
00567-G3
35
25978-G343
36
00661-G8
37
01110-G01
38
00664-G7
39
00532-G1
40
15461-G1
SUPPORT BRACKET...................................................................................
41
73031-G01
42
73290-G02
44
14651-G1
45
24940-G1
STOP......................................................................................................
46
00664-G7
47
00414-G6
48
18888-G1
49
00565-G8
50
00544-G3
43
Page E-3
DIRECTION SELECTOR
Page E-4
14
20
A
17
27
19
18
16
22
23
21
15
28
A
5
Controller (See
Electronic Speed
Control Section)
Control Harness
(See Electronic
Speed Control
Section)
4
34
32
33
38 40 PDS
39 41 Only
Page F-1
Power Harness
(See Electronic
Speed Control
Section)
Clamp
(See
REAR AXLE
Section)
71, 72
73, 74
75
OFF ON
77
76
KEY SWITCH AND KEY SET
UR
ME
85
R
TE
63
TURN SIGNALS
80 - Includes Items 81 - 85
65
82
89
64
66
67
81
83
84
HORN BUTTON
Floorboard
59
58
56
46
45
HOR
57
55
56
GRN
47
52
51
53
Ref Ele 1-2
54
Page F-2
96
TAILLIGHTS
95
98
99
WHT to BLK from Harness - Both Sides
BLK to BLU/WHT from Harness - Both Sides
RED to WHT from Harness - Driver Side
RED to YEL from Harness - Passenger Side
RED TO BRN from Harness - (W/O Turn Signals)
103
105
109 104
108
LIGHT BAR
107
106
Passenger Side
Driver Side
115
113
114
BLK RED
YEL BLK
BLK BLU
114
BLK BLU
Page F-3
115
BLK GRN
RED BLK
PART NO.
DESCRIPTION
QTY.
XXXXX-GXX
01101-G01
70045-G01
11027-G1
25972-G32
25972-G40
00702-G2
12
73063-G01
2
3
10
11
12
13
14
15
16
73051-G05
17
73051-G06
INSULATOR SLEEVE...................................................................................
18
73051-G28
REED SWITCH.............................................................................................
19
73051-G08
20
73051-G09
21
73051-G10
22
23
*
17618-G1
24
25
26
27
71055-G01
28
17618-G1
29
30
Page F-4
PART NO.
DESCRIPTION
QTY.
31
32
27327-G02
33
10570-G11
34
17618-G1
38
00993-G01
39
28418-G01
40
00993-G02
41
28418-G02
45
22674-G1
FUSE BLOCK......................................................................................................
46
01041-G01
47
18392-G1
51
32860-G1
HORN..................................................................................................................
52
00414-G5
53
01110-G01
54
00654-G2
55
17318-G1
HORN SWITCH...................................................................................................
56
17318-G2
57
27068-G01
58
19233-G1
59
71055-G01
35
36
37
42
43
44
48
49
50
60
Page F-5
PART NO.
DESCRIPTION
QTY.
61
62
75113-G02
63
21573-G1
HOUR METER..............................................................................................
64
74019-G01
65
00150-G4
66
11098-G7
67
75117-G02
68
69
70
71
17421-G1
72
17955-G1
73
18027-G1
74
33639-G**
75
00568-G6
76
17137-G1
77
17063-G1
80
75107-G02
81
17867-G1
82
21640-G1
83
32307-G3
84
17618-G1
85
20965-G3
78
79
86
87
88
89
73043-G01
90
Page F-6
PART NO.
DESCRIPTION
QTY.
91
92
93
74371-G01
94
74371-G02
95
71364-G02
96
71425-G01
97
22288-G2
98
14601-G11
99
21759-G1
103
74236-G01
104
74236-G02
105
01038-G01
106
00414-G6
107
11027-G2
108
74001-G01
109
00114-G6
113
74004-G01
114
74005-G01
115
74006-G01
100
101
102
110
111
112
Page F-7
Page F-8
REVERSE BUZZER
RED
23
GRN/
BLK
24
Control
Harness
18
1
5
2
6
7
17
OFF ON
19
13
9
Page F-9
PART NO.
1
2
DESCRIPTION
QTY.
73030-G05
74316-G01
73030-G06
74320-G01
33623-G02
74323-G01
17
33636-G04
18
74018-G01
19
25978-G74
23
73290-G02
24
01041-G01
3
4
74322-G01
8
9
10
11
12
13
14
15
16
20
21
22
Page F-10
21
22
Controller (See
Electronic Speed
Control Section)
Control Harness
(See Electronic
Speed Control
Section)
12
16
1
5
2
6
7
OFF ON
17
15
9
Page F-11
PART NO.
1
2
DESCRIPTION
QTY.
