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JCI AHU Application Note
JCI AHU Application Note
APPLICATION NOTE
AHU Applications
Procedure Overview......................................................................................... 64
Detailed Procedures......................................................................................... 65
Creating a Mixed Air Single Path Application.................................................................. 65
Creating a 100% Outside Air Single Path Application..................................................... 68
Creating a Mixed Air Dual Path or 100% Outside Air Dual Path Application .................. 69
Completing the Heat Recovery for 100% Outside Air Question/Answer Path ................ 70
Completing the Economizer Question/Answer Path ....................................................... 72
Completing the Minimum Duct Requirements Question/Answer Path ............................ 75
Completing the Vent and Purge Question/Answer Path ................................................. 79
2006 Johnson Controls, Inc.
Code No. LIT-6375080
www.johnsoncontrols.com
Introduction
The AHU (Air Handling Unit) application is capable of controlling
many different air handlers and control strategies. This application
note introduces AHU applications and provides procedures for
configuring these applications using the question/answer path.
This application note describes how to:
create a mixed air dual path or 100% outside air dual path
application
Key Concepts
AHU Applications
The AHU application is capable of controlling many different air
handlers and control strategies (Figure 1). The types of air handling
applications that can be controlled include:
New
Open
Select Existing File Name
Air Handlers
Mixed Air
Single Path
Air Handlers
Mixed Air
Dual Path
Air Handlers
100% Outside Air
Single Path
Air Handlers
100% Outside Air
Dual Path
FLWCHT3
Airflow
Status
Exhaust
Return
N.C.
Return
Fan
Mixed Air
N.O.
Dampers
Mixed Air
Temperature
Outside
Preheat
Temperature
Airflow
Status
N.C.
Preheat
Coil
Heating
Coil
Return Air
Temperature and
Humidity
Cooling
Coil
Note:
Coil arrangement may differ:
- Preheat coil may be in the outside air
duct before the mixed air sensor.
- Heating coil may be after the
cooling coil for dehumidification control.
- Heating and/or cooling coil may be
after the supply fan.
Airflow
Station
Supply
Fan
Humidifier
Discharge
Air
Temperature
Discharge
Static
Pressure
MASPDUCT
Room Control
Room Control
The Room Control strategy uses the zone temperature to directly
control each controlled device (Figure 3). As the zone temperature
decreases into the heating proportional band, the system commands the
preheat (if selected and sequenced) and heating devices in sequence.
As the zone temperature increases above the zone cooling setpoint, the
system controls the outdoor air damper (if selected and sequenced) and
mechanical cooling device in sequence. As the zone temperature
travels through the various proportional bands, the output to the
associated controlled device ranges from 0 to 100%. Integration may
be added to this control loop to eliminate the inherent offset associated
with proportional only control.
Shutdown
Single PI
100%
0
Heating
Integration
Term
Economizer Command
2
Return
Return Setpoint
Control Sequencer
Heating Deadband
ECON
PHTG
Heating Proportional Band
CLG
HTG
Preheat Proportional Band
Heating Integration
2
6
5 Economizer Proportional Band
6 Cooling Deadband
3 4 1 5 7
7 Cooling Proportional Band
Cooling Integration
Return Air Temperature
1
2
3
4
Supply
Airflow
Heating Command
Preheat Command
Cooling Command
Economizer Command
Shutdown
0
Cooling
Integration
Term
0
Economizer
Logic
Minimum
Position*
Shutdown
0
0
Mixed Air
Low Limit
0
Multiply
1
0-1
2
1
Occupied
Mixed Air
Low Limit
Integration
Term
Maximum Economizer
Command
Select
Mixed Air
Low Limit
Offset
Go To
Economizer
Switchover
Logic
MASPRAC.cdr
Supply
Airflow
Shutdown
0
Heating
Integration
Term
Economizer Command
1 Zone Setpoint
2 Heating Deadband
3 Heating Proportional Band
Heating Integration
4 Discharge Heating Low Limit
5 Discharge Heating Reset Band
6 Economizer Proportional Band
7 Cooling Deadband
8 Cooling Proportional Band
Cooling Integration
Zone Temperature
Supply
Airflow
HTG
Reset
5
Sequencer
ECON CLG
4
3 2 1
Shutdown
Cooling
Integration
Term
7
6
Heating
Control 100%
Heating Setpoint
Preheat Command
Heating Command
Shutdown
0
Mixed Air
Low Limit
Integration
Term
Occupied
Go To
Economizer
Switchover
Logic
MASPRCRR.cdr
Supply
Airflow
Economizer
Logic
Occupied
*See the Is Minimum Damper Position Reset
from an Air Quality Sensor Needed? section
for more information.
0
Minimum
Position*
Mixed Air
1 Mixed Air Low Limit
Low Limit
Setpoint
0
2 Mixed Air Low Limit
Proportional Band
Maximum Economizer
Multiply
0-1
Select
Command
Mixed Air Low Limit
1
1
2
Deadband
10
11
Supply
Airflow
Shutdown
Single PI
100%
Economizer Command
Zone PI
1 Zone Setpoint
2 Zone Proportional Band
Discharge
Setpoint
Reset Band
2 Discharge
Reset Band
Supply
Airflow
Shutdown
0-100%
0%
100%
Zone Temperature
0
Heating
Integration
Term
Discharge
Temperature Loop
1 Discharge Setpoint
2 Heating Deadband
3
4
5
6
7
Supply
Airflow
Shutdown
HTG
PHTG ECON
2 1
CLG
Cooling Command
Economizer Command
5
6
Preheat Command
Heating Command
Economizer
Logic
0
Cooling
Integration
Term
Minimum
Position*
Multiply
Maximum
Select
Economizer
Command
Setpoint
2 Mixed Air Low Limit
0-1
Proportional Band
Supply
Airflow
Shutdown
0
Mixed Air
Low Limit
Integration
Term
Mixed Air
Low Limit
Occupied
1
0
Mixed Air
Low Limit
Offset
Go To
Economizer
Switchover
Logic
MASPARZT.cdr
12
13
Shutdown
Single PI
100%
0
Heating
Integration
Term
Economizer Command
2
Return
Return Setpoint
Control Sequencer
Heating Deadband
ECON
PHTG
Heating Proportional Band
CLG
HTG
Preheat Proportional Band
Heating Integration
2
6
5 Economizer Proportional Band
6 Cooling Deadband
3 4 1 5 7
7 Cooling Proportional Band
Cooling Integration
Return Air Temperature
1
2
3
4
Supply
Airflow
Heating Command
Preheat Command
Cooling Command
Economizer Command
Shutdown
0
Cooling
Integration
Term
0
Economizer
Logic
Minimum
Position
Shutdown
Mixed Air
Low Limit
0
Multiply
1
0-1
2
0
0
Occupied
Mixed Air
Low Limit
Integration
Term
Maximum Economizer
Command
Select
Mixed Air
Low Limit
Offset
Go To
Economizer
Switchover
Logic
MASPRAC
14
Supply
Airflow
15
Shutdown
0
Mixed Air
Low Limit
Integration
Term
Single PI
Supply
Airflow
Economizer Command
Shutdown
0
Heating
Integration
Term
Discharge
Control Sequencer
1 Discharge Setpoint
2 Heating Deadband
4
5
6
7
Supply
Airflow
2
3
Cooling Command
6
1
Economizer Command
Economizer Logic
See Economizer
Switchover Logic
Setpoint
2 Mixed Air Low Limit
Proportional Band
Supply
Airflow
0
Mixed Air
Low Limit
Integration
Term
Heating Command
Shutdown
Preheat Command
CLG
Shutdown
0
Cooling
Integration
Term
ECON
PHTG
HTG
Minimum
Position*
Mixed Air
Low Limit
0
Multiply
Economizer
Maximum
Select Command
0-1
1
Occupied
Go To
Economizer
Switchover
Logic
MASPCDC.cdr
16
17
Shutdown
0
Mixed Air
Low Limit
Integration
Term
Supply
Airflow
Shutdown
0
Heating
Integration
Term
Economizer Command
2
Reset Band
0
Discharge
Temperature Loop
1 Discharge Setpoint
2 Heating Deadband
Heating Integration Time
3 Heating Proportional Band
4 Preheat Proportional Band
5 Economizer Proportional Band
6 Cooling Deadband
Cooling Integration Time
7 Cooling Proportional Band
Discharge Temperature
Supply
Airflow
HTG
PHTG
ECON
CLG
Preheat Command
Heating Command
2
3
Cooling Command
6
5
Economizer Command
Shutdown
0
Cooling
Integration
Term
Economizer
Logic
0
Minimum
Position*
Multiply
Mixed Air
Low Limit
0
Economizer
Command
0-1
Maximum
Select
Occupied
2
1
0
Mixed Air
Low Limit
Offset
Go To
Economizer
Switchover
Logic
MASPSART
18
Airflow
Station
Exhaust
Return
N.C.
