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Issue Date January 31, 2006

APPLICATION NOTE

AHU Applications

Using AHU Applications .......................................................................3


Introduction......................................................................................................... 3
Key Concepts...................................................................................................... 4
AHU Applications .............................................................................................................. 4
Mixed Air Single Path Applications ................................................................................... 5
100% Outside Air Single Path Applications .................................................................... 18
Mixed Air Dual Path or 100% Outside Air Dual Path Applications .................................. 20
Heat Recovery for 100% Outside Air Applications .......................................................... 25
Economizer ..................................................................................................................... 27
Preheat............................................................................................................................ 31
Heating............................................................................................................................ 37
Cooling ............................................................................................................................ 42
Dehumidification.............................................................................................................. 47
Humidification.................................................................................................................. 49
Modes of Operation......................................................................................................... 51
Fan System ..................................................................................................................... 58
Using an AHU Application in a UNT Controller ............................................................... 62

Procedure Overview......................................................................................... 64
Detailed Procedures......................................................................................... 65
Creating a Mixed Air Single Path Application.................................................................. 65
Creating a 100% Outside Air Single Path Application..................................................... 68
Creating a Mixed Air Dual Path or 100% Outside Air Dual Path Application .................. 69
Completing the Heat Recovery for 100% Outside Air Question/Answer Path ................ 70
Completing the Economizer Question/Answer Path ....................................................... 72
Completing the Minimum Duct Requirements Question/Answer Path ............................ 75
Completing the Vent and Purge Question/Answer Path ................................................. 79
2006 Johnson Controls, Inc.
Code No. LIT-6375080

www.johnsoncontrols.com

AHU Applications Application Note

Completing the Preheat Question/Answer Path.............................................................. 81


Completing the Heating Question/Answer Path .............................................................. 89
Completing the Cooling Question/Answer Path .............................................................. 98
Completing the Dehumidification Question/Answer Path.............................................. 106
Completing the Humidification Question/Answer Path.................................................. 109
Completing the Modes of Operation Question/Answer Path......................................... 111
Completing the Fan System Control Question/Answer Path......................................... 117

Troubleshooting ............................................................................................. 125


Downloading an AHU Application ................................................................................. 125
Saving an AHU Application File for a UNT Controller ................................................... 126

Point Assignments and Parameters ............................................................. 127


Default Point Assignments ............................................................................................ 127
Default Parameters ......................................................................................................*131

AHU Applications Application Note

Using AHU Applications

Introduction
The AHU (Air Handling Unit) application is capable of controlling
many different air handlers and control strategies. This application
note introduces AHU applications and provides procedures for
configuring these applications using the question/answer path.
This application note describes how to:

create a mixed air single path application

create a 100% outside air single path application

create a mixed air dual path or 100% outside air dual path
application

complete the heat recovery for 100% outside air question/answer


path

complete the economizer question/answer path

complete the minimum duct requirements question/answer path

complete the vent and purge question/answer path

complete the preheat question/answer path

complete the heating question/answer path

complete the cooling question/answer path

complete the dehumidification question/answer path

complete the humidification question/answer path

complete the modes of operation question/answer path

complete the fan system control question/answer path

AHU Applications Application Note

Key Concepts
AHU Applications
The AHU application is capable of controlling many different air
handlers and control strategies (Figure 1). The types of air handling
applications that can be controlled include:

Mixed Air Single Path

Mixed Air Dual Path

100% Outside Air Single Path

100% Outside Air Dual Path


File

New

Open
Select Existing File Name

Air Handlers
Mixed Air
Single Path

Air Handlers
Mixed Air
Dual Path

Air Handlers
100% Outside Air
Single Path

Air Handlers
100% Outside Air
Dual Path
FLWCHT3

Figure 1: AHU Application Path


Each of these applications are explained in the following topics. Use
the Table of Contents at the beginning of this document to locate the
application you are using. Every question is listed for the entire AHU
application, along with explanations for each answer.
The AHU controller can be downloaded as a generic point multiplexer.
The unused points can be user defined and used with up to
16 sideloops.

AHU Applications Application Note

Mixed Air Single Path Applications


Schematic
Figure 2 is a schematic of a mixed air single path application.
Airflow
Station

Airflow
Status

Exhaust

Return

N.C.
Return
Fan

Mixed Air
N.O.
Dampers
Mixed Air
Temperature
Outside

Preheat
Temperature

Airflow
Status

N.C.

Preheat
Coil

Heating
Coil

Return Air
Temperature and
Humidity

Cooling
Coil

Note:
Coil arrangement may differ:
- Preheat coil may be in the outside air
duct before the mixed air sensor.
- Heating coil may be after the
cooling coil for dehumidification control.
- Heating and/or cooling coil may be
after the supply fan.

Airflow
Station

Supply
Fan

Humidifier

Discharge
Air
Temperature

Discharge

Static
Pressure

MASPDUCT

Figure 2: Mixed Air Single Path Schematic


Control Strategy
The first question in the mixed air single path question/answer path
(Figure 50) asks you to select the control strategy. The available
strategies are:

Room Control

Room Control of Cooling, Room Reset of Heating

Supply Air Reset from Zone Temperature (Mixed Air)

Return Air Control

Constant Discharge Air Temperature

Supply Air Reset from Return Temerature

The following provides information on each of the six available


strategies.

AHU Applications Application Note

Room Control
The Room Control strategy uses the zone temperature to directly
control each controlled device (Figure 3). As the zone temperature
decreases into the heating proportional band, the system commands the
preheat (if selected and sequenced) and heating devices in sequence.
As the zone temperature increases above the zone cooling setpoint, the
system controls the outdoor air damper (if selected and sequenced) and
mechanical cooling device in sequence. As the zone temperature
travels through the various proportional bands, the output to the
associated controlled device ranges from 0 to 100%. Integration may
be added to this control loop to eliminate the inherent offset associated
with proportional only control.

AHU Applications Application Note

1 Mixed Air Setpoint

Separate Mixed Air


Closed Loop

2 Mixed Air Prop Band

Mixed Air Deadband


Supply
Airflow

Mixed Air Integration Term

Shutdown

Mixed Air Temperature

Single PI
100%

0
Heating
Integration
Term

Economizer Command
2

Return
Return Setpoint
Control Sequencer
Heating Deadband
ECON
PHTG
Heating Proportional Band
CLG
HTG
Preheat Proportional Band
Heating Integration
2
6
5 Economizer Proportional Band
6 Cooling Deadband
3 4 1 5 7
7 Cooling Proportional Band
Cooling Integration
Return Air Temperature
1
2
3
4

Supply
Airflow

Heating Command
Preheat Command
Cooling Command
Economizer Command

Shutdown

0
Cooling
Integration
Term

0
Economizer
Logic
Minimum
Position*

1 Mixed Air Low Limit


Setpoint
2 Mixed Air Low Limit
Proportional Band
Supply
Airflow

Shutdown

0
0

Mixed Air Low Limit


Deadband
Mixed Air Low Limit
Integration Term

Mixed Air
Low Limit
0
Multiply
1

0-1
2

1
Occupied

Mixed Air Temperature


0

Mixed Air
Low Limit
Integration
Term

Maximum Economizer
Command
Select

Mixed Air
Low Limit
Offset

Figure 3: Room Control

Go To
Economizer
Switchover
Logic

MASPRAC.cdr

*See the Is Minimum Damper Position


Reset from an Air Quality Sensor
Needed? section for more information.

AHU Applications Application Note

Room Control of Cooling, Room Reset of Heating


This control strategy uses the zone temperature to reset a discharge air
heating setpoint and directly control the cooling device (Figure 4). As
the zone temperature increases above the zone cooling setpoint, the
system controls the outdoor air damper (if selected and sequenced) and
mechanical cooling device in sequence. As the zone temperature
travels through the proportional band, the output to the associated
controlled device ranges from 0 to 100%.
The controller calculates a discharge heating setpoint based on the
input heating reset schedule. The discharge heating low limit
establishes a calculated discharge setpoint when the zone temperature
first enters the zone heating proportional band. The system adds the
discharge heating reset band to this low limit. This value is the number
of degrees the discharge setpoint changes as the zone temperature
decreases through the zone heating proportional band.
The discharge sensor then controls and sequences the preheat
(if selected and sequenced) and heating device as the discharge
temperature decreases below the calculated discharge setpoint.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control. The heating device
will remain active when cooling is locked out based on the outside air
temperature. This maintains a discharge heating low limit even when
the zone temperature is in the cooling proportional band.

AHU Applications Application Note

Separate Mixed Air


Closed Loop

Supply
Airflow

Shutdown

0
Heating
Integration
Term

1 Mixed Air Setpoint


Single PI
2 Mixed Air Prop Band
100%
Mixed Air Deadband
Mixed Air Integration Term
0
Mixed Air Temperature
1
2

Economizer Command

1 Zone Setpoint
2 Heating Deadband
3 Heating Proportional Band
Heating Integration
4 Discharge Heating Low Limit
5 Discharge Heating Reset Band
6 Economizer Proportional Band
7 Cooling Deadband
8 Cooling Proportional Band
Cooling Integration
Zone Temperature

Supply
Airflow

HTG
Reset
5

Sequencer
ECON CLG
4

3 2 1

Shutdown

Cooling
Integration
Term

7
6

Heating
Control 100%

Heating Setpoint

Discharge Heating Setpoint


Cooling Command
Economizer Command

Preheat Command

Discharge Htg Prop Band

Heating Command

Discharge Htg Integration

Discharge Preheat Prop Band


Discharge Sensor

Shutdown

Mixed Air Low Limit


Integration Term

0
Mixed Air
Low Limit
Integration
Term

Occupied

Mixed Air Temperature


0
Mixed Air Low
Limit Offset

Go To
Economizer
Switchover
Logic

Figure 4: Room Control of Cooling, Room Reset of Heating

MASPRCRR.cdr

Supply
Airflow

Economizer
Logic
Occupied
*See the Is Minimum Damper Position Reset
from an Air Quality Sensor Needed? section
for more information.
0
Minimum
Position*
Mixed Air
1 Mixed Air Low Limit
Low Limit
Setpoint
0
2 Mixed Air Low Limit
Proportional Band
Maximum Economizer
Multiply
0-1
Select
Command
Mixed Air Low Limit
1
1
2
Deadband

10

AHU Applications Application Note

Supply Air Reset from Zone Temperature (Mixed Air)


The supply air reset from zone temperature strategy resets the
discharge air setpoint for heating and cooling (Figure 5).
The zone proportional band is divided by two and each half is active
above and below the zone setpoint. As the zone temperature varies
away from the zone setpoint within the zone proportional band, it
calculates the actual discharge setpoint based on a discharge low limit
and discharge reset band.
This strategy uses a discharge sensor to control heating and cooling
around the actual discharge setpoint. It controls and sequences the
preheat (if selected and sequenced) and heating devices as the
discharge temperature decreases below the actual discharge setpoint
minus the heating deadband.
The discharge sensor also controls the outside air damper (if selected
and sequenced) and mechanical cooling device as the discharge air
temperature increases above the actual discharge setpoint plus the
cooling deadband. Integration may be added to this control loop to
eliminate the inherent offset associated with proportional only control.

AHU Applications Application Note

11

Separate Mixed Air


Closed Loop
1 Mixed Air Setpoint

Supply
Airflow

Shutdown

Single PI

2 Mixed Air Prop Band

100%

Mixed Air Deadband


0
Mixed Air
Low Limit
Integration
Term

Economizer Command

Mixed Air Integration Term


Mixed Air Temperature

Zone PI

1 Zone Setpoint
2 Zone Proportional Band

Discharge
Setpoint
Reset Band

1 Discharge Low Limit


2

2 Discharge

Reset Band

Zone Integration Time


2

Supply
Airflow

Shutdown

0-100%

0%

100%

Zone Temperature

0
Heating
Integration
Term

Discharge
Temperature Loop

1 Discharge Setpoint
2 Heating Deadband
3
4
5
6
7

Supply
Airflow

Heating Integration Time


Heating Proportional Band
Preheat Proportional Band
Economizer Proportional Band
Cooling Deadband
Cooling Integration Time
Cooling Proportional Band
Discharge Temperature

Shutdown

HTG

PHTG ECON

2 1

CLG

Cooling Command

Economizer Command

5
6

Preheat Command
Heating Command

Economizer
Logic

0
Cooling
Integration
Term

Minimum
Position*

Multiply

Maximum
Select

Economizer
Command

*See the Is Minimum Damper Position Reset


from an Air Quality Sensor Needed? section
for more information.

Setpoint
2 Mixed Air Low Limit

0-1

Proportional Band

Supply
Airflow

Shutdown

0
Mixed Air
Low Limit
Integration
Term

Mixed Air
Low Limit

Mixed Air Low Limit


Deadband
Mixed Air Low Limit
Integration Term
Mixed Air Temperature

Occupied
1

0
Mixed Air
Low Limit
Offset

Figure 5: Supply Air Reset from Zone Temperature

Go To
Economizer
Switchover
Logic
MASPARZT.cdr

1 Mixed Air Low Limit

12

AHU Applications Application Note

Return Air Control


The return air control strategy uses the return air temperature to
directly control each controlled device (Figure 6). This strategy
commands the preheat (if selected and sequenced) and heating devices
in sequence as the return air temperature decreases below the return
setpoint minus a heating deadband. As the return temperature increases
above the return air setpoint, the return air control strategy controls the
outdoor air damper (if selected and sequenced) and mechanical
cooling devices in sequence. As the return air temperature varies
through the heating and cooling proportional bands, the output to the
controlled device ranges between 0 to 100%.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.

AHU Applications Application Note

13

1 Mixed Air Setpoint

Separate Mixed Air


Closed Loop

2 Mixed Air Prop Band

Mixed Air Deadband


Supply
Airflow

Shutdown

Mixed Air Integration Term


Mixed Air Temperature

Single PI
100%

0
Heating
Integration
Term

Economizer Command
2

Return
Return Setpoint
Control Sequencer
Heating Deadband
ECON
PHTG
Heating Proportional Band
CLG
HTG
Preheat Proportional Band
Heating Integration
2
6
5 Economizer Proportional Band
6 Cooling Deadband
3 4 1 5 7
7 Cooling Proportional Band
Cooling Integration
Return Air Temperature
1
2
3
4

Supply
Airflow

Heating Command
Preheat Command
Cooling Command
Economizer Command

Shutdown

0
Cooling
Integration
Term

0
Economizer
Logic
Minimum
Position

1 Mixed Air Low Limit


Setpoint
2 Mixed Air Low Limit
Proportional Band
Supply
Airflow

Shutdown

Mixed Air Low Limit


Deadband

Mixed Air
Low Limit
0
Multiply
1

0-1
2

Mixed Air Low Limit


Integration Term

0
0

Occupied

Mixed Air Temperature


0

Mixed Air
Low Limit
Integration
Term

Maximum Economizer
Command
Select

Mixed Air
Low Limit
Offset

Go To
Economizer
Switchover
Logic
MASPRAC

Figure 6: Return Air Control

14

AHU Applications Application Note

Constant Discharge Air Temperature


The constant discharge air temperature strategy uses the discharge air
temperature to directly control each controlled device (Figure 7). It
commands, in sequence, the preheat (if selected and sequenced) and
heating device as the discharge air temperature decreases into the
heating proportional band. As the discharge temperature increases
above the discharge air setpoint, the system controls the outdoor air
damper (if selected and sequenced) and mechanical cooling devices in
sequence. As the discharge temperature varies through heating and
cooling proportional bands, the output to the controlled device ranges
between 0 to 100%.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.

AHU Applications Application Note

Supply
Airflow

15

Shutdown

0
Mixed Air
Low Limit
Integration
Term

User-Selected Setpoint for Mixed Air Control

Separate Mixed Air


Closed Loop
1 Mixed Air Setpoint or

Single PI

Discharge Air Setpoint


100%

2 Mixed Air Prop Band

Mixed Air Deadband


Mixed Air Integration Term

Supply
Airflow

Mixed Air Temperature

Economizer Command

Shutdown

0
Heating
Integration
Term

Discharge
Control Sequencer

1 Discharge Setpoint
2 Heating Deadband

4
5
6
7

Supply
Airflow

2
3

Cooling Command

6
1

Economizer Command

Economizer Logic
See Economizer
Switchover Logic

1 Mixed Air Low Limit

Setpoint
2 Mixed Air Low Limit

Proportional Band
Supply
Airflow
0
Mixed Air
Low Limit
Integration
Term

Heating Command

*See the Is Minimum Damper Position


Reset from an Air Quality Sensor
Needed? section for more information.

Shutdown

Preheat Command

CLG

Shutdown

0
Cooling
Integration
Term

ECON

PHTG
HTG

Mixed Air Low Limit


Deadband
Mixed Air Low Limit
Integration Term

Minimum
Position*

Mixed Air
Low Limit
0

Multiply

Economizer
Maximum
Select Command

0-1
1

Occupied

Mixed Air Temperature


0
Mixed Air
Low Limit
Offset

Figure 7: Constant Discharge Air Control

Go To
Economizer
Switchover
Logic

MASPCDC.cdr

Heating Integration Time


Heating Proportional Band
Preheat Proportional Band
Economizer Proportional Band
Cooling Deadband
Cooling Integration Time
Cooling Proportional Band
Discharge Temperature

16

AHU Applications Application Note

Supply Air Reset from Return Temperature


The supply air reset from return temperature strategy resets the
discharge air setpoint for heating and cooling (Figure 8).
As the return temperature varies below the return high limit and within
the return reset band, it calculates a discharge setpoint based on a
discharge low limit and discharge reset band. The return proportional
band is divided and active above and below the return setpoint.
The discharge low limit establishes the discharge setpoint when the
return temperature is at the warmest end of the return proportional
band. The value of the discharge reset band is the number of degrees
added to the discharge low limit as the return temperature decreases
through the return proportional band.
This strategy uses a discharge sensor to control heating and cooling
around the calculated discharge setpoint. It controls and sequences the
preheat (if selected and sequenced) and heating devices as the
discharge temperature decreases below the calculated discharge
setpoint minus the heating deadband.
The discharge sensor also controls the outside air damper (if selected
and sequenced) and mechanical cooling device as the discharge air
temperature increases above the calculated discharge setpoint. As
discharge temperature varies through the heating and cooling
proportional bands, the outputs to the controlled devices modulate
between 0 to 100%. Integration may be added to these control loops to
eliminate the inherent offset associated with proportional only control.
Economizer Command may include resetting the minimum position
see Figure 8, based on indoor air quality. See the Is Minimum Damper
Position Reset from an Air Quality Sensor Needed? section for more
information.

AHU Applications Application Note

17

Separate Mixed Air


Closed Loop
Supply
Airflow

Shutdown

0
Mixed Air
Low Limit
Integration
Term

Supply
Airflow

1 Mixed Air Setpoint


2 Mixed Air Prop Band
100%
Mixed Air Deadband
Mixed Air Integration Term
Mixed Air Temperature
0

Return High Limit


Return Reset Band
Discharge Low Limit
Discharge Reset Band
Return Air Temperature

Shutdown

0
Heating
Integration
Term

Economizer Command
2

Reset Band

0
Discharge
Temperature Loop

1 Discharge Setpoint
2 Heating Deadband
Heating Integration Time
3 Heating Proportional Band
4 Preheat Proportional Band
5 Economizer Proportional Band
6 Cooling Deadband
Cooling Integration Time
7 Cooling Proportional Band
Discharge Temperature
Supply
Airflow

HTG

PHTG

ECON

CLG

Preheat Command
Heating Command

2
3

Cooling Command

6
5

Economizer Command

Shutdown

0
Cooling
Integration
Term

Economizer
Logic

0
Minimum
Position*

Multiply

*See the Is Minimum Damper Position Reset


from an Air Quality Sensor Needed? section
for more information.
1 Mixed Air Low Limit
Setpoint

Mixed Air
Low Limit
0

Mixed Air Sensor


MA-T

Economizer
Command

0-1

2 Mixed Air Low Limit


Proportional Band
Mixed Air Low Limit
Deadband
Mixed Air Low Limit
Integration Term

Maximum
Select

Occupied
2

1
0
Mixed Air
Low Limit
Offset

Go To
Economizer
Switchover
Logic
MASPSART

Figure 8: Supply Air Reset from Return Temperature

18

AHU Applications Application Note

100% Outside Air Single Path Applications


Schematic
Figure 9 is a schematic of a 100% outside air single path application.
Airflow
Status

Airflow
Station

Exhaust

Return
N.C.
Exhaust
Fan

Exhaust Air
Temperature
and
Humidity

Preheat
Temperature
Outside

Airflow
Status

Airflow
Station

Humidifier
Discharge

N.C.

Heating
Coil

Preheat
Coil

Cooling
Coil

Supply
Fan

Note:
Coil arrangement may differ:
- Heating coil may be after the
cooling coil for dehumidification control.
- Heating and/or cooling coil may be
after the supply fan.

Discharge
Air
Temperature

Static
Pressure

OASPDUCT

Figure 9: 100% Outside Air Single Path Schematic


Question/Answer Path
The questions and answers for 100% Outside Air Single Path (OASP)
are identical to those for Mixed Air Single Path (MASP), with a few
exceptions:

100% OASP provides exhaust air temperature control, instead of


return air control as in MASP.

Supply air reset from exhaust temperature is not available for


100% OA units, as supply air reset from return temperature was
available for MASP units.

The supply air reset from zone temperature is unique for 100%
OA.

There is no economizer section for 100% OA control, so when


finished with this section, see the Heat Recovery for 100% Outside
Air Applications section.

AHU Applications Application Note

19

Supply Air Reset from Zone Temperature


(100% OA Single Path)
The supply air reset from zone temperature strategy resets the
discharge air setpoint for heating and cooling (Figure 10).
As the zone temperature rises into the zone cooling proportional band,
it calculates a discharge setpoint based on a discharge cooling low
limit and discharge cooling reset band. When the zone temperature
drops below the zone setpoint, minus the zone heating deadband and
into the zone heating proportional band, a discharge setpoint is
calculated based on a discharge heating low limit and discharge
heating reset band.
This strategy uses a discharge sensor to control heating and cooling
around the calculated discharge setpoint. It controls and sequences the
preheat (if selected and sequenced) and heating devices as the
discharge temperature decreases below the actual discharge setpoint
minus the discharge heating deadband.
The discharge sensor also controls the mechanical cooling device as
the discharge air temperature increases above the actual discharge
setpoint. As discharge temperature varies through the heating and
cooling proportional bands, the output to the controlled devices
modulate between 0 to 100%.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.
1
2
3
4
5

Zone Setpoint
Heating Deadband
Heating Proportional Band
Discharge Heating Low Limit
Discharge Heating Reset Band
Heating Integration
6 Cooling Proportional Band
7 Discharge Cooling Low Limit
8 Discharge Cooling Reset Band
Cooling Integration

Zone Loop

5
4

8
7

2
3

Discharge Setpoint

Discharge Loop
9
10
11
12

Heating Deadband
Heating Proportional Band
Preheat Proportional Band
Cooling Proportional Band
Cooling Integration

Preheat Command
Heating Command
10 11 9

12

Cooling Command
SPSARZT2

Figure 10: Supply Air Reset from Zone Temperature

20

AHU Applications Application Note

Mixed Air Dual Path or 100% Outside Air Dual Path Applications
Schematic
Figure 11 is a schematic of a dual path application.
Heating
Coil

* From Preheat
Coil Discharge

Hot Deck
Temperature
N.O.
Supply Air

Supply
Fan
* See 100% Outside Air
Single Path or Mixed Air
Single Path schematic
for return/exhaust fan,
dampers, and preheat coil.

