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Bending Moments and Leakage at Flanged Joints Part 1 3 PDF
Bending Moments and Leakage at Flanged Joints Part 1 3 PDF
BOLIS
IilIIIAL
UNDER TO{AL
TENSIO}T ftr'!I
(r[rriALLY
ent,
n
iP"
zERo)
Figure I
1948
rf
Soetrole,
rry at
large
\\-nr
rr a4cl
tities.
.ns to
arrel
rupcd
PART
Nord
bar-
ROBERT G. BLICK
:arbyGetr-
d the
, vvrrl.
concerned directly
with the problem of finding simple criteria which will show whether the joint
co11-
Liorrs
the
been
.o11S,
Pethe
:of
kers
rdeI-os
'eal.
,,lecr
rn
tire
concries
, the
IHIS article is
If P is zero, and I,
in the design of
the gosket is replaced. Or perhops the construction crew just heaves up on the wrench
that sholvs ho'rv they affect gasket pressures, then these modified gasket pressures can be compared rvith the gasket
coefficients, and the pressure-tightness
effect of
-s1and-
ard lines.
Since simplifying assumptions often
lead to clarification of problems, it is
of value to search for some simpli{ication at this point. One possible assumplion is the folloning:
That the external moment is re-
sivell by a rediitribution of
the
February,
handle.
and
ache.
ddto-the
Com,pany Pttblication
is no
in bolt load during ap-
gas-
the flange can supply only the "twisting" resisting momenta necessary to
in equilibrium, artd
no force-loads, it is evident that the
gasket load must always equal the
( SPRING)
g4s.
BOLT LOID
associated
gasket).
Referring
usine
Figure 2.
Flonge Segment
Symbolized
GASKET
( FI'LcRUM)
to Figure 4, and
ths
EXTEF.I.{AL
L0ti
I],AN 3E
rJ 1+ H",.-H,'
,'l|L\
IL to avoid leakage
ately, not with the flange stresses. but
reliable.
article,
Since one
of the "best"
conditiorrs
code.
to change in-
ser-er.ai Ito.-
cross-section of
in the API-ASME
stanL
Hun :2lr:;(irlrl
Lr . Ho-
rl'', \
in-s1ff1-
H,,r.
2
\l
rr
"'' -H.''"'
exceed. H,t
tlren the
2
flange most certainly rr.ill leak. Pro.
uided, that the initial a-qsumption. that
r. rlf 11-
H"--I"" criterion
['sitrg the H.
on the example shorvn in "NIodern
Flange Design" (a 4t/s-ir'ch thick
Hcr
-:
lf
.i1,000
107,000
r
H-
_4.1.000
due to
x 3-1
: 475,000 inch pounds
3.1,116
If the moment
exceeds
that
r.alue,
r TENSIONfl
MOMENT LOAD
lDot Tm nn
GASKEI THRU
FLANGE FAC
Figure 3.
"Stondord Possibility"
CASKET
COWRESSION
GASEET
TARrING LOAD
FROM IMMElrl
HIDRAIJLIC
102
PRE.SSURE
AND
UNDER
LARGE COI,IPRESSION
RSSI'LTANT
CASTET LOADING
PL:trolcunt,
Refner-l7ol. 29,
Ittro. 2
rh
1e
rl)
IT
t(
I
I
i
5qD-
rsh-
lbe
the
;ing
de-
oad
er),
sit
pre-
'rffi-
then the
pounds
moment less than 475,000 inch
the
since
leakage,
cause
l ould not
de'
has
been
value
possible
natcifiLunl
termined.
cannot
ahvays be done.
eco-
las
mes
*b''
the
Pro-
that
ble,
rion
lern
hick
ting
F.)
I
I
NOMENCLATURE
""
or Hcp
2b
nl
u
Ar"
A.r
En
A
u'ill be rvell
It is surprising that nothing
has been done to establish "moment
raiings" for flanges, considering that
justified.
Llue,
vent
in the direction
Tr.ni.^l
'^
t""ett;-4(.,ier"u
Lctrtfth
X,,p,,
72 -
NO'f!ls
t llcduce.l to essenlials, the I)ressure oll the
gasket coltiiitt surflces should not be iess
than "rD" ljnes the internal pressure' nor be
so g:reat ttrat an "uliirnate compression allowabtc' (that clcllerlds or1 tlle gAsliet ]'ield
lroint) is er|eedcii. 'I'hese constalrts a.e Eienerally found in the API--ASN{E co.le, Se(ltion
\\.-31?. 1'het are Dot rnancliltory.