Exhaust
Fan
Exhaust Air
Temperature
and
Humidity
Preheat
Temperature
Outside
Airflow
Status
Airflow
Station
Humidifier
Discharge
N.C.
Heating
Coil
Preheat
Coil
Cooling
Coil
Supply
Fan
Note:
Coil arrangement may differ:
- Heating coil may be after the
cooling coil for dehumidification control.
- Heating and/or cooling coil may be
after the supply fan.
Discharge
Air
Temperature
Static
Pressure
OASPDUCT
The supply air reset from zone temperature is unique for 100%
OA.
19
Zone Setpoint
Heating Deadband
Heating Proportional Band
Discharge Heating Low Limit
Discharge Heating Reset Band
Heating Integration
6 Cooling Proportional Band
7 Discharge Cooling Low Limit
8 Discharge Cooling Reset Band
Cooling Integration
Zone Loop
5
4
8
7
2
3
Discharge Setpoint
Discharge Loop
9
10
11
12
Heating Deadband
Heating Proportional Band
Preheat Proportional Band
Cooling Proportional Band
Cooling Integration
Preheat Command
Heating Command
10 11 9
12
Cooling Command
SPSARZT2
20
Mixed Air Dual Path or 100% Outside Air Dual Path Applications
Schematic
Figure 11 is a schematic of a dual path application.
Heating
Coil
* From Preheat
Coil Discharge
Hot Deck
Temperature
N.O.
Supply Air
Supply
Fan
* See 100% Outside Air
Single Path or Mixed Air
Single Path schematic
for return/exhaust fan,
dampers, and preheat coil.
Cooling
Coil
Cold Deck
Temperature
N.C.
Zone Control
(by separate controller)
MADPDUCT
Coldest Zone
Hot
Deck
3
4
2
6 Heating Proportional
Band
Heating
Command
Heating Integration
6
Warmest Zone
6 Cooling Proportional
Band
21
Cooling
Command
Cooling Integration
2
6
DPRHCDR2
Figure 12: Multizone Hot/Cold Deck Reset or Dual Duct Hot/Cold Deck Reset
Reset Schedule
The four input parameters of each reset schedule determine the reset
schedule for the cold and hot deck. The hot zone high limit, hot zone
reset band, cold deck low limit, and cold deck reset band establish the
cold deck reset schedule. The system uses the warmest zone
temperature to calculate the cold deck setpoint through this reset
schedule.
The cold zone high limit, cold zone reset band, hot deck low limit and
hot deck reset band establish the hot deck reset schedule. The system
uses the coldest zone temperature to calculate the hot deck setpoint
through this reset schedule. The coolest and warmest zone
temperatures are individual analog inputs. Zones that are not the
warmest or coolest control their zone damper through separate control
loops outside of this sequence.
Cold Deck Control
If the system is mixed air dual path, the outdoor air damper and
mechanical cooling device are in sequence. As the cold deck
temperature rises above the calculated cold deck setpoint and enters
the economizer proportional band, the economizer dampers will
modulate from minimum position to 100% open (if economizer is
enabled). The cold deck cooling deadband is added to the cold deck
setpoint and establishes the cold deck temperature value at which the
mechanical cooling proportional band begins. An alternate cooling
deadband is used when Econ mode is not available. As the cold deck
temperature rises through the cold deck proportional band, the
mechanical cooling device will modulate from 0 to 100% open.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.
22
The system controls the outdoor air dampers from minimum position
during the Occupied mode and from 0% during the Unoccupied mode.
It is possible to eliminate the operation of the outdoor air damper in
Unoccupied mode by setting the unoccupied economizer proportional
band equal to zero.
Hot Deck Control
The system controls the hot deck heating device when the hot deck
temperature is below the calculated hot deck setpoint. As the
temperature enters the heating proportional band, the output to the
controlled device will modulate from 0 to 100% open. Integration may
be added to this control loop to eliminate the inherent offset associated
with proportional only control.
Zone Mixing Damper Control
For satisfying the load in the space, the system requires zones that are
not the warmest or coldest to mix the hot and cold deck air streams.
This means that a separate closed loop must exist outside the AHU
controller to control each of the zone dampers.
Individual zone temperature control may be a pneumatic loop with a
T-4002 thermostat controlling the zone damper. The system brings the
multiple thermostats into a C-2220 high/low signal selector that selects
the zones with the greatest heating and cooling demands. The system
brings these signals out of the C-2220 and into two FM-IAP101-0s.
The FM-IAP101-0s convert the high and low pneumatic signals into
4 to 20 mA signals that connect into the AHU controller. HVAC PRO
can scale this signal internally to the sensitivity range of the T-4002
thermostat.*
* Refer to the Appendix D: Multizone Hot and Cold Deck Reset
Application Note in the Appendix section of the HVAC PRO Users
Manual, which explains how to set up the analog inputs for the
warmest and coolest zones.
Typically, on digitally controlled zones, a supervisory system like
Metasys Companion/Facilitator or Metasys Network Control Module
(NCM) is applied to select the warmest and coolest zones from the
zone controllers, and then globally share this data with the AHU.
23
Zone Loop
HTG
CLG
Hot Deck Command
CZ-T
WZ-T
DPMRZC2
24
25
OR
Airflow NOT
Outdoor Air or
Discharge Air Temperature
Fail
Soft
Compare
BO
Heat Recovery
0
HR2P
26
PI Control
0
Multiply
2
Heat
Recovery AO
PI
Glycol Low Limit
1 Glycol Low Limit Setpoint
2 Proportional Band
Integration
Deadband
Airflow
Shutdown
0-1
Compare
1.0%
Differential 1.0%
BO
Pump Start
HR-GL
Glycol Temperature
Return
N.C.
Pump
Glycol
Temperature
Heat Recovery
Valve
Outside
Discharge
N.C.
Heat
Recovery
Temperature
GLYCOL
27
Economizer
Description
The system controls the outdoor air dampers from minimum position
during the Occupied mode and from 0% during the Unoccupied mode.
Through the unoccupied control parameters, you can eliminate outdoor
air damper operation during the Unoccupied mode.
Vent
Purge
Airflow
Shutdown
Economizer Command
Outdoor Air Temperature
Minimum Position, 0, or
Last Command
Fail
Soft
Economizer
Command
AO
100%
100%
0
ELCAMAS
None
Hardware BI Point
Dry Bulb
Enthalpy Comparison
28
Minimum Position
Control Command
From Sequencer
ELN2C
NOT
ECON
EBI
ECON
EDBS
29
Enthalpy Comparison
Return air temperature and humidity are used to calculate the return air
enthalpy (Figure 21). Outdoor air temperature and humidity are used
for calculating outdoor air enthalpy which is then compared to the
return air enthalpy. When the outdoor air enthalpy exceeds the return
air enthalpy, or the outdoor air temperature exceeds the dry bulb
default, economizer status is off. When the outdoor air enthalpy is less
than the return air enthalpy minus the enthalpy differential switchover
and the outdoor air temperature is less than the dry bulb default minus
a two degree differential, economizer status is on.
If either the return temperature or return humidity becomes unreliable,
the outdoor air enthalpy is compared to a failsoft enthalpy of
30 Btu/lb. If the outdoor air humidity sensor becomes unreliable, the
outdoor air temperature is compared to the default economizer
setpoint. If the outdoor air temperature sensor becomes unreliable, the
economizer status is off. When the economizer status is on, free
cooling is available.