Cooling
Coil

Cold Deck
Temperature

N.C.
Zone Control
(by separate controller)
MADPDUCT

Figure 11: Dual Path Schematic


Control Strategy
The first question in the mixed air dual path or 100% outside air dual
path question/answer path (Figures 52 and 53) asks you to select the
control strategy. The available strategies are:

Multizone Hot/Cold Deck Reset

Dual Duct Hot/Cold Deck Reset

Multizone Zone Control

Dual Duct Zone Control

The following provides information on each of the four available


strategies.
Multizone Hot/Cold Deck Reset or Dual Duct Hot/Cold Deck
Reset
This control strategy controls typical multizone or dual duct type air
handlers (Figure 12). It uses the temperature from the warmest and
coldest zone, and calculates a cold deck and hot deck setpoint through
a cold and hot deck reset schedule respectively. The cold deck setpoint
and the cold deck discharge temperature controls the outdoor air
damper (if sequenced with cooling) and mechanical cooling device in
sequence. The hot deck setpoint and the hot deck temperature control
the heating device.
When a preheat device is selected, it will be controlled as a Separate
Mixed Air Closed Loop. It is recommended that the preheat setpoint
be a value lower than the cold deck low limit.

AHU Applications Application Note

1 Coldest Zone High Limit


2 Coldest Zone Reset Band
3 Hot Deck Low Limit
4 Hot Deck Reset Band
Coldest Zone Temperature

Coldest Zone
Hot
Deck
3

4
2

5 Hot Deck Setpoint

Hot Deck Control

6 Heating Proportional
Band
Heating
Command

Heating Integration
6

1 Warmest Zone High Limit


2 Warmest Zone Reset Band
3 Cold Deck Low Limit
4 Cold Deck Reset Band
Warmest Zone Temperature

Warmest Zone

5 Cold Deck Setpoint

6 Cooling Proportional
Band

21

Cold Deck Control

Cooling
Command

Cooling Integration
2

6
DPRHCDR2

Figure 12: Multizone Hot/Cold Deck Reset or Dual Duct Hot/Cold Deck Reset
Reset Schedule
The four input parameters of each reset schedule determine the reset
schedule for the cold and hot deck. The hot zone high limit, hot zone
reset band, cold deck low limit, and cold deck reset band establish the
cold deck reset schedule. The system uses the warmest zone
temperature to calculate the cold deck setpoint through this reset
schedule.
The cold zone high limit, cold zone reset band, hot deck low limit and
hot deck reset band establish the hot deck reset schedule. The system
uses the coldest zone temperature to calculate the hot deck setpoint
through this reset schedule. The coolest and warmest zone
temperatures are individual analog inputs. Zones that are not the
warmest or coolest control their zone damper through separate control
loops outside of this sequence.
Cold Deck Control
If the system is mixed air dual path, the outdoor air damper and
mechanical cooling device are in sequence. As the cold deck
temperature rises above the calculated cold deck setpoint and enters
the economizer proportional band, the economizer dampers will
modulate from minimum position to 100% open (if economizer is
enabled). The cold deck cooling deadband is added to the cold deck
setpoint and establishes the cold deck temperature value at which the
mechanical cooling proportional band begins. An alternate cooling
deadband is used when Econ mode is not available. As the cold deck
temperature rises through the cold deck proportional band, the
mechanical cooling device will modulate from 0 to 100% open.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.

22

AHU Applications Application Note

The system controls the outdoor air dampers from minimum position
during the Occupied mode and from 0% during the Unoccupied mode.
It is possible to eliminate the operation of the outdoor air damper in
Unoccupied mode by setting the unoccupied economizer proportional
band equal to zero.
Hot Deck Control
The system controls the hot deck heating device when the hot deck
temperature is below the calculated hot deck setpoint. As the
temperature enters the heating proportional band, the output to the
controlled device will modulate from 0 to 100% open. Integration may
be added to this control loop to eliminate the inherent offset associated
with proportional only control.
Zone Mixing Damper Control
For satisfying the load in the space, the system requires zones that are
not the warmest or coldest to mix the hot and cold deck air streams.
This means that a separate closed loop must exist outside the AHU
controller to control each of the zone dampers.
Individual zone temperature control may be a pneumatic loop with a
T-4002 thermostat controlling the zone damper. The system brings the
multiple thermostats into a C-2220 high/low signal selector that selects
the zones with the greatest heating and cooling demands. The system
brings these signals out of the C-2220 and into two FM-IAP101-0s.
The FM-IAP101-0s convert the high and low pneumatic signals into
4 to 20 mA signals that connect into the AHU controller. HVAC PRO
can scale this signal internally to the sensitivity range of the T-4002
thermostat.*
* Refer to the Appendix D: Multizone Hot and Cold Deck Reset
Application Note in the Appendix section of the HVAC PRO Users
Manual, which explains how to set up the analog inputs for the
warmest and coolest zones.
Typically, on digitally controlled zones, a supervisory system like
Metasys Companion/Facilitator or Metasys Network Control Module
(NCM) is applied to select the warmest and coolest zones from the
zone controllers, and then globally share this data with the AHU.

AHU Applications Application Note

23

Multizone Zone Control or Dual Duct Zone Control


This control strategy takes the warmest and coldest zone inputs and
directly controls the cold and hot deck respectively (Figure 13). It is
appropriate for direct zone control of dual duct and multizone systems.
Coldest Zone Temperature (CZ-T)
1 Zone Heating Setpoint
2 Heating Proportional Band
Heating Integration
Warmest Zone Temperature (WZ-T)
3 Zone Cooling Setpoint
4 Cooling Proportional Band
Cooling Integration

Zone Loop
HTG
CLG
Hot Deck Command

CZ-T

Cold Deck Command

WZ-T
DPMRZC2

Figure 13: Zone Control


Warmest Zone Control
The system controls the outdoor air damper (if selected and
sequenced) and mechanical cooling device in sequence. As the
warmest zone temperature rises above the calculated warmest zone
setpoint and enters the economizer proportional band, the economizer
dampers will modulate from minimum position to 100% open (if Econ
is enabled). The warmest zone cooling deadband is added to the
warmest zone setpoint and establishes the warmest zone temperature
value at which the mechanical cooling proportional band begins. An
alternate cooling deadband is used when Econ mode is not available.
As the warmest zone temperature rises through the warmest zone
proportional band, the mechanical cooling device will modulate from
0 to 100% open. Integration may be added to this control loop to
eliminate the inherent offset associated with proportional only control.
The system controls the outdoor air dampers from minimum position
during the Occupied mode and from 0% during the Unoccupied mode.
It is possible to eliminate the operation of the outdoor air damper by
setting the unoccupied economizer proportional band equal to zero.
Coolest Zone Control
The system controls the heating device below the calculated coolest
zone setpoint. As the coolest zone temperature decreases below the
calculated coolest zone setpoint and enters the heating proportional
band, the output to the controlled device will modulate from 0 to
100% open. Integration may be added to this control loop to eliminate
the inherent offset associated with proportional only control.

24

AHU Applications Application Note

Zone Mixing Damper Control


For satisfying the load in the space, the system requires zones that are
not the warmest or coldest to mix the hot and cold deck air streams.
This means that a separate closed loop must exist outside the AHU
controller to control each of the zone dampers.
Individual zone temperature control may be a pneumatic loop with a
T-4002 thermostat controlling the zone damper. The system brings the
multiple thermostats into a C-2220 high/low signal selector that selects
the warmest and coldest zones. The system brings the warmest and
coldest zone signals out of the C-2220 and into two FM-IAP101-0s.
The FM-IAP101-0s convert the high and low pneumatic signals into
4 to 20 mA signals that connect into the AHU controller. HVAC PRO
scales this signal internally to the sensitivity range of the T-4002
thermostat.*
* Refer to the Appendix D: Multizone Hot and Cold Deck Reset
Application Note in the Appendix section of the HVAC PRO Users
Manual, which explains how to set up the analog inputs for the
warmest and coolest zones.
Typically, on digitally controlled zones, a supervisory system like
Metasys Companion/Facilitator or Metasys NCM is applied to select
the warmest and coolest zones from the zone controllers, and then
globally share this data with the AHU.

AHU Applications Application Note

25

Heat Recovery for 100% Outside Air Applications


Heat Recovery Type
The first question in the heat recovery for 100% outside air
applications question/answer path (Figure 54) asks you to select the
heat recovery type. The available types are:

2-position Output from Analog Input Sensor

Run Around Glycol Loop

The following provides information on each of the available types.


2-Position Output from Analog Input Sensor
When the outdoor or discharge air temperature (user selectable via
question) decreases below the heat recovery setpoint, a maintained
binary output energizes, causing the 2-position heat recovery device
(Figure 14) to be on or open. When the temperature increases to a
value that is equal to the heat recovery setpoint plus the heat recovery
differential, the controller commands the heat recovery device off or
closed.
If the heat recovery control sensor becomes unreliable, the command
to the heat recovery device is off or closed. This control loop must
have proven airflow. Whenever the system loses airflow or when the
Shutdown mode is on, the system commands the heat recovery device
off or closed.
Shutdown

OR

Airflow NOT

Outdoor Air or
Discharge Air Temperature

Fail
Soft

Compare

Heat Recovery Setpoint


Differential

BO
Heat Recovery

0
HR2P

Figure 14: Heat Recovery for 2-Position Device


Run Around Glycol Loop
When the heat recovery temperature decreases below the heat recovery
setpoint and into the heat recovery proportional band, the 3-way valve
opens to allow modulated flow between the exhaust and supply coils
(Figure 15).

26

AHU Applications Application Note

1 Heat Recovery Setpoint


2 Proportional Band
Integration
Offset
Deadband
Heat Recovery AI

PI Control

0
Multiply
2

Heat
Recovery AO

PI
Glycol Low Limit
1 Glycol Low Limit Setpoint
2 Proportional Band
Integration
Deadband

Airflow

Shutdown

0-1

Compare
1.0%
Differential 1.0%

BO

Pump Start

HR-GL

Glycol Temperature

Figure 15: Run Around Glycol Loop


Whenever the glycol temperature decreases below the glycol low limit
setpoint, the low limit loop backs off the heat recovery loop causing
more flow to the exhaust coil to protect the exhaust coil from
condensation and frost. The Shutdown mode or loss of airflow
commands the output to the heat recovery valve to 0% open. See
Figure 16.
Exhaust

Return
N.C.

Pump

Glycol
Temperature
Heat Recovery
Valve

Outside

Discharge

N.C.

Heat
Recovery
Temperature

GLYCOL

Figure 16: Heat Recovery Device

AHU Applications Application Note

27

Economizer
Description
The system controls the outdoor air dampers from minimum position
during the Occupied mode and from 0% during the Unoccupied mode.
Through the unoccupied control parameters, you can eliminate outdoor
air damper operation during the Unoccupied mode.
Vent

Purge

Airflow

Shutdown

Economizer Command
Outdoor Air Temperature
Minimum Position, 0, or
Last Command

Fail
Soft

Economizer
Command
AO

100%

100%

0
ELCAMAS

Figure 17: Economizer Logic Common to All Systems


Switchover Strategy
The last question in the economizer question/answer path (Figure 55)
asks you to select the switchover strategy. The available strategies are:

None

Software (N2) Command

Hardware BI Point

Dry Bulb

Enthalpy Comparison

Outdoor Air Enthalpy

Fixed Temperature Differential

The following provides information on each of the available strategies.


None
When you do not select an economizer strategy, the outdoor air
damper modulates from minimum position to 100% open to provide
cooling without switchover logic intervention. Unless free cooling
from outside air is available year around, this selection is usually not
valid (that is, the outdoor air dampers will open to provide cooling
even when the outdoor air has a high heat content).

28

AHU Applications Application Note

Software (N2) Command


A binary data point is generated for a Facility Management System
(FMS) to command (Figure 18). One controller can determine
economizer changeover logic and report it to the FMS which can then
distribute the information to the other controllers on the network
through their binary data points. When economizer is commanded on,
free cooling is available.
N2 Command
(ECON)
ECON

Minimum Position
Control Command
From Sequencer

ELN2C

Figure 18: Software (N2) Command


Hardware BI Point
A binary input is used to read the output from an outdoor air
temperature switch (Figure 19). When the switch closes (BI is On), the
economizer status is off; when the switch opens (BI is Off), the
economizer status is on. When economizer status is on, free cooling is
available.
BI
ECON

NOT

ECON
EBI

Figure 19: Hardware BI Point


Dry Bulb
The outdoor air temperature is compared to an economizer switchover
setpoint to determine economizer status (Figure 20). The economizer
status is off when the outdoor air temperature exceeds the switchover
setpoint. When the outdoor air temperature is less than the switchover
setpoint minus a two degree differential, economizer status is on. If the
outdoor air sensor is unreliable, economizer status is off. When
economizer status is on, free cooling is available.
Outdoor Air Temperature Compare
Switchover Setpoint
Switchover Differential

ECON
EDBS

Figure 20: Dry Bulb Switchover

AHU Applications Application Note

29

Enthalpy Comparison
Return air temperature and humidity are used to calculate the return air
enthalpy (Figure 21). Outdoor air temperature and humidity are used
for calculating outdoor air enthalpy which is then compared to the
return air enthalpy. When the outdoor air enthalpy exceeds the return
air enthalpy, or the outdoor air temperature exceeds the dry bulb
default, economizer status is off. When the outdoor air enthalpy is less
than the return air enthalpy minus the enthalpy differential switchover
and the outdoor air temperature is less than the dry bulb default minus
a two degree differential, economizer status is on.
If either the return temperature or return humidity becomes unreliable,
the outdoor air enthalpy is compared to a failsoft enthalpy of
30 Btu/lb. If the outdoor air humidity sensor becomes unreliable, the
outdoor air temperature is compared to the default economizer
setpoint. If the outdoor air temperature sensor becomes unreliable, the
economizer status is off. When the economizer status is on, free
cooling is available.
Outdoor Air Temperature
Enthalpy
Calculation
Outdoor Air RH

1
2 Compare

Return Air Temperature

Enthalpy
Calculation
Return Air RH

OR

NOT

ECON

Enthalpy
Differential

Outdoor Air Temperature


Economizer Switchover
Dry Bulb Setpoint
(Default)

Compare

Figure 21: Enthalpy Comparison

EC

30

AHU Applications Application Note

Outdoor Air Enthalpy


Outdoor air temperature and humidity are used to calculate outdoor air
enthalpy for comparison to an enthalpy switchover setpoint
(Figure 22). If the outdoor air enthalpy exceeds the enthalpy
switchover setpoint, or if the outdoor air temperature exceeds the
default economizer setpoint, economizer status is off. When the
outdoor air enthalpy is below the enthalpy switchover setpoint minus a
differential of one Btu/lb, and if the outdoor air temperature is below
the default economizer setpoint default minus a two degree
differential, the economizer status is on. If the humidity sensor is
unreliable, then the controller uses only the default economizer
setpoint to determine economizer status. If the outdoor air sensor
becomes unreliable, the economizer status is off. When economizer
status is on, free cooling is available.
Outdoor Air Temperature
Enthalpy
Calculation
Outdoor Air RH

1
Compare
2
1

OR

NOT ECON

Outdoor Enthalpy Setpoint


Differential
Outdoor Air Temperature
Economizer Switchover
Dry Bulb Setpoint

Compare
EOAES

Figure 22: Outdoor Air Enthalpy


Fixed Temperature Differential
The outdoor air temperature is subtracted from the return air
temperature and compared to the temperature differential switchover
(Figure 23). Economizer status is off when the difference between the
temperatures is less than the temperature differential switchover.
When the difference between the temperatures exceeds the
temperature differential switchover plus a two degree differential, the
economizer status is on. If either the outdoor air or return air sensors
becomes unreliable, economizer status will be off. When economizer
status is on, free cooling is available.
Return Temperature

Subtract

Outdoor Temperature

Compare

NOT

ECON

Economizer
Switchover Differential
Setpoint
Differential = 2.0

EFTD

Figure 23: Fixed Temperature Differential

AHU Applications Application Note

31

Preheat
Device Type
The first question in the preheat question/answer path (Figure 61) asks
you to select the preheat device type. The available types are:

2 Position Steam/Water Valve (Sensor Cntld)

Face and Bypass w/Vlv Switch over Seq w/Htg Clg

Modulated Single Coil

Staged

The following provides information on each of the available types.


2 Position Steam/Water Valve (Sensor Cntld)
When the outdoor, mixed, or discharge temperature (user selected)
falls below the preheat low limit setpoint, the controller commands a
binary output to on (Figure 24). When the temperature rises above the
preheat low limit setpoint plus the preheat low limit differential, the
controller commands the binary output to off. Airflow interlock is
optional in this control loop.

32

AHU Applications Application Note

(Preheat Lockout)
Outdoor Air Temperature

Compare

Differential

Compare
AI
Preheat Low Limit
Setpoint Differential

0%
100%

AND

OR
0

Loss of Airflow Choice


0% = 0
100% = 1
Remain in Control = 1

NOT
AND

Airflow Interlock (BI)


or
Remain in Control (1)

0, 1

Purge

Fail
Soft

NOT
AND
Vent

OR

AND

BO
Preheat

AND
Shutdown

NOT

PC2PV

Figure 24: 2-Position Steam/Water Valve


Face and Bypass w/Vlv Switch over Seq w/Htg Clg
This control strategy is part of the main control strategy selected at the
beginning of HVAC PRO (Figure 25). The discharge air or zone
temperature controls this loop depending on your selection. When the
outdoor air temperature is below the outdoor air face and bypass
switchover setpoint, the controller commands the preheat valve to
100% open, while it modulates the face and bypass damper. As the
control temperature falls through the preheat proportional band, the
damper shall modulate from bypass (0%) to face (100%).
When the outdoor air temperature rises above the outdoor air face and
bypass switchover setpoint plus the outdoor temperature face/bypass
differential setpoint, the controller commands the face damper to
100% face and modulates the preheat valve to obtain the control
setpoint.

AHU Applications Application Note

33

(Lockout)
Outdoor Temperature Compare
Setpoint
Differential
Purge
Preheat
Command

100%

Fail
Soft

Vent

Airflow

0, 100, or
Last Reliable
Command

0, 100, or
Remain in
Control

Fail
Soft

0, 100, or
Last Reliable
Command

AO
Preheat Valve

0, 100, or
Remain in
Control

100%
Outdoor
Temperature

Shutdown

Airflow

Shutdown
AO
Face and
Bypass

0, 100, or
Remain in
Control

0, 100, or
Remain in
Control

0
0

Compare
Pump Start

Figure 25: Face and Bypass with Valve Switchover

BO
PCFB.cdr

Outdoor Temperature Compare


Face and Bypass
Switch Setpoint

34

AHU Applications Application Note

The preheat proportional band allows the sequence of preheat


operation as the control temperature decreases below the control
setpoint. A heating device can be sequenced and controlled as the
control temperature continues to decrease below the preheat band.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control. The integration term
for this control loop is shared with the sequenced heating device.
This option is not valid for Dual Path units.
Modulated Single Coil
This strategy allows the preheat device to be controlled as an
independent loop or as part of the main control strategy (Figure 26).
The preheat proportional band allows the sequence of preheat
operation as the control temperature decreases below the control
setpoint. A heating device can be sequenced and controlled as the
control temperature continues to decrease below the preheat
proportional band. Integration may be added to this control loop to
eliminate the inherent offset associated with proportional only control.
The integration term for this control loop is shared with the sequenced
heating device.
Outdoor Temperature
Setpoint
Differential
Purge

PI

1 Preheat Setpoint
2 Proportional Band
Integration
Offset
Deadband

Compare

Vent

Fail
Soft
2

Mixed Air Temperature (Rev 1.0)


Separate Sensor (Rev 2.0)

Airflow

0
0

0
0, 100, or
Last Reliable
Command

Shutdown

or
AO
Preheat

Preheat Command
0

Compare
0
0

BO
Pump
PMSC2

Figure 26: Modulated Single Coil

AHU Applications Application Note

35

Staged
This strategy allows electric preheat stages to be controlled as an
independent loop or as part of the main control strategy (Figure 27).
The preheat stages energize as the control temperature decreases into
the preheat proportional band. It can be sequenced with a preheat
device if selected. Adding integration to a control loop with staged
outputs is not advised, as it usually results in the constant cycling of
the outputs. Staged outputs are airflow interlocked. The integration for
this loop is shared with the sequenced heating device.
Outdoor
Temperature
Compare
Lockout
>
Setpoint
Differential
Purge

Fail
Soft

Preheat
Command
or

Vent

Shutdown

Airflow

BO
Sequencer

0
0
0

0, 100, or
Remain in
Control

1
2
3
4

0
Timers

1 Preheat Setpoint
2 Proportional Band
Integration
Offset
Deadband
2

Mixed Air Temperature (Rev 1.0)


Separate Sensor (Rev 2.0)

PS2

Figure 27: Staged


Sequencer - Number of Stages
The minimum on/off and interstage on/off timers can be adjusted once
for all stages or for each individual stage. Once it is on, the minimum
on timer keeps a stage energized for a minimum time period. Once it is
off, the minimum off timer does not allow a stage to be re-energized
for a minimum time period.
The interstage delay on and off timers prevent the next stage from
energizing or de-energizing until the interstage timer has expired. The
interstage on timer for Stage 1 controls the elapsed time before Stage 2
may be turned on. The interstage timer for Stage 2 must elapse before
Stage 3 may be turned on, and so on. The reverse is true for the
interstage off timers. The interstage on of the last stage has no effect,
and the interstage off of the first stage has no effect.

36

AHU Applications Application Note

Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six, 10-minute intervals.
Once a stage is commanded on, ten minutes must elapse before
another on command is issued. Once a stage is turned off, it cannot be
turned on again until the cycle per hour interval and minimum off
timer are satisfied.
The starting point of the first stage can be adjusted to any value that is
5% or greater and less than the starting point of the second stage. The
command and starting point of each stage is based on the 0 to 100%
command into the sequencer, with the proportional division of the
number of stages over a 0 to 100% range.
When you select the first stage to start at 0%, the starting point of the
first stage defaults to the normal proportional division (that is, 3 stages
would start at 33, 67, and 100% commands).
You can override the preheat stages by commanding the
pseudo-analog output for preheat. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT (Unitary)
controllers with B00 firmware or later will utilize an Instant Off
feature. This feature will force all staged outputs off on loss of airflow
or shutdown regardless of timer conditions.

AHU Applications Application Note

37

Heating
Device Type
The first question in the heating question/answer path (Figure 64) asks
you to select the heating device type. The available types are:

Modulated Single Coil

Modulated Common Htg and Clg Coil

Staged

2-Position Valve w/Face and Bypass

Position Adjust - Incremental

The following provides information on each of the available types.


