Best Practice Bulletin #13.

67
Title: Safe Use - Acetylene Gas
Although a highly functional gas, acetylene is also very
hazardous and understanding such the dangers,
especially exposure of acetylene cylinders to fire, is
essential.
When handled and stored correctly, acetylene is both
safe and an invaluable commodity for industry. As a
highly versatile gas, acetylene finds application in a
wide range of industries and processes, though it is
perhaps most known for its use in metal cutting and
welding technologies.
All gas cylinders present a risk if exposed to fire, but
where acetylene is concerned this can be a heightened sense of caution.
So why do acetylene cylinders require quite such diligence
and
caution?
Acetylene cylinders are capable of reacting differently to other gas
cylinders after exposure to fire due to the chemical reaction of
decomposition.
Decomposition can be initiated by exposure to intense heat, shock
to a warm, fire-damaged cylinder, or if the cylinder has endured
multiple flashbacks due to operational error. Because of the special
potential for a delayed action rupture with acetylene cylinders,
observing a safe distance during and after is advised.
Dealing with the danger
Always store and use acetylene cylinders in an upright position to prevent loss of acetone
which reduces the cylinders ability to hold dissolved acetylene.
Do not handle cylinders roughly or carelessly to prevent damage to the cylinder or the filler.
Sharp dents in the cylinder can break up the filler in the area of the dent and cause voids
where free acetylene can accumulate and decompose at cylinder pressures
Protect the bottom heads of acetylene cylinders from damp ground.
Separate flammable gas cylinders from oxygen and other oxidizing gas cylinders during
storage.
Separate full acetylene cylinders from empty cylinders. Provide a means of preventing
cylinders from falling if accidentally bumped.
Use regulators and pressure relief devices when connecting cylinders to circuits having
lower pressure service ratings.
Do not use acetylene at pressures above 15 psig, the pressure where decomposition can
begin, to avoid explosion and fire hazard.
Keep valves closed when cylinders are not in service or empty. At the end of the shift or
work day, close the cylinder valve and bleed the pressure off the regulator and torch
equipment.
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