Outdoor Air Temperature
Enthalpy
Calculation
Outdoor Air RH
1
2 Compare
Enthalpy
Calculation
Return Air RH
OR
NOT
ECON
Enthalpy
Differential
Compare
EC
30
1
Compare
2
1
OR
NOT ECON
Compare
EOAES
Subtract
Outdoor Temperature
Compare
NOT
ECON
Economizer
Switchover Differential
Setpoint
Differential = 2.0
EFTD
31
Preheat
Device Type
The first question in the preheat question/answer path (Figure 61) asks
you to select the preheat device type. The available types are:
Staged
32
(Preheat Lockout)
Outdoor Air Temperature
Compare
Differential
Compare
AI
Preheat Low Limit
Setpoint Differential
0%
100%
AND
OR
0
NOT
AND
0, 1
Purge
Fail
Soft
NOT
AND
Vent
OR
AND
BO
Preheat
AND
Shutdown
NOT
PC2PV
33
(Lockout)
Outdoor Temperature Compare
Setpoint
Differential
Purge
Preheat
Command
100%
Fail
Soft
Vent
Airflow
0, 100, or
Last Reliable
Command
0, 100, or
Remain in
Control
Fail
Soft
0, 100, or
Last Reliable
Command
AO
Preheat Valve
0, 100, or
Remain in
Control
100%
Outdoor
Temperature
Shutdown
Airflow
Shutdown
AO
Face and
Bypass
0, 100, or
Remain in
Control
0, 100, or
Remain in
Control
0
0
Compare
Pump Start
BO
PCFB.cdr
34
PI
1 Preheat Setpoint
2 Proportional Band
Integration
Offset
Deadband
Compare
Vent
Fail
Soft
2
Airflow
0
0
0
0, 100, or
Last Reliable
Command
Shutdown
or
AO
Preheat
Preheat Command
0
Compare
0
0
BO
Pump
PMSC2
35
Staged
This strategy allows electric preheat stages to be controlled as an
independent loop or as part of the main control strategy (Figure 27).
The preheat stages energize as the control temperature decreases into
the preheat proportional band. It can be sequenced with a preheat
device if selected. Adding integration to a control loop with staged
outputs is not advised, as it usually results in the constant cycling of
the outputs. Staged outputs are airflow interlocked. The integration for
this loop is shared with the sequenced heating device.
Outdoor
Temperature
Compare
Lockout
>
Setpoint
Differential
Purge
Fail
Soft
Preheat
Command
or
Vent
Shutdown
Airflow
BO
Sequencer
0
0
0
0, 100, or
Remain in
Control
1
2
3
4
0
Timers
1 Preheat Setpoint
2 Proportional Band
Integration
Offset
Deadband
2
PS2
36
Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six, 10-minute intervals.
Once a stage is commanded on, ten minutes must elapse before
another on command is issued. Once a stage is turned off, it cannot be
turned on again until the cycle per hour interval and minimum off
timer are satisfied.
The starting point of the first stage can be adjusted to any value that is
5% or greater and less than the starting point of the second stage. The
command and starting point of each stage is based on the 0 to 100%
command into the sequencer, with the proportional division of the
number of stages over a 0 to 100% range.
When you select the first stage to start at 0%, the starting point of the
first stage defaults to the normal proportional division (that is, 3 stages
would start at 33, 67, and 100% commands).
You can override the preheat stages by commanding the
pseudo-analog output for preheat. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT (Unitary)
controllers with B00 firmware or later will utilize an Instant Off
feature. This feature will force all staged outputs off on loss of airflow
or shutdown regardless of timer conditions.
37
Heating
Device Type
The first question in the heating question/answer path (Figure 64) asks
you to select the heating device type. The available types are:
Staged
Vent
Airflow Shutdown
Fail
Soft
0
0, 100, or
Last Reliable Command
AO
0
0
Compare
BO
0
Pump Start
ABO1A
38
N2 Command with
AI Backup
Heating
Lockout
N2 Command
Status
AI Switch
Heating
Lockout
Outdoor Air Temperature
Heating Lockout Setpoint
Differential
Compare
N2 Command
Heating
Lockout
Command
LOCKOUT
AI
Setpoint
Differential
39
Compare
Heating and Cooling Lockout
See Lockout illustrations.
(Figures 29 and 35)
or
SUM / WIN
(N2 or BI)
Cooling
Command
Heating
Command
Purge
Vent
Airflow Shutdown
Fail
Soft
0
0, 100, or
Last Reliable Command
AO
0
0
Compare
BO
0
Pump Start
ABO2
Winter Mode
Heating
High Setpoint
Differential
Summer Mode
AHUSUMWI
40
Heating Lockout
See Lockout illustration. (Figure 29)
Heating
Command
Airflow Shutdown
Vent
Purge
Fail
Soft
BO
Sequencer
0
0
0, 100, or
Last Reliable Command
1
2
3
4
Timers
AO
Vernier Control
Compare
BO
Face and Bypass
ABO3
Vent
Airflow Shutdown
Fail
Soft
0
0, 100, or
Last Reliable Command
AO
Face and Bypass
0
0
Compare
0
BO
Valve
ABO3A
41
42
The starting point of the first stage can be adjusted to any value that is
5% or greater and less than the starting point of the second stage.
When you answer this question 0%, the stages are automatically
proportioned over the heating proportional band. The command and
starting point of each stage is based on the 0 to 100% command into
the sequencer, with the proportional division of the number of stages
over a 0 to 100% range. When you select the first stage to start at 0%,
the starting point of the first stage defaults to the normal proportional
division (i.e., 3 stages would start at 33, 67, and 100% commands).
You can override the heating stages by commanding the
pseudo-analog output for heating. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.
Cooling
Device Type
The first question in the cooling question/answer path (Figure 68) asks
you to select the cooling device type. The available types are:
Staged
43
Vent
See the
Cooling
Fail
Dehumidification
Command
Soft
section.
Dehumidification
0
Logic
0, 100, or
Last Reliable Command
Airflow Shutdown
0
AO
0
Compare
BO
Pump Start
ABO4A
N2 Command
Status
AI Switch
Cooling
Lockout
Outdoor Air Temperature
Cooling Lockout Setpoint
Differential
Compare
N2 Command
Cooling
Lockout
Command
CLGLOCK
44
Staged
This strategy allows Direct Expansion (DX) cooling stages to be
controlled as part of the main control strategy (Figure 36). The
controller sequences the DX stages as the control temperature
increases into the cooling proportional band. Adding integration to a
control loop with staged outputs is not advised as it usually results in
the constant cycling of the outputs.
Cooling Lockout
See Lockout illustration. (Figure 35)
Purge
See the
Fail
Dehumidification
Soft
section.
Dehumidification
Logic
0, 100, or
Vent
Airflow
Cooling
Command
Shutdown
BO
Sequencer
0
0
1
2
3
4
Timers
Remain in Control
AO
Vernier Control
ABO4B
45
See the
Dehumidification
section.
Dehumidification
Logic
Vent
Airflow Shutdown
Fail
Soft
0
0, 100, or
Last Reliable Command
0
0
Compare
0
AO
Face and
Bypass
BO
Cooling
Valve
ABO4C
46
The starting point of the first stage can be adjusted to any value that
is 5% or greater and less than the starting point of the second stage.
The command and starting point of each stage is based on the
0 to 100% command into the sequencer, with the proportional division
of the number of stages over a 0 to 100% range. When you select the
first stage to start at 0%, the starting point of the first stage defaults to
the normal proportional division (that is, 3 stages would start at
33, 67, and 100% commands).
You can override the DX stages by commanding the pseudo-analog
output for cooling. This ensures a 0 to 100% override value is used,
keeping the timers inside the sequencing logic active. Individual
binary outputs are not eligible to be overridden when part of a
sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.
47
Dehumidification
Control Strategy
The first question in the dehumidification question/answer path
(Figure 70) asks you to select the control strategy. The available
strategies are:
1 or
Occupied
0
PI
Fail
Soft
1
0 or
Last
Command
Maximum
Select
Cooling
Command
Go To
Cooling
Logic
Airflow
0
Integration
ABO5
48
1 Dehumidification Setpoint
2 Proportional Band
Integration
Deadband
Humidity AI
Offset
1 or
Occupied
PI
0
Fail
Soft
0 or
Last
Command
Minimum
Select
ADD
Cooling
Command
Go To
Cooling
Logic
100.0
Airflow
0
Integration
ABO5A
49
Humidification
Description
A humidity high limit device is recommended with any humidification
strategy. The device should be located in the supply duct, at least
eight feet downstream of the humidifier. A device such as the
HLC-1000 can be used to limit the electronic signal to the humidifier
from the controllers analog output when a high limit setpoint is
reached.
Sequencer - Number of Stages
The minimum on/off and interstage on/off timers can be adjusted once
for all stages or for each individual stage. Once turned on, the
minimum on timer keeps a stage energized for the input time period.
Once turned off, the minimum off timer does not allow a stage to
re-energize for the input time period.
The interstage delay on and off timers prevent the next stage from
energizing or de-energizing until the interstage timer has expired. The
interstage on timer for Stage 1 controls the elapsed time before
Stage 2 may be turned on. The interstage timer for Stage 2 must elapse
before Stage 3 may be turned on, and so on.
The reverse is true for the interstage off timers. The interstage on of
the last stage has no effect, and the interstage off of the first stage has
no effect.
Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six 10-minute intervals.
Once a stage is turned on, ten minutes must elapse before another on
command can be issued. Once a stage is turned off, it cannot be turned
on again until the cycle per hour interval and minimum off timer is
satisfied.
The command and starting point of each stage is based on the 0 to
100% command into the sequencer, with the proportional division of
the number of stages over a 0 to 100% range (i.e., 3 stages would start
at 33, 67, and 100% commands).
You can override the humidity stages by commanding the
pseudo-analog output for humidity. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
50
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.
51
Modes of Operation
Unoccupied Control Strategy
Note:
Room Control
This selection requires a zone sensor which will only be used for night
operation. When the controller is in the Unoccupied mode and the
zone temperature is above the night cooling or below the night heating
setpoint, the unit will start (Figure 40).
52
Shutdown
NOT
Two
Minutes
Occupied
OR
OR
Warmup/
Cooldown
Zone Temperature
Night Heating
Setpoint
Differential
Zone Temperature
Night Cooling
Setpoint
Differential
BO
AND Supply Fan
AND
Supply
Air Flow
15 Seconds
Delay
On
XOR
Delay
Off
AND
NOT
Compare
OR
Compare
BO9
Shutdown NOT
53
BO
AND Supply Fan
AND
Occupied
OR
OR
Warmup/
Cooldown
Fan Delay
Between AND
Fans
Delay
On
Delay
Off
15 Seconds
Zone Temperature
Night Heating
Setpoint
Differential
Zone Temperature
Night Cooling
Setpoint
Differential
Delay
Off
NOT
AND
AND
XOR
Fan
Delay
Delay
On
BO
Return Fan
Compare
OR
Compare
BO9A
54
Warmup/
Cooldown Occupied
Setup
ADD
Go to
Zone
Main Control Strategy
(Zone Setpoint)
Setpoint
0
Warmup/
Cooldown
Occupied
ADD
Setback
Heating
Deadband
Go to
Main Control Strategy
(Heating Deadband)
ABO7
Shutdown NOT
AND
Occupied
OR
2 Minutes
Delay
On
Airflow Delay
Off
15 Seconds
Zone Heating
Command 10%
XOR
NOT
AND
BO
Supply Fan
AND
Compare
OR
Compare
Zone Preheat
Command 10%
OR
Zone Economizer
Command 10%
Compare
OR
Compare
Zone Cooling
Command 10%
ABO7A
Shutdown
55
NOT
AND
Occupied
OR
Fan Delay
Between Fans
2 Minutes
Supply Air Flow
15 Seconds
ADD
Delay
On
Delay
Off
AND
XOR
AND
NOT
Fan Delay
AND
Delay
On
BO
Supply Fan
BO
Return Fan
Delay
Off
Same Logic as
Single Supply Fan
Logic
BO8
56
N2 Command Status
Zone Bus Communication Status
OR
Shutdown
Command
Default Shutdown Start
Time
Schedule
Start/
Default Shutdown Stop
Stop
N2 Shutdown
Command
B010A
57
OR
Occupied
Command
Time
Schedule
Start/
Stop
N2 Occupied
Command
B010
58
Fan System
Control Type
The first question in the fan system control question/answer path
(Figure 75) asks you to select the fan system control type. The
available types are:
Constant Volume
59
Static Pressure
Static Pressure 1
Static Pressure 2
Supply
Airflow
Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
MIN
Select
Delay
OFF
0
Fail
Soft
0
Supply Fan
Command
Delay
ON
AND
XOR
Static
Integration
Term
NORAMP
Figure 47: Single Supply Fan, Static Pressure, without Ramp Control
Single Sup/Ret Vol Match w/Static Pres Cntl
Supply fan output is the trigger for static pressure control. Supply fan
status enables the integration term.
If the ramp control is not used, the proportional output must be
sufficient to make the fan status.
This control strategy allows the control of variable frequency/speed
drives, inlet vane or discharge dampers that control static pressure
within the air handling system. The static pressure setpoint is in inches
of Water Gauge (WG) or Pascals for metric units. The static pressure
proportional band, integration value, and derivative weight determine
the gain of the control loop. An integration value is always
recommended to eliminate the proportional offset in this control loop,
as precise static pressure control is required in most cases. Usually
derivative control action is not necessary, and the derivative weight
should be input as 0.
The system adds the static pressure offset value to the PID control
calculation and usually remains at 0. The static pressure deadband
value establishes a range above and below the static pressure setpoint
where the error is considered 0. The deadband is applied above and
below the static pressure setpoint.
If the static sensor becomes unreliable, the command to the static
pressure control device equals 0%. In the volume matching strategy,
the return fan is to track the CFM delivery of the supply fan.
60
Supply Volume
Velocity Pressure
Duct Area
Return Volume
Velocity Pressure
Duct Area
CFM
Calculation
CFM
Calculation
Occupancy
SUB
Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Return Fan Offset
Supply Airflow
Fail
Soft
AO
Return
Fan
Control
Delay
OFF
0
Static Integration Term
RFMSSFO
61
Five Minutes
Supply
Velocity
Pressure
Setpoint
BO
Low Speed
Delay
On
Delay
On
AND
BO
High Speed
Coast Time
Compare
Differential
Delay
Off
Coast Time
Two Minutes
ADD
NOT
Delay
On
BO13
62
Address
Damper Command
20
Preheat Valve
21
Heating Valve
22
Cooling Valve
23
Humid Valve
24
25
26
The Zone Bus addresses listed in Table 1 are based on the default
locations of analog outputs assigned by HVAC PRO during the
Question and Answer session. If you move the analog output location
within an HVAC PRO configuration, HVAC PRO will recalculate the
Zone Bus address using the equation:
ZB Address = AO Number + 19.
Default Point Types
The AHU application Question and Answer session assigns point type
defaults that are compatible with AHU controller hardware, but may
not be compatible with UNT controller hardware. AHU controllers
support the Current type for analog input sensors and analog output
points. Since the Current type is not supported by the UNT controller
hardware, any analog input sensor or analog output point configured as
Current must be changed before targeting the application to a UNT
controller. Voltage type is supported.
63
BD Address
205
Econ Switch
199
204
Occupied Command
196
203
Purge Command
194
Shutdown Command
197
Summer/Winter
198
Vent Command
193
Warmup/Cooldown Command
195
64
Procedure Overview
Table 3: Using AHU Applications
To Do This
From the File menu, select New. Select Air Handlers MA Single
Path. Answer the questions as they are presented. When finished,
go to the Economizer section.
From the File menu, select New. Select Air Handlers 100% OA
Single Path. Answer the questions as they are presented. When
finished, go to the Heat Recovery for 100% Outside Air section.
From the File menu, select New. Select Air Handlers MA Dual Path
or Air Handlers 100% OA Dual Path. Answer the questions as they
are presented. After completing the Mixed Air Dual Path section of
the question/answer path, go to the Economizer section. After
completing the 100% Outside Air Dual Path section of the
question/answer path, go to the Heat Recovery for 100% Outside
Air section, since there is no Economizer available for 100% OA
units.
65
Detailed Procedures
Creating a Mixed Air Single Path Application
To create a mixed air single path application:
1.
2.
3.
Answer the questions as they are presented (Figure 50), using the
control strategy information in the Key Concepts section and the
information presented in the remainder of this procedure as a
guide.
4.
After the Mixed Air Single Path section, the question/answer path
continues on to the Economizer section.
Select the Control Strategy
Room Control
of Cooling
Room Reset of
Heating
Room
Control
Return Air
Control
Constant
Discharge Air
Temperature
No
Single
Zone Setpoint
Dual
Zone Setpoints
Is a Remote
Zone Setpoint
Needed?
Remote
Setpoint
Slider
TMZ
Digital
Room
Sensor
No
Dual
Remote
Setpoint
Sliders
TMZ
Digital
Room
Sensor
Is a Remote
Zone Setpoint
Needed?
No
Remote
Setpoint
Slider
TMZ
Digital
Room
Sensor
To
Economizer
Section
MASP
66
Description
Single Zone
Setpoint
Dual Zone
Setpoints
Description
No
Remote
Setpoint
Slider
TMZ Digital
Room
Sensor
67
Description
No
Dual Remote
Setpoint
Sliders
TMZ Remote
Digital
Sensor
68
2.
3.
Answer the questions as they are presented (Figure 51), using the
information presented in the Key Concepts section and the Mixed
Single Air Path Applications topic as a guide.
4.