73030-G01
71145-G01
73030-G02
71123-G02
71129-G02
33623-G02
73041-G01
15
33636-G01
16
74018-G01
17
25978-G74
21
00565-G8
22
00532-G3
3
4
8
9
10
11
12
13
14
18
19
20
Page F-12
B+ to Direction
Selector A
B- to Negative
Battery Terminal
SOL
M- to
A1 Motor
B+
7
BM-
12
BLK
ORN to
MS4 (NC)
RED
BLK to
Tab on
Direction
Selector
RED
BLK
RED to
Solenoid
LT. GRN to
Key Switch
To Pedal
Box Connector
1 - Includes Items 2 - 29
WHT
24
16
26 27
17
29
19
11
To B+
20
15
8 10
32
23
*
6
RED
BLK
From Control
Harness
12 13 10 8
2
3
WHT
From Power
19 22 21
Harness
* Silver line on
diode (6) must be
oriented as shown
Page G-1
19 18
19
PART NO.
73056-G04
DESCRIPTION
QTY.
NUT, 10 - 32..................................................................................................
4
5
30353-G1
DIODE, 3 AMP..............................................................................................
21764-G1
RESISTOR....................................................................................................
73103-G02
8
9
10
11
25972-G02
12
25978-G10
13
11027-G2
15
27855-G01
16
73083-G01
HEATSINK ....................................................................................................
17
25864-G05
18
73190-G01
19
71102-G01
20
73028-G01
COVER .........................................................................................................
21
31539-G1
22
73053-G01
23
71102-G03
24
73039-G02
26
00270-G5
27
11027-G1
25866-G01
14
25
28
29
Page G-2
1 - Includes Items 2 - 44
32 - Includes Items 33 - 41
36 - Includes Items 37 - 39
BLK
WHT
B+
44
F2
B-
F1
A1
11
27
16
29
28
19
17
31
36
C From Power
Harness
37
38
15
33
8 10
34
41
39
24
40
32
YEL
2
3
BLU
From Control
Harness
13
10 8
19 18
RED
From Control
19 22 21
Harness
46
Page G-3
PART NO.
73276-G02
DESCRIPTION
QTY.
NUT, 10 - 32..................................................................................................
RESISTOR....................................................................................................
25972-G56
11027-G2
15
27855-G01
16
73083-G01
HEATSINK ....................................................................................................
17
73326-G02
18
73190-G01
19
71102-G01
21
31539-G1
22
73053-G01
24
71102-G03
25
73106-G01
27
74324-G01
28
00270-G5
29
11027-G1
4
5
6
21764-G1
7
8
9
10
11
12
13
14
20
23
26
30
Page G-4
PART NO.
DESCRIPTION
QTY.
31
25866-G01
32
73089-G01
33
73028-G02
34
73093-G01
73125-G01
35
36
37
SCREW, #5 - 40...............................................................................
38
39
73139-G01
40
73138-G02
41
17618-G1
42
43
25972-G22
44
25972-G32
71102-G01
48
73272-G01
49
73272-G02
50
73272-G03
51
73272-G04
45
46
47
Page G-5
Page G-6
27
26
COVER INSTALLATION
25
1 - Includes Items 2 - 23
20
19
22
18
23
A2
M-
SO
17
4
5
29
6
14
13
10
30
12
11
16
SOLENOID DETAILS
Ref Esh 1
Page G-7
PART NO.
DESCRIPTION
QTY.
73055-G02
73060-G01
74014-G01
00414-G5
01110-G01
11027-G2
28562-G01
SOLENOID ...................................................................................................
21764-G1
RESISTOR....................................................................................................
7
8
9
10
11
12
13
14
15
16
73095-G02
17
28325-G01
18
25978-G88
19
25972-G02
20
25978-G10
22
00438-G6
23
11027-G1
25
23723-G2
COVER................................................................................................................
26
16469-G1
27
14419-G1
29
00414-G5
30
11027-G2
21
24
28
Page G-8
FRONT SUSPENSION/STEERING
*Truck
40
Models
Only
42*
Front of Vehicle
Part of
Frame
41*
33
44
34
43
45
35
1
36
52
11
50
53
34
4,15
19,30
53
Part of
Frame
51
37
7
48, 49
10
5
4 LUG
8
9
51
3,14
52
23
25
24
20
21
5 LUG
21
22
18, 29
Page K-1
FRONT SUSPENSION/STEERING
114
109
113
Front of Vehicle
116
OR
111
112
81,86
79
110
115
83,88
108
107
84,89
106
105
82,87
56 - Includes Items 57 - 68
64 - Includes Items 65 - 68
81 - Includes Items 82 - 84
86 - Includes Items 87 - 89
100 - Includes Items 101, 102
119 - Includes Items 120 - 124
100
96
102
101
97
76
92
93
57
58
68
64
59
63
56
65
60
61
75
72
74
73
125
67
66
71
70
124
120
121
123
119
122
Page K-2
FRONT SUSPENSION/STEERING
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
70963-G01
70942-G01
2
3
4
70942-G02
25146-G1
GREASE SEAL.............................................................................................