Modulated Single Coil
The system controls the modulated single heating coil through the
main control sequence of operation (Figure 28). The controller
sequences the operation of the heating coil with preheat (if selected
and sequenced) and cooling. The heating valve will modulate as the
control temperature decreases below the control setpoint and into the
heating proportional band. Integration may be added to this control
loop to eliminate the inherent offset associated with proportional only
control.
Heating Lockout
See Lockout illustration. (Figure 29)
Purge
Heating
Command

Vent

Airflow Shutdown

Fail
Soft

0
0, 100, or
Last Reliable Command

AO

0
0

Compare

BO

0
Pump Start

Figure 28: Modulated Single Coil Heating

ABO1A

38

AHU Applications Application Note

N2 Command with
AI Backup
Heating
Lockout

N2 Command
Status

Outdoor Air Temperature Compare


Heating Lockout Setpoint
Differential
N2 Command

AI Switch

Heating
Lockout
Outdoor Air Temperature
Heating Lockout Setpoint
Differential

Compare

N2 Command
Heating
Lockout
Command
LOCKOUT

Figure 29: Lockout


Modulated Common Htg and Clg Coil
The common heating and cooling coil is controlled through the main
sequence of operation (Figure 30). During the Winter mode of
operation (sum/win = on), the controller shall modulate the valve from
fully closed to open as the control temperature decreases below the
control setpoint and passes through the heating proportional band
(Figure 31). The heating signal shall be sequenced with preheat
(if selected and sequenced). During the Summer mode of operation
(sum/win = off), the controller shall modulate the valve from fully
closed to open as the control temperature increases above the control
setpoint and passes through the cooling proportional band. Integration
may be added to this control loop to eliminate the inherent offset
associated with proportional only control.

AHU Applications Application Note

AI
Setpoint
Differential

39

Compare
Heating and Cooling Lockout
See Lockout illustrations.
(Figures 29 and 35)

or
SUM / WIN
(N2 or BI)
Cooling
Command
Heating
Command

Purge

Vent

Airflow Shutdown

Fail
Soft

0
0, 100, or
Last Reliable Command

AO

0
0

Compare
BO

0
Pump Start

ABO2

Figure 30: Modulated Common Heating and Cooling Coil


Heating/Cooling Sensor

Winter Mode
Heating
High Setpoint
Differential

Summer Mode
AHUSUMWI

Figure 31: Summer/Winter Switchover


Staged
This strategy allows electric heating stages to be controlled as part of
the main control strategy (Figure 32). The heating stages energize as
the control temperature decreases into the heating proportional band. It
can be sequenced with a preheat device if selected. Adding integration
to a control loop with staged outputs is not advised, as it usually results
in the constant cycling of the outputs.

40

AHU Applications Application Note

Heating Lockout
See Lockout illustration. (Figure 29)

Heating
Command

Airflow Shutdown

Vent

Purge
Fail
Soft

BO
Sequencer
0

0
0, 100, or
Last Reliable Command

1
2
3
4

Timers
AO
Vernier Control

Compare

BO
Face and Bypass

ABO3

Figure 32: Staged Heating


2-Position Valve w/Face and Bypass
The heating command from the main control sequence modulates a
face and bypass damper as the control temperature decreases into the
heating proportional band (Figure 33). A 2-position command will
open a heating valve when the heating command increases above a
user adjustable setpoint. This output has adjustable minimum on and
off timers. Integration may be added to this control loop to eliminate
the inherent offset associated with proportional only control.
Heating Lockout
See Lockout illustration. (Figure 29)
Purge
Heating
Command

Vent

Airflow Shutdown

Fail
Soft

0
0, 100, or
Last Reliable Command

AO
Face and Bypass

0
0

Compare
0

BO
Valve
ABO3A

Figure 33: 2-Position Valve with Face and Bypass


Position Adjust Incremental
The controller uses two binary outputs to position the control valve.
The stroke time you specify determines the timing of these binary
outputs. The controller uses the zone temperature to determine the
required position of the valve. Then it energizes the appropriate output
for a percent of full stroke to achieve the required valve position.

AHU Applications Application Note

41

As the zone temperature drops below the heating setpoint, the


controller energizes the appropriate output to open the valve. As the
zone temperature increases, the controller energizes the other output to
close the valve. When the temperature is within the deadband of the
controller, neither output is energized and the valve stays in its current
position.
As the required position drops below the current position, the
controller energizes the appropriate output to close the valve. As the
required position increases, the controller energizes the other output to
open the valve. When the change from the current position to the
calculated new position is within the controllers deadband, neither
output is energized, leaving the valve in its current position.
The controller uses overdrive logic to ensure the position of the valve.
When the output reaches 99%, it will be driven for 1.5 times the stroke
time, causing the valve to reach its 100% position.
Sequencer - Number of Stages
You can adjust the minimum on/off and interstage on/off timers once
for all stages or for each individual stage. Once it is turned on, the
minimum on timer keeps a stage energized for the input time period.
The minimum off timer does not allow a stage to be re-energized for a
time period once it is turned off.
The interstage delay on and off timers prevent the next stage from
energizing or de-energizing until the interstage timer has expired. The
interstage on timer for Stage 1 controls the elapsed time before Stage 2
may be turned on. The interstage timer for Stage 2 must elapse before
Stage 3 may be turned on, and so on. The reverse is true for the
interstage off timers. The interstage on of the last stage has no effect,
and the interstage off of the first stage has no effect.
Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six 10-minute intervals.
Once a stage is turned on, ten minutes must elapse before another on
command is issued. Once a stage is turned off, it cannot be turned on
again until the cycle per hour interval and minimum off timer is
satisfied.

42

AHU Applications Application Note

The starting point of the first stage can be adjusted to any value that is
5% or greater and less than the starting point of the second stage.
When you answer this question 0%, the stages are automatically
proportioned over the heating proportional band. The command and
starting point of each stage is based on the 0 to 100% command into
the sequencer, with the proportional division of the number of stages
over a 0 to 100% range. When you select the first stage to start at 0%,
the starting point of the first stage defaults to the normal proportional
division (i.e., 3 stages would start at 33, 67, and 100% commands).
You can override the heating stages by commanding the
pseudo-analog output for heating. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.

Cooling
Device Type
The first question in the cooling question/answer path (Figure 68) asks
you to select the cooling device type. The available types are:

Modulated Single Coil

Staged

2-Position Valve w/Face and Bypass

Position Adjust - Incremental

The following provides information on each of the available types.

AHU Applications Application Note

43

Modulated Single Coil


The system controls the modulated single cooling coil through the
main control sequence (Figure 34). The controller sequences operation
of the cooling coil with heating and outdoor air damper operation
(if sequenced). As the control temperature increases above the zone or
discharge setpoint, through the cooling deadband and into the cooling
proportional band, the controller issues a 0 to 100% command to the
cooling device. Integration may be added to this control loop to
eliminate the inherent offset associated with proportional only control.
Cooling Lockout
See Lockout illustration. (Figure 35)
Purge

Vent

See the
Cooling
Fail
Dehumidification
Command
Soft
section.
Dehumidification
0
Logic
0, 100, or
Last Reliable Command

Airflow Shutdown
0

AO
0

Compare
BO
Pump Start

ABO4A

Figure 34: Modulated Single Coil Cooling


N2 Command with
AI Backup
Cooling
Lockout

N2 Command
Status

Outdoor Air Temperature Compare


Cooling Lockout Setpoint
Differential
N2 Command

AI Switch

Cooling
Lockout
Outdoor Air Temperature
Cooling Lockout Setpoint
Differential

Compare

N2 Command
Cooling
Lockout
Command
CLGLOCK

Figure 35: Lockout

44

AHU Applications Application Note

Staged
This strategy allows Direct Expansion (DX) cooling stages to be
controlled as part of the main control strategy (Figure 36). The
controller sequences the DX stages as the control temperature
increases into the cooling proportional band. Adding integration to a
control loop with staged outputs is not advised as it usually results in
the constant cycling of the outputs.
Cooling Lockout
See Lockout illustration. (Figure 35)
Purge
See the
Fail
Dehumidification
Soft
section.
Dehumidification
Logic
0, 100, or

Vent

Airflow

Cooling
Command

Shutdown
BO
Sequencer

0
0

1
2
3
4

Timers

Remain in Control
AO
Vernier Control
ABO4B

Figure 36: Staged Cooling


2-Position Valve w/Face and Bypass
The cooling command from the main control sequence modulates a
face and bypass damper as the control temperature increases into the
cooling proportional band. A 2-position command will open a cooling
valve when the cooling command increases above a user adjustable
setpoint. This output has adjustable minimum on and off timers.
Integration may be added to this control loop to eliminate the inherent
offset associated with proportional only control.
Position Adjust Incremental
The controller uses two binary outputs to position the control valve.
The timing of these outputs is based on an operator specified stroke
time. The controller uses the zone temperature to determine the
required position of the valve. Then the controller will cause the
appropriate output to energize for a percent of full stroke to achieve
the required valve position.
As the zone temperature rises above the cooling setpoint, the controller
energizes the appropriate output to open the valve. As the zone
temperature decreases, the controller energizes the other output to
close the valve. When the temperature is within the deadband of the
controller neither output energizes, leaving the valve in its current
position.
The controller uses overdrive logic to ensure the position of the valve.
When the output reaches 99%, it will be driven for 1.5 times the stroke
time, causing the valve to reach its 100% position.

AHU Applications Application Note

45

Sequencer - Number of Stages


The minimum on/off and interstage on/off timers can be adjusted once
for all stages or for each individual stage. Once turned on, the
minimum on timer keeps a stage energized for the input time period.
Once turned off, the minimum off timer does not allow a stage to
re-energize for the input time period.
The interstage delay on and off timers prevent the next stage from
energizing or de-energizing until the interstage timer has expired. The
interstage on timer for Stage 1 controls the elapsed time before Stage 2
may be turned on. The interstage timer for Stage 2 must elapse before
Stage 3 may be turned on, and so on. The reverse is true for the
interstage off timers. The interstage on of the last stage has no effect,
and the interstage off of the first stage has no effect.
Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six 10-minute intervals.
Once a stage is turned on, ten minutes must elapse before another on
command can be issued. Once a stage is turned off, it cannot be turned
on again until the cycle per hour interval and minimum off timer is
satisfied.
Cooling Lockout
See Lockout illustration. (Figure 35)
Purge
Cooling
Command

See the
Dehumidification
section.

Dehumidification
Logic

Vent

Airflow Shutdown

Fail
Soft

0
0, 100, or
Last Reliable Command

0
0

Compare
0

AO
Face and
Bypass

BO
Cooling
Valve
ABO4C

Figure 37: Rotational Sequencing of Cooling

46

AHU Applications Application Note

The starting point of the first stage can be adjusted to any value that
is 5% or greater and less than the starting point of the second stage.
The command and starting point of each stage is based on the
0 to 100% command into the sequencer, with the proportional division
of the number of stages over a 0 to 100% range. When you select the
first stage to start at 0%, the starting point of the first stage defaults to
the normal proportional division (that is, 3 stages would start at
33, 67, and 100% commands).
You can override the DX stages by commanding the pseudo-analog
output for cooling. This ensures a 0 to 100% override value is used,
keeping the timers inside the sequencing logic active. Individual
binary outputs are not eligible to be overridden when part of a
sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.
When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.

AHU Applications Application Note

47

Dehumidification
Control Strategy
The first question in the dehumidification question/answer path
(Figure 70) asks you to select the control strategy. The available
strategies are:

High Signal Selection w/Cooling Command

Addition of Dehumid. and Cooling Command

The following provides information on each of the available strategies.


High Signal Selection w/Cooling Command
This control strategy selects the highest signal between the sensible
cooling command and the dehumidification command, then outputs
the selected value to the cooling device (Figure 38). The cooling
command originates from the main temperature control sequence of
operation. When the relative humidity increases above the humidity
setpoint and into the dehumidification proportional band, a
dehumidification command is determined. Integration may be added to
this control loop to eliminate the inherent offset associated with
proportional only control.
1 Dehumidification Setpoint
2 Proportional Band
Integration
Deadband
Humidity AI
Offset

1 or
Occupied
0

PI
Fail
Soft
1

0 or
Last
Command

Maximum
Select
Cooling
Command

Go To
Cooling
Logic

Airflow
0
Integration

ABO5

Figure 38: High Signal Selection with Cooling Command


Addition of Dehumidification and Cooling Command
This control strategy adds the sensible cooling command from the
main sequence of operation to the dehumidification command and
outputs the total value to the cooling device (Figure 39). The cooling
command originates from the main temperature control sequence of
operation. When the relative humidity increases above the humidity
setpoint and into the dehumidification proportional band, a
dehumidification command is determined. Integration may be added to
this control loop to eliminate the inherent offset associated with
proportional only control.

48

AHU Applications Application Note

1 Dehumidification Setpoint
2 Proportional Band
Integration
Deadband
Humidity AI
Offset

1 or
Occupied

PI

0
Fail
Soft

0 or
Last
Command

Minimum
Select

ADD
Cooling
Command

Go To
Cooling
Logic

100.0

Airflow
0
Integration

Figure 39: Addition of Dehumidification


and Cooling Command

ABO5A

AHU Applications Application Note

49

Humidification
Description
A humidity high limit device is recommended with any humidification
strategy. The device should be located in the supply duct, at least
eight feet downstream of the humidifier. A device such as the
HLC-1000 can be used to limit the electronic signal to the humidifier
from the controllers analog output when a high limit setpoint is
reached.
Sequencer - Number of Stages
The minimum on/off and interstage on/off timers can be adjusted once
for all stages or for each individual stage. Once turned on, the
minimum on timer keeps a stage energized for the input time period.
Once turned off, the minimum off timer does not allow a stage to
re-energize for the input time period.
The interstage delay on and off timers prevent the next stage from
energizing or de-energizing until the interstage timer has expired. The
interstage on timer for Stage 1 controls the elapsed time before
Stage 2 may be turned on. The interstage timer for Stage 2 must elapse
before Stage 3 may be turned on, and so on.
The reverse is true for the interstage off timers. The interstage on of
the last stage has no effect, and the interstage off of the first stage has
no effect.
Use the cycles per hour adjustment to restrict the unit from over
cycling by providing a minimum time between starts. The cycle per
hour feature divides a one hour period into equal cycle intervals. A
value of six divides a one hour period into six 10-minute intervals.
Once a stage is turned on, ten minutes must elapse before another on
command can be issued. Once a stage is turned off, it cannot be turned
on again until the cycle per hour interval and minimum off timer is
satisfied.
The command and starting point of each stage is based on the 0 to
100% command into the sequencer, with the proportional division of
the number of stages over a 0 to 100% range (i.e., 3 stages would start
at 33, 67, and 100% commands).
You can override the humidity stages by commanding the
pseudo-analog output for humidity. This ensures a 0 to 100% override
value is used, keeping the timers inside the sequencing logic active.
Individual binary outputs are not eligible to be overridden when part of
a sequencer.
IMPORTANT: Staged outputs remain on for their defined minimum
on time, regardless of their commanded state.

50

AHU Applications Application Note

When all stages must be turned off without delay, adjust the interstage
off time to 0. The minimum on timer can hold a stage on even though
the Shutdown mode or airflow interlock is active. Keep minimum on
timers at the smallest possible value or 0.
AHU controllers with C06 firmware or later and UNT controllers with
B00 firmware or later will utilize an Instant Off feature. This feature
will force all staged outputs off on loss of airflow or shutdown
regardless of timer conditions.

AHU Applications Application Note

51

Modes of Operation
Unoccupied Control Strategy
Note:

When occupied is on, the controller assumes the occupied


setpoints and operates as normal.

The first question in the modes of operation question/answer path


(Figure 73) asks you to select the control strategy. The available
strategies are:

Intermittent Night Operation from Zone Sensor

Setup/Setback of Htg/Clg Setpts in Main Seq Operation from Zone


(Only in Room Control Strategy)

The following provides information on each of the available strategies.


Intermittent Night Operation from Zone Sensor
The intermittent night operation selection is a valid option for all the
AHU control strategies including:

Room Control

Return Air Control

Constant Discharge Air Control

Supply Air Reset from Return/Exhaust

Room Control of Cooling/Room Reset of Heating

Supply Air Reset from Zone

This selection requires a zone sensor which will only be used for night
operation. When the controller is in the Unoccupied mode and the
zone temperature is above the night cooling or below the night heating
setpoint, the unit will start (Figure 40).

52

AHU Applications Application Note

Shutdown

NOT

Two
Minutes

Occupied
OR

OR

Warmup/
Cooldown

Zone Temperature
Night Heating
Setpoint
Differential
Zone Temperature
Night Cooling
Setpoint
Differential

BO
AND Supply Fan

AND

Supply
Air Flow
15 Seconds

Delay
On

XOR

Delay
Off

AND

NOT

Compare
OR
Compare
BO9

Figure 40: Intermittent Night Operation: Supply Fan Start


The system controls the control temperature around the occupied
heating and cooling setpoints. When the constant discharge air control
strategy is selected, user adjustable unoccupied discharge heating and
cooling setpoints are used. When the system commands the fan on due
to zone temperature, the appropriate discharge temperature is delivered
to the zone.
The controller commands the fan system off when the zone
temperature increases above the night heating setpoint plus the night
heating differential, or below the night cooling setpoint minus the
night cooling differential.
If the mixed air dampers are sequenced with cooling, you may want to
prevent free cooling in the Unoccupied mode by setting the
unoccupied economizer proportional band to 0. When the economizer
status is not on, the mechanical cooling algorithm operates with the
alternate cooling deadband (default = 0). This moves the starting point
of mechanical cooling to the control setpoint.

AHU Applications Application Note

Shutdown NOT

53

BO
AND Supply Fan

AND

Occupied
OR

OR

Warmup/
Cooldown

Fan Delay
Between AND
Fans

Supply Air Flow


15 Seconds

Delay
On

Delay
Off

15 Seconds

Zone Temperature
Night Heating
Setpoint
Differential
Zone Temperature
Night Cooling
Setpoint
Differential

Delay
Off

NOT

AND
AND

Return Air Flow

XOR

Fan
Delay

Delay
On

BO
Return Fan

Compare
OR
Compare

BO9A

Figure 41: Intermittent Night Operation:


Supply and Return Fan Start
Setup/Setback of Htg/Clg Setpts in Main Seq Operation
from Zone (Only in Room Control Strategy)
The setup and setback option is only available when the main control
strategy is room control. The controller adds the setup value to the
zone cooling setpoint and subtracts the setback value from the zone or
heating setpoint. The controller does not use the heating deadband
when calculating the setback value. The setback value replaces the
heating deadband. The unit fans will start when the preheat (if selected
and sequenced), heating, economizer (if selected and sequenced) or
cooling proportional command reaches 10% and the unit will stop
when the commands have decreased to 1%. Once the unit fan starts
and airflow status is on, the command is passed through to the
appropriate heating or cooling device. It is likely that once the unit
starts in the Setup/Setback mode, it will continue to run for the rest of
the unoccupied period while maintaining the setup or setback setpoint.
See Figures 42 through 44.

54

AHU Applications Application Note

Warmup/
Cooldown Occupied
Setup

ADD

Go to
Zone
Main Control Strategy
(Zone Setpoint)
Setpoint

0
Warmup/
Cooldown

Occupied
ADD

Setback
Heating
Deadband

Go to
Main Control Strategy
(Heating Deadband)

ABO7

Figure 42: Setup and Setback: Setpoint Logic

Shutdown NOT

AND

Occupied

OR
2 Minutes

Delay
On

Airflow Delay
Off
15 Seconds

Zone Heating
Command 10%

XOR

NOT

AND

BO
Supply Fan

AND

Compare

OR
Compare
Zone Preheat
Command 10%
OR
Zone Economizer
Command 10%

Compare

OR
Compare
Zone Cooling
Command 10%
ABO7A

Figure 43: Setup and Setback: Single Supply Fan

AHU Applications Application Note

Shutdown

55

NOT
AND

Occupied

OR

Fan Delay
Between Fans
2 Minutes
Supply Air Flow
15 Seconds

ADD

Delay
On

Delay
Off
AND

Return Air Flow


15 Seconds

XOR

AND

NOT

Fan Delay

AND

Delay
On

BO
Supply Fan

BO
Return Fan

Delay
Off

Same Logic as
Single Supply Fan
Logic
BO8

Figure 44: Setup and Setback:


Supply and Return Fan Logic
If the mixed air dampers are sequenced with cooling, you may want to
prevent free cooling in the Unoccupied mode by setting the
unoccupied economizer proportional band to 0. When the economizer
status is not on, the mechanical cooling algorithm operates with the
alternate cooling deadband (default = 0). This moves the starting point
of mechanical cooling to the control setpoint value plus the setup
value.
Shutdown Mode
The default of the Shutdown mode (Figure 45) is off. When shutdown
is enabled, all outputs to fans are turned off, outside air dampers are
closed, and the humidity devices are shutdown. Preheat, heating, and
cooling outputs will be shutdown to 0% command if the user specified
they be affected by shutdown. Otherwise, they will go to their loss of
airflow position. In Shutdown mode, all integration timers are set to 0,
so no windup occurs when the system is put back into control.

56

AHU Applications Application Note

N2 Command Status
Zone Bus Communication Status

OR

Shutdown
Command
Default Shutdown Start

Time
Schedule
Start/
Default Shutdown Stop
Stop

N2 Shutdown
Command
B010A

Figure 45: Shutdown Mode


Warmup/Cooldown Mode
The Warmup/Cooldown mode is only available if an unoccupied
strategy is selected and may only operate in the Unoccupied mode.
When commanded on, the Warmup/Cooldown mode stops the
unoccupied temperature control strategy selected and starts the fan
system if it is not running. It then controls to the temperature setpoints
selected for occupied operation. On mixed air systems, if free cooling
is available, the mixed air dampers shall modulate from 0 to 100%
open, ignoring the minimum outside air position.
As the control temperature approaches the control setpoint, the system
modulates or stages the controlled devices (preheat, heating, cooling).
When the controller switches into Occupied mode, warmup/cooldown
ends. This allows the minimum outdoor air dampers to open.
Even though Warmup mode ends, it remains on until commanded off.
When the Occupied mode is turned off, but the warmup/cooldown is
left on, Warmup/Cooldown mode will operate until commanded off.
If you selected the constant discharge air control strategy, an
unoccupied discharge air setpoint is used until the zone temperature
achieves the warmup/cooldown zone setpoint. If the zone temperature
is below the warmup/cooldown zone setpoint, the unoccupied heating
discharge air setpoint shall be used. If the zone temperature is above
the warmup/cooldown zone setpoint, the unoccupied cooling discharge
air setpoint shall be used.
Once the zone temperature reaches the warmup/cooldown zone
setpoint, the discharge air will control to the (occupied) discharge air
setpoint. The warmup/cooldown zone differential is used to prevent
switching back to the unoccupied discharge air setpoints once the
warmup/cooldown zone setpoint is achieved.

