đồ án thiết kế máy

Trng HBK TPHCM
N CHI TIT MY - 2011
LI NI U
t nc ta ang trn pht trin, do khoa hc k thut ng mt vai tr quan trng
trong cng cuc cng nghip ha, hin i ha t nc. Vic p dng khoa hc k thut chnh l
lm tng nng sut lao ng, thay th sc lao ng ca ngi lao ng mt cch c hiu qu nht,
bo m an ton cho ngi lao ng trong qu trnh lm vic. to nn tng tt cho bc pht
trin trong tng lai, chng ta cn u t, nghin cu, gio dc, pht trin khoa hc k thut mt
cch nghim tc ngay t trong cc trng i hc.
n mn hc Chi Tit My l mt mn hc gip sinh vin ngnh Ch To My c bc
i chp chng, lm quen vi cng vic thit k m mi ngi k s c kh s gn cuc i mnh
vo . Hc tt mn hc ny s gip cho sinh vin mng tng ra c cng vic tng lai, qua
c cch nhn ng n hn v con ng hc tp ng thi tng thm lng nhit huyt, yu
ngh cho mi sinh vin. Khng nhng th qu trnh thc hin n s l th thch thc s i
vi nhng k nng m sinh vin c hc t nhng nm trc nh v c kh, k nng s dng
phn mm: Autocad, Autocad Mechanical, Autodesk Inventor cng vi nhng kin thc trong
nhng mn hc nn tng: Nguyn l my, Chi tit my, Dung sai v K thut o
Trong qu trnh thc hin n, chng em nhn c s ch dn rt tn tnh ca thy
PGS.TS Nguyn Hu Lc cng cc qu thy c khc trong Khoa. S gip ca cc thy c l
ngun ng lc ln lao c v tinh thn cho chng em trn con ng hc tp, rn luyn y gian
lao vt v.
Do y l bn thit k k thut u tin m chng em thc hin nn chc chn s mc phi
nhng thiu xt, sai lm. Em rt mong nhn c s gp chn thnh t pha cc thy c. Em xin
chn thnh cm n.
Sinh vin thc hin
Trn ng Khu
SVTH: Trn ng Khu
GVHD: PGS.TS Nguyn Hu Lc
Trng HBK TPHCM
N CHI TIT MY - 2011
Mc lc
LI NI U ................................................................................................................................. 2
Phn mt: Tnh ton chn ng c v t s truyn: ....................................................................... 4
1.1. Tnh ton chn ng c: ......................................................................................................... 4
1.2. Phn phi t s truyn v tnh ton ng hc h dn ng xch ti:.......................................... 5
Phn hai: Tnh ton b truyn ai:................................................................................................. 7
2.1. Thng s ban u: .................................................................................................................. 7
2.2. Tnh ton thit k b truyn ai: ............................................................................................. 7
Phn ba:Thit k b truyn trong hp gim tc ............................................................................. 9
3.1
Tnh ton b truyn cp nhanh: .......................................................................................... 9
3.2
Tnh ton b truyn cp chm:.......................................................................................... 15
Phn bn: Kim tra bi trn ngm du........................................................................................ 23

Phn nm:Thit k trc ................................................................................................................ 24
4.1 Thit k trc 1:....................................................................................................................... 24
4.2 Thit k trc 2 ........................................................................................................................ 28
4.3 Thit k trc 3:....................................................................................................................... 32
Phn su: Kim nghim then ........................................................................................................ 35
Phn by: Chn ln v ni trc.................................................................................................. 39
I Trc u vo 1:....................................................................................................................... 39
II Trc trung gian 2: .................................................................................................................. 41
III Trc u ra 3:....................................................................................................................... 43
IV Chn ni trc vng n hi: ................................................................................................. 46
Phn tm: Thit k v hp v cc chi tit ph .............................................................................. 47
Phn chn: Chn du bi trn v dung sai lp ghp .................................................................... 50
TI LIU THAM KHO ............................................................................................................. 53
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Trng HBK TPHCM
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Phn mt:
TNH TON CHN NG C,PHN PHI T S