2 c)r in fact lrral_ de(rrease sonrelthat.
3 Although,
of ( ourso, the flange is nor
under "torsi!rn" i1s such.
{ Tending to turrl it inside-out.
5 If the bolt load is assumed to decrease
with application of external load, the gasket
load must allYays equal ress th&n the algebraic
sum of the 1:7?r:Iiol bott load and the ext'rnal
load. By proceeclilrg on the assumption of a
corlstant bolt load. results nlay be obtaiDed
in an early
I.
Part
II uill
appear
issue.
LOA!
APFLIED TO
MO},TENT
GASKET
FtA\GE FACES
Figure 4.
lity"
ing
COMPRESSION
GASKET IJNDER
INIMRM
o.2
February,
Companv Prftlication
GASKET IJNDE1
TVARYINGtr LOAD
FROht M0MENT
RESIJLTAilT
G.{SKET LOADING
trTENSION|r
Ies
Jto
rh,
ro
les
est
(s)
le.
It is now necessary
to determine
f611.
hen
the
Figure
l1-
ch-
ard
the
acr
ri-
ses
cts
of,'
rto
PAR.T II
)er
to
nihe
ng
nry,
nd
nt
id.
T_l
IJ
f tnSf
fc*r": *mp
rl.
:(l
)n
S-
ih
a
le
: (t) fau
Total unit gasket
fc :
The unit gasket load not to be exceeded rvithout danger of crushing the
gasket:2
<e
lc
(1)
),,
tc^"":
n
rl.2h.
on the basis of
:
. l'n
b.
/)\
\.1
the
bolting:
rub
Bolt Load
Effective opcrating gasket area
- |
| AoS"n
-- --zwc-
rcn:-
S,o
*
8b
zb,iic - -QP-
An
II
several ideas
ol
the operating
moment-Pressure
orn,pany P u'blicttion
AB
S"" ,
rr - Zbnc -
Gp
sb
G_aq!er-
that:
(4)
lN PARI I
ln
(7)
__,ir/4Grp ___9p
8b
2birc
f,r,,
to
(6)
-F fe.t
la 2 fc",t"
fcB*{co-fc.t ) fc"""
) fc-,"-fc"-fco
-fc.r
ferr ( fct*fco-fc''t'
of
.
r"r'
II
Gp
1 Ae S"o
;/icr:r \ 2bnc - 8b -"'u
or. "o;t""-'f(++b-)
7+c'5o
eJ
stress allowable
rvidth of 2b is:
fcs
fco
(3)
load:
From formula ( 1)
ler
- n/4 G'2b
Then formula (4) becomes:
ROBERT G. BLICK
itu
rrc\I
iie-
es-
distribution
COIIPRESSION
v =zJG/z
o
f*ry y da
fcot",
such that
xt
b,,,
zt,,
(G/2
Ja,
1' rla
fG'2 :''1^.=
QoI {asKet
trI
trm
:2f*
-
Statical ntoment
:2f-
bG'
t,f
-4,.lD Lr'
rralue for
2b G"
t 19
Then formula
(4)
N{ / AB S""
G" - 2bqr G
2b
11
{-- _
becomes:
Go
-;r/4 Gz
F-rilP
6D
q -G4i!es -\
ti
-o(-G"4 *2bG'm)
(8)
An
ISolring Area
Grr
express
qzb:lp
Z
Ar
to bending moment:
l_
rB\I
Again using the example in ,,N[odern Flange Design." the "leakage en.
Sno.
trl <CA"S,
tioned earlier.
Another "leakage envelope" may be
conslnrcted on this hasis.
(IICf,.POIII{DS)
II
l}r
-+
: +
"(
8it,J00-222p
of joint
14lq
intersecting
of the leakl
rt(p
leak-
I,x2.s)
\\-hcn p : O,
u,ould
this envelope
age.
-r,'.":( 3 .b,,)
3'1-11rt
It
he
oiS:,
rr.9\1.+lYt6,2-r0
+II
since,
cases
""
C-{"
rr-/(nn
2.JJ sq. in
lerv ferv
16,2-50 psi.
- 1,icc/t:
stress.