AHU Applications Application Note

57

Airflow Interlock and Alarm


An airflow switch is incorporated into the controller operation. A
two minute delay is in effect after a command to start the fan is sent,
allowing time to prove airflow. Airflow must be proven in order to
operate the economizer output. If loss of airflow is detected for more
than 15 seconds, the preheat, heating, and cooling outputs will be
commanded to the user selected loss of airflow output and a fan alarm
indication will be given. If you select a return fan, return airflow must
be proven for normal operation. In the Fan System Control section, a
Fan Commanded Off Upon Loss of Air Flow question is asked. If you
answer no, a loss of airflow will not shut down the fan system. Once
airflow is in alarm, the airflow status must toggle from off to on to
clear the alarm.
Default Schedule
When you initiate Occupied mode and shutdown through the software
(N2) command only, you can input a default occupied and shutdown
start/stop time schedule. This schedule is in effect whenever the
N2 Bus is offline longer than ten minutes. The time clock that operates
inside the AHU controller is not battery backed. It resets to 00:00
whenever you apply power to the controller or the controller goes
through a reset condition, such as when downloaded.
N2 Command Status
Zone Bus Communication Status

OR
Occupied
Command

Default Occupied Start

Default Occupied Stop

Time
Schedule
Start/
Stop

N2 Occupied
Command
B010

Figure 46: Default Schedule


The only way to set the controllers time clock to any time other than
00:00 is through the NCM or Companion/Facilitator via the N2 Bus, or
a Zone Terminal (ZT) configured with a weekly schedule for that
controller. Whenever you connect a laptop to the Zone Bus (but not a
ZT), the controller enters the Service mode. The Service mode
disconnects the AHU controller from the N2 Bus. The Occupied mode
can be overridden from the Commissioning program of HVAC PRO
when you connect the laptop to the Zone Bus (or N2 Bus).

58

AHU Applications Application Note

Fan System
Control Type
The first question in the fan system control question/answer path
(Figure 75) asks you to select the fan system control type. The
available types are:

Single Supply Fan with Static Press. Cntl.

Single Sup/Ret Vol Match w/Static Pres Cntl

Single Supply, Low/High Speed Control

Constant Volume

The following provides information on each of the available types.


Single Supply Fan with Static Press. Cntl.
Supply fan output is the trigger for static pressure control. Supply fan
status enables the integration term.
If the ramp control is not used, the proportional output must be
sufficient to make the fan status.
This control strategy allows the control of variable frequency/speed
drives, inlet vanes or discharge dampers that control static pressure
within the air handling system. The static pressure setpoint is in inches
of Water Gauge (WG) or Pascals for metric units. The static pressure
proportional band, integration value, and derivative weight determine
the gain of the control loop. An integration value is always
recommended to eliminate the proportional offset in this control loop,
as precise static pressure control is required in most cases. Usually
derivative control action is not necessary, and the derivative weight
should be input as 0.
The system adds the static pressure offset value to the PID control
calculation and usually remains at 0. The static pressure deadband
value establishes a range above and below the static pressure setpoint
where the error is considered 0. The deadband is applied above and
below the static pressure setpoint.
If the static sensor becomes unreliable, the command to the static
pressure control device equals 0%.

AHU Applications Application Note

59

Static Pressure

Static Pressure 1
Static Pressure 2

Supply
Airflow

Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband

MIN
Select

Delay
OFF
0

Supply Fan Cmd


AO
Supply Fan
Control

Fail
Soft
0

Supply Fan
Command

Delay
ON

AND

XOR

Static
Integration
Term
NORAMP

Figure 47: Single Supply Fan, Static Pressure, without Ramp Control
Single Sup/Ret Vol Match w/Static Pres Cntl
Supply fan output is the trigger for static pressure control. Supply fan
status enables the integration term.
If the ramp control is not used, the proportional output must be
sufficient to make the fan status.
This control strategy allows the control of variable frequency/speed
drives, inlet vane or discharge dampers that control static pressure
within the air handling system. The static pressure setpoint is in inches
of Water Gauge (WG) or Pascals for metric units. The static pressure
proportional band, integration value, and derivative weight determine
the gain of the control loop. An integration value is always
recommended to eliminate the proportional offset in this control loop,
as precise static pressure control is required in most cases. Usually
derivative control action is not necessary, and the derivative weight
should be input as 0.
The system adds the static pressure offset value to the PID control
calculation and usually remains at 0. The static pressure deadband
value establishes a range above and below the static pressure setpoint
where the error is considered 0. The deadband is applied above and
below the static pressure setpoint.
If the static sensor becomes unreliable, the command to the static
pressure control device equals 0%. In the volume matching strategy,
the return fan is to track the CFM delivery of the supply fan.

60

AHU Applications Application Note

Supply Volume
Velocity Pressure
Duct Area
Return Volume
Velocity Pressure
Duct Area

CFM
Calculation
CFM
Calculation
Occupancy

Unocc CFM Differential


Occ CFM Differential

SUB
Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Return Fan Offset
Supply Airflow

Fail
Soft

AO
Return
Fan
Control

Delay
OFF

0
Static Integration Term

RFMSSFO

Figure 48: Single Supply and Return Fan,


Volume Matching, without Static Ramp
The controller uses the CFM differential as the setpoint, and calculates
the controlled variable or feedback, by subtracting the return CFM
from the supply CFM. The return volume proportional band
integration value and derivative weight determines the gain of the
return fan control loop. An integration value is always recommended
to eliminate the proportional offset in this control loop, as precise
volume control is required in most cases. Usually, derivative control
action is not necessary and the derivative weight should be input as 0.
If the return fan is started by means other than the AHU, supply fan
status enables the return fan control integration.
If the AHU supply fan is ramped on startup (supply or return started
first), an active supply fan ramp or return fan status enables the return
fan control integration.
If the AHU starts the return fan first and there is no ramp of the supply
fan on startup, the return fan integration is enabled for two minutes
after the return fan command is on to allow for fan status to make.
Return fan command and return fan not in alarm enables the return fan
control integration.
If the supply fan or return fan CFM calculation is unreliable, the
output to the return fan equals 0%.

AHU Applications Application Note

61

Single Supply, Low/High Speed Control


This strategy controls a two speed fan motor. Upon startup, the low
speed fan energizes. After a five minute delay the controller analyzes
the velocity pressure of the supply air and allows the high speed circuit
to energize. This strategy always starts the low speed fan first when a
supply fan command is received.
Supply Fan
Command

Five Minutes
Supply
Velocity
Pressure
Setpoint

BO
Low Speed

Delay
On

Delay
On

AND

BO
High Speed

Coast Time

Compare

Differential
Delay
Off
Coast Time
Two Minutes

ADD

NOT

Delay
On

BO13

Figure 49: Single Supply Fan; Low/High Speed Control


If the velocity pressure is above the high speed velocity pressure
setpoint, the controller commands the fan off, for the time period
entered for coast time. After this timer expires, the high speed fan
circuit energizes. When the velocity pressure decreases below the high
speed velocity pressure setpoint minus the velocity pressure
differential, the fan de-energizes again for a period equal to the coast
time. When this timer expires, the low speed circuit fan energizes.
Constant Volume
The fans start in the Occupied mode, Warmup mode, Vent or Purge
mode, intermittent night operation, or setup/setback operation.

62

AHU Applications Application Note

Using an AHU Application in a UNT Controller


With HVAC PRO Release 5.10 or later, it is possible to select a UNT
as a target device for an AHU application. Valid target devices include
all UNT1nn-n controllers. With the 8 K UNTs, the question is not
whether the configuration will fit in the controller, but if there are
enough hardware points on the UNT for the configuration. Most likely,
you will run out of Analog Output (AO) points first. If this is the case,
you can use a Zone Bus actuator like the M100 motor actuator for the
extra AOs.
Table 1: Default Zone Bus Addresses for Analog Outputs
Output

Address

Damper Command

20

Preheat Valve

21

Heating Valve

22

Cooling Valve

23

Humid Valve

24

Supply Fan Cntl

25

Return Fan Cntl

26

The Zone Bus addresses listed in Table 1 are based on the default
locations of analog outputs assigned by HVAC PRO during the
Question and Answer session. If you move the analog output location
within an HVAC PRO configuration, HVAC PRO will recalculate the
Zone Bus address using the equation:
ZB Address = AO Number + 19.
Default Point Types
The AHU application Question and Answer session assigns point type
defaults that are compatible with AHU controller hardware, but may
not be compatible with UNT controller hardware. AHU controllers
support the Current type for analog input sensors and analog output
points. Since the Current type is not supported by the UNT controller
hardware, any analog input sensor or analog output point configured as
Current must be changed before targeting the application to a UNT
controller. Voltage type is supported.

AHU Applications Application Note

63

Instant Off Feature


When using staged outputs in the UNT, the Binary Output (BO)
Instant Off feature operates properly. So if the stages are on, and
shutdown is turned on or airflow status is open, the staged outputs will
ignore the minimum on timers and go off immediately. The Instant Off
feature is also available on AHU controllers with firmware
Revision C06 or later.
Momentary Start/Stop
Momentary start/stop points will operate properly on the UNT
controller when loaded with an AHU configuration.
Accumulator Point
The accumulator point (BI-4) on the UNT controller operates as usual,
even when the UNT controller is loaded with an AHU configuration.
Binary Parameters
The locations of certain binary parameters loaded by the AHU
application Question and Answer session are not supported by
UNT1nn-0 devices.
All UNT1nn-0 devices are removed from the Target Device Selection
if you select anything but Hardware BI Point or Hardware AI Point to
initiate any modes, as shown in Table 2.
Table 2: Mode/Command
Mode/Command Name

BD Address

Cooling Lockout Cmd

205

Econ Switch

199

Heating Lockout Cmd

204

Occupied Command

196

Preht Lockout Cmd

203

Purge Command

194

Shutdown Command

197

Summer/Winter

198

Vent Command

193

Warmup/Cooldown Command

195

The following message will appear in the Reason Not Allowed


window: Device UNT1nn-0 does not support BYTE
(mode/command name) at address nnn. The location
where these parameters would exist in the AHU controller is not
supported in the UNT1nn-0.

64

AHU Applications Application Note

Procedure Overview
Table 3: Using AHU Applications
To Do This

Follow These Steps:

Create a Mixed Air Single Path


Application

From the File menu, select New. Select Air Handlers MA Single
Path. Answer the questions as they are presented. When finished,
go to the Economizer section.

Create a 100% Outside Air Single


Path Application

From the File menu, select New. Select Air Handlers 100% OA
Single Path. Answer the questions as they are presented. When
finished, go to the Heat Recovery for 100% Outside Air section.

Create a Mixed Air Dual Path or


100% Outside Air Dual Path
Application

From the File menu, select New. Select Air Handlers MA Dual Path
or Air Handlers 100% OA Dual Path. Answer the questions as they
are presented. After completing the Mixed Air Dual Path section of
the question/answer path, go to the Economizer section. After
completing the 100% Outside Air Dual Path section of the
question/answer path, go to the Heat Recovery for 100% Outside
Air section, since there is no Economizer available for 100% OA
units.

Complete the Heat Recovery for


100% Outside Air Question/Answer
Path

Answer the questions as they are presented. When finished, go to


the Preheat section.

Complete the Economizer


Question/Answer Path

Answer the questions as they are presented. When finished, go to


the Minimum Duct Requirements section.

Complete the Minimum Duct


Requirements Question/Answer
Path

Answer the questions as they are presented. When finished, go to


the Vent and Purge section.

Complete the Vent and Purge


Question/Answer Path

Answer the questions as they are presented. When finished, go to


the Preheat section.

Complete the Preheat


Question/Answer Path

Answer the questions as they are presented. When finished, go to


the Heating section.

Complete the Heating


Question/Answer Path

Answer the questions as they are presented. After completing the


Heating section of the question/answer path for none, modulated
single coil, staged, or 2-position valve with face and bypass, go to
the Cooling section. After completing the Heating section of the
question/answer path for modulated common heating and cooling
coil, go to the Dehumidification section.

Complete the Cooling


Question/Answer Path

Answer the questions as they are presented. After completing the


Cooling section of the question/answer path for None, go to the
Humidification section. For all other cooling strategies, go to the
Dehumidification section.

Complete the Dehumidification


Question/Answer Path

Answer the questions as they are presented. When finished, go to


the Humidification section.

Complete the Humidification


Question/Answer Path

Answer the questions as they are presented. When finished, go to


the Modes of Operation section.

Complete the Modes of Operation


Question/Answer Path

Answer the questions as they are presented.

Complete the Fan System Control


Question/Answer Path

Answer the questions as they are presented.

AHU Applications Application Note

65

Detailed Procedures
Creating a Mixed Air Single Path Application
To create a mixed air single path application:
1.

From the File menu, select New.

2.

Select Air Handlers MA Single Path.

3.

Answer the questions as they are presented (Figure 50), using the
control strategy information in the Key Concepts section and the
information presented in the remainder of this procedure as a
guide.

4.

After the Mixed Air Single Path section, the question/answer path
continues on to the Economizer section.
Select the Control Strategy

Room Control
of Cooling
Room Reset of
Heating

Room
Control

Return Air
Control

Supply Air Reset


from Zone
Temperature

Constant
Discharge Air
Temperature

Supply Air Reset


from Return
Temperature

Select the Setpoint Type

No

Single
Zone Setpoint

Dual
Zone Setpoints

Is a Remote
Zone Setpoint
Needed?

Are Remote Zone


Setpoints for
Heating and
Cooling Needed?

Remote
Setpoint
Slider

TMZ
Digital
Room
Sensor

No

Dual
Remote
Setpoint
Sliders

TMZ
Digital
Room
Sensor

Is a Remote
Zone Setpoint
Needed?

No

Remote
Setpoint
Slider

TMZ
Digital
Room
Sensor

To
Economizer
Section

Figure 50: Mixed Air Single Path Questions and Answers

MASP

66

AHU Applications Application Note

Select the Control Strategy


See the Key Concepts section for descriptions of each of the control
strategy options.
Select the Setpoint Type
Choose among the options in Table 4.
Table 4: Select the Setpoint Type
Option

Description

Single Zone
Setpoint

Single setpoint uses a zone setpoint and a deadband. When the


zone temperature is within the heating deadband, the zone
heating and cooling commands are 0%.

Dual Zone
Setpoints

The dual setpoints strategy uses separate cooling and heating


setpoints. When the zone temperature is between the cooling and
heating setpoints, the zone heating and cooling commands are
0%.

Is a Remote Zone Setpoint Needed?


Choose among the options in Table 5.
Table 5: Is a Remote Zone Setpoint Needed?
Option

Description

No

The zone setpoint and heating deadband used for sequencing


heating and cooling outputs for all modes of operation are defined
in HVAC PRO.

Remote
Setpoint
Slider

An AI is defined as the remote zone setpoint. A single cooling


setpoint adjustment from a room thermostat is used to establish
the zone setpoints for sequencing heating and cooling during the
Occupied mode. The unoccupied and standby setpoints defined in
HVAC PRO are used during the Unoccupied and Standby modes.
If the remote AI becomes unreliable, the controller will use the
occupied zone setpoints defined in HVAC PRO.

TMZ Digital
Room
Sensor

Points, parameters and logic are assigned to provide setpoints


adjustable from a either a supervisory system, a
configuration/commissioning tool, or a TMZ Digital Room Sensor.
The heating and cooling setpoints are adjustable from the
supervisory system, configuration/commissioning tool or TMZ.
The Heating Setpoint and Cooling Setpoint are adjustable with
default values of 20C (68.0F) and 22C (72F) respectively.
Additional parameters are loaded to provide information for the
TMZ to display to the user.

AHU Applications Application Note

67

Are Remote Zone Setpoints for Heating and Cooling


Needed?
Choose among the options in Table 6.
Table 6: Are Remote Zone Setpoints for Heating and
Cooling Needed?
Option

Description

No

The zone setpoints used for sequencing heating and cooling


outputs for all modes of operation are defined in HVAC PRO.

Dual Remote
Setpoint
Sliders

Two AIs are defined as the heating and cooling setpoints.


Separate heating and cooling setpoint adjustments are used to
establish the zone setpoints for sequencing heating and cooling
during the Occupied mode. The unoccupied and standby
setpoints defined in HVAC PRO are used during Unoccupied and
Standby modes. If the remote AI becomes unreliable, the
controller will use the occupied zone setpoints defined in
HVAC PRO.

TMZ Remote
Digital
Sensor

Points, parameters and logic are assigned to provide setpoints


adjustable from a either a supervisory system, a
configuration/commissioning tool, or a TMZ digital room sensor.
The heating and cooling setpoints are adjustable from the
supervisory system, configuration/commissioning tool or TMZ.
The Heating Setpoint and Cooling Setpoint are adjustable with
default values of 20C (68F) and 22C (72F) respectively.
Additional parameters are loaded to provide information for the
TMZ to display to the user.

68

AHU Applications Application Note

Creating a 100% Outside Air Single Path Application


To create a 100% outside air single path application:
1.

From the File menu, select New.

2.

Select Air Handlers 100% OA Single Path.

3.

Answer the questions as they are presented (Figure 51), using the
information presented in the Key Concepts section and the Mixed
Single Air Path Applications topic as a guide.

4.

After the 100% Outside Air Single Path section, the


question/answer path continues on to the Heat Recovery for 100%
Outside Air section.
Select the Control Strategy

Room
Control

Supply Air
Reset From
Zone Temp

Room
Control Cooling
Room Reset
Heating

Exhaust
Air Temp
Control

Constant
Discharge
Air Temperature

Select the Setpoint Type

No

Single Zone
Setpoint

Dual Zone
Setpoints

Is a Remote Zone
Setpoint Needed?

Are Remote Zone


Setpoints for
Heating and
Cooling Needed?

Remote
Setpoint
Slider

TMZ
Digital
Room
Sensor

No

Dual
Remote
Setpoint
Sliders

TMZ
Digital
Room
Sensor

To
Heat Recovery
Section

Figure 51: 100% Outside Air Single Path


Questions and Answers

100OASP

AHU Applications Application Note

69

Creating a Mixed Air Dual Path or 100% Outside Air Dual Path
Application
To create a mixed air dual path or 100% outside air dual path
application:
1.

From the File menu, select New.

2.

Select Air Handlers MA Dual Path or Air Handlers 100% OA


Dual Path.

3.

Answer the questions as they are presented (Figures 52 and 53),


using the information presented in the Key Concepts section as a
guide.

4.

After the Mixed Air Dual Path section, the question/answer path
continues on to the Economizer section. After the 100% Outside
Air Dual Path section, the question/answer path continues on to
the Heat Recovery for 100% Outside Air section, since there is no
Economizer available for 100% OA units.
Mixed Air Dual Path

Multizone
Hot/Cold
Deck Reset

Multizone
Zone Control

Dual Duct
Hot/Cold
Deck Reset

To Economizer Section

Dual Duct
Zone Control

MADP

Figure 52: Mixed Air Dual Path Questions and Answers


100% Outside Air Dual Path

Multizone
Hot/Cold
Deck Reset

Multizone
Zone Control

Dual Duct
Hot/Cold
Deck Reset

To Heat Recovery Section

Dual Duct
Zone Control

100OADP

Figure 53: 100% Outside Air Dual Path


Questions and Answers

70

AHU Applications Application Note

Completing the Heat Recovery for 100% Outside Air


Question/Answer Path
To complete the heat recovery for 100% outside air question/answer
path:
1.

Answer the questions as they are presented (Figure 54), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Heat Recovery for 100% Outside Air section, the
question/answer path continues on to the Preheat section.
Select the Type of Heat Recovery Device:

None

2 Pos Output from


Analog Input Sensor

Select the Analog Input

Run Around
Glycol Loop

Is pump start needed


upon sensor entering
prop band?

Outdoor Discharge
Air Sensor Air Sensor
No

Yes

Type of Pump
Output
Maintained Momentary
Pulse

To
Preheat
Section

HEATREC

Figure 54: Heat Recovery for 100% Outside Air


Questions and Answers

AHU Applications Application Note

71

Select the Heat Recovery Type


Choose among the options in Table 7.
Table 7: Select the Heat Recovery Type
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.

2-Position
Output from
Analog Input
Sensor

See the Key Concepts section for a description of this option.

Run Around
Glycol Loop

See the Key Concepts section for a description of this option.

Is Pump Start Needed upon Sensor Entering Prop Band?


Choose among the options in Table 8.
Table 8: Is Pump Start Needed upon Sensor Entering Prop
Band?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The pump start option allows a pump operation whenever the


command to the heat recovery device is greater than 1% open.

Type of Pump Output


Choose among the options in Table 9.
Table 9: Type of Pump Output
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


pump command is on and de-energized when the pump
command is off.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the pump command is on and the
stop output will be energized momentarily when the pump
command is off. A momentary output has a pulse duration of
1.5 seconds.

72

AHU Applications Application Note

Completing the Economizer Question/Answer Path


To complete the economizer question/answer path:
1.

Answer the questions as they are presented (Figure 55), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Economizer section, the question/answer path continues


on to the Minimum Duct Requirements section.
Select Damper Control Strategy

Sequenced with Heating


and Cooling
Only Asked If Strategy is
Discharge Control or
Is a Mixed Air
Supply Air Reset
Low Limit
Required?
Which setpoint shall be used?

Separate Mixed Air Closed Loop

Discharge
Separate
Air Setpoint
Mixed Air (Cold Deck for
Setpoint
Dual Path)

Yes

No

Is Low Limit Override of Minimum Required?

Yes

No

Select The Economizer Switchover Strategy

None

Software
Hardware
(N2) Command BI point

Dry Bulb

Fixed
Enthalpy Outdoor Air
Comparison Enthalpy Temperature
Differential

To
Minimum Duct
Requirements
Section

Figure 55: Economizer

ECON

AHU Applications Application Note

73

Select the Damper Control Strategy


Choose among the options in Table 10.
Table 10: Select the Damper Control Strategy
Option

Description

Separate
Mixed Air
Closed Loop

This strategy provides a separate control loop for the outdoor air
dampers based on the mixed air sensor. A temperature setpoint is
selected and maintained when free cooling is available and
economizer is on. The direct acting output shall open the outside
air dampers from minimum position to 100% as the mixed air
temperature rises through the proportional band. Integration may
be added to this control loop to eliminate the inherent offset
associated with proportional only control.

Sequenced
with Heating
and Cooling

This strategy allows the sequencing of the outside air dampers


with the mechanical cooling device when free cooling is available
and economizer is on. The direct acting output shall open the
outside air dampers from minimum position to 100% as the
controlled temperature rises through the economizer proportional
band. The economizer proportional band must not exceed the
sum of the cooling deadband and the cooling proportional band. If
this is not done, the economizer output will stop increasing when
the cooling output reaches 100%. When the Economizer mode is
off (free cooling not available), an alternate cooling deadband is
used to shift the cooling proportional band left towards the control
setpoint. This causes mechanical cooling to modulate or energize
at a temperature closer to the control setpoint in comparison to
the normal cooling deadband when free cooling is available. The
cooling integration term for the mechanical cooling device is also
used by the economizer dampers.

Which Setpoint Shall Be Used?


Choose among the options in Table 11.
Table 11: Which Setpoint Shall Be Used?
Option

Description

Separate
Mixed Air
Setpoint

A mixed air setpoint shall be added to the parameters list for


mixed air temperature control.