TRUYN.
1.1. Tnh ton chn ng c:
1.1.1. S liu ban u:
H thng truyn ng bng ti lm vic c cc thng s sau:
- Lc vng trn bng ti: F = 2500 N
- Vn tc bng ti: v = 1,25 m/s
- ng knh tng dn: D = 400 mm
- Thi gian phc v: L = 7 nm
H thng truyn ng bng ti quay 1 chiu, lm vic 2 ca, ti va p nh (1 nm lm vic
280 ngy, 1 ca lm vic 8 gi).
1.1.2. Xc nh cng sut cn thit ca ng c:

Cng sut trn trc ng c in c xc nh theo cng thc: Pct
Pt
(theo (2.8))
Trong : Pct - cng sut cn thit trn trc ng c, kW;

Pt - cng sut tnh ton trn trc my cng tc, kW;
- hiu sut truyn ng.

Hiu sut truyn ng:
K ol3 brc brt d 0, 99 0, 99 3 0, 97 0, 96 0, 95 0,85 (theo (2.9))

vi: K - hiu sut ni trc n hi ; ol - hiu sut 1 cp ln; brc - hiu sut 1 cp bnh rng
cn; brt - hiu sut 1 cp bnh rng nghing; d - hiu sut b truyn ai, tr s ca cc hiu sut
trn tra theo bng 2.3.
H thng truyn ng bng ti lm vic vi s ti trng nh sau:
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Theo (2.12) v (2.13), cng sut lm vic trn trc my cng tc:
2
T1
T
T
0,83.T
t 2 t
.12
.60
F .v T 1 T 2 2500.1, 25 T
T
Pt Ptd
.
.
2, 69kW
1000
t1 t2
1000
12 60
Khi :
Pct
Pt 2, 69
3,165 kW.
0,85
1.1.3. Xc nh s b s vng quay ng b ca ng c:

Theo (2.17) , s vng quay ca trc my cng tc:
= 60000
v
1, 25
= 60000.
= 59,68 vng/pht
D
.400
trong : v - vn tc bng ti, v = 1,25 m/s;

D ng knh tang dn, D = 400 mm.
T bng 2.4 , ta chn t s truyn ca hp gim tc bnh rng cn - tr hai cp u h 12 ;
u d 4 , do s vng quay s b ca ng c theo (2.18) nh sau:

n sb nlv nt 12 4 59, 68 2864, 64 vng/pht
Chn s vng quay ng b ca ng c ndb 3000 vng/pht.
1.1.4. Chn ng c:
Theo bng P1.3 vi Pct 3,165 kW v ndb 3000 vg/ph ta dng ng c DK51-2 c
Pdc 4,5 kW, ndc 2900 vng/pht.
1.2. Phn phi t s truyn v tnh ton ng hc h dn ng

xch ti:
1.2.1. Phn phi t s truyn:
Chn loi hp gim tc bnh rng cn tr 2 cp:
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Trng HBK TPHCM
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T s truyn ut ca h dn ng: ut
ndc 2900
48,6 (theo (3.23))

nlv 59, 68
trong : ndc - s vng quay ca ng c chn, ndc 2900 vng/pht;
nlv - s vng quay ca trc my cng tc, nlv 59, 68 vng/pht.

Phn phi t s truyn ca h dn ng: ut uh u x 59, 68 (theo (3.24) )
Suy ra:
uh
ut 48, 6
12
ud
4
Da vo hnh 3.20 , ta chn t s truyn cp nhanh ca hp gim tc u1 4 v t s truyn

cp chm ca hp gim tc u2 3 .
Tnh li gi tr ca u d theo ut trong hp gim tc: ud
ut
48, 6
4
u1u 2 3 4
Vy ta chn ud 4
1.2.2. Xc nh cng sut, mmen v s vng quay trn cc trc:

P3
P3
2, 72
Plv 2, 69
2, 86 kW
2, 72 kW; P2
brt . ol 0, 96 0, 99
K 0, 99
P1
P1
2, 98
P2
2, 68
3,17 kW
2, 98 kW; Pdc
brc . ol 0, 97 0, 99
d . ol 0, 95 0, 99
ndc 2900 (v/p) ; n1

n3
ndc 2900
n 725
725 (v/p); n2 1
181, 25 (v/p)
ud
4
u1
4
n2 181, 25
60, 42 (v/p)
u2
3
Tdc 9, 55 10 6
3,17
2, 98
10439,14 Nmm ; T1 9,55 10 6
39253, 79 Nmm
2900
725
T2 9,55 106
2,86
2, 72
150692, 41 Nmm ; T3 9, 55 10 6
429923, 87 Nmm
181, 25
60, 42
BNG PHN PHI T S TRUYN

Trc
ng c
II
III
3,17
2,98
2,86
2,72
Thng s
Cng sut P, kW
T s truyn u
S vng quay n, vng/pht
Mmen xon T, Nmm
SVTH: Trn ng Khu
2900
725
181,25
60,42
10439,14
39253,79
150692,41
429923,87
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn hai:
TNH TON B TRUYN AI

2.1. Thng s ban u:
- Cng sut truyn n: P 3,17 kW
- S vng quay: ndc 2900 vng/pht
- T s truyn: u 4
2.2. Tnh ton thit k b truyn ai:

Bc 1.
Chn tit din ai:
Vi cng sut v s vng quay nh trn ta chn ai tit din A (hnh 4.1).
Bc 2.
Chn cc thng s c bn ca b truyn ai:
Theo bng 4.13 chn ng knh bnh ai nh d1 125 mm.

Vn tc ai v
d1n1 .125.2900
18,98 m/s ( nh hn vn tc cho php vmax 25

60000
60000
m/s)
Theo cng thc 4.2, vi 0, 02 , ng knh bnh ai ln
d 2 ud1 (1 ) 4.125.(1 0, 02) 490 mm
Theo bng 4.26 ng knh tiu chun d 2 500 mm

Nh vy t s truyn thc t:
ut
d2
500
4, 08
d1 (1 ) 125.(1 0, 02)
V sai lch
u
(ut u ) (4, 08 4)
.100% 2% 4%
u
4
Theo bng 4.14 chn s b khong cch trc a 0,95.d 2 0, 95.500 475 mm, theo cng
thc 4.4 chiu di ai:
l 2a 0,5 ( d1 d 2 )
( d 2 d1 ) 2
(500 125)2
2.475 0,5 (125 500)
2006(mm)
4a
4.475
Theo bng 4.13 chn chiu di ai tiu chun: l 2000 mm.

Theo 4.15 nghim s vng chy ca ai trong 1s: i
v 18,98
9, 49 <10 .
l
2
Tnh li khong cch trc a theo chiu di tiu chun l 2000 mm

Theo 4.6 a
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2 8 2 1018, 25 1018, 252 8.187,52
471,87
4
4
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vi :
N CHI TIT MY - 2011
2000 0,5 (125 500) 1018, 25
d 2 d1 500 125
187, 5
2
2
Theo 4.7 gc m 1 180

Bc 3.
57(d 2 d1 )
57.(500 125)
180
135 min 120
a
471,87
Xc nh s ai:
Theo cng thc 4.16

z
Trong :
PK
3, 71.1,35
1 d
1, 63
[ P0 ]C Cl Cu C z 3, 01.0,88.1, 04.1,14.0,98
Theo bng 4.7, K d 1,35

Vi 1 135 ta chn C 0,88 (bng 4.15)
Vi l 2000 1,176 chn Cl 1, 04 (bng 4.16)
l0
1700
Vi u 4 ta chn Cu 1,14 (bng 4.17)