Room
Control
Supply Air
Reset From
Zone Temp
Room
Control Cooling
Room Reset
Heating
Exhaust
Air Temp
Control
Constant
Discharge
Air Temperature
No
Single Zone
Setpoint
Dual Zone
Setpoints
Is a Remote Zone
Setpoint Needed?
Remote
Setpoint
Slider
TMZ
Digital
Room
Sensor
No
Dual
Remote
Setpoint
Sliders
TMZ
Digital
Room
Sensor
To
Heat Recovery
Section
100OASP
69
Creating a Mixed Air Dual Path or 100% Outside Air Dual Path
Application
To create a mixed air dual path or 100% outside air dual path
application:
1.
2.
3.
4.
After the Mixed Air Dual Path section, the question/answer path
continues on to the Economizer section. After the 100% Outside
Air Dual Path section, the question/answer path continues on to
the Heat Recovery for 100% Outside Air section, since there is no
Economizer available for 100% OA units.
Mixed Air Dual Path
Multizone
Hot/Cold
Deck Reset
Multizone
Zone Control
Dual Duct
Hot/Cold
Deck Reset
To Economizer Section
Dual Duct
Zone Control
MADP
Multizone
Hot/Cold
Deck Reset
Multizone
Zone Control
Dual Duct
Hot/Cold
Deck Reset
Dual Duct
Zone Control
100OADP
70
Answer the questions as they are presented (Figure 54), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
After the Heat Recovery for 100% Outside Air section, the
question/answer path continues on to the Preheat section.
Select the Type of Heat Recovery Device:
None
Run Around
Glycol Loop
Outdoor Discharge
Air Sensor Air Sensor
No
Yes
Type of Pump
Output
Maintained Momentary
Pulse
To
Preheat
Section
HEATREC
71
Description
None
2-Position
Output from
Analog Input
Sensor
Run Around
Glycol Loop
Description
No
Yes
Description
Maintained
Momentary
Pulse
72
Answer the questions as they are presented (Figure 55), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
Discharge
Separate
Air Setpoint
Mixed Air (Cold Deck for
Setpoint
Dual Path)
Yes
No
Yes
No
None
Software
Hardware
(N2) Command BI point
Dry Bulb
Fixed
Enthalpy Outdoor Air
Comparison Enthalpy Temperature
Differential
To
Minimum Duct
Requirements
Section
ECON
73
Description
Separate
Mixed Air
Closed Loop
This strategy provides a separate control loop for the outdoor air
dampers based on the mixed air sensor. A temperature setpoint is
selected and maintained when free cooling is available and
economizer is on. The direct acting output shall open the outside
air dampers from minimum position to 100% as the mixed air
temperature rises through the proportional band. Integration may
be added to this control loop to eliminate the inherent offset
associated with proportional only control.
Sequenced
with Heating
and Cooling
Description
Separate
Mixed Air
Setpoint
Discharge
Air Setpoint
(Cold Deck
for Dual
Path)
The mixed air closed loop will maintain the same setpoint as the
discharge or supply air loop (cold deck for dual path). The actual
mixed air setpoint will be available for the user to monitor.
74
Description
Yes
No
Description
Yes
No
75
Answer the questions as they are presented (Figure 56), using the
information presented in the remainder of this procedure as a
guide.
2.
Yes
0%
Last Reliable
Command
Yes
To
Vent and Purge
Section
0%
Last Reliable
Command
MINDUCT
76
Description
No
Yes
Description
No
Yes
Occupied
Reset
4
IAQ Minimum
Setpoint
3
1
Minimum
Position
(% or CFM)
IAQ2
77
Description
Minimum
Position
0%
Last Reliable
Command
Description
2-Position
Minimum
Closed Loop
Volume
Control
Shutdown
Occupied
OR
Purge
Warmup
NOT
OR
Vent
OR
AND
BO
Airflow
0
SMD2PD
78
Airflow
NOT
NOT
PI Control
0 or
100
2
Shutdown
Airflow
Fail
Soft
AI
Minimum Damper
1
CFM
Calculation
P
OR
CFM
Integration
CFM
Calculation
(Linear)
MPMCLD2
Description
Pitot Tube
Pv
K
79
Answer the questions as they are presented (Figure 60), using the
information presented in the remainder of this procedure as a
guide.
2.
No
Yes
Both with
BI backup
Both can
activate
Software
Hardware
(N2) Command BI point
Both with
BI backup
To Preheat Section
Both can
activate
VENTPURG
80
Description
No
Yes
The Vent and Purge modes open the outdoor air damper to 100%
when the controller commands it to on. The difference between
the two modes is purge shuts off all mechanical heating, cooling,
and humidification while vent allows all heating, cooling, and
humidification to remain in control. If the controller commands
Vent and Purge modes on simultaneously, Vent mode takes
priority. Both modes are active during Occupied or Unoccupied
modes of operation but are not effective during the Shutdown
mode. The outdoor air dampers will not open until the supply
airflow status is on. Either mode energizes the supply fan start
command.
Description
Software
(N2)
Command
Hardware BI
Point
Both with BI
Backup
Both can
Activate
81
Description
Software
(N2)
Command
Hardware BI
Point
Both with BI
Backup
Both can
Activate
Answer the questions as they are presented (Figure 61), using the
information presented in the remainder of this procedure as a
guide.
2.
82
None
Select the
Preheat Control
Strategy
Yes
Mixed Discharge
Air
Air
Closed Loop
with separate
sensor
Yes
Modulated
Single Coil
Face/Bypass w/vlv
Switch over Seq w/Htg Clg*
0%
100% Remain in
Control
100%
No
Remain in
Control
Use loss of
airflow defaults
Yes
Sequenced with
Heating and Cooling*
0%
100% Remain in
Control
Yes
Yes
No
Momentary
Pulse
0%
No
Yes
Select the Method
to Initiate Preheat Lockout
100%
Software (N2) Hardware Both with
Command
AI point AI backup
0%
To Heating Section
PREHEAT
83
84
Description
None
2-Position
Steam/Water
Valve
(Sensor
Cntld)
Face and
Bypass
w/Vlv Switch
over Seq
w/Htg Clg
Modulated
Single Coil
Staged
Description
Outdoor Air
When the outdoor air temperature falls below the preheat low limit
setpoint, the controller commands a binary output to on. When the
outdoor air temperature rises above the preheat low limit setpoint
plus the differential, the BO will be commanded off.
Mixed Air
When the mixed air temperature falls below the preheat low limit
setpoint, the controller commands a binary output to on. When the
mixed air temperature rises above the preheat low limit setpoint
plus the differential, the BO will be commanded off.
Discharge
Air
When the discharge air temperature falls below the preheat low
limit setpoint, the controller commands a binary output to on.
When the discharge air temperature rises above the preheat low
limit setpoint plus the differential, the BO will be commanded off.
85
Description
Yes
Use Loss of
Airflow
Defaults
Description
0%
100%
Drive the preheat valve to the 100% open position and bypass
damper to 0%.
Remain In
Control
Description
No
Yes
86
N2 Com Status
AI Switch
Heating
Lockout
Compare
N2 Command
Heating
Lockout
Command
LOCKOUT
Description
Software
(N2)
Command
Hardware AI
Point
Both with AI
Backup
87
Description
0%
100%
Last Reliable
Command
Description
No
Yes
Description
Maintained
Momentary
Pulse
88
Description
Closed Loop
with
Separate
Sensor
Part of Main
Ctl
Sequenced
with Heating
and Cooling
Description
No
Yes
89
Description
No
Yes
Answer the questions as they are presented (Figure 64), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
90
None
Modulated
single coil
Position Adjust
Incremental
Modulated
common htg
and clg coil
Staged
2 Position valve
w/face and bypass
Method of
determining
heating or
cooling:
Yes
Type of output signal:
Maintained
Momentary
pulse
Software
(N2)
command
Hardware
BI point
Hardware
AI point
Yes
No
Yes
Hardware
AI point
0%
100%
Use loss of
airflow defaults
0%
100%
Momentary
pulse
Last Reliable
command
Maintained
Remain
in Control
No
Yes
Select the method
to initiate
Heating Lockout:
Software Hardware
(N2)
BI point
command
Hardware
AI point
D
AHUHTG1
91
Maintained
No
Yes
Momentary
pulse
Hardware
AI point
One
Is Vernier control
needed (AO control
for % control
between stages)?
Is Vernier control
needed (AO control
for % control
after stage)?
No
No
Yes
Yes
Is rotational
sequencing
needed?