Discharge
Air Setpoint
(Cold Deck
for Dual
Path)

The mixed air closed loop will maintain the same setpoint as the
discharge or supply air loop (cold deck for dual path). The actual
mixed air setpoint will be available for the user to monitor.

74

AHU Applications Application Note

Is a Mixed Air Low Limit Required?


Choose among the options in Table 12.
Table 12: Is a Mixed Air Low Limit Required?
Option

Description

Yes

A mixed air temperature sensor will be assigned to an AI and will


be used to maintain the low limit logic for the economizer cycle.
Control will be achieved through a reverse acting PI algorithm that
will back off the economizer command and position the damper to
maintain the low limit setpoint. The mixed air low limit control will
override the minimum position setting if the mixed temperature
continues to drop below setpoint which can occur with low
ambient conditions in the outdoor air. If you desire a minimum
position regardless of the mixed air low limit logic (for example,
you are not in danger of freezing mechanical equipment), use a
damper offset which will not allow the damper to go below this
value during Occupied mode. Integration has been added to this
control loop to eliminate the inherent offset associated with
proportional only control.

No

No point/parameter assignment or logic sequence for this


selection.

Is Low Limit Override of Minimum Required?


Choose among the options in Table 13.
Table 13: Is Low Limit Override of Minimum Required?
Option

Description

Yes

A mixed air temperature sensor will be assigned to an AI and will


be used to maintain the low limit logic for the economizer cycle.
Control will be achieved through a reverse acting PI algorithm that
will back off the economizer command and position the damper to
maintain the low limit setpoint. The mixed air low limit control will
override the minimum position setting if the mixed temperature
continues to drop below setpoint which can occur with low
ambient conditions in the outdoor air. Integration has been added
to this control loop to eliminate the inherent offset associated with
proportional only control.

No

No point/parameter assignment or logic sequence for this


selection.

Select Economizer Switchover Strategy


See the Key Concepts section for a description of the economizer
switchover strategy options.

AHU Applications Application Note

75

Completing the Minimum Duct Requirements Question/Answer


Path
To complete the minimum duct requirements question/answer path:
1.

Answer the questions as they are presented (Figure 56), using the
information presented in the remainder of this procedure as a
guide.

2.

After the Minimum Duct Requirements section, the


question/answer path continues on to the Vent and Purge section.
Is a Separate Minimum Duct used for minimum position?
No

Yes

Is Minimum Damper Position


Reset from an Air Quality Sensor
Needed?
Yes
No

How Is the Minimum Damper


Controlled
2 Position
Minimum Closed Loop
Volume Control

For Unreliable Outdoor Air


or Control Sensor
Command Outdoor Air Damper to:
Minimum
Position

0%

Last Reliable
Command

Select Type of Air


Flow Measuring
Station
Pitot Tube

Scaled InputFlow Station


Thermistor

Is Minimum Damper Position


Reset from an Air Quality
Sensor Needed?
No

Yes

For Unreliable Outdoor Air


or Control Sensor
Command Outdoor Air Damper to:
Minimum
Position

To
Vent and Purge
Section

0%

Last Reliable
Command

MINDUCT

Figure 56: Minimum Duct Requirements

76

AHU Applications Application Note

Is a Separate Minimum Duct Used for Minimum Position?


Choose among the options in Table 14.
Table 14: Is a Separate Minimum Duct Used for Minimum
Position?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

A minimum damper control strategy must be selected by the user,


either 2-position or minimum closed loop volume control. See
How is the Minimum Damper Controlled? for logic and point
assignments.

Is Minimum Damper Position Reset from an Air Quality


Sensor Needed?
Choose among the options in Table 15.
Table 15: Is Minimum Damper Position Reset from an Air
Quality Sensor Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

An input from an air quality sensor resets the minimum position of


the outdoor air damper to an increased value (Figure 57). The
controller does this through the inputs of indoor air quality low limit
and indoor air quality reset band. These inputs adjust the
minimum position setpoint from minimum position through the
minimum position reset band. The indoor air quality defaults are in
reference to a carbon dioxide sensor that indicates Parts Per
Million (PPM). The minimum position reset schedule is in percent
position or CFM, depending upon the type of minimum damper
strategy selected. High carbon dioxide is usually a good indication
that more outside air is required. However, low carbon dioxide is
not always a good indication of contaminant free air.

Occupied

Air Quality Sensor


1 Air Quality Low Limit
2 Air Quality Reset Band
3 Minimum Position
4 Minimum Reset Band

Reset

4
IAQ Minimum
Setpoint

3
1

Minimum
Position
(% or CFM)
IAQ2

Figure 57: Minimum Damper Reset from Air Quality Sensor

AHU Applications Application Note

77

For Unreliable Outdoor Air or Control Sensor, Command


Outdoor Air Damper To
Choose among the options in Table 16.
Table 16: For Unreliable Outdoor Air or Control Sensor,
Command Outdoor Air Damper To
Option

Description

Minimum
Position

Drive the damper to the minimum position.

0%

Drive the damper to the 0% open position.

Last Reliable
Command

Hold the output at the last reliable position.

How is the Minimum Damper Controlled?


Choose among the options in Table 17.
Table 17: How is the Minimum Damper Controlled?
Option

Description

2-Position

The 2-position strategy energizes a binary output whenever the


controller switches into the Occupied mode of operation
(Figure 58). During the Unoccupied or Shutdown mode, the binary
output for 2-position control is off. During the Vent or Purge mode,
the controller energizes the binary output (damper) even if the
controller is in the Unoccupied mode.

Minimum
Closed Loop
Volume
Control

The minimum volume closed loop strategy allows control to a


minimum air volume setpoint (CFM) via conventional PI control
(Figure 59). As the volume (CFM) of air through an airflow
measuring station decreases below the minimum volume setpoint
and into the CFM proportional band, the minimum damper is
modulated open. The CFM deadband suspends any change in
the control output when the actual CFM is within the this
deadband region. The full input deadband value is in effect on the
positive and negative side of the CFM setpoint. Integration may
be added to this control loop to eliminate the inherent offset
associated with proportional only control.
The minimum duct area input is the square foot area of the airflow
measuring station (provided by device manufacturer). The area is
required by the controller to calculate the CFM. The CFM offset, is
a value in percent that the controller adds to the command after it
performs the proportional and integration control calculation.

Shutdown
Occupied

OR
Purge

Warmup

NOT

OR
Vent

OR

AND

BO

Airflow
0

SMD2PD

Figure 58: 2-Position Minimum Damper

78

AHU Applications Application Note

From Air Quality


Reset Logic
(If Used)
1 Minimum Volume
CFM Setpoint
2 CFM Proportional Band
CFM Integration
CFM Offset
CFM Deadband

Airflow

NOT

Supply Air Command

NOT

PI Control

0 or
100
2

Shutdown

Airflow
Fail
Soft

AI
Minimum Damper

1
CFM
Calculation
P

OR
CFM
Integration

Duct Area (ft2)


Constant (K)
AI Velocity Pressure

CFM = 4005( Pv /K ) (ft2)


OR

CFM
Calculation
(Linear)

Duct Area (ft2)


AI Linearized Velocity Input
2

CFM = (Velocity) x (ft )

MPMCLD2

Figure 59: Minimum Volume Closed Loop Application

Select the Type of Air Flow Measuring Station


Choose among the options in Table 18.
Table 18: Select the Type of Air Flow Measuring Station
Option

Description

Pitot Tube

This selection is required when the controller needs to calculate


the square root of the velocity pressure reading. The area of the
face of the airflow station is required, and a constant is required to
extract any amplification of the velocity pressure that is present in
the design of the Pitot tube traverse. The formula for the CFM
calculation of the Pitot tube method is:
CFM = A 4005

Pv
K

Where: Pv = velocity pressure (in. WG)


K = constant (provided by the manufacturer)
A = area of the airflow station (sq ft)
Scaled InputFlow Station
(Thermistor)

This selection is intended for a packaged airflow station having a


linear output ranged in velocity (FPM) or volume (CFM). In cases
where the airflow station outputs a linear CFM signal, adjust the
value for the area of the airflow measuring station to 1.0.
CFM = (V)(A)
Where: V = velocity (ft/min)
A = area of the airflow station (sq ft)

AHU Applications Application Note

79

Completing the Vent and Purge Question/Answer Path


To complete the vent and purge question/answer path:
1.

Answer the questions as they are presented (Figure 60), using the
information presented in the remainder of this procedure as a
guide.

2.

After the Vent and Purge section, the question/answer path


continues on to the Preheat section.
Is Vent and Purge Mode Needed?

No

Yes

Select the Method to Control the Vent Mode:


Software
Hardware
(N2) Command BI point

Both with
BI backup

Both can
activate

Select the Method to Control the Purge Mode:

Software
Hardware
(N2) Command BI point

Both with
BI backup

To Preheat Section

Figure 60: Vent and Purge

Both can
activate

VENTPURG

80

AHU Applications Application Note

Is Vent and Purge Mode Needed?


Choose among the options in Table 19.
Table 19: Is Vent and Purge Mode Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The Vent and Purge modes open the outdoor air damper to 100%
when the controller commands it to on. The difference between
the two modes is purge shuts off all mechanical heating, cooling,
and humidification while vent allows all heating, cooling, and
humidification to remain in control. If the controller commands
Vent and Purge modes on simultaneously, Vent mode takes
priority. Both modes are active during Occupied or Unoccupied
modes of operation but are not effective during the Shutdown
mode. The outdoor air dampers will not open until the supply
airflow status is on. Either mode energizes the supply fan start
command.

Select the Method to Control the Vent Mode


Choose among the options in Table 20.
Table 20: Select the Method to Control the Vent Mode
Option

Description

Software
(N2)
Command

A Vent mode binary data point is provided for a Facility


Management System (FMS) to command. If communications are
lost with the FMS, the controller will maintain the last commanded
state for ten minutes. The default of the Vent mode is off.

Hardware BI
Point

A hardware binary input is provided to switch the controller into


the Vent mode; when the contact is closed, the Vent mode will be
active.

Both with BI
Backup

A Vent mode binary data point is provided for a facility


management system to command. If communication with the FMS
is lost, the status of the binary input is used to determine Vent
mode.

Both can
Activate

A Vent mode binary data point is provided for a facility


management system to command. A hardware binary input is also
provided to switch the controller into Vent mode. Either point can
place the controller into the Vent mode. Both points must be off
for the controller to release to the previous mode.

AHU Applications Application Note

81

Select the Method to Control the Purge Mode


Choose among the options in Table 21.
Table 21: Select the Method to Control the Purge Mode
Option

Description

Software
(N2)
Command

A Purge mode binary data point is provided for a facility


management system to command. If communication is lost with
the FMS, the controller will maintain the last commanded state for
ten minutes. The default of the Purge mode is off.

Hardware BI
Point

A hardware binary input is provided to switch the controller into


the Purge mode; when the contact is closed, the Purge mode will
be active.

Both with BI
Backup

A Purge mode binary data point is provided for a facility


management system to command. If communication with the FMS
is lost, the status of the binary input is used to determine Purge
mode.

Both can
Activate

A Purge mode binary data point is provided for a facility


management system to command. A hardware binary input is also
provided to switch the controller into Purge mode. Either point can
place the controller into the Purge mode. Both points must be off
for the controller to release to the previous mode.

Completing the Preheat Question/Answer Path


To complete the preheat question/answer path:
1.

Answer the questions as they are presented (Figure 61), using the
information presented in the remainder of this procedure as a
guide.

2.

After the Preheat section, the question/answer path continues on


to the Heating section.

82

AHU Applications Application Note

Select Type of Preheat Control Strategy


G
2 Pos Steam/Water
Valve (Sensor Cntl'd)

None

Enter the Control


Sensor
Outdoor
Air

Select the
Preheat Control
Strategy

Should the Preheat output


go to 0% during Shutdown?
Use loss of
airflow defaults

Yes

Mixed Discharge
Air
Air

Closed Loop
with separate
sensor

Upon loss of airflow,


the value will be
commanded to:

Should the Preheat output go


go to 0% during Shutdown?*
Use loss of
airflow defaults

Yes

Modulated
Single Coil

Face/Bypass w/vlv
Switch over Seq w/Htg Clg*

0%

Should the Preheat output


go to 0% during Shutdown?*

100% Remain in
Control

100%

No

Upon loss of air flow, the valve


will be commanded to:

Remain in
Control

Is Preheat Lockout from outdoor


air temperature needed?

Use loss of
airflow defaults

Yes

Upon loss of air flow, the valve


will be commanded to:
0%

Sequenced with
Heating and Cooling*

0%

100% Remain in
Control

Is pump start upon a preheat command needed?

Yes

Yes

No

Select the Method


To Initiate Preheat Lockout

Type of Output Signal


Maintained

Momentary
Pulse

Software (N2) Hardware Both with


Command
AI point AI backup

Is Preheat Lockout from outdoor


air temperature needed ?
If the control sensor
becomes unreliable,
command preheat valve to:

0%

No

Yes
Select the Method
to Initiate Preheat Lockout

100%
Software (N2) Hardware Both with
Command
AI point AI backup

If the control sensor


becomes unreliable,
command preheat valve to:

0%

100% Last Reliable Command


H

* Not an option on dual path units

To Heating Section

Figure 61: Preheat

PREHEAT

AHU Applications Application Note

Figure 62: Preheat (Cont.)

83

84

AHU Applications Application Note

Select the Type of Preheat Device


Choose among the options in Table 22.
Table 22: Select the Type of Preheat Device
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.

2-Position
Steam/Water
Valve
(Sensor
Cntld)

See the Key Concepts section for a description of this option.

Face and
Bypass
w/Vlv Switch
over Seq
w/Htg Clg

See the Key Concepts section for a description of this option.

Modulated
Single Coil

See the Key Concepts section for a description of this option.

Staged

See the Key Concepts section for a description of this option.

Enter the Control Sensor (2-Position Only)


Choose among the options in Table 23.
Table 23: Enter the Control Sensor (2-Position Only)
Option

Description

Outdoor Air

When the outdoor air temperature falls below the preheat low limit
setpoint, the controller commands a binary output to on. When the
outdoor air temperature rises above the preheat low limit setpoint
plus the differential, the BO will be commanded off.

Mixed Air

When the mixed air temperature falls below the preheat low limit
setpoint, the controller commands a binary output to on. When the
mixed air temperature rises above the preheat low limit setpoint
plus the differential, the BO will be commanded off.

Discharge
Air

When the discharge air temperature falls below the preheat low
limit setpoint, the controller commands a binary output to on.
When the discharge air temperature rises above the preheat low
limit setpoint plus the differential, the BO will be commanded off.

AHU Applications Application Note

85

Should the Preheat Command Go to 0% on Shutdown?


Choose among the options in Table 24.
Table 24: Should the Preheat Command Go to 0% on
Shutdown?
Option

Description

Yes

When the Shutdown mode is on, the controlled device will be


commanded to 0%.

Use Loss of
Airflow
Defaults

The Shutdown mode will have no effect on the controlled device.


Shutdown will turn the fan off causing the loss of airflow. The
position of the controlled device will be determined by how the
Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Valve will be Commanded To


Choose among the options in Table 25.
Table 25: Upon Loss of Air Flow, the Valve will be
Commanded To
Option

Description

0%

Drive the preheat valve to the 0% open position and bypass


damper to 0%.

100%

Drive the preheat valve to the 100% open position and bypass
damper to 0%.

Remain In
Control

Continue to control as normal. This strategy is intended to be


used only where the coil has an effect on the sensor when airflow
is off, that is the sensor is in close proximity to the coil.

Is Preheat Lockout from Outdoor Air Temperature Needed?


Choose among the options in Table 26.
Table 26: Is Preheat Lockout from Outdoor Air Temperature
Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

All preheat control strategies may be locked out. The preheat


lockout can be initiated from a controller input, or over the N2 Bus
by a FMS.

86

AHU Applications Application Note

Select the Method to Initiate Preheat Lockout


N2 Command with
AI Backup
Heating
Lockout

N2 Com Status

Outdoor Air Temperature Compare


Heating Lockout Setpoint
Differential
N2 Command

AI Switch

Heating
Lockout

Outdoor Air Temperature


Heating Lockout Setpoint
Differential

Compare

N2 Command
Heating
Lockout
Command
LOCKOUT

Figure 63: Lockout


Choose among the options in Table 27.
Table 27: Select the Method to Initiate Preheat Lockout
Option

Description

Software
(N2)
Command

A binary data point is provided to initiate the preheat lockout. If


communication is lost with the FMS, the controller will maintain
the last commanded state for ten minutes. The default of the
preheat lockout is off.

Hardware AI
Point

An analog input is assigned for an outside air temperature sensor.


When the outside air temperature is above the preheat lockout
setpoint, the preheat will be locked out; when the outside air
temperature is below the setpoint minus the differential, the
preheat will be enabled. If the analog input becomes unreliable,
the preheat will failsoft enabled.

Both with AI
Backup

A binary data point is provided to initiate the preheat lockout. If


communication is lost with the FMS, the controller will use the
outside air sensor as a backup for the preheat lockout decision. In
the event N2 communications is lost, when the outside air
temperature is above the preheat lockout setpoint, the preheat will
be locked out; when the outside air temperature is below the
setpoint minus the differential, the preheat will be enabled. If the
analog input becomes unreliable, the preheat will failsoft enabled.

AHU Applications Application Note

87

If the Control Sensor Becomes Unreliable, Command


Preheat Valve To
Choose among the options in Table 28.
Table 28: If the Control Sensor Becomes Unreliable,
Command Preheat Valve To
Option

Description

0%

Drive the valve to the 0% open position.

100%
Last Reliable
Command

Drive the valve to the 100% open position.


Hold the output at the last reliable position. This option is not
available on a 2-position steam strategy.

Is Pump Start upon a Preheat Command Needed?


Choose among the options in Table 29.
Table 29: Is Pump Start upon a Preheat Command Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

Preheat Control Strategies Face and Bypass Valve Sequenced


with Heating and Cooling and Modulated Single Coil have the
option of an additional output assigned for a pump. This output
will be energized when the heating command is greater than 1%.

Type of Output Signal


Choose among the options in Table 30.
Table 30: Type of Output Signal
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


pump command is on and de-energized when the pump
command is off.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the pump command is on and the
stop output will be energized momentarily when the pump
command is off. A momentary output has a pulse duration of
1.5 seconds.

88

AHU Applications Application Note

Select the Preheat Control Strategy (Staged and Modulated)


Choose among the options in Table 31.
Table 31: Select the Preheat Control Strategy (Staged and
Modulated)
Option

Description

Closed Loop
with
Separate
Sensor

When configured as a closed loop, the preheat setpoint with


separate sensor, the preheat setpoint, proportional band,
integration value, offset, and deadband control the action of the
preheat device.

Part of Main
Ctl
Sequenced
with Heating
and Cooling

When configured as sequenced with heating and cooling, the


preheat proportional band allows the preheat device to be
controlled as the control temperature decreases below the control
setpoint. The integration term is shared with the heating device.
This option is not available on Dual Path units.

Sequencer - Number of Stages


See the Key Concepts section for a description of these options.
Is Vernier Control Needed? (AO Control for % after Stage)
Choose among the options in Table 32.
Table 32: Is Vernier Control Needed?
(AO Control for % after Stage)
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

This strategy allows an analog output to be commanded from 0 to


100% between each stage of preheat. The analog command
increases from 0 to 100% as the sequencer command from the
control strategy increases from 0 to the starting point of the first
stage. When you select Vernier control, the starting point of the
first stage defaults to the normal proportional division of the
number of stages plus one (i.e., 3 stages would start at 25, 50,
and 75% commands). When the sequencer preheat command
rises above the first stage on percent, the analog command
begins again at 0 and increases to 100% until the sequencer
command equals the starting point of the second stage. The
analog output operation between each stage is consistent
between all stages. The Vernier control strategy cannot be used
with rotational sequencing.

AHU Applications Application Note

89

Is Rotational Sequencing Needed?


Choose among the options in Table 33.
Table 33: Is Rotational Sequencing Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The rotational sequencing option allows each stage to be the next


started (in order) after the controller turns off the first stage. For
example, if Stages 1 - 2 - 3 - 4 energize and then turn off in the
opposite order, the next sequence is 2 - 3 - 4 - 1. This new order
de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When
you select the rotational sequencing feature, you cannot use
Vernier control.

Completing the Heating Question/Answer Path


To complete the heating question/answer path:
1.

Answer the questions as they are presented (Figure 64), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Heating section, the question/answer path continues on


either to the Cooling section (for Heating device=None,
Modulated single coil, Staged, or 2-Position valve with face and
bypass) or the Dehumidification section (for Heating device=
Modulated common heating and cooling coil).

90

AHU Applications Application Note

Select the type of heating device:

None

Modulated
single coil

Position Adjust
Incremental

Will pump start


upon heating command
greater than 0% open?
No

Modulated
common htg
and clg coil

Staged

2 Position valve
w/face and bypass

Method of
determining
heating or
cooling:

Yes
Type of output signal:
Maintained

Momentary
pulse

Software
(N2)
command

Hardware
BI point

Hardware
AI point

Is outdoor air lockout


of heating needed?
Will pump start upon a
htg/clg command greater
than 0% open?

Yes

No

Select the method


to initiate
Heating Lockout:
No
Software Hardware
(N2)
BI point
command

Yes

Hardware
AI point

Type of output signal:

If the control sensor becomes


unreliable, command heating valve to:

0%

100%

Use loss of
airflow defaults

Upon loss of air flow,


the heating valve will
be commanded to:

0%

100%

Momentary
pulse

Last Reliable
command

Should the heating output


go to 0% during shutdown
Yes

Maintained

Remain
in Control

Is outdoor air lockout


of heating needed?

No

Yes
Select the method
to initiate
Heating Lockout:

Software Hardware
(N2)
BI point
command

Hardware
AI point

D
AHUHTG1

Figure 64: Heating

AHU Applications Application Note

91

Is outdoor air lockout


of heating needed?

Type of output signal:

Maintained
No

Yes

Momentary
pulse

Select the method


to initiate
Heating Lockout:
Is outdoor air lockout
of heating needed?
Software Hardware
(N2)
BI point
command

Hardware
AI point

Select the method


to initiate
Heating Lockout:

Sequencer: No. of Stages

One

Two thru Nine

Is Vernier control
needed (AO control
for % control
between stages)?

Is Vernier control
needed (AO control
for % control
after stage)?
No

No

Yes

Yes

Is rotational
sequencing
needed?
No

100%

Last Reliable
command

Does the electric heat require a 2 position


command to face and bypass damper?
No

Software Hardware
(N2)
BI point
command

Hardware
AI point

If the control sensor


becomes unreliable,
command heating valve to:

0%

100%

Last Reliable
command

Yes

If the control sensor


becomes unreliable,
command heating valve to:

0%

Yes

No

Should the heating output


go to 0% during shutdown?
Yes

Use loss of
airflow defaults

Upon loss of air flow,


the heating valve will
be commanded to:

0%

100%

Remain
in Control

Yes

To
Cooling
Section

Figure 65: Heating (Cont.)