> fr,,*f"**fnn,
2rtil'rrrp
c : f,G'I
-1.4,' '
Ao
Gasket
G:9"
b: tA"
.\,,
S.o
gas-
ket load does not chunge rvith ap'plication of bending moment, the 6olts
must resist the nroment. This is the
(improbable) "Behavior No. 2,' men-
end load:
Bolts
at t7t,, clta.
S,,r
tribution.
unil
tr{oment
Sectiorr n)o(kllus of l,6l1i11g nr"^
l\I ,, r.
1. , ..oli,IrnJlr. 61r.1a;
a (ttalileter
(..\r,. .:
-
velopeso
Fieure 4.
due
_t
S,,o
flange_
pressure):
rBs
MzYn
3.1.116
Xj
x f.
-f
l()
X
2q{0t\ 2,,
\l
!? x t6140_
lor0oor0@
\t<143pf198,700
at p -: O, \I : 199,769 it.r."
lrour rls
81000,000
at p
100,
}I :213,669
1tr.',
porrn ds
4,ooo r0oo
2,0oo,0o0
Figure
6rooorooo
i
,i
robo ble
Leokoge
E
nve lo pes
p
(
t20
prr)
dralvn for
mbination,
an B-inch-
rbon
10,ooo,ooo
lrgure /
steel
lmproboble
"Leokoge"
Envelo pe
be A.96,
8,00o 1000
rre is taken
)mperature
0 per cent
: these cirrerating at
6rooo rooo
I rating of
the t'lange
the specie stress of
/+
1000 r0O0
safety" of
)e set up:
sket
2,0o0,0o0
- 9t'
= %,,
=2 \
.4500
.P
(psl)
;\-+Dnr
\)l
f-xzs)
ch pounds
398 psi.
tersecting
the leak-
generallv has
then
first line [from foimula (6)], allowing greater moments at higher pressures.
Getting Lack to the primary pressure rating of the flange, a heavy line
has been drarvn vertically from I50
pounds on Figure 8. Study-
of the mo-
I
x]!]so
it rvill
the
of
can
be deduced:
\r<co;t''-o'?"(f+r*1
(r!{cH-P0urDs)
-l--
I
BB,3OO
stressed
200 ro0o
198,
inch
1@,ooo
) inch
Figure 8
Leokoge Envelope
for 8-lnch,
wn inter-
it
does
.his
case.
ce
ine, it is
the gas-
better
120 r0oo
1SO-Poun{ Flonge
NA
--t
80,0o0
40,ooo
p
(plt)
No. 5
l2L
,f
tl
rl
NOMENCLATURE
Hn or rf^
2b
G
IN
leagage
1..ielcl
ceolng example,
trI
<'A
at
o (Ao S"o)
)))
in the
(AR S.,,)
'1A" S^,)
222
X 159
-222z.zl
service
150
ra xrro
p: o,
II< ftla.s00;222X0
4
tr{
:33,200 inch
pressure rating)
o<
pre_
pounds
th_e_
leakage envelopes
of
flanged
ence
Ar S,,', : l4,ggg
Ilnt Ar :2.42 sq. in.
e _
14,800
:
""': -'2llL'
61oo Psi'
(pro-
tn on earLy
II.
Part
III will
appear
t,ssue,
\OTES
rlt is $ortlri" 0f note that ISritish investigations tend to indicate that the ratio of the
(total ) h]-draulic load t.o the net (total)
g:rsltet load is deterntinate, rather thaln the
|atio of the htdraulic l)fessure to a unit
Bask.it load. This $-oulcl tend to require a
gasliet load per inch of circunference (not
r.lated
to gasl<et \ridilr)
dependent on
{llalrleter, }rressule an(l a q:1sket constant.
:l'he unit gasket loa{1 trot to be ex{.eeded
\\-ithout danraBing thc fl.rtrge contact fa(.e-s is
not (.onsidcfed here.
3 (larcful
retiglrterriDg oi the bolts after
:rpplicatioD of pressure Dlight in effe.t pro,lu, o llri{ ,listril,uri^rr l,iltprn,
if it \routd
llot occur normall]-.
{ These tnight ilot.