No
100%
Last Reliable
command
Software Hardware
(N2)
BI point
command
Hardware
AI point
0%
100%
Last Reliable
command
Yes
0%
Yes
No
Use loss of
airflow defaults
0%
100%
Remain
in Control
Yes
To
Cooling
Section
AHUHTG2
92
Yes
No
Software Hardware
(N2)
BI point
command
Hardware
AI point
0%
100%
Last Reliable
command
Use loss of
airflow defaults
0%
100%
To
Dehumidification
Section
Remain
in Control
AHUHTG3
93
Description
None
Modulated
Single Coil
Modulated
Common Htg
and Clg Coil
Staged
2-Position
Valve w/Face
and Bypass
Position
Adjust
Incremental
Description
No
Yes
94
Description
Maintained
Momentary
Pulse
Description
No
Yes
N2 Com Status
AI Switch
Heating
Lockout
Compare
N2 Command
Heating
Lockout
Command
LOCKOUT
Description
Software
(N2)
Command
Hardware BI
Point
Hardware AI
Point
Description
0%
100%
Last Reliable
Command
Description
Yes
Use Loss of
Airflow
Defaults
95
96
Description
0%
100%
Remain In
Control
Description
Software
(N2)
Command
Hardware BI
Point
Hardware AI
Point
97
Description
No
Yes
Description
No
Yes
98
Description
No
Yes
Description
Maintained
Momentary
Pulse
Answer the questions as they are presented (Figure 68), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
99
Modulated
single coil
None
Position Adjust
incremental
2 Position valve
w/face and bypass
Staged
Yes
Yes
Yes
100%
Remain
in Control
Is pump start
upon cooling command
greater than 0% needed?
Both with
AI backup
Sequencer: No of Stages
No
Yes
Two through Nine
One
Yes
Momentary
pulse
Is Vernier control
needed (AO control
for % control
after stage)?
No
Yes
No
To
Humidification
Section
100%
0%
100%
Yes
0%
100%
Open
Remain
in Control
Yes
Both with
AI backup
No
Is rotational
sequencing
needed?
Yes
No
Is Vernier control
needed (AO control
for % control
between stages)?
Use loss of
airflow defaults
0%
100%
Last Reliable
command
Last Reliable
command
Type of output signal:
Last Reliable
command
Maintained
To
Dehumidification
Section
Momentary
pulse
AHUCLG
100
Description
None
Modulated
Single Coil
Staged
2-Position
Valve w/Face
and Bypass
Position
Adjust
Incremental
Description
Yes
Use Loss of
Airflow
Defaults
Description
0%
100%
Remain In
Control
101
Description
No
Yes
Description
Maintained
Momentary
Pulse
Description
No
Yes
102
Description
Software
(N2)
Command
Hardware AI
Point
Both with AI
Backup
N2 Command with
AI Backup
Cooling
Lockout
N2 Command
Status
AI Switch
Cooling
Lockout
Outdoor Air Temperature
Cooling Lockout Setpoint
Differential
Compare
N2 Command
Cooling
Lockout
Command
CLGLOCK
103
Description
0%
100%
Last Reliable
Command
Description
No
Yes
104
Description
No
Yes
Description
0%
100%
Last Reliable
Command
Description
Maintained
Momentary
Pulse
105
Description
Yes
Use Loss of
Airflow
Defaults
Description
0%
Drive the damper to the 0% face position and turn valve off.
100%
Drive the damper to the 100% face position and turn the valve on.
Remain In
Control
Description
0%
Drive the damper to the 0% face position and turn valve off.
100%
Drive the damper to the 100% face position and turn the valve on.
Last Reliable
Command
106
Answer the questions as they are presented (Figure 70), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
None
Addition of dehumidification
and cooling command
Zone
Return/Exhaust Air
No
Yes
0%
Last reliable
command
To
Humidification
Section
DEHUMID
107
Description
None
High Signal
Selection
w/Cooling
Command
Addition of
Dehumid.
and Cooling
Command
Description
Zone
Return/
Exhaust Air
Description
No
Yes
108
Description
0%
Last Reliable
Command
109
Answer the questions as they are presented (Figure 71), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
None
Staged
Modulated
SEQUENCER:
Number of stages
Single humidification
setpoint
% RH setpoint reset
by outdoor air temp.
Zone
Return/Exhaust air
No
Yes
To
Modes of
Operation
Section
HUMID
110
Description
None
Staged
Modulated
Supply
Airflow
Supply
Fan
AND
Shutdown
0
Humidity
Integration
Humidity AI
Humidification Setpoint
2 Proportional Band
Integration
Deadband
Offset
Purge
PI Control
Vent
Fail
Soft
2
1
0
0
0
Humidity Reset
Outdoor Temperature AI
Outdoor Low Limit
Outdoor Reset Band
Humidification Low Limit
Humidification Reset Band
1 or
Occupied
Shutdown
AO
0
ABO6
111
Description
Single
Humidification
Setpoint
% RH
Setpoint
Reset by
Outdoor Air
Temp.
Description
Zone
Return/
Exhaust Air
Description
No
Yes
Answer the questions as they are presented (Figure 73), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
112
None
Setup/setback
of htg/clg setpts
in main seq
operation from zone*
Intermittent night
operation from zone
Software
(N2) command
Hardware
BI point
Both with
BI backup
* only in
room
control
strategy
Both can
activate
Should a default
occ/unocc schedule
take effect when
the N2 is disconnected?
No
Yes
Software
Hardware
(N2) command BI point
Both with
BI backup
Both can
activate
Hardware
BI point
Both with
BI backup
Both can
activate
Should a default
shutdown schedule
take affect when
the N2 is
disconnected?
Should a default
shutdown schedule
take effect when
the N2 is
disconnected?
No
Software
(N2) command
No
Yes
Yes
Software
Hardware
(N2) command BI point
Both with
BI backup
Both can
activate
Yes
To
Fan System
Control
Section
UNOCC
113
Description
None
Intermittent Night
Operation from Zone
Sensor
Setup/Setback of
Htg/Clg Setpts in Main
Seq Operation from
Zone (Only in Room
Control Strategy)
114
Description
Software
(N2)
Command
Hardware BI
Point
Both with BI
Backup
Both can
Activate
115
Description
Software
(N2)
Command
Hardware BI
Point
Both with BI
Backup
Both can
Activate
116
Description
No
Yes
Description
No Warmup/
Cooldown
Mode
Needed
Software
(N2)
Command
Hardware BI
Point
Both with BI
Backup
Both can
Activate
117
Shutdown
Delay
On
NOT
OR
Shutdown
Command
B010B
Description
No
Yes
A power fail restart delay time delays the startup of the unit after a
power failure or controller reset condition. This logic holds the
controller in Shutdown mode until the restart timer expires. This
strategy prevents the startup of multiple controllers upon the
restoration of power. When power is restored to the controller, the
reset trigger is initially equal to 0. This results in shutdown being
on. When reset completes, the reset trigger is equal to on. This
causes a delay before shutdown is commanded back to off.
Answer the questions as they are presented (Figure 75), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.
2.
118
Is low static
selection
between
two sensors
needed?
No
Is low static
selection
between
two sensors
needed?
Yes
No
Single supply,
low/high speed
control
Is supply flow
needed from
an air flow
measuring
station?
Yes
No
Is ramp control
upon supply fan
startup needed?
Is ramp control
upon supply fan
startup needed?
No
No
Yes
Yes
Pitot
tube
Yes
Select the type
of air flow
measurement:
Pitot
tube
Yes
Is supply flow
needed from
an air flow
measuring
station?
No
Constant
volume
Scaled input-air
flow station
thermistor
Is an alternate flow
differential setpoint
required for unocc'd
or warmup modes?
Scaled input-air
flow station
thermistor
No
Yes
Momentary Pulse
Yes
E
FANSYS
119
Yes
Maintained
Momentary Pulse
Supply
Return
DONE
FANSYS
Description
Single Supply,
Low/High Speed
Control
Constant Volume
120
Description
No
Yes
Description
No
Yes
Static Setpoint
COMPARE
>
121
AND
Ramp Status
Stored Integration
Static
Offset
SUB
Static Pressure
Static Pressure 1
Static Pressure 2
MIN
Select
Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Supply
Airflow
Delay
OFF
AO
0
Fail
Soft
0
Ramp
RAMP
Supply
Fan
Control
OR
0
Static
Integration
Term
WITHRAMP
Figure 77: Single Supply Fan, Static Pressure, with Ramp Control
Supply Volume
Velocity Pressure
Duct Area
Return Volume
Velocity Pressure
Duct Area
CFM
Calculation
Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Return Fan Offset
CFM
Calculation
Occupancy
Unocc CFM
Differential
Occ CFM
Differential
Return Airflow
SUB
Delay
OFF
Return Fan
Control
OR
0
Return
Volume
Integration
Term
Delay
ON
XOR
RFMSSFRN
Figure 78: Single Supply/Return Fan, Volume Matching, with Ramp Control
122
Description
No
Yes
Description
Pitot Tube
Airflow
Station
(Thermistor)
CFM
CALC
CFM
BO11A
Velocity
(ft/min)
Duct Area
MULTIPLY
CFM
BO11B
123
Description
No
Yes
Description
Maintained
Momentary
Pulse
Description
No
Yes
When airflow is lost, after a user adjustable delay, the fan alarm
will go on and the fan command will be turned off. The occupied
or Warmup/Cooldown mode must toggle on, or the shutdown
must toggle off to trigger another start command to the fan. Also,
if the airflow status is toggled on, a start command will be issued
and the fan alarm will clear.