50892-G1
70895-G01
19862-G1
12093-G1
10
00798-G8
11
12091-G2
SPINDLE CAP.....................................................................................................
70673-G01
70673-G02
70943-G01
12
13
14
15
16
17
18
19
70942-G02
20
12092-G1
GREASE SEAL.............................................................................................
21
50892-G1
22
70772-G01
WHEEL HUB ASSEMBLY WITH RACES, 5 LUG (INCLUDES ITEM 23) ....
23
30143-G1
24
12093-G1
25
00798-G8
26
27
28
Page K-3
FRONT SUSPENSION/STEERING
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
29
70797-G01
30
70673-G02
DESCRIPTION
QTY.
31
32
33
00407-G6
34
00560-G3
35
70745-G01
36
70754-G01
37
14390-G6
40
70928-G01
SHOCK ABSORBER...........................................................................................
41
70509-G01
42
31539-G1
43
10435-G1
44
10194-G1
45
00532-G6
48
70990-G02
49
70989-G02
50
70163-G02
51
00463-G4
52
00734-G1
11
53
00463-G6
56
70964-G01
57
70694-G01
38
39
46
47
54
55
Page K-4
FRONT SUSPENSION/STEERING
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
58
PART NO.
*
DESCRIPTION
QTY.
59
70961-G01
RACK BOOT.................................................................................................
60
12416-G2
61
11391-G8
63
70638-G01
64
70695-G01
65
50641-G1
66
50209-G2
67
10387-G2
68
10389-G3
70
00464-G6
71
01068-G01
72
70667-G02
SPACER ..............................................................................................................
73
70667-G03
74
00532-G7
75
00560-G2
76
00734-G1
70607-G01
81
70758-G03
82
70610-G01
83
28569-G01
84
01022-G01
86
70758-G04
87
70610-G02
62
69
77
78
79
80
85
Page K-5
FRONT SUSPENSION/STEERING
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
88
28569-G01
89
01022-G01
92
01006-G01
93
00879-G1
96
70997-G01
COVER................................................................................................................
97
71055-G01
100
70580-G01
101
01055-G01
102
00565-G8
90
91
94
95
98
99
103
104
105
70751-G01
106
70888-G01
107
15112-G1
108
70887-G01
WAVE WASHER..................................................................................................
109
71146-G01
110
71147-G01
111
71047-G01
112
74405-G01
LABEL (CUSHMAN)............................................................................................
113
71948-G01
114
71950-G01
CLIPBOARD........................................................................................................
115
71949-G01
116
14390-G2
117
Page K-6
FRONT SUSPENSION/STEERING
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
118
119
70876-G02
120
70897-G02
121
70902-G01
122
01069-G01
123
70902-G02
124
01069-G02
125
00734-G1
Page K-7
FRONT SUSPENSION/STEERING
Page K-8
MOTOR
1 - Includes Items 3 - 12
2 - Includes Items 3 - 11 and 14
16 - Includes Items 17 - 29
10
5
19
6
20
9
23
4
18
11
X2
X1
A2
1
A
8
22
30
3
17
12
14
24
7
21
A
26
27
25
Ref Mtr 1
Page I-1
PDS Only
29
28
MOTOR
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
73124-G02
73124-G03
73120-G01
ARMATURE ..................................................................................................
73120-G03
BRUSH SPRING...........................................................................................
73120-G15
73120-G25
73120-G07
BEARING......................................................................................................
73120-G06
73120-G09
10
73120-G08
11
73120-G16
CAP...............................................................................................................
12
73120-G29
73120-G30
16
73124-G08
17
73120-G18
ARMATURE ..................................................................................................
18
73120-G03
BRUSH SPRING...........................................................................................
19
73120-G15
20
73120-G25
21
73120-G07
BEARING......................................................................................................
22
73120-G06
23
73120-G09
24
73120-G31
25
73120-G19
26
73328-G01
MAGNET.......................................................................................................
27
01037-G02
28
73277-G01
RETAINING RING.........................................................................................
29
73327-G01
SPEED SENSOR..........................................................................................
30
24261-G1
13
14
15
Page I-2
REAR AXLE
1 - Includes Items 2 - 7
NOTE:
14 13
12
11
2
4
5
Ref Rax 1
Page J-1
REAR AXLE
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
73500-G01
20377-G12
20377-G11
DIFFERENTIAL COVER...............................................................................