(orre.tly
be called
"leak&ge en\-elopes lrith fixed bolt load_,,
since the installeal bolt load rvill determiie
the gasket lo.d. -{s arl example of what this
rneans, the bolt load has been taken as Asrct
(41.6 sq. in.) times ttle allo\yatlle ol)erating
irolt stress of 13,11)r) l)si. If the bott load had
L,ppn takpn as (ABAc, I, .{n-inr : 2, a smaller
!alue. thF Frrt ploppj s orrl,l L,p smallpr, The
"crushin8" part of thc envelope would move
up, but the "insufficient g.ashet pressure,'part
s-oul(l nloye to the left. If the bolt area
and/or bolt stfess lrcre increased, the
"crushing" part of the envelope would move
dos'n, but the "insufficient gasket pressure"
part \rould move to ilre .ignr,
5 Or perhaps a smaller
width.
6 Due to the relatively
sman effect on the
ilango-monrpltls
oi shifring 1,art of tlrp Hc
luad to HD, and vi.e r
This will inl rorluci
an effective "torsion' "rsa.
on the cross-section of
the flange, lvhich.ran lrobablt be ignored,
r lrua lo hA rilrq I,epn ill .ommon u."e betore
the de|elopnent of ilre present method of
flange stress anal)-sis. 1.his particular case
shoulcl proye satisfactory.
8An "effcctive bolting,', so to speak.
200,000
160,0o0
120,000
r
Figure 9
Conse rvotive
Leokoge
40,000
33'
Envelope
300
lN PARI It ol this series, mothemoticol relotionshiPs lor iointtiofitness were derived that ostii" o constont boltJood' Also,
the ideo ol q "leokoge envelopel' plotting Performonce ca-
B1
Ei
necessorv
PAR.T III
ol
bolt-load.
ROBERT G. BLICK
Box 232, Sun VolleY, Colif
TT
ii.. of
the
n-
lo-ad
Tlris
1S
rd
Compressed Asbestor
Figure 10. Lood-Deflection Curve for
Portion
of the cvcle
can
' Since gaskets lre stiffer utrder reau"i"g lou,l.;' th"t" will be a shift of
*r"::"?"".f axis torvard the "tension"
.iJ" of the centroid. Figure^ lI shorvs
an exaggerated piclure of tllts hehavior. ictuallr-. the shif t of tlre "neu'
irut;; u*i. l'ill'probablv be extremely
sl
assrrrnption that
cides rvith the centroidal axis'
it
coirr'
ry
corresporrdin s to . ( n:p ).
irt otte lest- arld inercascd an equllalenr
to the valrre
ii
the {lange and bolt combinaiion toithout a gasket' or the flange rotations arrd bolt deflections may he
computed. The lesulting curves may
be compared uith tlre gasket curves'
In this rval'. it can readrt)' tt9. o9'rs
termined rvhether tlre gaskel really
appreciablv stiffer than the bolt ano
.";Uination. and rthether the
nii'-.t
'U"ti?-.i-piiiving
asiumption is a valid
t""i" f.t
one.
..""."" after
Con'
ltressure is appli.ed'
t29
Publication
,.'s
'&
1i*
tfr
,E
SMATL COMPRESSIOH
r+_
Figure
ll.
Shift of
"Neutrol" Axis
_L
SIITT
--T-
i:
COMPRESSION
TAL COMPRESSIOIf
INGE COMPRESSION
ing its behavior when moment is ap- holds for the effect of moment on the
plLd. If the bolt-load d,eueases,'it tension and compression sides of the
means that the joint will start to leak,
neutral axis, then the adiusted boltand the gasket to crush, sooner (at a load on the tension side (with no pressmaller moment). The converse will sure) will be approximarelybe true if there is an increase in bolt-
(Ar S.o)u.
E;l
ll r,
ntj
t:
8.'
Hti
fii'
fl1
#i
ni
fl{
ffi'J,,;"',l1
(A, S.")"
rrc'
I
I l-41f-l
K ^" 4 - KL;TI
- +-
which
:::;:"-.*",,,,, i,,u1'
Fv':
M<
"+
I [4
to
K L;dJ
NOMENCLATURE
-;,I
N
AB
Att
AM
F.
Change
no moment)
(Ar
S.p)o
will
Ec
----6tFrsth /,
- (AB S.D). -
nG
KP
ratio
(f)
Er
- #/"
=X
Gasket Contact Area
be approximately
p (with
#/"
- Bolt=Area X "E"
Total
(r0)
be
7Gt
16K
as
S.o)^
- it=1
' Kz'
as
ry (12/(-!
";(; + bm)
- r
----_--.1 + _-1
l!