124
Description
No
Yes
The controller will start and stop the return fan in sequence with
the supply fan. A user-adjustable fan delay time is loaded in the
supply fan parameters list. This is the time between the start
commands of the supply fan and the return fan.
Description
Maintained
Momentary
Pulse
Description
Supply or
Return
When selecting the supply and return fan start/stop, the user can
select if the return or the supply fan will start first. It may be
necessary to start the return fan first. This strategy could prevent
damage to ductwork, or avoid a low temperature switch from
dropping out the supply fan starter circuit due to excessively low
ambient outside air during startup by pressurizing the mixed air
temperature plenum with warmer return air.
125
Troubleshooting
Downloading an AHU Application
The following concerns problems that may be encountered when
downloading an AHU assembled at HVAC PRO Release 4.00 or 5.00.
Note:
Problem
Solution
Large
Configurations
Overflow the
Amount of
Configuration
Space in the
AHU Memory
Due to the
enhancements/improvements made
in the AHU paths since HVAC PRO
Release 3.0, some large
configurations may overflow the
amount of configuration space in the
AHU memory. The problem affects
AHU revisions C05 or earlier. The
user will not be informed that the
program is too large, and the
following symptoms can occur:
126
Solutions
127
Point Index
Point Name
AI
1st available
Glycol Temp
AI
1st available
AI
1st available
Htg/Clg Sensor
AI
1st available
AI
1st available
OA Rel Humid
AI
1st available
AI
1st available
Return Velocity
AI
1st available
Supply Velocity
AI
AI
AI
AI
AI
AI
Zone Temp
AI
Exhaust Temp
AI
Minpos Velocity
AI
AI
Preheat Control
AI
Coldest Zone
AI
AI
Static Press
AI
Static Press #1
AI
AI
Air Quality
AI
AI
AI
AI
Static Press #2
AI
AI
Warmest Zone
128
Point Type
(Cont.)
Point Index
Point Name
BI
1st available
Purge
BI
1st available
Return Airflow
BI
1st available
Supply Airflow
BI
1st available
Vent
BI
Econ Switch
BI
Occupied
BI
Warmup/Cooldown
BI
Summer/Winter
BI
Shutdown
AO
1st available
Clg Face/Bypass
AO
1st available
Cooling Valve
AO
1st available
Cooling Vernier
AO
1st available
Heating Valve
AO
1st available
Heating Vernier
AO
1st available
Ht Recov Valve
AO
1st available
Htg Face/Bypass
AO
1st available
Htg/Clg Valve
AO
1st available
Humid Valve
AO
1st available
AO
1st available
Preheat Valve
AO
1st available
Preheat Vernier
AO
1st available
Preht Face/Bypass
AO
1st available
AO
1st available
AO
Damper Command
AO
Humid Command
AO
Preheat Command
AO
Heating Command
AO
Cooling Command
AO
Preheat Control
Point Type
(Cont.)
Point Index
Point Name
BO
1st available
Cooling Pump
BO
1st available
Cooling Pump
BO
1st available
BO
1st available
Cooling Stage 1
BO
1st available
Cooling Stage 2
BO
1st available
Cooling Stage 3
BO
1st available
Cooling Stage 4
BO
1st available
Cooling Stage 5
BO
1st available
Cooling Stage 6
BO
1st available
Cooling Stage 7
BO
1st available
Cooling Stage 8
BO
1st available
Cooling Stage 9
BO
1st available
Cooling Valve
BO
1st available
Cooling Valve
BO
1st available
BO
1st available
Heating Pump
BO
1st available
Heating Pump
BO
1st available
BO
1st available
Heating Stage 1
BO
1st available
Heating Stage 2
BO
1st available
Heating Stage 3
BO
1st available
Heating Stage 4
BO
1st available
Heating Stage 5
BO
1st available
Heating Stage 6
BO
1st available
Heating Stage 7
BO
1st available
Heating Stage 8
BO
1st available
Heating Stage 9
BO
1st available
Heating Valve
BO
1st available
Heating Valve
BO
1st available
BO
1st available
Ht Recov Pump
BO
1st available
Ht Recov Pump
BO
1st available
Ht Recov PumpOff
BO
1st available
Ht Recov Valve
BO
1st available
Htg Face/Bypass
129
130
Point Type
(Cont.)
Point Index
Point Name
BO
1st available
Htg Face/Bypass
BO
1st available
Humid Stage 1
BO
1st available
Humid Stage 2
BO
1st available
Humid Stage 3
BO
1st available
Humid Stage 4
BO
1st available
Humid Stage 5
BO
1st available
Humid Stage 6
BO
1st available
Humid Stage 7
BO
1st available
Humid Stage 8
BO
1st available
Humid Stage 9
BO
1st available
BO
1st available
Preheat Pump
BO
1st available
Preheat Pump
BO
1st available
BO
1st available
Preheat Stage 1
BO
1st available
Preheat Stage 2
BO
1st available
Preheat Stage 3
BO
1st available
Preheat Stage 4
BO
1st available
Preheat Stage 5
BO
1st available
Preheat Stage 6
BO
1st available
Preheat Stage 7
BO
1st available
Preheat Stage 8
BO
1st available
Preheat Stage 9
BO
1st available
Preheat Valve
BO
1st available
Return Fan
BO
1st available
Return Fan
BO
1st available
BO
1st available
Supfan HI Off
BO
1st available
Supfan HI Speed
BO
1st available
Supfan HI Speed
BO
1st available
Supfan LO Off
BO
1st available
Supfan LO Speed
BO
1st available
Supfan LO Speed
BO
1st available
Supply Fan
BO
1st available
Supply Fan
BO
1st available
131
Default Parameters
Table 90 provides the default parameters for AHU applications.
Note:
Point
Location
Default Value
Description
ADF 18
calculated variable
ADF 18
calculated variable
ADF 17
calculated variable
ADF 17
calculated variable
ADF 17
calculated variable
ADF 23
calculated variable
ADF 24
calculated variable
ADF 146
0.0C (0.0F)
ADF 144
12.0C (55.0F)
ADF 145
11.0C (20.0F)
ADF 138
22.0C (72.0F)
ADF 139
-2.0C (-4.0F)
Clg % Stage 1 SP
ADI 227
0.0%
Clg 2 Pos SP
ADF 179
1% (1%)
BD 205
0 = Off
BD 22
0 = Off
Clg OA Diff
ADF 178
1.5C (3.0F)
Clg OA Setpoint
ADF 177
12.0C (55.0F)
Coast Time
ADF 252
10.0 Secute
(10.0 Sec)
ADF 136
28.0C (50.0F)
ADF 132
60
ADF 137
16.0C (30.0F)
Cooling Command
AO 8
Calculated value
Cooling command
Cooling Setpoint
ADF 130
22.0C (72.0F)
ADF 157
ADF 158
1.00
ADF 133
28.0C (50.0F)
132
Parameter
(Cont.)
Point
Location
Default Value
Description
Default Econ SP
ADF 150
20.0C (68.0F)
Dehumid DBand
ADF 182
0.0% RH
Dehumid Int Tm
ADF 181
Dehumid Offset
ADF 184
0.0% RH
Dehumid PBand
ADF 183
10.0% RH
Dehumid Setpoint
ADF 180
50.0% RH
Dehumidification setpoint
ADF 136
28.0C (50.0F)
ADF 139
60
ADF 142
12.0C (55.0F)
ADF 141
16.0C (30.0F)
ADF 143
11.0C (20.0F)
ADF 133
28.0C (50.0F)
ADF 134
1.0C (2.0F)
ADF 133
0.0C (0.0F)
ADF 138
60
ADF 144
24.0C (75.0F)
ADF 144
12.0C (55.0F)
ADF 140
33C (60F)
ADF 145
11.0C (20.0F)
ADF 145
22.0C (40.0F)
ADF 142
12.0C (55.0F)
ADF 143
22.0C (40.0F)
Discharge Setpnt
ADF 129
42.0C (60.0F)
Econ Status
BD 19
0 = Off
Econ Switch
BD 199
0 = Off
ADF 151
1.0C (2.0F)
Econ Switch SP
ADF 150
20.0C (68.0F)
Enthalpy Diff SP
ADF 151
0.5 KCl/Kg
(1.0 Btu/lb)
Exhaust Setpoint
ADF 129
24.0C (75.0F)
133
Parameter
(Cont.)