28610-G01
15558-G1
10
73050-G01
VENT ............................................................................................................
72763-G01
11
XXXXX-XXX
12
00797-G2
13
00664-G7
14
01110-G01
15
28095-G01
8
9
10
Page J-2
REAR SUSPENSION
4
2
3
3
2
18
19
16
12
13
3
8
2
4
Ref Rsp 1
Page K-1
14
6
7
10
9
15
REAR SUSPENSION
Where applicable, THE USE OF NON UL PARTS WILL VOID ANY UL LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.
ITEM
PART NO.
DESCRIPTION
QTY.
70324-G01
SHOCK ABSORBER...........................................................................................
10435-G1
10194-G1
00532-G6
70474-G01
74207-G01
72618-G01
00560-G1
10
11098-G5
12
70289-G02
SPACER ..............................................................................................................
13
70291-G01
12
14
70290-G01
15
00665-G9
16
11098-G5
18
14158-G1
19
12262-G1
11
17
Page K-2
14
15
16
24
19
28
21
20
27
29
Front of Vehicle
22
26
Part of
Frame
1 - Includes Items 2 -4
6
7
4
8
3
10
11
Ref Sgc 1
Page O-1
25
PART NO.
DESCRIPTION
QTY.
71611-G**
71602-G**
71012-G01
17074-G1
RUBBER PAD...............................................................................................
5
6
71701-G01
71702-G01
71204-G01
10
71610-G01
11
00720-G08
13
71751-G**
14
71753-G**
15
71752-G01
16
01107-G01
19
71811-G02
20
00661-G8
21
00664-G7
22
71802-G01
24
71851-G01
25
71856-G01
26
71853-G01
27
16816-G1
28
01102-G01
29
11027-G2
12
17
18
23
Page O-2
17
16 - Includes Items 17 - 19
18
19
27 26
26
30
29
23
Front of Vehicle
27
24
25
24
25
22
1 - Includes Items 2 - 4
7
8
3
12
4
13
9
Page O-3
49
34 - Includes Items 35 - 37
45 - Includes Items 17 - 19
50
45
48
41
35
37
36
40
42
50
51
49
54
53
55
Page O-4
PART NO.
DESCRIPTION
QTY.
71611-G**
71602-G**
71012-G01
17074-G1
RUBBER PAD...............................................................................................
5
6
7
71701-G01
71702-G01
71204-G01
12
71610-G01
13
00720-G08
16
71751-G**
17
71753-G**
18
71752-G01
19
01107-G01
22
70364-G01
SPACER ..............................................................................................................
23
74111-G01
24
01006-G02
25
00560-G1
26
70113-G01
27
11027-G1
29
00661-G8
30
00664-G7
10
11
14
15
20
21
28
Page O-5
PART NO.
DESCRIPTION
QTY.
31
32
33
34
74139-G**
35
71602-G**
36
74140-G01
TRIM .............................................................................................................
37
71012-G01
TRIM .............................................................................................................
40
71702-G01
41
71701-G01
42
00661-G8
71751-G**
48
74117-G01
49
00661-G8
12
50
00664-G7
12
51
17838-G1
NYLON BUSHING...............................................................................................
53
00440-G4
54
00571-G2
55
11098-G6
38
39
43
44
45
46
47
52
Page O-6
17
16 - Includes Items 17 - 19
18
19
27 26
26
30
29
23
Front of Vehicle
27
24
25
24
25
22
1 - Includes Items 2 - 4
7
8
3
12
4
13
9
Page O-7
33 - Includes Items 17 - 19
35
36
34 33
Front of Vehicle
38
39
70
Handrail
37
47
41
69
46
SIDE BASKET
45
48
42
42 - Includes Item 43
43 - Includes Item 44
51
55
56
62
65
64 63
54
53 52
57
59
66
60 61
58
Page O-8
PART NO.
DESCRIPTION
QTY.
71611-G**
71602-G**
71012-G01
17074-G1
RUBBER PAD...............................................................................................
5
6
7
71701-G01
71702-G01
00661-G8
12
71610-G01
13
00720-G08
16
71751-G**
17
71753-G**
18
71752-G01
19
01107-G01
22
70364-G01
SPACER ..............................................................................................................
23
74111-G01
24
01006-G02
25
00560-G1
26
70113-G01
27
11027-G1
29
00661-G8
30
00664-G7
10
11
14
15
20
21
28
Page O-9
PART NO.
DESCRIPTION
QTY.
31
32
33
71751-G**
34
75258-G01
35
00661-G8
36
00664-G7
37
16705-G6
38
00520-G1
39
19859-G1
41
75229-G01
BED .....................................................................................................................
