PERLCON GIEMA

AUTOMATED PLASTERING SOLUTIONS

CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR

SOLUTIONS;
EFFECTIVE EXECUTION OF LARGE PROJECT SITE BY MAXIMIZING MECHANIZED
SYSTEMS AT WORK PLACES

MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT REPEATATIONS AND WITH

MINIMUM MANPOWER

GREATER SPEED, BETTER CONTROL OVER WORK CONSISTENCY AND MINIMUM

WASTAGE OF RESOURCES

ENHANCED WORK FEASIBILITY AT HIGHER ELEVATIONS, RESTRICTED WORK SPACES

CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING ACTIVITY LAG TIME
INTERVALS

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

MECHANIZED WORK EXECUTION

ADOPTED TILL NOW
EARTH WORK IN EXCAVATION AND
FILLING
CONCRETE MIXING, TRANSPORTING
& PLACING
CURING WATER DRAWING AND
SPRAYING
MATERIAL HANDLING (PARTIALLY)
TILING, PLUMBING, FABRICATION
ACTIVITIES (PARTLY)

MECHANIZED WORK EXECUTION

NOW BEING EXPLORED FOR
BLOCK MASONRY / WALL MAKING
ITEMS
FACTORY MADE SHUTTERING /
REINFORCEMENT FOR RCC WORK
EXECUTION
PLASTERING WORK
PAINTING & FINISHING ACTIVITIES

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON GIEMA SPRAY PLASTER SYSTEM

A WAY FORWARD TO MECHANIZED PLASTER WORK;
PERLCON GIEMA SPRAY PLASTER SYSTEM EFFECTIVELY ELIMINATES NEED FOR HIGH MANPOWER
ENSURES MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT WASTAGE AND PILFERAGE
MAXIMIZES SPEED WITH BETTER WORK CONSISTENCY AND HIGHER ACCURACY AT WORK PLACES
ENHANCED WORK QUALITY, IRRESPECTIVE OF HIGHER ELEVATIONS, RESTRICTED WORK SPACES
OFFERS TOTAL CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING SEVERAL ACTIVITY
CYCLES

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

USERS OBJECTIVE
MECHANIZED MORTAR MIXING,
HANDLING & SPRAYING OVER WALL /
CEILING SURFACE

GREATER CONTROL OVER SPRAYING

RATE

CONSISTENT MIXING PROCESS

COMPACT, STURDY AND PORTABLE
SYSTEM

HIGHER RELIABILITY, EASY

OPERATIONS

PERLCON GIEMA ADVANTAGE

COMPACT, SAFER, SIMPLE DESIGN

INDIGENEOUS MANUFACTURING
IN-HOUSE TRAINING, TECHNICIANS
COMPATIBLE PREMIX MORTAR SUPPLY
DESIGN FOR MULTI-TASKING CAN BE
USED FOR GYPSUM PLASTER ALSO

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18

PROVEN GERMAN TECHNOLOGY MADE AS PER GIEMA DESIGN UNDER LICESNCE
UNIQUE COMPACT MACHINE FOR DRY MORTAR MIXING WITH WATER ON CONTINUOUS BASIS,
SIMULTANEOUS SPARYING OVER WALL / CEILING SURFACES THROUGH NOZZLE, WITH HELP OF
COMPRESSED AIR , UP TO 50 M LINEAR DISTANCE

ALLOWS PERFECT CONTROL OVER WATER MIXING AND EASIER TO ACHIEVE LOWER PLASTER
THICKNESS

EASY TO HANDLE, OPERATE AND MAINTAIN

DESIGNED TO ACHIEVE MAXIMUM OUTPUT WITH OPTIMUM MANPOWER REQUIREMENT
IDEAL FOR LIGHT WEIGHT SPRAY PLASTER MORTARS BUT CAN BE USED WITH DRY MIX
HEAVY / LIGHT WEIGHT MORTARS AS WELL AS GYPSUM PLASTER BY CHANGE OVER OF FEW
ACCESSORIES

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

PERLCON GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18

DISCHARGE AT NOZZLE :

UP TO 30 LIT/MIN APPROX. 3.0 CUM/4 HOURS

(MACHINE WORKING AT 42.5% EFFICIENCY)