AHUHTG2

92

AHU Applications Application Note

Is outdoor air lockout


of cooling needed?

Yes

No

Select the method


to initiate
Cooling Lockout:

Software Hardware
(N2)
BI point
command

Hardware
AI point

If the control sensor


becomes unreliable,
command htg/clg valve to:

0%

100%

Last Reliable
command

Should the htg/clg output


go to 0% during shutdown?
Yes

Use loss of
airflow defaults

Upon loss of air flow,


the htg/clg valve will
be commanded to:

0%

100%

To
Dehumidification
Section

Remain
in Control

AHUHTG3

Figure 66: Heating (Cont.)

AHU Applications Application Note

93

Select the Type of Heating Device


Choose among the options in Table 34.
Table 34: Select the Type of Heating Device
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.
See the Key Concepts section for a description of this option.

Modulated
Single Coil
Modulated
Common Htg
and Clg Coil

See the Key Concepts section for a description of this option.

Staged

See the Key Concepts section for a description of this option.

2-Position
Valve w/Face
and Bypass

See the Key Concepts section for a description of this option.

Position
Adjust
Incremental

See the Key Concepts section for a description of this option.

Will Pump Start Upon a Heating Command Greater than 0%


Open?
Choose among the options in Table 35.
Table 35: Will Pump Start Upon a Heating Command
Greater than 0% Open?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The heating control strategies titled Modulated Single Coil,


Common Heating and Cooling, and 2-Position Face and
Bypass Valve have the option of an additional output assigned
for a pump. This output will be energized when the heating
command is greater than 1%.

94

AHU Applications Application Note

Type of Output Signal


Choose among the options in Table 36.
Table 36: Type of Output Signal
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


pump command is on and de-energized when the pump
command is off.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the pump command is on and the
stop output will be energized momentarily when the pump
command is off. A momentary output has a pulse duration of
1.5 seconds.

Is Outdoor Air Lockout of Heating Needed?


Choose among the options in Table 37.
Table 37: Is Outdoor Air Lockout of Heating Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

All heating control strategies may be locked out. The heating


lockout can be initiated from a controller input or over the N2 Bus
by an FMS.
N2 Command with
AI Backup
Heating
Lockout

N2 Com Status

Outdoor Air Temperature Compare


Heating Lockout Setpoint
Differential
N2 Command

AI Switch

Heating
Lockout

Outdoor Air Temperature


Heating Lockout Setpoint
Differential

Compare

N2 Command
Heating
Lockout
Command
LOCKOUT

Figure 67: Heating Lockout

AHU Applications Application Note

Select the Method to Initiate Heating Lockout


Choose among the options in Table 38.
Table 38: Select the Method to Initiate Heating Lockout
Option

Description

Software
(N2)
Command

A binary data point is provided to initiate the heating lockout


(Figure 67). If communication is lost with the FMS, the controller
will maintain the last commanded state for ten minutes. The
default of the heating lockout is off.

Hardware BI
Point

A hardware binary input is provided to initiate heating lockout.


When the contact is closed, heating lockout is initiated.

Hardware AI
Point

An analog input is assigned to outdoor air temperature, for when


the outside air temperature drops below the heating lockout
setpoint and differential. If the analog input becomes unreliable,
the heating will failsoft enabled.

If the Control Sensor Becomes Unreliable, Command


Heating Valve To
Choose among the options in Table 39.
Table 39: If the Control Sensor Becomes Unreliable,
Command Heating Valve To
Option

Description

0%

Drive the valve to the 0% open position.

100%

Drive the valve to the 100% open position.

Last Reliable
Command

Hold the output at the last reliable position.

Should the Heat Command go to 0% on Shutdown?


Choose among the options in Table 40.
Table 40: Should the Heat Command go to 0% on
Shutdown?
Option

Description

Yes

When the Shutdown mode is on, the controlled device will be


commanded to 0%.

Use Loss of
Airflow
Defaults

The Shutdown mode will have no effect on the controlled device.


Shutdown will turn the fan off causing the loss of airflow. The
position of the controlled device will be determined by how the
Loss of Air Flow question is answered.

95

96

AHU Applications Application Note

Upon Loss of Air Flow, the Heating Valve will be


Commanded To
Choose among the options in Table 41.
Table 41: Upon Loss of Air Flow, the Heating Valve will be
Commanded To
Option

Description

0%

Drive the valve to the 0% open position.

100%

Drive the valve to the 100% open position.

Remain In
Control

Continue to control as normal. This strategy is intended to be


used only where the coil has an effect on the sensor when airflow
is off, that is the sensor is in close proximity to the coil.

Method of Determining Heating or Cooling


Choose among the options in Table 42.
Table 42: Method of Determining Heating or Cooling
Option

Description

Software
(N2)
Command

A binary data point is provided to initiate the heating/cooling


switchover. If communication is lost with the FMS, the controller
will maintain the last commanded state for ten minutes. The
default of the sum/win is off, which will leave the AHU in Summer
mode for cooling. The controller is in the Winter mode of operation
when sum/win = on (1) and in the Summer mode when it is off (0).

Hardware BI
Point

A binary input is provided to initiate the heating/cooling


switchover. The controller is in the Winter mode of operation when
sum/win = on (BI contact is closed) and in the Summer mode
when it is off (BI contact is open).

Hardware AI
Point

An analog input is assigned as a hot/cold water temperature


sensor. The controller is in the Winter mode of operation when
sum/win = on and in the Summer mode when it is off. When the
AI is greater than the setpoint, sum/win = on and when the AI is
less than the setpoint minus the differential, sum/win = off. The
default setpoint differential is 7C (40F), and should remain a
relatively large value if adjusted.

Sequencer - Number of Stages


See the Key Concepts section for a description of these options.

AHU Applications Application Note

97

Is Vernier Control Needed (AO Control for % Control


Between Stages)
Choose among the options in Table 43.
Table 43: Is Vernier Control Needed (AO Control for %
Control Between Stages)
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

This strategy allows an analog output to be commanded from 0 to


100% between each stage of heating. The analog command
increases from 0 to 100% as the sequencer command from the
control strategy increases from 0 to the starting point of the first
stage. When you select Vernier control, the starting point of the
first stage defaults to the normal proportional division of the
number of stages plus one (i.e., 3 stages would start at 25, 50,
and 75% commands).
When the sequencer heating command rises above the first stage
on percent, the analog command begins again at 0 and increases
to 100% until the sequencer command equals the starting point of
the second stage. The analog output operation between each
stage is consistent between all stages. The Vernier control
strategy cannot be used with rotational sequencing.

Is Rotational Sequencing Needed?


Choose among the options in Table 44.
Table 44: Is Rotational Sequencing Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The rotational sequencing option allows each stage to be the next


started (in order) after the controller turns off the first stage. For
example, if Stages 1 - 2 - 3 - 4 energize and then turn off in the
opposite order, the next sequence is 2 - 3 - 4 - 1. This new order
de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When
you select the rotational sequencing feature, you cannot use
Vernier control.

98

AHU Applications Application Note

Does the Electric Heat Require a 2-Position Command to


Face and Bypass Damper?
Choose among the options in Table 45.
Table 45: Does the Electric Heat Require a 2-Position
Command to Face and Bypass Damper?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

A binary output is assigned as a heat face/bypass. This output will


turn on when the heating command reaches 11% and goes back
off at 1%.

Select Output Type


Choose among the options in Table 46.
Table 46: Select Output Type
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


valve is commanded open and de-energized when the valve is
commanded closed.

Momentary
Pulse

A pair of binary outputs are assigned, the open output will be


energized momentarily when the valve is commanded open and
the close output will be energized momentarily when the valve is
commanded closed. A momentary output has a pulse duration of
1.5 seconds.

Completing the Cooling Question/Answer Path


To complete the cooling question/answer path:
1.

Answer the questions as they are presented (Figure 68), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Cooling section, the question/answer path continues on


either to the Humidification section (Cooling device = None) or to
the Dehumidification section (all other cooling devices).

AHU Applications Application Note

99

Select the type of cooling device:

Modulated
single coil

None

Position Adjust
incremental

Should the cooling output


go to 0% during shutdown?

2 Position valve
w/face and bypass

Staged

Is outdoor air lockout


of cooling needed?

Is outdoor air lockout


of cooling needed?
No

Yes

Yes

Use loss of airflow defaults


No

Yes

Upon loss of air flow,


the cooling valve will
be commanded to:
0%

100%

Select the method


to initiate
Cooling Lockout:

Select the method


to initiate
Cooling Lockout:

Remain
in Control

Software (N2) Hardware


Command
AI point

Is pump start
upon cooling command
greater than 0% needed?

Both with
AI backup

Software Hardware Both with


(N2)
AI point AI backup
Command
Should the cooling output
go to 0% during shutdown?

Sequencer: No of Stages
No

Yes
Two through Nine

One

Yes

Type of output signal:


Maintained

Momentary
pulse

Is Vernier control
needed (AO control
for % control
after stage)?
No

Is outdoor air lockout


of cooling needed?

Yes

Select the method


to initiate
Cooling Lockout:
Software (N2) Hardware
Command
AI point

No

To
Humidification
Section

100%

0%

100%

Upon loss of air flow,


the cooling output will
be commanded to:

Yes
0%

100%
Open

Remain
in Control

If the control sensor


becomes unreliable,
the cooling output is
commanded to:

Yes

If the control sensor


becomes unreliable,
the cooling stages
are commanded to:

Both with
AI backup

If the control sensor becomes


unreliable, the cooling valve
is commanded to:
0%

No
Is rotational
sequencing
needed?

Yes

No

Is Vernier control
needed (AO control
for % control
between stages)?

Use loss of
airflow defaults

0%

100%

Last Reliable
command

Last Reliable
command
Type of output signal:

Last Reliable
command

Maintained

To
Dehumidification
Section

Figure 68: Cooling

Momentary
pulse

AHUCLG

100

AHU Applications Application Note

Select the Type of Cooling Device


Choose among the options in Table 47.
Table 47: Select the Type of Cooling Device
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.
Note: When you select None (no cooling apparatus), HVAC PRO
does not display questions for dehumidification.

Modulated
Single Coil

See the Key Concepts section for a description of this option.

Staged

See the Key Concepts section for a description of this option.

2-Position
Valve w/Face
and Bypass

See the Key Concepts section for a description of this option.

Position
Adjust
Incremental

See the Key Concepts section for a description of this option.

Should the Cooling Command Go to 0% on Shutdown?


Choose among the options in Table 48.
Table 48: Should the Cooling Command Go to 0% on
Shutdown?
Option

Description

Yes

When the Shutdown mode is on, the controlled device will be


commanded to 0%.

Use Loss of
Airflow
Defaults

The Shutdown mode will have no effect on the controlled device.


Shutdown will turn the fan off causing the loss of airflow. The
position of the controlled device will be determined by how the
Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Cooling Valve will be


Commanded To
Choose among the options in Table 49.
Table 49: Upon Loss of Air Flow, the Cooling Valve will be
Commanded To
Option

Description

0%

Drive the valve to the 0% open position.

100%

Drive the valve to the 100% open position.

Remain In
Control

Continue to control as normal. This strategy is intended to be


used only where the coil has an effect on the sensor when airflow
is off, that is the sensor is in close proximity to the coil.

AHU Applications Application Note

101

Is Pump Start Upon Cooling Command Greater Than 0%


Needed?
Choose among the options in Table 50.
Table 50: Is Pump Start Upon Cooling Command Greater
Than 0% Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The cooling control strategies titled Modulated Single Coil,


Common Heating and Cooling, and 2-Position Face and
Bypass Valve have the option of an additional output assigned
for a pump. This output will be energized when the cooling
command is greater than 1%.

Type of Output Signal


Choose among the options in Table 51.
Table 51: Type of Output Signal
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


pump command is on and de-energized when the pump
command is off.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the pump command is on and the
stop output will be energized momentarily when the pump
command is off. A momentary output has a pulse duration of
1.5 seconds.

Is Outdoor Air Lockout of Cooling Needed?


Choose among the options in Table 52.
Table 52: Is Outdoor Air Lockout of Cooling Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

All cooling control strategies may be locked out. The cooling


lockout can be initiated from a controller input, or over the N2 Bus
by a FMS.

102

AHU Applications Application Note

Select the Method to Initiate Cooling Lockout


Choose among the options in Table 53.
Table 53: Select the Method to Initiate Cooling Lockout
Option

Description

Software
(N2)
Command

A binary data point is provided to initiate the cooling lockout


(Figure 69). If communication is lost with the FMS, the controller
will maintain the last commanded state for ten minutes. The
default of the cooling lockout is off.

Hardware AI
Point

An analog input is assigned for an outside air temperature sensor.


When the outside air temperature is below the cooling lockout
setpoint, the cooling will be locked out; when the outside air
temperature is above the setpoint plus the differential, the cooling
will be enabled. If the analog input becomes unreliable, the
cooling failsoft is enabled.

Both with AI
Backup

A binary data point is provided to initiate the cooling lockout. If


communication is lost with the FMS, the controller will use the
outside air sensor as a backup for the cooling lockout decision. If
the analog input becomes unreliable, the cooling failsoft is
enabled.
In the event N2 communications is lost when the outside air
temperature is below the cooling lockout setpoint, the cooling will
be locked out; when the outside air temperature is above the
setpoint plus the differential, the cooling will be enabled. If the
analog input becomes unreliable, the cooling failsoft is enabled.

N2 Command with
AI Backup
Cooling
Lockout

N2 Command
Status

Outdoor Air Temperature Compare


Cooling Lockout Setpoint
Differential
N2 Command

AI Switch

Cooling
Lockout
Outdoor Air Temperature
Cooling Lockout Setpoint
Differential

Compare

N2 Command
Cooling
Lockout
Command
CLGLOCK

Figure 69: Lockout

AHU Applications Application Note

103

If the Control Sensor Becomes Unreliable, the Cooling


Valve is Commanded To
Choose among the options in Table 54.
Table 54: If the Control Sensor Becomes Unreliable, the
Cooling Valve is Commanded To
Option

Description

0%

Drive the valve to the 0% open position.

100%

Drive the valve to the 100% open position.

Last Reliable
Command

Hold the output at the last reliable position.

Sequencer - Number of Stages


See the Key Concepts section for a description of these options.
Is Vernier Control Needed?
(AO Control for % Control Between Stages)
Choose among the options in Table 55.
Table 55: Is Vernier Control Needed?
(AO Control for % Control Between Stages)
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

This strategy allows an analog output to be commanded from 0 to


100% between each stage of cooling. The analog command
increases from 0 to 100% as the sequencer cooling command
from the control strategy increases from 0 to the starting point of
the first stage. When you select Vernier control, the starting point
of the first stage defaults to the normal proportional division of the
number of stages plus one (i.e., 3 stages would start at
25, 50, and 75% commands). When the sequencer command
rises above the first stage on percent, the analog command
begins again at 0 and increases to 100% until the sequencer
command equals the starting point of the second stage.
The analog output operation between each stage is consistent
between all stages. The Vernier control strategy cannot be used
with rotational sequencing.

104

AHU Applications Application Note

Is Rotational Sequencing Needed?


Choose among the options in Table 56.
Table 56: Is Rotational Sequencing Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The rotational sequencing option allows each stage to be the next


started (in order) after the controller turns off the first stage. For
example, if Stages 1 - 2 - 3 4 energize and then turn off in the
opposite order, the next sequence is 2 - 3 - 4 - 1. This new order
de-energizes in reverse, and then reorders as 3 - 4 - 1 - 2. When
you select the rotational sequencing feature, you cannot use
Vernier control.

If the Control Sensor Becomes Unreliable Command


Cooling Stages To
Choose among the options in Table 57.
Table 57: If the Control Sensor Becomes Unreliable
Command Cooling Stages To
Option

Description

0%

Turn all stages off.

100%

Turn all stages on.

Last Reliable
Command

Hold the staged outputs at the last reliable command.

Type of Output Signal (2-Position Valve)


Choose among the options in Table 58.
Table 58: Type of Output Signal (2-Position Valve)
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


valve is commanded open and de-energized when the valve is
commanded closed.

Momentary
Pulse

A pair of binary outputs are assigned, the open output will be


energized momentarily when the valve is commanded open and
the close output will be energized momentarily when the valve is
commanded closed. A momentary output has a pulse duration of
1.5 seconds.

AHU Applications Application Note

105

Should the Cooling Command Go to 0% on Shutdown?


Choose among the options in Table 59.
Table 59: Should the Cooling Command Go to 0% on
Shutdown?
Option

Description

Yes

When the Shutdown mode is on, the controlled device will be


commanded to 0%.

Use Loss of
Airflow
Defaults

The Shutdown mode will have no effect on the controlled device.


Shutdown will turn the fan off causing the loss of airflow. The
position of the controlled device will be determined by how the
Loss of Air Flow question is answered.

Upon Loss of Air Flow, the Cooling Face and Bypass


Damper will be Commanded To
Choose among the options in Table 60.
Table 60: Upon Loss of Air Flow, the Cooling Face and
Bypass Damper will be Commanded To
Option

Description

0%

Drive the damper to the 0% face position and turn valve off.

100%

Drive the damper to the 100% face position and turn the valve on.

Remain In
Control

Continue to control as normal. This strategy is intended to be


used only where the coil has an effect on the sensor when airflow
is off, that is the sensor is in close proximity to the coil.

If the Control Sensor Becomes Unreliable, the Cooling Face


and Bypass Damper is Commanded To
Choose among the options in Table 61.
Table 61: If the Control Sensor Becomes Unreliable, the
Cooling Face and Bypass Damper is Commanded To
Option

Description

0%

Drive the damper to the 0% face position and turn valve off.

100%

Drive the damper to the 100% face position and turn the valve on.

Last Reliable
Command

Hold the output at the last reliable position and commands.

106

AHU Applications Application Note

Completing the Dehumidification Question/Answer Path


To complete the dehumidification question/answer path:
1.

Answer the questions as they are presented (Figure 70), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Dehumidification section, the question/answer path


continues on to the Humidification section.
Select the dehumidification control strategy

None

High signal selection


w/ cooling command

Addition of dehumidification
and cooling command

Select the humidity


sensor for dehumidification

Zone

Return/Exhaust Air

Is dehumidification needed during


unoccupied mode?

No

Yes

If the humidity sensor


becomes unreliable,
dehumid command =

0%

Last reliable
command

To
Humidification
Section

Figure 70: Dehumidification

DEHUMID

AHU Applications Application Note

107

Select the Dehumidification Control Strategy


Choose among the options in Table 62.
Table 62: Select the Dehumidification Control Strategy
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.

High Signal
Selection
w/Cooling
Command

See the Key Concepts section for a description of this option.

Addition of
Dehumid.
and Cooling
Command

See the Key Concepts section for a description of this option.

Select the Humidity Sensor for Dehumidification


Choose among the options in Table 63.
Table 63: Select the Humidity Sensor for Dehumidification
Option

Description

Zone

An analog input for a zone humidity sensor is defined.

Return/
Exhaust Air

An analog input for a duct insertion return/exhaust air humidity


sensor is defined.

Is Dehumidification Needed During Unoccupied Mode?


Choose among the options in Table 64.
Table 64: Is Dehumidification Needed During Unoccupied
Mode?
Option

Description

No

Dehumidification will only be active in the Occupied mode of


operation.

Yes

When Dehumidification is in use during the Unoccupied mode of


operation, the control output can be commanded above 0% open
only during periods of positive supply airflow.

108

AHU Applications Application Note

If the Humidity Sensor Becomes Unreliable, Dehumid.


Command =
Choose among the options in Table 65.
Table 65: If the Humidity Sensor Becomes Unreliable,
Dehumid. Command =
Option

Description

0%

Dehumidification command goes to 0%.

Last Reliable
Command

Hold the command at the last reliable value.

AHU Applications Application Note

109

Completing the Humidification Question/Answer Path


To complete the humidification question/answer path:
1.

Answer the questions as they are presented (Figure 71), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Humidification section, the question/answer path


continues on to the Modes of Operation section.
Select humidification control strategy:

None

Staged

Modulated

SEQUENCER:
Number of stages

One through Nine

Select the setpoint type

Single humidification
setpoint

% RH setpoint reset
by outdoor air temp.

Select the humidity sensor for humidification

Zone

Return/Exhaust air

Is humidification needed during


unoccupied mode?

No

Yes

To
Modes of
Operation
Section

Figure 71: Humidification

HUMID

110

AHU Applications Application Note

Select the Humidification Control Strategy


Choose among the options in Table 66.
Table 66: Select the Humidification Control Strategy
Option

Description

None

No point/parameter assignment or logic sequence for this


selection.

Staged

As the control humidity decreases below the user defined setpoint


and into the humidification proportional band, the controller
calculates a 0 to 100% command. Staged humidification requires
parameter inputs for cycle, interstage, and minimum on/off timers.
Vernier and rotational sequencing is not available for staged
humidification outputs. Adding integration to a control loop with
staged outputs is not advised, as it usually results in the constant
cycling of the outputs.

Modulated

The system controls the modulated humidity (i.e., steam) coil


based on the provided humidity sensor (Figure 72). As the control
humidity decreases below the user defined setpoint and into the
humidification proportional band, the controller issues a 0 to 100%
command to the humidification device. During PI control, if the
humidity sensor value is within the deadband area, the error is
considered 0 and the control output holds constant. In
proportional only control, if the sensor value is within the
deadband area, the output command is 0%.

Supply
Airflow
Supply
Fan

AND

Shutdown
0

Humidity
Integration

Humidity AI
Humidification Setpoint
2 Proportional Band
Integration
Deadband
Offset

Purge

PI Control

Vent

Fail
Soft
2

1
0

0
0

Humidity Reset
Outdoor Temperature AI
Outdoor Low Limit
Outdoor Reset Band
Humidification Low Limit
Humidification Reset Band

1 or
Occupied

Shutdown

AO
0

ABO6

Figure 72: Modulated Humidification Reset from Outside Air Temperature

Sequencer - Number of Stages


See the Key Concepts section for a description of these options.

AHU Applications Application Note

111

Select the Setpoint Type


Choose among the options in Table 67.
Table 67: Select the Setpoint Type
Option

Description

Single
Humidification
Setpoint

A single humidification setpoint is used for humidification control.


The value entered for the humidity deadband is active equally
above and below the setpoint.

% RH
Setpoint
Reset by
Outdoor Air
Temp.

The outdoor air reset schedule performs a direct readjustment of


the humidification setpoint. As the outdoor air temperature
decreases, the humidification setpoint also decreases. The reset
schedule is configured through the humidity low limit and reset
band. It is associated with the outdoor air low limit and reset
band.

Select the Humidity Sensor for Humidification


Choose among the options in Table 68.
Table 68: Select the Humidity Sensor for Humidification
Option

Description

Zone

An analog input for a zone humidity sensor is defined.

Return/
Exhaust Air

An analog input for a duct insertion return/exhaust air humidity


sensor is defined.

Is Humidification Needed During Unoccupied Mode?


Choose among the options in Table 69.
Table 69: Is Humidification Needed During Unoccupied
Mode?
Option

Description

No

Humidification will only be active in the Occupied mode of


operation.