42
75263-G**
43
75197-G**
44
75252-G**
45
00762-G4
46
17255-G1
47
00654-G3
48
19859-G1
51
75273-G01
52
00661-G6
53
00559-G8
54
75193-G01
SUPPORT FRAME..............................................................................................
55
00438-G8
56
00559-G8
57
11027-G1
58
00440-G4
59
17838-G1
NYLON BUSHING...............................................................................................
60
00559-G8
40
49
50
Page O-10
PART NO.
DESCRIPTION
QTY.
61
00654-G3
62
75196-G01
HANDRAIL ..........................................................................................................
63
00762-G2
64
00664-G8
65
00520-G3
66
75261-G02
69
75460-G01
70
00106-G6
67
68
Page O-11
Page O-12
2
4
25
27
26
24
29
28
21
20
23
19
22
12
13
18
10
17
14
11
15
8 - Includes Items 9 - 29
16
Ref Twb 1-1
Page Q-1
48
31 - Includes Items 32 - 48
42 - Includes Items 43 - 47
40
39
43
34
46
38
47
32
33
34
45
44
35
36
37
Page Q-2
PART NO.
DESCRIPTION
QTY.
75318-G01
MOUNTING PLATE.............................................................................................
75319-G01
16705-G1
00654-G2
75338-G02
75304-G01
75299-G01
10
75302-G01
11
75291-G01
12
00410-G8
13
00675-G3
14
75339-G01
15
00571-G5
16
11098-G8
17
75362-G01
LATCH STOP................................................................................................
18
75340-G01
19
75360-G01
20
13571-G7
21
75303-G01
LATCH ..........................................................................................................
22
20852-G2
23
25661-G02
CUP WASHER..............................................................................................
24
13005-G4
25
75370-G01
26
75338-G03
27
12547-G4
28
00565-G8
29
00520-G3
6
7
30
Page Q-3
PART NO.
31
75308-G01
DESCRIPTION
QTY.
32
75305-G01
HITCH ...........................................................................................................
33
75292-G01
34
75309-G01
THRUST WASHER.......................................................................................
35
75342-G01
36
00518-G8
37
10387-G1
38
75307-G01
BEARING......................................................................................................
39
00566-G6
40
00533-G8
42
70905-G01
43
70903-G01
THREADED ROD...................................................................................
44
70902-G01
45
01069-G01
46
70902-G02
47
01069-G02
48
00734-G1
41
Page Q-4
1 - Includes Items 2 - 15
11
3
10
14
13
4
2
15
6
5
12
Ref Tbc 1
Page Q-5
PART NO.
75033-G01
DESCRIPTION
QTY.
75034-G01
75060-G01
COUPLING ..................................................................................................
75065-G01
00922-G2
10387-G2
75068-G01
10
14869-G5
11
16783-G1
FERRULE .....................................................................................................
12
75067-G01
FERRULE .....................................................................................................
13
75035-G02
14
14869-G3
15
75091-G01
Page Q-6
D
1 - Includes items 2 - 19
C
B
SUN TOP
A
14
16
15
16
17
Front of Vehicle
3
16
18
Rear of Vehicle
17
DETAIL C
19
(FRONT)
8
Driver Side
16
18
DETAIL D
(REAR)
12
3
6
5
4
11
13
11
10
7
Ref Wgc 1-1
Page R-1
DETAIL B
DETAIL A
Front Top
Strut
24
23
22
REAR VIEW MIRROR
21 - Includes Items 22 - 24
Setscrew
Strut
27
33
28
32
31
Front of
Vehicle
29
30
FULL WINDSHIELD
26 - Includes Items 27 - 33
Strut
42
43
44
35 - Includes Items 36 - 44
36
Front of
Vehicle
37
41
40
Strut
39
38
Ref Wgc 1-2
Page R-2
WEATHER ENCLOSURE
46
47
49
Page R-3
PART NO.
DESCRIPTION
QTY.
75040-G**
27069-G**
75045-G01
FRONT STRUT.............................................................................................
01035-G01
00905-G8
75048-G01
00570-G2
75046-G01
10
00685-G7
11
01110-G03
12
17255-G1
13
01109-G01
14
00753-G5
15
00753-G6
16
01110-G01
17
75051-G01
SPACER .......................................................................................................
18
00654-G2
19
19853-G1
21
19528-G2
22
19496-G1
23
19502-G2
SUPPORT BRACKET...................................................................................
24
19527-G1
20
25
Page R-4
PART NO.
26
75524-G01
27
DESCRIPTION
QTY.
WINDSHIELD ...............................................................................................
28
EGWHC12
29
EGWHS12
30
EGWHW12
31
EGWHG13
32
EGWHN12
33
EGWHL14
75525-G01
WINDSHIELD ...............................................................................................