MIXING HOPPER
:
40 LIT CAPACITY
ELECTRICAL CONNECTION : 3 PHASE 400 V/50HZ (IDEAL FOR INDIAN CONDITIONS)
DIMENSIONS / WEIGHT : 1400 MM L X 620 MM B X 1020 MM H , WEIGHT 114 KG
BASIC COMPONENTS :

MIXER, SPRAY PUMP, WATER PUMP, WATER/AIR/GREEN

MORTAR HOSE PIPES, SPRAY NOZZLE & AIR COMPRESSOR

MAX GRAIN SIZE

:
DRY MORTAR SHALL HAVE MAXIMUM GRAIN SIZE 3.0 MM
SUPPLY PRESSURE/REACH : 40 BAR (MAX), MAXIMUM UP TO 30 M HEIGHT

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS
BRIEF ON INSTALLATION AND OPERATIONS : BLITZ TP 18

SETTING & ASSEMBLY:

PIPES,

TO ASSEMBLE SPRAY PUMP, WATER HOSE/GREEN MORTAR HOSE

ELECTRIC SUPPLY, WATER CONNECTION FREE OF ENTRAPPED AIR, AIR
COMPRESSOR SETTING, ETC. COMPLETE

CHECKS & TESTS:

AVAILABILITY OF WATER AT REQUISITE PRESSURE, DRY PREMIX MORTAR,

CLEAR WORK FRONTS, WATER SUPPLY RATE, CLEAN HOSE PIPES, HOSE PIPE
CONNECTIONS, AIR PRESSURE, ETC.

MANPOWER:

1 MACHINE OPERATOR AT MIXER UNIT / 1 NOZZLE OPERATOR AT NOZZLE

END, 2 UNSKILLED WORKERS FOR DRY MORTAR FEEDING, 2 MASONS FOR
PLASTER LEVELLING, SURFACE FINISHING

TOOLS/SPARES:
PIPES

STD. TOOL KIT, HOSE PIPES AS REQUIRED, MASONS TOOLS, MACHINE /

CLEANING KIT

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

MANPOWER / MATERIAL
PER SHIFT
SYSTEM OPERATOR 1NOS
MASON

3NOS

HELPERS
UTILITY/MAINT.

Rs.1200/-

Rs.2400/-

3NOS

Rs.1050/-

L.S. Rs. 350/-

TOTAL OERATING COST Rs.5000/(M/C WORKING FOR 4 HRS., WORKERS FOR 8

HRS.)

OUTPUT PER SHIFT

(PERLCON ICYPLAST)
SPRAY NOZZLE OUTPUT =
DRY MIX MORTAR/4 HRS. =

3.00 CUM
1500 KG

12-15 MM THICK PLASTER

AREA COVERED PER DAY
SQ.FT.

2000

AVERAGE SPRAY PLASTER

APPLICATION COST

Rs.

2.50/SQ.FT
(ADD: SCAFFOLDING + OH + PROFIT =
4.50/SQ.FT)

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

OPERATING VIABILITY FOR SPRAY PLASTER WITH

BLITZ TP 18
SYSTEM CAPITAL COST

RS. 6.50 LAC ALL INCLUSIVE AT SITE INCLUDING OF BASIC

INTRODUCTION AT OUR WORKS

OUTPUT FROM SYSTEM APPROX. 2000 SQ.FT/DAY

(I.E. 50,000 SQ.FT./MONTH PER SET, 6.00 LAC SQ.FT/YEAR)

COST BENEFITS
PER

PAY-BACK PERIOD

SAVING IN PLASTER APPLICATION RATE DUE TO MECHANIZED

OPERATIONS WITH BLITZ TP 18 (RS. 9.50 RS. 4.50 = RS. 5.00
SQ.FT.) MONTHLY SAVING = RS. 2.50 LAC
3 MONTHS WITH THE MOST CONSERVATIVE CONSIDERATIONS

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

PICTORIAL INTRODUCTION OF BLITZ TP 18

PERLCON GIEMA
AUTOMATED PLASTERING SOLUTIONS

PICTORIAL INTRODUCTION SPRAY PLASTER

APPLICATION