Point
Location
Default Value
Description
ADF 132
600
ADF 137
8C (15F)
ADF 134
0.5C (1.0F)
ADF 131
600
ADF 135
-11C (-20F)
Fan Delay
ADF 253
0.5 Minute
ADF 155
3.5C (38.0F)
Glycol PBand
ADF 156
22C (40F)
Glycol DBand
ADF 153
0.0C (0.0F)
Glycol Int Tm
ADF 154
90
Heating Command
AO 8
Calculated value
Heating command
Heating Setpoint
ADF 129
21.5C (71.0F)
ADF 131
60
ADF 140
24.0C (75.0F)
ADF 135
-33C (-60F)
ADF 141
11.0C (20.0F)
ADF 142
25.5C (78.0F)
ADF 143
3.5C (-6.0F)
Ht Recov DBand
ADF 154
0.0C (0.0F)
Ht Recov Diff
ADF 151
2.5C (5.0F)
Ht Recov Int Tm
ADF 152
90
Ht Recov Offset
ADF 153
0.0%
Ht Recov PBand
ADF 151
-22C (-40F)
Ht Recov Setpnt
ADF 150
1.5C (35.0F)
Ht Recov Setpnt
ADF 150
10.0C (50.0F)
Htg % Stage 1 SP
ADI 226
0.0%
Htg 2 Pos SP
ADF 175
1%
ADF 175
38.0C (100.0F)
ADF 176
22.0C (40.0F)
BD 204
0 = Off
BD 21
0 = Off
Htg OA Diff
ADF 174
1.5C (3.0F)
134
Parameter
(Cont.)
Point
Location
Default Value
Description
Htg OA Setpoint
ADF 173
12.0C (55.0F)
Humid Command
AO 8
Calculated value
Humidity command
Humid Deadband
ADF 187
0.0% RH
Humid Int Tm
ADF 186
ADF 190
20.0% RH
Humid OA Low SP
ADF 192
-23.0C (-10.0F)
Humid OA RBand
ADF 193
22.0C (40.0F)
Humid Offset
ADF 189
0.0% RH
ADF 188
-10.0% RH
(-10.0% RH)
ADF 191
20.0% RH
Humid Setpoint
ADF 185
40.0% RH
Humidity setpoint
ADF 153
ADF 154
ADF 21
Calculated value
ADF 160
0.0%
ADF 159
20
ADF 162
0.0%
ADF 161
-140000 L/M
(-5000 CFM)
ADF 155
10.0% (10.0%)
ADF 155
28000 L/M
(1000.0 CFM)
Minduct_flow
ADF 22
Calculated variable
Minimum Pos
ADF 156
57000 L/M
(2000 CFM)
Minimum Pos
ADF 156
15.0%
ADF 244
0.0C (0.0F)
ADF 243
100
ADF 242
0.0C (0.0F)
ADF 241
80
ADF 165
0.0C (0.0F)
ADF 164
-16.5C (-30F)
ADF 163
7.0C (45.0F)
ADF 245
33.0C (50.0F)
ADF 246
13.0C (55.0F)
ADF 197
2.5C (5.0F)
ADF 196
27.5C (82.0F)
ADF 195
2.5C (5.0F)
ADF 194
15.5C (60.0F)
135
Parameter
(Cont.)
Point
Location
Default Value
Description
OA Enthalpy
ADF 19
0.0 KCl/kg
(0.0 Btu/lb)
OA Enthalpy Diff
ADF 152
0.5 KCl/kg
(1.0 Btu/lb)
OA Enthalpy SP
ADF 151
14.0 KCl/Kg
(25.0 Btu/lb)
ADF 215
57000 L/M
(2000 CFM)
ADI 136
00:00 Hr:Mn
ADI 137
00:00 Hr:Mn
Occupied Command
BD 196
1 = Occ
Occupied Status
BD 27
1 = Occ
Preheat Command
AO 8
Calculated value
Preheat command
Preht % Stage 1 SP
ADI 225
0.0%
Preht Deadband
ADF 170
0.0C (0.0F)
ADF 169
2.5C (5.0F)
ADF 168
1.5C (35.0F)
Preht Int Tm
ADF 169
60
ADF 169
5.5C (10.0F)
Preht LLim SP
ADF 168
10.0C (50.0F)
BD 203
0 = Off
BD 20
0 = Off
Preht OA Diff
ADF 167
2.5C (5.0F)
Preheat OA differential
Preht OA Setpnt
ADF 166
12.0C (55.0F)
Preheat OA setpoint
Preht Offset
ADF 172
0.0C (0.0F)
Preht PBand
ADF 149
-11.0C (-20F)
Preht Setpoint
ADF 168
10.0C (50.0F)
Preheat setpoint
Purge Command
BD 194
0 = Off
Purge command
Purge Status
BD 31
0 = Off
Restart Delay
ADF 224
1.0 Minute
Restart Status
BD 26
0 = Off
Restart status
ADF 209
0 L/M (0 CFM)
ADF 212
ADF 208
20
ADF 211
0 L/M (0 CFM)
ADF 210
+700000 L/M
(+25000 CFM)
ADF 136
11C (20F)
ADF 132
600
136
Parameter
(Cont.)
Point
Location
Default Value
Description
ADF 137
8C (15F)
ADF 133
11C (20F)
ADF 144
26.5C (80.0F)
ADF 134
0.5C (1.0F)
ADF 131
600
ADF 135
-11C (-20F)
ADF 145
-4.5C (-8.0F)
ADF 20
0.0 KCl/kg
(0.0 Btu/lb)
ADF 200
BD 25
0 = Normal
Return Flow
ADF 26
Calculated value
Return volume
ADF 201
1.00
Return Setpoint
ADF 129
24.0C (75.0F)
ADI 139
00:00 Hr:Mn
Shutdn On Time
ADI 138
00:00 Hr:Mn
Shutdown on time
Shutdown Command
BD 197
0 = Off
Shutdown command
Shutdown Status
BD 28
0 = Off
Static Deadband
ADF 204
Static Deriv Wt
ADF 207
Static Int Tm
ADF 203
20
Static Offset
ADF 206
ADF 205
-1000.0 Pa
(-4.0 in. WG)
Static Setpoint
ADF 202
250.0 Pa
(1.0 in. WG)
Summer/Winter
BD 23
0 = Summer
Summer/Winter
BD 198
0 = Summer
ADF 198
BD 24
0 = Normal
Supply Flow
ADF 25
Calculated value
Supply volume
ADF 199
1.00
ADF 213
0.33%/sec
Supply VP Diff
ADF 201
2.50 Pa
(0.01 in. WG)
Supply VP Setpnt
ADF 200
7.50 Pa
(0.03 in. WG)
ADF 150
4.5C (8.0F)
137
Parameter
(Cont.)
Point
Location
Default Value
Description
ADF 143
15.5C (60.0F)
ADF 142
32.0C (90.0F)
ADF 235
0.0C (0.0F)
ADF 214
0 L/M (0 CFM)
Unocc Setback
ADF 148
4.5C (8.0F)
Unoccupied setback
Unocc Setup
ADF 147
4.5C (8.0F)
Unoccupied setup
Vent Command
BD 193
0 = Off
Vent command
Vent Status
BD 30
0 = Off
ADF 130
2.2C (4.0F)
ADF 144
22.0C (72.0F)
Warmup/Cooldown
Command
BD 195
0 = Off
Warmup command
Warmup/Cooldown
Status
BD 29
0 Off (0 On)
Warmup/cooldown status
X Preht PBand
ADF 171
-33C (-60F)
ADF 136
11C (20F)
ADF 132
600
ADF 137
8C (15F)
ADF 133
11C (20F)
ADF 134
0.5C (1.0F)
ADF 131
600
ADF 135
-11C (-20F)
Zone Integration
ADF 144
ADF 145
4.5C (8.0F)
Zone Setpoint
ADF 129
22.0C (72.0F)
Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201
www.johnsoncontrols.com
Release 8.0
Printed in U.S.A.