34
35
36
37
EGWHC10
38
EGWHS12
39
EGWHW12
40
EGWHG13
41
EGWHN12
42
137-010
43
136-008
44
EGWHL14
75078-G01
45
46
47
75079-G01
48
49
Page R-5
75191-G01
Page R-6
SUNTOP
18
19
20
B
8
Rear of Vehicle
DETAIL D
2, 3
(Passenger
Side Shown)
(REAR)
1 - Includes items 2 - 20
12
9
11
10
Front of Vehicle
4
5
6
7 5
2, 3
(Driver Side Shown)
13
DETAIL A
DETAIL B
15
14
(Outside Tubing
On Sun Top)
16
17
Front of Vehicle
9
DETAIL C
Ref Wsh 1-1
Page R-7
(FRONT)
Front Top
Strut
26
25
24
REAR VIEW MIRROR
23 - Includes Items 24 - 26
Setscrew
Strut
29
35
30
34
33
Front of
Vehicle
31
32
FULL WINDSHIELD
28 - Includes Items 29 - 35
44
Strut
45
46
FOLD DOWN WINDSHIELD
Front of
Vehicle
37 - Includes Items 38 - 46
38
Front of
Vehicle
39
43
42
Strut
41
40
Ref Wsh 1-2
Page R-8
PART NO.
DESCRIPTION
QTY.
75123-G01
75074-G01
75074-G02
00665-G5
00679-G1
18
00771-G5
00891-G5
10
19853-G1
75125-G01
FRONT STRUT.............................................................................................
10
01035-G01
11
00905-G8
12
75048-G01
13
00879-G1
14
27604-G01
15
00674-G8
16
18716-G1
SPACER .......................................................................................................
17
00653-G1
18
00665-G3
19
00665-G6
20
24647-G1
23
19528-G2
24
19496-G1
25
19502-G2
SUPPORT BRACKET...................................................................................
26
19527-G1
21
22
Page R-9
PART NO.
DESCRIPTION
QTY.
WINDSHIELD ...............................................................................................
27
28
29
75524-G02
*
30
EGWHC12
31
EGWHS12
32
EGWHW12
33
EGWHG13
34
EGWHN12
35
EGWHL14
75525-G02
WINDSHIELD ...............................................................................................
36
37
38
39
EGWHC10
40
EGWHS12
41
EGWHW12
42
EGWHG13
43
EGWHN12
44
137-010
45
136-008
46
EGWHL14
Page R-10
42
26
40
3
8
13
18
23
41
44
2
7
12
17
22
Ref Whl 1
Page S-1
39
PART NO.
27772-G09
DESCRIPTION
QTY.
27772-G10
15169-G1
11657-G1
5
6
27772-G03
27772-G07
15169-G1
11657-G1
10
11
27775-G01
12
27775-G02
13
15169-G1
14
11657-G1
15
16
27772-G02
17
27772-G06
18
15169-G1
19
11657-G1
20
21
27772-G04
22
27772-G08
23
15169-G1
24
11657-G1
14723-G1
16
25
26
27
Page S-2
PART NO.
28
DESCRIPTION
QTY.
16042-G01
29
16042-G02
30
14913-G01
31
14913-G02
32
19241-G02
33
19241-G04
34
19241-G01
35
19241-G03
28780-G01
36
37
38
39
74825-G01
40
74828-G01
ALLOY WHEEL.............................................................................................
41
28781-G01
42
74826-G01
28782-G01
16
43
44
Page S-3
SPECIALTY PRODUCTS
SPECIALTY PRODUCTS
Appendix A-1
SPECIALTY PRODUCTS
SPECIAL TOOLS
PART NO.
TOUCH UP PAINT
PART NO.
MAINTENANCE PRODUCTS
FORMULA 40
VINYL-COAT
PART NO.
Appendix A-2
SPECIALTY PRODUCTS
BATTERY CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER ....................................................... 75506-G01
BIO-DEGRADEABLE CLEANER, 32 OUNCE (950 ML) WITH TRIGGER SPRAYER.....................................75507-G01
MULTI-PURPOSE VALUE PACK...................................................................................................................... 75508-G01
BATTERY PROTECTOR, 4 OUNCE (120 ML) SPRAY
PENETRANT/LUBRICANT, 4 OUNCE (120 ML) SPRAY
WHITE LITHIUM GREASE, 4 OUNCE (120 ML) SPRAY
CARBURETOR & CHOKE CLEANER, 4 OUNCE (120 ML) SPRAY
Appendix A-3
SPECIALTY PRODUCTS
Notes:
Appendix A-4
OPTIONS/ACCESSORIES
OPTIONS/ACCESSORIES
Appendix B-1
OPTIONS/ACCESSORIES
ITEM
KIT NO.