Yes

When humidification is in use during the Unoccupied mode of


operation, the control output can be commanded above 0% open
only during periods of positive supply airflow.

Completing the Modes of Operation Question/Answer Path


To complete the modes of operation question/answer path:
1.

Answer the questions as they are presented (Figure 73), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

After the Modes of Operation section, the question/answer path


continues on to the Fan System Control section.

112

AHU Applications Application Note

Select the unoccupied control strategy:

None

Setup/setback
of htg/clg setpts
in main seq
operation from zone*

Intermittent night
operation from zone

Select the method to control the occupied/unoccupied mode of operation:

Software
(N2) command

Hardware
BI point

Both with
BI backup

* only in
room
control
strategy

Both can
activate

Should a default
occ/unocc schedule
take effect when
the N2 is disconnected?
No

Yes

How is shutdown mode initiated?

Software
Hardware
(N2) command BI point

Both with
BI backup

How is shutdown mode initiated?

Both can
activate

Hardware
BI point

Both with
BI backup

Both can
activate

Should a default
shutdown schedule
take affect when
the N2 is
disconnected?

Should a default
shutdown schedule
take effect when
the N2 is
disconnected?
No

Software
(N2) command

No

Yes

Yes

How is warmup/cooldown initiated?


No warmup/
cooldown
needed

Software
Hardware
(N2) command BI point

Both with
BI backup

Both can
activate

Power fail restart logic?


No

Yes

To
Fan System
Control
Section

Figure 73: Modes of Operation

UNOCC

AHU Applications Application Note

113

Select the Unoccupied Control Strategy


Choose among the options in Table 70.
Table 70: Select the Unoccupied Control Strategy
Option

Description

None

No point/parameter assignment or logic sequence for


this selection. The controller always operates in
Occupied mode and only shuts down through Shutdown
mode. HVAC PRO does not display questions for
warmup/cooldown since this is an unoccupied feature.

Intermittent Night
Operation from Zone
Sensor

See the Key Concepts section for a description of this


option.

Setup/Setback of
Htg/Clg Setpts in Main
Seq Operation from
Zone (Only in Room
Control Strategy)

See the Key Concepts section for a description of this


option.

114

AHU Applications Application Note

Select the Method to Control the Occupied/Unoccupied


Mode of Operation
Choose among the options in Table 71.
Table 71: Select the Method to Control the
Occupied/Unoccupied Mode of Operation
Option

Description

Software
(N2)
Command

An occupied binary data point is provided for a facility


management system to command. A default/backup time
schedule in the controller takes effect when loss of
communication with a supervisory device occurs. The time
schedule follows occupied start and stop time parameters based
on the controllers internal clock. The controllers clock is not
battery backed and will reset to 00:00 hours whenever the
controller resets, such as occurs after a power failure. Only a
supervisory device (Companion/Facilitator, NCM, or ZT) can set
the controllers clock. When both start and stop time parameters
are set to the same value, occupied remains on in standalone. If
the backup schedule is not used and communication loss with a
supervisory device occurs, the controller will maintain the last
commanded state for ten minutes and then default the Occupied
mode as on.

Hardware BI
Point

A hardware binary input is provided to switch the controller


between Occupied and Unoccupied modes. When the contact is
closed, occupied status is on.

Both with BI
Backup

An occupied binary data point is provided for a facility


management system to command. If communication with the FMS
is lost, the status of the binary input is used to determine
Occupied mode.

Both can
Activate

An occupied binary data point is provided for a facility


management system to command. A hardware binary input is also
provided to switch the controller between Occupied and
Unoccupied modes. Either point can place the controller into the
Occupied mode. Both points must be off for the controller to be in
the Unoccupied mode.

AHU Applications Application Note

115

How is Shutdown Mode Initiated?


Choose among the options in Table 72.
Table 72: How is Shutdown Mode Initiated?
Option

Description

Software
(N2)
Command

A shutdown binary data point is provided for a facility


management system to command. If the backup schedule is not
used and communication loss with a supervisory device occurs,
the controller will maintain the last commanded state for ten
minutes and then default to Occupied mode as on.

Hardware BI
Point

A hardware binary input is provided to switch the controller into


the Shutdown mode. When the contact is closed, the Shutdown
mode is on.

Both with BI
Backup

A shutdown binary data point is provided for a facility


management system to command and a hardware binary input is
provided for backup. If communication with the FMS is lost, the
status of the binary input is used to determine Shutdown mode.

Both can
Activate

A shutdown binary data point is provided for a facility


management system to command. A hardware binary input is also
provided to switch the controller into Shutdown mode. Either point
can place the controller into the Shutdown mode. Both points
must be off for the controller to turn Shutdown mode off. When
shutdown is enabled, all outputs to fans are turned off and the
economizer dampers are closed. Preheat, heating, and cooling
outputs will be shutdown to 0% command if the user specified
they be affected by shutdown. Otherwise, they will go to their loss
of airflow position. In Shutdown mode, all integration timers are
set to 0, so no windup occurs when the system is put back into
control.

116

AHU Applications Application Note

Should a Default Shutdown Schedule Take Effect When the


N2 is Disconnected?
Choose among the options in Table 73.
Table 73: Should a Default Shutdown Schedule Take Effect
When the N2 is Disconnected?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

A default/backup time schedule in the controller takes effect when


loss of communication with a supervisory device occurs. The time
schedule follows shutdown start and stop time parameters based
on the controllers internal clock. The controllers clock is not
battery backed and will reset to 00:00 hours whenever the
controller resets, such as occurs after a power failure. Only a
supervisory device (Companion/Facilitator, NCM, or ZT) can set
the controllers clock. When both start and stop time parameters
are set to the same value, shutdown remains on in standalone. If
the backup schedule is not used and communication loss with a
supervisory device occurs, the controller will maintain the last
commanded state for ten minutes and then default the Shutdown
mode as off.

How is Warmup/Cooldown Initiated?


Choose among the options in Table 74.
Table 74: How is Warmup/Cooldown Initiated?
Option

Description

No Warmup/
Cooldown
Mode
Needed

No point/parameter assignment or logic sequence for this


selection.

Software
(N2)
Command

A warmup/cooldown binary data point is provided for a facility


management system to command. If communication is lost with
the FMS, the controller will maintain the last commanded state for
ten minutes. The default of the Warmup/Cooldown mode is off.

Hardware BI
Point

A hardware binary input is provided to switch the controller into


the Warmup/Cooldown mode. When the contact is closed, the
Warmup/Cooldown mode is on.

Both with BI
Backup

A warmup/cooldown binary data point is provided for a facility


management system to command and a hardware binary input is
provided for backup. If communication with the FMS is lost, the
status of the binary input is used to determine warmup/cooldown
mode.

Both can
Activate

A warmup/cooldown binary data point is provided for a facility


management system to command. A hardware binary input is also
provided to switch the controller into Warmup/Cooldown mode.
Either point can place the controller into the Warmup/Cooldown
mode. Both points must be off for the controller to turn
Warmup/Cooldown mode off.

AHU Applications Application Note

117

Power Fail Restart Logic?


Controller Reset Trigger
Restart Delay Time

Shutdown
Delay
On

NOT

OR

Shutdown
Command
B010B

Figure 74: Power Fail Restart


Choose among the options in Table 75.
Table 75: Power Fail Restart Logic?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

A power fail restart delay time delays the startup of the unit after a
power failure or controller reset condition. This logic holds the
controller in Shutdown mode until the restart timer expires. This
strategy prevents the startup of multiple controllers upon the
restoration of power. When power is restored to the controller, the
reset trigger is initially equal to 0. This results in shutdown being
on. When reset completes, the reset trigger is equal to on. This
causes a delay before shutdown is commanded back to off.

Completing the Fan System Control Question/Answer Path


To complete the fan system control question/answer path:
1.

Answer the questions as they are presented (Figure 75), using the
information presented in the Key Concepts section and the
remainder of this procedure as a guide.

2.

The Fan System Control section is the final portion of the


question/answer path. You have completed the AHU applications
question and answer path.

118

AHU Applications Application Note

Select the fan system control type:

Single Supply fan,


w/static press cntl

Single sup/ret vol


match w/stat pres ctl

Is low static
selection
between
two sensors
needed?

No

Is low static
selection
between
two sensors
needed?

Yes

No

Single supply,
low/high speed
control
Is supply flow
needed from
an air flow
measuring
station?

Yes
No

Is ramp control
upon supply fan
startup needed?

Is ramp control
upon supply fan
startup needed?

No

No

Yes

Yes

Pitot
tube

Yes
Select the type
of air flow
measurement:

Pitot
tube

Yes

Select the type


of air flow
measurement:

Is supply flow
needed from
an air flow
measuring
station?
No

Constant
volume

Scaled input-air
flow station
thermistor

Is an alternate flow
differential setpoint
required for unocc'd
or warmup modes?

Scaled input-air
flow station
thermistor

No

Yes

Type of output signal (supply) :


Maintained

Momentary Pulse

Should the supply/return fan be commanded


"OFF" upon a loss of air flow?
No

Yes

E
FANSYS

Figure 75: Fan System Control

AHU Applications Application Note

119

Will the controller start and stop the return fan?


No

Yes

Type of output signal (return) :

Maintained

Momentary Pulse

Select which fan


should start first:

Supply

Return

DONE

FANSYS

Figure 76: Fan System Control (Cont.)


Select the Fan System Control Type
Choose among the options in Table 76.
Table 76: Select the Fan System Control Type
Option

Description

Single Supply Fan


with Static Press. Cntl

See the Key Concepts section for a description of this


option.

Single Sup/Ret Vol


Match w/Static Press
Cntl

See the Key Concepts section for a description of this


option.

Single Supply,
Low/High Speed
Control

See the Key Concepts section for a description of this


option.

Constant Volume

See the Key Concepts section for a description of this


option.

120

AHU Applications Application Note

Is Low Static Selection Between Two Sensors Needed?


Choose among the options in Table 77.
Table 77: Is Low Static Selection Between Two Sensors
Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

Two static pressure sensors can be selected for the AHU


controller configuration. The lowest static pressure value is in use
as the input to the static pressure PID control loop.

Is Ramp Control Upon Supply Fan Startup Needed?


Choose among the options in Table 78.
Table 78: Is Ramp Control Upon Supply Fan Startup
Needed?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

A ramp step, in percent per second, is a user adjustable


parameter. When the static pressure setpoint is obtained during
the ramp routine, the PID loop internal integration value will be set
equal to the ramp signal offset and the ramp will end. This will
provide a smooth transition from the ramp routine to PID control.
For example, to achieve 30% command in ten minutes calculate
the ramp step as follows:
10 min x 60 secs = 600 seconds
30% 600 secs = 0.05% per second, so the ramp step is 0.05%
Note: If the fan status is not on by the time the step reaches
setpoint, the fan output will go to 0% and the ramp will
restart.

AHU Applications Application Note

Static Setpoint

COMPARE
>

121

AND

Ramp Status
Stored Integration

Static
Offset

SUB

Static Pressure

Static Pressure 1
Static Pressure 2

MIN
Select

Supply Fan Cmd

Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Supply
Airflow

Delay
OFF

AO
0

Fail
Soft
0

Ramp
RAMP

Supply
Fan
Control

Supply Ramp Step

OR
0
Static
Integration
Term
WITHRAMP

Figure 77: Single Supply Fan, Static Pressure, with Ramp Control
Supply Volume
Velocity Pressure
Duct Area
Return Volume
Velocity Pressure
Duct Area

CFM
Calculation

Process Variable
Setpoint
Proportional Band
Integration
Derivative
Offset
Deadband
Return Fan Offset

CFM
Calculation
Occupancy

Unocc CFM
Differential
Occ CFM
Differential
Return Airflow

SUB

Delay
OFF

Return Fan Cmd


AO
Fail
Soft

Return Fan
Control

OR
0
Return
Volume
Integration
Term

When supply fan ramp is chosen:


Supply Ramp Status
ON = Ramping

When supply fan ramp is not chosen:


Return Fan
Command

Delay
ON

XOR
RFMSSFRN

Figure 78: Single Supply/Return Fan, Volume Matching, with Ramp Control

122

AHU Applications Application Note

Is Supply Flow Needed from an Air Flow Measuring


Station?
Choose among the options in Table 79.
Table 79: Is Supply Flow Needed from an Air Flow
Measuring Station?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

Supply airflow in CFM is calculated for monitoring purposes only.

Select the Type of Air Flow Measurement


Choose among the options in Table 80.
Table 80: Select the Type of Air Flow Measurement
Option

Description

Pitot Tube

This selection is required when the controller needs to calculate


the square root of the velocity pressure reading. The area of the
face of the airflow station is required, and a constant is required to
extract any amplification of the velocity pressure that is present in
the design of the Pitot tube traverse. The formula for the CFM
calculation of the Pitot tube method is shown in Figure 79.

Airflow
Station
(Thermistor)

This selection is intended for a packaged airflow station having a


linear output ranged in velocity (FPM) or volume (CFM). In cases
where the airflow station outputs a linear CFM signal, adjust the
value for the area of the airflow measuring station to 1.0.
CFM = (V)(A)
Where: V = velocity (ft/min)
A = area of the airflow station (sq ft)

CFM = (4005) (Pv/K) (A)


Where: Pv = velocity pressure (in. WG)
K = constant (provided by the device manufacturer)
A = area of the airflow station (sq ft)

Supply Velocity Pressure


Duct Area
Constant

CFM
CALC

CFM
BO11A

Velocity
(ft/min)
Duct Area

MULTIPLY

CFM

BO11B

Figure 79: CFM Calculations

AHU Applications Application Note

123

Is an Alternate Flow Differential Setpoint Required for


Unoccd or Warmup Modes?
Choose among the options in Table 81.
Table 81: Is an Alternate Flow Differential Setpoint Required
for Unoccd of Warmup Modes?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The CFM differential can be adjusted to a different value


(typically 0) for unoccupied operation.

Type of Output Signal (Supply)


Choose among the options in Table 82.
Table 82: Type of Output Signal (Supply)
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


fan command is on and de-energized when the fan command is
off.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the fan command is on and the stop
output will be energized momentarily when the fan command is
off. A momentary output has a pulse duration of 1.5 seconds.

Should the Supply/Return Fan be Commanded OFF Upon


a Loss of Air Flow?
Choose among the options in Table 83.
Table 83: Should the Supply/Return Fan be Commanded
OFF Upon a Loss of Air Flow?
Option

Description

No

If airflow interlock is selected and airflow is lost, the controller will


leave the fan command on and will still give airflow status
indication and airflow failure alarm.

Yes

When airflow is lost, after a user adjustable delay, the fan alarm
will go on and the fan command will be turned off. The occupied
or Warmup/Cooldown mode must toggle on, or the shutdown
must toggle off to trigger another start command to the fan. Also,
if the airflow status is toggled on, a start command will be issued
and the fan alarm will clear.

124

AHU Applications Application Note

Will the Controller Start and Stop the Return Fan?


Choose among the options in Table 84.
Table 84: Will the Controller Start and Stop the Return Fan?
Option

Description

No

No point/parameter assignment or logic sequence for this


selection.

Yes

The controller will start and stop the return fan in sequence with
the supply fan. A user-adjustable fan delay time is loaded in the
supply fan parameters list. This is the time between the start
commands of the supply fan and the return fan.

Type of Output Signal (Return)


Choose among the options in Table 85.
Table 85: Type of Output Signal (Return)
Option

Description

Maintained

A single binary output is assigned. It will be energized when the


fan command is on and de-energized when the fan command is
off. Supply fan airflow status triggers the start and stop commands
to the return fan.

Momentary
Pulse

A pair of binary outputs are assigned. The start output will be


energized momentarily when the fan command is on and the stop
output will be energized momentary when the fan command is off.
A momentary output has a pulse duration of 1.5 seconds. Supply
fan airflow status triggers the start and stop commands to the
return fan.

Select Which Fan Should Start First


Choose among the options in Table 86.
Table 86: Select Which Fan Should Start First
Option

Description

Supply or
Return

When selecting the supply and return fan start/stop, the user can
select if the return or the supply fan will start first. It may be
necessary to start the return fan first. This strategy could prevent
damage to ductwork, or avoid a low temperature switch from
dropping out the supply fan starter circuit due to excessively low
ambient outside air during startup by pressurizing the mixed air
temperature plenum with warmer return air.

AHU Applications Application Note

125

Troubleshooting
Downloading an AHU Application
The following concerns problems that may be encountered when
downloading an AHU assembled at HVAC PRO Release 4.00 or 5.00.
Note:

This overflow is only likely to occur on a very limited


number of jobs. Do not let this hamper the upgrade of your
AHU jobs to HVAC PRO Release 5.00.

Table 87: Troubleshooting AHU Controllers


Error/Condition

Problem

Solution

Large
Configurations
Overflow the
Amount of
Configuration
Space in the
AHU Memory

Due to the
enhancements/improvements made
in the AHU paths since HVAC PRO
Release 3.0, some large
configurations may overflow the
amount of configuration space in the
AHU memory. The problem affects
AHU revisions C05 or earlier. The
user will not be informed that the
program is too large, and the
following symptoms can occur:

If you experience one of the symptoms described


in the Problem column after downloading the
AHU, perform the following:
1. Download the file AHU500.EXE from the Main
Board of the Bulletin Board System.
This file is self-extracting and will give you
three files: AHUASM.EXE, FIXRESET.EXE
and README.TXT.
2. Perform the steps in the README file to fix
the reset problem.
3. Download the AHU with your original program
created with an earlier release of HVAC PRO.

The AHU, after the download,


resets continually.
The Binary Inputs no longer
update their actual condition.

If you are upgrading your AHU programs or


configuring a new AHU with HVAC PRO
Release 5.00, perform the following:
1. Download the file AHU500.EXE from the Main
Board of the Bulletin Board System.
This file is self-extracting and will give you
three files: AHUASM.EXE, FIXRESET.EXE
and README.TXT.
2. Assemble your AHU configuration with
HVAC PRO Release 5.0.
This new assembler will generate an error
message Configuration Data
Overflow if the file you are assembling will
overflow the AHU memory. The object code
necessary for download will not be created.
3. If your AHU configuration generates this
message, re-configure and download at
HVAC PRO Release 3.03.

126

AHU Applications Application Note

Saving an AHU Application File for a UNT Controller


When using the Save As command to save a configuration to a
different target device, all available devices should appear in the
Devices window. If the Devices window reads No Target
Device, look in the Reason Not Allowed: at the bottom of the
screen for the reason. The most common reasons are provided below,
along with suggested solutions for these issues.
No Target Device is a valid option to save a configuration temporarily
until you decide which option is best for your application.
Note:

It is not possible to load a UNT application into an AHU or


VAV (Variable Air Volume controller). It is not possible to
load an AHU application into a VAV.

Table 88: Reasons for No Target Device Message


Reason
The device UNT1nn-n does not
have enough AIs.
The device UNT1nn-n does not
have enough AOs.

Solutions

Move the AIs up into the first six AIs if


possible.

Eliminate a feature that uses an AI.

Move the voltage AOs up into the first


two AOs.

Change the AO device type to a Zone


Bus, and move it to AO-3 or greater.

The device UNT1nn-n does not


have enough BIs.

Eliminate a feature that uses a BI.

The device UNT1nn-n does not


support one of the AI sensors.

Change AI sensor types to Resistive or


Voltage.

The device UNT1nn-n does not


support one of the AO types.

Change AO device types to Voltage,


Pneumatic, or Zone Bus.

AHU Applications Application Note

127

Point Assignments and Parameters


Default Point Assignments
Table 89 provides the default point assignments for AHU applications.
Table 89: AHU Application Default Point Assignments
Point Type

Point Index

Point Name

AI

1st available

Glycol Temp

AI

1st available

Heat Recov Temp

AI

1st available

Htg/Clg Sensor

AI

1st available

Minpos Vel Press

AI

1st available

OA Rel Humid

AI

1st available

Return Vel Press

AI

1st available

Return Velocity

AI

1st available

Supply Velocity

AI

Outdoor Air Temp

AI

Mixed Air Temp

AI

Disch Air Temp

AI

Hot Deck Temp

AI

Cold Deck Temp

AI

Zone Temp

AI

Exhaust Temp

AI

Minpos Velocity

AI

Return Air Temp

AI

Preheat Control

AI

Coldest Zone

AI

Rem Clg Setpoint

AI

Static Press

AI

Static Press #1

AI

Zone Rel Humid

AI

Air Quality

AI

Rem Htg Setpoint

AI

Rem Zone Setpnt

AI

Return Rel Humid

AI

Static Press #2

AI

Supply Vel Press

AI

Warmest Zone

Continued on next page . . .

128

AHU Applications Application Note

Point Type
(Cont.)

Point Index

Point Name

BI

1st available

Purge

BI

1st available

Return Airflow

BI

1st available

Supply Airflow

BI

1st available

Vent

BI

Econ Switch

BI

Occupied

BI

Warmup/Cooldown

BI

Summer/Winter

BI

Shutdown

AO

1st available

Clg Face/Bypass

AO

1st available

Cooling Valve

AO

1st available

Cooling Vernier

AO

1st available

Heating Valve

AO

1st available

Heating Vernier

AO

1st available

Ht Recov Valve

AO

1st available

Htg Face/Bypass

AO

1st available

Htg/Clg Valve

AO

1st available

Humid Valve

AO

1st available

Min Damper Cmd

AO

1st available

Preheat Valve

AO

1st available

Preheat Vernier

AO

1st available

Preht Face/Bypass

AO

1st available

Return Fan Cntl

AO

1st available

Supply Fan Cntl

AO

Damper Command

AO

Humid Command

AO

Preheat Command

AO

Heating Command

AO

Cooling Command

AO

Preheat Control

Continued on next page . . .

AHU Applications Application Note

Point Type
(Cont.)

Point Index

Point Name

BO

1st available

Cooling Pump

BO

1st available

Cooling Pump

BO

1st available

Cooling Pump Off

BO

1st available

Cooling Stage 1

BO

1st available

Cooling Stage 2

BO

1st available

Cooling Stage 3

BO

1st available

Cooling Stage 4

BO

1st available

Cooling Stage 5

BO

1st available

Cooling Stage 6

BO

1st available

Cooling Stage 7

BO

1st available

Cooling Stage 8

BO

1st available

Cooling Stage 9

BO

1st available

Cooling Valve

BO

1st available

Cooling Valve

BO

1st available

Cooling Valve Off

BO

1st available

Heating Pump

BO

1st available

Heating Pump

BO

1st available

Heating Pump Off

BO

1st available

Heating Stage 1

BO

1st available

Heating Stage 2

BO

1st available

Heating Stage 3

BO

1st available

Heating Stage 4

BO

1st available

Heating Stage 5

BO

1st available

Heating Stage 6

BO

1st available

Heating Stage 7

BO

1st available

Heating Stage 8

BO

1st available

Heating Stage 9

BO

1st available

Heating Valve

BO

1st available

Heating Valve

BO

1st available

Heating Valve Off

BO

1st available

Ht Recov Pump

BO

1st available

Ht Recov Pump

BO

1st available

Ht Recov PumpOff

BO

1st available

Ht Recov Valve

BO

1st available

Htg Face/Bypass

Continued on next page . . .