''
G/4 ( ABS,')"
G/4
(Ar Sq)u"
become
97-
taken
will
"E"
Gasket Thickness /2
flange-"f/Radian:
Total Bolt Load X Lever Arm
Resulting Angular Rotation in Radians
M<
pr--9" azGlyn__c
'1624
-l
iA,S"o).
ttr
t
- Krt'
PTG
-F 1l
16K
,'K,
(Summation of forces)
LPern-
(11)
e and mo'
T_441
6lrGJ
rmula (6),
u-)t
/9+
\8
_!t
,
J
(10)
;
:es the max'
leakage due
gSSUr, col.
change in
he boltiload
s applied.
tle
forego'
re reworked
pipe. Intitially,
:EsA"
:Eo(LA+
Aru
Ao
Eu
(-En
(L'A +
Ec)
Equations
A
Jc
and, since
lEr
(EB
Ar- L' Ao
Ec)
Es Eo
L"]
(16)
Aa:
a?F
equation (12),
that:
_-I
it
can be determined
L L,- Er]
[Er (EB + Ea) + Ea Ec L1]
(18)
Er [Eo
load
P,q
AM
29, No.
tEslrL-ld
^- te'tn;+E;)T-E"
ilH
By substituting equation (17) in
\-JB-
G:26'!4"
fEc:4960x106
(Assuming E:29r
106, and discount
lEelrtlelL+ L)l
A4 :Ap.
stiffness of gasket
- pounds
per inch deflection
Sign convention assumes gasket load
i.
be
[EnL'(L'+L,)+E']
-A
- rP' tp' rp"+ p") + p" g" Ht
(1s)
(12)
IABLE I
where
""r _ro!
-A")
stiffness of the bolts
- pounds
per inch deflection
Sign convention assumes bolt load
in gasket
-: change
EoAc
4ot
EoAc : 0
-Ac)
A+ L- EB *
-AP"
(13)
En (L A+
and Eo Ao L,
- Ac)(L*Lz):EuA
e1 As [EoL,*Er (L*L)] *a+
_
At"
or
where En
Apc
(L * L'; '-
Formula (11) then expresses the maximum moment not to have crushine of
the gasket, corrected for the effeci of
,nffi
l_10"K-*
1tl'^
.s6z
#
,l
from the value
170,000
of
ii
computed above,
Ape
:.362X
170,000
:61,500 pounds
crease
ness-f
15 percent, In terms of the many factors that can contribute to this discrepancy, the agreement betrveen the
values is quite good. In terms of
"safety-factors" generally employed
and the small over-all effect on the
leakage envelope. the discrepancy is
prol'ablr negligiLle.
Figure 13 shows the effect o"
K
of varying each of the stiffness factors
rvhile holding the. others constant. It
will be seen thatf is not sensitive to
changes in E6, in the neigJhborhood of
the operating value. That is, the gasket
increased. This
mar in
pa
rt he
ex-
-and
Figure l3
l.rl
H
F
H
I'K
o
Ats 2
*2,
&F
&lo
N.1
-t{
.739
.n5
!=
I
EB
rc,F
.0182
0. r0
. 6.tn=L3
v
Lr
-Ar@*
O-
SETIIN0
SETTII|G
%- o llt REALIII
En- 0 IN REALITI
iE5fu-loof
L0lD---
l:
il'
t (r*ot
PourDs)
1- -.fu
K
20or00o
I
)
a
l-
160rooo
1201000
'e
re
te
IE
80,o0o
l.c
.n
tn
_ls
/+0 rOO0
rd
1t0
Figure
,F
so
General Conclusions
The rvriter hoPes that the conclusions drawn in this article may stimulate further research, bring into pub]ication anY private test data that may
be availabie, and point a direction for
further experiment. Despite the f act
that the methods of this article are
rational. the problem is by no means
completelv solved' Additional data on
the elastic and plastic charaeteristics
of gasket material are needed' The
tor.ional effect on the flange of the
non-uniform flange'momenls needs lo
I4. lnfluence
of
-a
I
}ii"i:l:.."i,r:t"il"*ilH:"\'l"i.L"lil':tl:';
i;:',*li'*lli...:":H,1?,,iii.1ii,i,:x,,"?J,L'J'1i
high acculilclobtain
";ij;.;' suctr -;;frs5rr"
>F
Psi,)
on Leokoge EnveloPe
>r
o.6
400
200
>r
r33
', ,,i
r**
, '.1
.l:&
i{."
1.8