SECTION
Appendix B-2
OPTIONS/ACCESSORIES
ITEM
KIT NO.
SECTION
Appendix B-3
OPTIONS/ACCESSORIES
Appendix B-4
INDEX OF
MAJOR COMPONENTS
INDEX-1
B
BAG COVER .................................................................................................................................................................................. N-5
BATTERY ....................................................................................................................................................................................... F-4
BATTERY CHARGER, LESTER .................................................................................................................................................. B-16
BATTERY RACK ............................................................................................................................................................................ C-6
BEARING AND RACE .................................................................................................................................................................... H-3
BED ............................................................................................................................................................................................... L-10
BOX COOLER.............................................................................................................................................................................. C-16
BRAKE ........................................................................................................................................................................................... F-7
BRAKE ADJUSTER........................................................................................................................................................................ D-7
BRAKE ASSEMBLY ....................................................................................................................................................................... D-6
BRAKE CABLE............................................................................................................................................................................... D-4
BRAKE DRUM................................................................................................................................................................................ D-7
BRAKE PEDAL PAD ...................................................................................................................................................................... D-4
BRAKE SHOE ................................................................................................................................................................................ D-6
BRAKE SPRING KIT ...................................................................................................................................................................... D-6
BUMPER PLUG.............................................................................................................................................................................. C-9
C
CATCH BRACKET ......................................................................................................................................................................... D-5
CENTER BASKET........................................................................................................................................................................ C-14
CHARGER RECEPTACLE............................................................................................................................................................. F-4
COMPENSATOR ASSEMBLY ....................................................................................................................................................... D-4
CONTACT BOARD......................................................................................................................................................................... E-3
COOLER JUG .............................................................................................................................................................................. C-16
COWL ............................................................................................................................................................................................. C-2
D
DIRECTION SELECTOR................................................................................................................................................................ E-2
DIRECTION SELECTOR HANDLE ................................................................................................................................................ E-2
DIRECTION SELECTOR SWITCH (DASH MOUNTED).............................................................................................................. F-10
DIVOT REPAIR KIT...................................................................................................................................................................... C-14
E
ELECTRONIC SPEED CONTROLLER.......................................................................................................................... G-2, G-4, G-8
EQUALIZER ................................................................................................................................................................................... D-4
INDEX-2
H
HEAD LIGHT .................................................................................................................................................................................. F-7
HIP RESTRAINT............................................................................................................................................................................. L-2
HORN ............................................................................................................................................................................................. F-5
HORN SWITCH .............................................................................................................................................................................. F-5
HOUR METER................................................................................................................................................................................ F-6
HUB ................................................................................................................................................................................................ H-3
HUBCAP ......................................................................................................................................................................................... O-3
I
INSTRUMENT PANEL.................................................................................................................................................................... C-2
INSTRUMENT PANEL WOODGRAIN APPLIQUE KIT .................................................................................................................. C-3
INTERMEDIATE SHAFT ................................................................................................................................................................ H-6
K
KEY SWITCH.................................................................................................................................................................................. F-6
KICK-OFF ....................................................................................................................................................................................... D-5
L
LEAF SPRING ........................................................................................................................................................................ H-4, K-2
LEAF SPRING (HEAVY DUTY)...................................................................................................................................................... H-4
LINKS 1 18 X 8.5 - 8 ....................................................................................................................................................................... O-2
LUG NUT ................................................................................................................................................................................ O-2, O-3
M
MALE STOP .................................................................................................................................................................................. M-3
MESSAGE HOLDER .................................................................................................................................................................... C-16
MICRO SWITCH..................................................................................................................................................................... D-6, E-2
MOTOR (SEPARATELY EXCITED) (PDS) ..................................................................................................................................... I-2
MOTOR (SERIES, FLEET SPEED)................................................................................................................................................. I-2
MOTOR (SERIES, HIGH SPEED)................................................................................................................................................... I-2
INDEX-3
R
RACK AND PINION UNIT .............................................................................................................................................................. H-4
RACK BALL JOINT......................................................................................................................................................................... H-5
RACK BOOT................................................................................................................................................................................... H-5
RAIN CURTAIN .............................................................................................................................................................................. N-5
RAKE ............................................................................................................................................................................................ C-16
REAR AXLE..................................................................................................................................................................................... J-2
REAR BODY (WITH TAILLIGHTS) ................................................................................................................................................ C-8
REAR BODY (WITHOUT TAILLIGHTS)......................................................................................................................................... C-8