129

130

AHU Applications Application Note

Point Type
(Cont.)

Point Index

Point Name

BO

1st available

Htg Face/Bypass

BO

1st available

Humid Stage 1

BO

1st available

Humid Stage 2

BO

1st available

Humid Stage 3

BO

1st available

Humid Stage 4

BO

1st available

Humid Stage 5

BO

1st available

Humid Stage 6

BO

1st available

Humid Stage 7

BO

1st available

Humid Stage 8

BO

1st available

Humid Stage 9

BO

1st available

Min Damper Cmd

BO

1st available

Preheat Pump

BO

1st available

Preheat Pump

BO

1st available

Preheat Pump Off

BO

1st available

Preheat Stage 1

BO

1st available

Preheat Stage 2

BO

1st available

Preheat Stage 3

BO

1st available

Preheat Stage 4

BO

1st available

Preheat Stage 5

BO

1st available

Preheat Stage 6

BO

1st available

Preheat Stage 7

BO

1st available

Preheat Stage 8

BO

1st available

Preheat Stage 9

BO

1st available

Preheat Valve

BO

1st available

Return Fan

BO

1st available

Return Fan

BO

1st available

Return Fan Off

BO

1st available

Supfan HI Off

BO

1st available

Supfan HI Speed

BO

1st available

Supfan HI Speed

BO

1st available

Supfan LO Off

BO

1st available

Supfan LO Speed

BO

1st available

Supfan LO Speed

BO

1st available

Supply Fan

BO

1st available

Supply Fan

BO

1st available

Supply Fan Off

AHU Applications Application Note

131

Default Parameters
Table 90 provides the default parameters for AHU applications.
Note:

Values in parentheses are metric defaults.

Table 90: AHU Application Default Parameters


Parameter

Point
Location

Default Value

Description

Actual Cold Deck


Setpt

ADF 18

calculated variable

Actual cold deck setpoint being used

Actual Disch Clg Setpt

ADF 18

calculated variable

Actual discharge air cooling setpoint being


used

Actual Disch Htg Setpt

ADF 17

calculated variable

Actual discharge air heating setpoint being


used

Actual Disch Setpt

ADF 17

calculated variable

Actual discharge air setpoint being used

Actual Hot Deck Setpt

ADF 17

calculated variable

Actual hot deck setpoint being used

Actual Humid Setpt

ADF 23

calculated variable

Actual humidity setpoint

Actual Mxd Air Setpnt

ADF 24

calculated variable

Actual mixed air setpoint

Alt Clg Deadband

ADF 146

0.0C (0.0F)

Alternate cooling deadband when damper is


closed

Cld Deck Low Lim

ADF 144

12.0C (55.0F)

Cold Deck Reset - cold deck low limit setpoint

Cld Deck RBand

ADF 145

11.0C (20.0F)

Cold Deck Reset - cold deck reset band

Cld Zone Hi Lim

ADF 138

22.0C (72.0F)

Hot Deck Reset - coldest zone low limit


setpoint

Cld Zone RBand

ADF 139

-2.0C (-4.0F)

Hot Deck Reset - coldest zone reset band

Clg % Stage 1 SP

ADI 227

0.0%

Percent command required for the first stage


to turn on

Clg 2 Pos SP

ADF 179

1% (1%)

2-position cooling valve setpoint

Clg Lockout Cmd

BD 205

0 = Off

Cooling lockout command

Clg Lockout Stat

BD 22

0 = Off

Cooling lockout status

Clg OA Diff

ADF 178

1.5C (3.0F)

Cooling lockout OA differential

Clg OA Setpoint

ADF 177

12.0C (55.0F)

Cooling lockout OA setpoint

Coast Time

ADF 252

10.0 Secute
(10.0 Sec)

Coast time for two speed fan

Cold Deck DBand

ADF 136

28.0C (50.0F)

Deadband for the cold deck temperature loop

Cold Deck Int Tm

ADF 132

60

Integration time for the cold deck temperature


loop

Cold Deck PBand

ADF 137

16.0C (30.0F)

Proportional band for the cold deck


temperature loop

Cooling Command

AO 8

Calculated value

Cooling command

Cooling Setpoint

ADF 130

22.0C (72.0F)

Zone Control - cooling setpoint

Damper Duct Area

ADF 157

0.4 sq m (4.0 sq ft)

Minimum damper duct area for flow


calculation

Damper Flow Mult

ADF 158

1.00

Minimum damper flow constant for flow


calculation

Deck Econ PBand

ADF 133

28.0C (50.0F)

Proportional band for the cold deck


economizer loop

Continued on next page . . .

132

AHU Applications Application Note

Parameter
(Cont.)

Point
Location

Default Value

Description

Default Econ SP

ADF 150

20.0C (68.0F)

Economizer switchover default OA dry bulb


setpoint

Dehumid DBand

ADF 182

0.0% RH

Controller deadband for dehumidification loop

Dehumid Int Tm

ADF 181

Integration term for dehumidification loop

Dehumid Offset

ADF 184

0.0% RH

Controller bias for dehumidification loop

Dehumid PBand

ADF 183

10.0% RH

Proportional band for dehumidification loop

Dehumid Setpoint

ADF 180

50.0% RH

Dehumidification setpoint

Disch Clg DBand

ADF 136

28.0C (50.0F)

Deadband for the discharge cooling


temperature loop

Disch Clg Int Tm

ADF 139

60

Integration time for the discharge cooling loop

Disch Clg LowLim

ADF 142

12.0C (55.0F)

Supply Air Reset - discharge cooling low


setpoint

Disch Clg PBand

ADF 141

16.0C (30.0F)

Proportional band for the discharge cooling


temperature loop

Disch Clg RBand

ADF 143

11.0C (20.0F)

Supply Air Reset - discharge cooling reset


band

Disch Econ PBand

ADF 133

28.0C (50.0F)

Proportional band for the discharge


economizer loop

Disch Htg DBand

ADF 134

1.0C (2.0F)

Deadband for the discharge heating


temperature loop

Disch Htg DBand

ADF 133

0.0C (0.0F)

Heating deadband for constant discharge


temperature loop

Disch Htg Int Tm

ADF 138

60

Integration time for the discharge heating


loop

Disch Htg LowLim

ADF 144

24.0C (75.0F)

Supply Air Reset - discharge heating low


setpoint

Disch Htg LowLim

ADF 144

12.0C (55.0F)

Room Reset of Heating - discharge heating


low setpoint

Disch Htg PBand

ADF 140

33C (60F)

Proportional band for the discharge heating


temperature loop

Disch Htg RBand

ADF 145

11.0C (20.0F)

Supply Air Reset - discharge heating reset


band

Disch Htg RBand

ADF 145

22.0C (40.0F)

Room Reset of Heating - discharge heating


reset band

Disch Low Limit

ADF 142

12.0C (55.0F)

Supply Air Reset - discharge low setpoint

Disch Reset Band

ADF 143

22.0C (40.0F)

Supply Air Reset - discharge reset band

Discharge Setpnt

ADF 129

42.0C (60.0F)

Discharge air control - discharge setpoint

Econ Status

BD 19

0 = Off

Economizer status ON = outdoor air cooling


available

Econ Switch

BD 199

0 = Off

Economizer switchover command

Econ Switch Diff

ADF 151

1.0C (2.0F)

Economizer switchover OA dry bulb


differential

Econ Switch SP

ADF 150

20.0C (68.0F)

Economizer switchover OA dry bulb setpoint

Enthalpy Diff SP

ADF 151

0.5 KCl/Kg
(1.0 Btu/lb)

Economizer switchover enthalpy differential

Exhaust Setpoint

ADF 129

24.0C (75.0F)

Exhaust Control - exhaust setpoint

Continued on next page . . .

AHU Applications Application Note

133

Parameter
(Cont.)

Point
Location

Default Value

Description

Exhst Clg Int Tm

ADF 132

600

Integration time for the exhaust cooling


temperature loop

Exhst Clg PBand

ADF 137

8C (15F)

Proportional band for the exhaust cooling


temperature loop

Exhst Htg DBand

ADF 134

0.5C (1.0F)

Deadband for the exhaust heating


temperature loop

Exhst Htg Int Tm

ADF 131

600

Integration time for the exhaust heating


temperature loop

Exhst Htg PBand

ADF 135

-11C (-20F)

Proportional band for the exhaust heating


temperature loop

Fan Delay

ADF 253

0.5 Minute

Fan delay time

Glycol Low Lim

ADF 155

3.5C (38.0F)

Heat Recovery - glycol low limit setpoint

Glycol PBand

ADF 156

22C (40F)

Heat Recovery - glycol low limit prop band

Glycol DBand

ADF 153

0.0C (0.0F)

Heat Recovery - glycol low limit deadband

Glycol Int Tm

ADF 154

90

Heat Recovery - glycol low limit integr. time

Heating Command

AO 8

Calculated value

Heating command

Heating Setpoint

ADF 129

21.5C (71.0F)

Zone Control - heating setpoint

Hot Deck Int Tm

ADF 131

60

Integration time for the hot deck temperature


control

Hot Deck Low Lim

ADF 140

24.0C (75.0F)

Hot Deck Reset - hot deck low limit setpoint

Hot Deck PBand

ADF 135

-33C (-60F)

Proportional band for hot deck temperature


control

Hot Deck RBand

ADF 141

11.0C (20.0F)

Hot Deck Reset - hot deck reset band

Hot Zone Hi Lim

ADF 142

25.5C (78.0F)

Cold Deck Reset - hottest zone high limit


setpoint

Hot Zone RBand

ADF 143

3.5C (-6.0F)

Cold Deck Reset - hottest zone reset band

Ht Recov DBand

ADF 154

0.0C (0.0F)

Controller deadband for the heat recovery


temperature loop

Ht Recov Diff

ADF 151

2.5C (5.0F)

Heat recovery differential

Ht Recov Int Tm

ADF 152

90

Integration time for the heat recovery


temperature loop

Ht Recov Offset

ADF 153

0.0%

Controller bias for the heat recovery


temperature loop

Ht Recov PBand

ADF 151

-22C (-40F)

Proportional band for the heat recovery


temperature loop

Ht Recov Setpnt

ADF 150

1.5C (35.0F)

Heat recovery ON setpoint

Ht Recov Setpnt

ADF 150

10.0C (50.0F)

Heat recovery temperature loop setpoint

Htg % Stage 1 SP

ADI 226

0.0%

Percent command required for the first stage


to turn on

Htg 2 Pos SP

ADF 175

1%

2-position heating valve setpoint

Htg High Setpnt

ADF 175

38.0C (100.0F)

Summer winter switchover setpoint

Htg High SP Diff

ADF 176

22.0C (40.0F)

Summer winter switchover differential

Htg Lockout Cmd

BD 204

0 = Off

Heating lockout command

Htg Lockout Stat

BD 21

0 = Off

Heating lockout status

Htg OA Diff

ADF 174

1.5C (3.0F)

Heating lockout OA differential

Continued on next page . . .

134

AHU Applications Application Note

Parameter
(Cont.)

Point
Location

Default Value

Description

Htg OA Setpoint

ADF 173

12.0C (55.0F)

Heating lockout OA setpoint

Humid Command

AO 8

Calculated value

Humidity command

Humid Deadband

ADF 187

0.0% RH

Controller deadband for humidification loop

Humid Int Tm

ADF 186

Integration term for humidification loop

Humid Low Lim SP

ADF 190

20.0% RH

Humidification low humidity setpoint

Humid OA Low SP

ADF 192

-23.0C (-10.0F)

Humidification low OA setpoint

Humid OA RBand

ADF 193

22.0C (40.0F)

Humidification OA reset band

Humid Offset

ADF 189

0.0% RH

Controller bias for humidification loop

Humid Prop Band

ADF 188

-10.0% RH
(-10.0% RH)

Proportional band for humidification loop

Humid Reset Band

ADF 191

20.0% RH

Humidification humidity reset band

Humid Setpoint

ADF 185

40.0% RH

Humidity setpoint

IAQ Low Limit

ADF 153

800 ppm (800 ppm)

Indoor air quality low limit setpoint

IAQ Reset Band

ADF 154

200 ppm (200 ppm)

Indoor air quality reset band

Indoor Air Quality

ADF 21

Calculated value

Indoor air quality actual setpoint

Min Pos DBand

ADF 160

0.0%

Controller deadband for minimum flow loop

Min Pos Int Tm

ADF 159

20

Integration time for minimum flow loop

Min Pos Offset

ADF 162

0.0%

Controller bias for minimum flow loop

Min Pos PBand

ADF 161

-140000 L/M
(-5000 CFM)

Proportional control for minimum flow loop

Min Pos RBand

ADF 155

10.0% (10.0%)

Minimum position reset band

Min Pos RBand

ADF 155

28000 L/M
(1000.0 CFM)

Minimum position reset band

Minduct_flow

ADF 22

Calculated variable

Minimum damper actual flow

Minimum Pos

ADF 156

57000 L/M
(2000 CFM)

Minimum position setpoint

Minimum Pos

ADF 156

15.0%

Minimum damper minimum position setpoint

Mxd Air Deadband

ADF 244

0.0C (0.0F)

Deadband for the mixed air loop

Mxd Air Int Tm

ADF 243

100

Integration term for mixed air control

Mxd Air LL DBand

ADF 242

0.0C (0.0F)

Deadband for the mixed air low limit loop

Mxd Air LL Int Tm

ADF 241

80

Integration time for mixed air low limit

Mxd Air LL Offst

ADF 165

0.0C (0.0F)

Minimum damper position for mixed air low


limit

Mxd Air LL PBand

ADF 164

-16.5C (-30F)

Proportional band for the mixed air low limit


loop

Mxd Air Low Lim

ADF 163

7.0C (45.0F)

Mixed air low temperature limit

Mxd Air Propband

ADF 245

33.0C (50.0F)

Proportional band for the mixed air loop

Mxd Air Setpoint

ADF 246

13.0C (55.0F)

Mixed air setpoint

Night Clg Diff

ADF 197

2.5C (5.0F)

Unoccupied cooling differential

Night Clg Setpnt

ADF 196

27.5C (82.0F)

Unoccupied cooling setpoint

Night Htg Diff

ADF 195

2.5C (5.0F)

Unoccupied heating differential

Night Htg Setpnt

ADF 194

15.5C (60.0F)

Unoccupied heating setpoint

Continued on next page . . .

AHU Applications Application Note

135

Parameter
(Cont.)

Point
Location

Default Value

Description

OA Enthalpy

ADF 19

0.0 KCl/kg
(0.0 Btu/lb)

Calculated outdoor air enthalpy

OA Enthalpy Diff

ADF 152

0.5 KCl/kg
(1.0 Btu/lb)

Economizer switchover OA enthalpy


differential

OA Enthalpy SP

ADF 151

14.0 KCl/Kg
(25.0 Btu/lb)

Economizer switchover OA enthalpy setpoint

Occ Flow Diff

ADF 215

57000 L/M
(2000 CFM)

Occupied flow differential

Occ Start Time

ADI 136

00:00 Hr:Mn

Occupied start time

Occ Stop Time

ADI 137

00:00 Hr:Mn

Occupied stop time

Occupied Command

BD 196

1 = Occ

Occupied command. 0 = Unoccupied.

Occupied Status

BD 27

1 = Occ

Occupied mode status. 0 = Unoccupied.

Preheat Command

AO 8

Calculated value

Preheat command

Preht % Stage 1 SP

ADI 225

0.0%

Percent command required for the first stage


to turn on

Preht Deadband

ADF 170

0.0C (0.0F)

Controller deadband for preheat temperature


loop

Preht F/B Diff

ADF 169

2.5C (5.0F)

Preheat face and bypass OA differential

Preht F/B Setpnt

ADF 168

1.5C (35.0F)

Preheat face and bypass OA setpoint

Preht Int Tm

ADF 169

60

Integration time for preheat temperature loop

Preht LLim Diff

ADF 169

5.5C (10.0F)

Preheat low limit OA differential

Preht LLim SP

ADF 168

10.0C (50.0F)

Preheat low limit OA setpoint

Preht Lock Cmd

BD 203

0 = Off

Preheat lockout command

Preht Lock Stat

BD 20

0 = Off

Preheat lockout status

Preht OA Diff

ADF 167

2.5C (5.0F)

Preheat OA differential

Preht OA Setpnt

ADF 166

12.0C (55.0F)

Preheat OA setpoint

Preht Offset

ADF 172

0.0C (0.0F)

Controller bias for preheat temperature loop

Preht PBand

ADF 149

-11.0C (-20F)

Proportional band for preheat temperature


loop

Preht Setpoint

ADF 168

10.0C (50.0F)

Preheat setpoint

Purge Command

BD 194

0 = Off

Purge command

Purge Status

BD 31

0 = Off

Purge mode status

Restart Delay

ADF 224

1.0 Minute

Power fail restart delay

Restart Status

BD 26

0 = Off

Restart status

Ret Vol DBand

ADF 209

0 L/M (0 CFM)

Controller deadband for return volume flow


loop

Ret Vol Deriv Wt

ADF 212

Derivative weight for return volume flow loop

Ret Vol Int Tm

ADF 208

20

Integral time for return volume flow loop

Ret Vol Offset

ADF 211

0 L/M (0 CFM)

Controller bias for return volume flow loop

Ret Vol PBand

ADF 210

+700000 L/M
(+25000 CFM)

Proportional band for return volume flow loop

Retrn Clg DBand

ADF 136

11C (20F)

Deadband for the return cooling temperature


loop

Retrn Clg Int Tm

ADF 132

600

Integration time for the return air cooling loop

Continued on next page . . .

136

AHU Applications Application Note

Parameter
(Cont.)

Point
Location

Default Value

Description

Retrn Clg PBand

ADF 137

8C (15F)

Proportional band for the return cooling


temperature loop

Retrn Econ PBand

ADF 133

11C (20F)

Proportional band for the return economizer


loop

Retrn High Limit

ADF 144

26.5C (80.0F)

Supply Air Reset - return air high setpoint

Retrn Htg DBand

ADF 134

0.5C (1.0F)

Deadband for the return heating temperature


loop

Retrn Htg Int Tm

ADF 131

600

Integration time for the return air heating loop

Retrn Htg PBand

ADF 135

-11C (-20F)

Proportional band for the return heating


temperature loop

Retrn Reset Band

ADF 145

-4.5C (-8.0F)

Supply Air Reset - return reset band

Return Air Enthalpy

ADF 20

0.0 KCl/kg
(0.0 Btu/lb)

Calculated return air enthalpy

Return Duct Area

ADF 200

2.3 sq m (25 sq ft)

Return duct area

Return Fan Alarm

BD 25

0 = Normal

Return fan alarm

Return Flow

ADF 26

Calculated value

Return volume

Return Flow Mult

ADF 201

1.00

Return airflow multiplier

Return Setpoint

ADF 129

24.0C (75.0F)

Return air control - return setpoint

Shutdn Off Time

ADI 139

00:00 Hr:Mn

Shutdown off time

Shutdn On Time

ADI 138

00:00 Hr:Mn

Shutdown on time

Shutdown Command

BD 197

0 = Off

Shutdown command

Shutdown Status

BD 28

0 = Off

Shutdown mode status

Static Deadband

ADF 204

0.0 Pa (0.0 in. WG)

Controller deadband for static pressure loop

Static Deriv Wt

ADF 207

Derivative weight for static pressure loop

Static Int Tm

ADF 203

20

Integration time for static pressure loop

Static Offset

ADF 206

0.0 Pa (0.0 in. WG)

Controller bias for static pressure loop

Static Prop Band

ADF 205

-1000.0 Pa
(-4.0 in. WG)

Proportional band for static pressure loop

Static Setpoint

ADF 202

250.0 Pa
(1.0 in. WG)

Static pressure setpoint

Summer/Winter

BD 23

0 = Summer

Summer/Winter mode status

Summer/Winter

BD 198

0 = Summer

Summer/Winter mode status

Supply Duct Area

ADF 198

2.3 sq m (25 sq ft)

Supply duct area

Supply Fan Alarm

BD 24

0 = Normal

Supply fan alarm

Supply Flow

ADF 25

Calculated value

Supply volume

Supply Flow Mult

ADF 199

1.00

Supply airflow multiplier

Supply Ramp Step

ADF 213

0.33%/sec

Ramp step for supply fan in percent. Used at


startup.

Supply VP Diff

ADF 201

2.50 Pa
(0.01 in. WG)

Velocity pressure setpoint for two speed


supply fan

Supply VP Setpnt

ADF 200

7.50 Pa
(0.03 in. WG)

Velocity pressure differential for two speed


supply fan

Temp Diff Setpnt

ADF 150

4.5C (8.0F)

Economizer switchover temperature


differential

Continued on next page . . .

AHU Applications Application Note

137

Parameter
(Cont.)

Point
Location

Default Value

Description

Unocc Dis Clg SP

ADF 143

15.5C (60.0F)

Unoccupied discharge cooling setpoint

Unocc Dis Htg SP

ADF 142

32.0C (90.0F)

Unoccupied discharge heating setpoint

Unocc Econ PBand

ADF 235

0.0C (0.0F)

Unoccupied proportional band for the


economizer loop

Unocc Flow Diff

ADF 214

0 L/M (0 CFM)

Unoccupied flow differential

Unocc Setback

ADF 148

4.5C (8.0F)

Unoccupied setback

Unocc Setup

ADF 147

4.5C (8.0F)

Unoccupied setup

Vent Command

BD 193

0 = Off

Vent command

Vent Status

BD 30

0 = Off

Vent mode status

W/C Zone Diff

ADF 130

2.2C (4.0F)

Warmup/cooldown zone differential

W/C Zone Setpnt

ADF 144

22.0C (72.0F)

Warmup/cooldown zone setpoint

Warmup/Cooldown
Command

BD 195

0 = Off

Warmup command

Warmup/Cooldown
Status

BD 29

0 Off (0 On)

Warmup/cooldown status

X Preht PBand

ADF 171

-33C (-60F)

Proportional band for preheat temperature


loop

Zone Clg DBand

ADF 136

11C (20F)

Deadband for the zone cooling temperature


loop

Zone Clg Int Tm

ADF 132

600

Integration time for the zone cooling loop

Zone Clg PBand

ADF 137

8C (15F)

Proportional band for the zone cooling


temperature loop

Zone Econ PBand

ADF 133

11C (20F)

Proportional band for the zone economizer


loop

Zone Htg DBand

ADF 134

0.5C (1.0F)

Deadband for the zone heating temperature


loop

Zone Htg Int Tm

ADF 131

600

Integration time for the zone heating loop

Zone Htg PBand

ADF 135

-11C (-20F)

Proportional band for the zone heating


temperature loop

Zone Integration

ADF 144

Integration time for zone temperature loop

Zone Prop Band

ADF 145

4.5C (8.0F)

Supply Air Reset - proportional band for zone


reset loop

Zone Setpoint

ADF 129

22.0C (72.0F)

Zone Control - zone setpoint

Controls Group
507 E. Michigan Street
P.O. Box 423
Milwaukee, WI 53201

www.johnsoncontrols.com
Release 8.0
Printed in U.S.A.

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