REAR BUMPER ............................................................................................................................................................................. C-8
REAR BUMPER (SHUTTLE 2+2) .................................................................................................................................................. C-9
REAR STRUT................................................................................................................................................................................. N-4
REAR STRUT (DRIVER SIDE) ...................................................................................................................................................... N-9
REAR STRUT (PASSENGER SIDE).............................................................................................................................................. N-9
REAR VIEW MIRROR .................................................................................................................................................................... N-4
REVERSE WARNING BUZZER............................................................................................................................................ E-3, F-10
ROCKER PANEL............................................................................................................................................................................ C-9
S
SAND BOTTLE............................................................................................................................................................................. C-14
SCUFF GUARD............................................................................................................................................................................... J-2
SEAT ................................................................................................................................................................................ L-2, L-5, L-9
SEAT BACK MOUNT .................................................................................................................................................................... L-10
SEAT BACK SUPPORT .......................................................................................................................................................... L-5, L-9
SEAT HINGE ................................................................................................................................................................................... L-2
SEAT SUPPORT BRACKET................................................................................................................................................... L-2, L-6
SHOCK ABSORBER .............................................................................................................................................................. H-4, K-2
SHOCK ABSORBER BOOT........................................................................................................................................................... H-4
SIDE BASKET .............................................................................................................................................................................. C-14
SILL PLATE.................................................................................................................................................................................... C-9
SOLENOID ..................................................................................................................................................................................... G-8
SOLENOID, 36 VOLT............................................................................................................................................................. G-2, G-4
SPINDLE ........................................................................................................................................................................................ H-3
STATE OF CHARGE METER ...................................................................................................................................................... F-12
STATE OF CHARGE METER (VERTICAL) ................................................................................................................................. F-10
STEERING COLUMN..................................................................................................................................................................... H-5
STEERING SHAFT......................................................................................................................................................................... H-5
STEERING WHEEL........................................................................................................................................................................ H-6
SUN TOP........................................................................................................................................................................................ N-4
SUN TOP (SHUTTLE 2+2)............................................................................................................................................................. N-9
INDEX-4
U
USA TRAIL 6-PLY 18.5 X 8.5 - 8.................................................................................................................................................... O-2
V
VALANCE PANEL ........................................................................................................................................................................ C-12
W
WEATHER ENCLOSURE (3 SIDED) ............................................................................................................................................. N-5
WEATHER ENCLOSURE (4 SIDED) ............................................................................................................................................. N-5
WINDSHIELD ....................................................................................................................................................................... N-5, N-10
WIRE HARNESS (BRAKE LIGHT) ................................................................................................................................................. D-6
BY PART NUMBER
10606-G2 MICRO SWITCH............................................................................................................................................................ E-2
10606-G8 MICRO SWITCH............................................................................................................................................................ D-6
14651-G1 CONTACT BOARD ASSEMBLY ................................................................................................................................... E-3
14735-G1 RAKE ........................................................................................................................................................................... C-16
14913-G** 8" CHROME HUBCAP.................................................................................................................................................. O-3
16042-G** 6" CHROME HUBCAP.................................................................................................................................................. O-3
17318-G1 HORN SWITCH ............................................................................................................................................................. F-5
17867-G1 TURN SIGNAL............................................................................................................................................................... F-6
19241-G** GOLD SPOKE HUBCAP............................................................................................................................................... O-3
19241-G** SILVER SPOKE HUBCAP ............................................................................................................................................ O-3
21573-G1 HOUR METER............................................................................................................................................................... F-6
21807-G1 BRAKE DRUM ............................................................................................................................................................... D-7
22674-G1 FUSE BLOCK ................................................................................................................................................................ F-5
23300-G01 BASKET DIVOT REPAIR KIT.................................................................................................................................... C-14
24605-G1 WIRE HARNESS (BRAKE LIGHT) ................................................................................................................................ D-6
25799-G01 ACCELERATOR PEDAL ............................................................................................................................................. A-4
25864-G05 ELECTRONIC SPEED CONTROLLER ....................................................................................................................... G-2
27166-G02 FRONT SHIELD........................................................................................................................................................... C-2
27855-G01 SOLENOID, 36 VOLT .......................................................................................................................................... G-2, G-4
27944-G01 BRAKE SPRING KIT ................................................................................................................................................... D-6
28115-G01 POWERWISE CHARGER........................................................................................................................................ B-4
28115-G02 POWERWISE + CHARGER .................................................................................................................................... B-4
28115-G11 POWERWISE CHARGER (ON BOARD) ............................................................................................................... B-11
28380-G02 BATTERY CHARGER, LESTER ............................................................................................................................... B-16
28516-G01 BATTERY CHARGER, LESTER ............................................................................................................................... B-16
28562-G01 SOLENOID .................................................................................................................................................................. G-8
INDEX-5
INDEX-6
C-12
C-16
C-18
C-16
INDEX-7
INDEX-8