Vi v 18,98 m/s, d1 125 mm, chn [ P0 ] 3,01 kW (bng 4.19)
Vi P1 3, 71 1, 23 ta chn C z 0,98 (bng 4.18)
[ P0 ]
3, 01
Ly z 2 ai.
Chiu rng bnh ai, theo 4.17 v bng 4.21
B ( z 1)t 2e (2 1).15 2.10 35 mm
ng knh ngoi ca bnh ai:

d a d 2h0 125 2.3, 3 131, 6 mm
Bc 4.
Xc nh lc cng ban u v lc tc dng ln trc:
Theo 4.19 Fa
780.P1 K d
780.3,71.1,35
Fv
37,83 154, 78 N
vC z
18,98.0,88.2
Trong : Fv qm .v 2 0,105.18,982 37,83 N (bng 4.22)

Theo 4.21 lc tc dng ln trc :
Fr 2 F0 z sin(
SVTH: Trn ng Khu
1
135
) 2.154, 78.2.sin(
) 572 N
2
2
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn ba:
THIT K B TRUYN TRONG HP GIM TC

3.1
Tnh Ton B Truyn Cp Nhanh

Cc thng s ban u
1)
Cng sut u vo: P1 2,98 kW
Moment xon:
= 39253,79
S vng quay: = 725 /
T s truyn: u = 4
Thi gian phc v: 7 nm
Quay mt chiu, lm vic hai ca ( 1 nm lm vic 280 ngy, mt ca 8 gi)
Ch ti: = , = 0.83
= 12 , = 60
Chn vt liu:
Ta chn vt liu cho cp bnh cn rng thng nh sau:
+ Bnh nh : Thp 45 ti ci thin t rn b mt HB = 270,
c b1 =850(MPa); ch1 =580(MPa).

+ Bnh ln : Thp 45 ti ci thin t rn b mt HB =255,
c b2 =750(MPa); ch2 450 (MPa).
2)
Xc nh ng sut cho php :

Tnh s b ng sut un v ng sut tip xc cho php theo cc cng thc
6.1a v 6.1b ta c: [ H ]
F0 lim .K HL
0 .K .K
; [ F ] F lim FC FL .
sH
sF
Trong : Fo lim , H0 lim : ln lt l ng sut un v ng sut tip xc cho php ng vi s chu

k c s, tr s ca chng c tra bng 6.2: Fo lim 1,8HB v H0 lim 2 HB 70
sF , sH : ln lt l h s an ton khi tnh v un v tip xc tra bng 6.2

sF 1, 75 v sH 1,1
Khi :
H0 lim1 2 220 70 610 (MPa)
F0 lim1 1,8 270 486 ( MPa)

H0 lim 2 255 70 580 (MPa)
2
F0 lim 2 1,8 255 459 (MPa)

K Fc : H s xt n nh hng t ti ,ly K Fc 1 (ti trong t mt pha)
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Trng HBK TPHCM
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K HL , K FL : H s tui th, c xch nh theo cng thc 6.3 v 6.4: K HL mH

K FL mF
N HO
;
N HE
N FO
N FE
y:
mH , mF : Bc ca ng cong mi khi th v tip xc v un vi HB 350 ly:

mH 6; mF 6 NFO , N HO : S chu k thay i ng sut c s khi th v un v tip xc
+ N FO = 4.10 6 vi tt c cc loi thp

N
2,05.10 7
2,4
+ N HO 30 H HB
HO
1
7
N HO2 1,97.10
+ N HE , N FE : s chu k thay i ng sut tng ng

V b truyn lm vic ch ti trng thay i nhiu bc nn theo cc cng thc 6.7 v 6.8
ta c: N HE 60 c Ti
T
vi:
mH
2
T
.ni .ti ; N FE 60 c i
T
mF
.ni .t i
c l s ln n khp trong mt vng quay ca bnh rng, c = 1

n i , ti : S vng quay v thi gian lm vic ch i
Ta c:
N HE1 60 1 725 31360 (13
1
5
0, 833 ) 8, 77 10 8 N HO1 K HL1 1
6
6
N HE 2 60 1 181, 25 31360 (13
1
5
0, 833 ) 2,19 108 N HO 2 K HL 2 1
6
6
1
5
N FE1 60 1 725 31360 (16 0,836 ) 8, 77 108 N FO1 K FL1 1
6
6
N FE 2 60 1 181, 25 31360 (16
1
5
0, 83 6 ) 2,19 10 8 N FO 2 K FL 2 1
6
6
Nh vy:
H 1
580 1
610 1
527, 3 (MPa)
554, 5 (MPa); H 2
1,1
1,1
Vi bnh cn rng thng ta c:
H min H 1 ; H 2 527,3MPa ;
F 1
486 11
459
277, 7 MPa ; F 2
262,3MPa
1,75
1,75
ng sut qu ti cho php, theo cc cng thc 6.13 v 6.14 ta c:

[ H ]max 2,8 ch 2 2,8 450 1260 MPa
[ F ]1max 0,8 ch 2 0,8 580 464 MPa

[ F ]2max 0,8 ch 2 0,8 450 360 MPa
SVTH: Trn ng Khu
10
Trng HBK TPHCM
3)
N CHI TIT MY - 2011
Xch nh chiu di cn ngoi:

Theo cng thc 6.52a ta c:
Re k R u 2 1. 3
Trong :
T1.k H
(1 kbe ).kbe .u.[ H ]2
k R 0,5k d : H s ph thuc vo vt liu bnh rng v loi rng,vi truyn ng

1
bnh cn rng thng bng thp kd 100 (MPa)1/3 kR 0,5 100 50 MPa 3
u: T s truyn cp nhanh ca hp gim tc, u = 4
T1: Mmen xon trn trc dn ( T1 = 39253,79 N.mm)
Kbe : H s chiu rng vnh rng, ly Kbe 0, 285
H s k n s phn b ti trng khng u trn chiu rng vnh rng tra
KH :
bng 6.21 vi :
K be .u
0, 285.4
0, 66 , do trc lp trn a ta c: K H 1,15

2 Kbe 2 0, 285
Suy ra:
Re 50 4 2 1 3
4)
39253, 79 1,15
120, 4mm
(1 0, 285) 0, 285 4 527,32
Xc nh cc thng s n khp :
ng knh chia ngoi ca ca bnh cn ch ng c xc nh theo cng thc 6.52b:
d e1 K d . 3
T1.K H
2
(1 K be ).K be .u.[ H ]
2.Re
2
u 1
2 120, 4
42 1
58, 4 mm
Tra bng 6.22 ta c z1 p 16 vi HB 350 z1 1, 6 z1 p 1, 6 16 25, 6 .

ng knh trung bnh v modun trung bnh ca bnh cn nh:
dm1 (1 0,5Kbe ).de1 (1 0,5 0, 285) 58,4 50,08mm

mtm
d m1 50, 08
1,96mm
z1
25, 6
Modun vng ngoi c xc nh theo cng thc 6.5:

mte
mtm
1, 96
2, 29mm
1 0,5.K be 1 0,5 0, 285
Theo bng 6.8 ly gi tr tiu chun mte 2,5mm do :
mtm mte (1 0,5.Kbe ) 2,5 (1 0,5 0, 285) 2,13mm

z1
d m1 50, 08
23,5 ly z1 24 (rng)
mtm
2,13
z2 u1 z1 4 24 96 rng.
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Trng HBK TPHCM
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Do t s truyn thc t u1
z2 96
4
z1 24
Gc cn chia :
z
24
'
1 arctan 1 arctan 14,04 14o 210,
48''
96
z2
2 90 14, 04 75, 96 75 o 57 '36 ''

Theo bng 6.20 vi z1 24 ta chn h s dch chnh u x1 0,39 ; x2 0,39
ng knh trung bnh ca bnh nh: dm1 z1.mtm 24 2,13 51,12mm
Chiu di cn ngoi:
Re 0,5.mte z12 z22 0,5 2, 5 242 962 123, 69mm
5) Kim nghim rng v bn tip xc :
Theo cng thc 6.33 ta c: H Z M .Z H .Z
2.T1 .K H . u 2 1
[ H ]
0,85.b.d m21 .u
Trong :
1
zm : h s k n c tnh vt liu ca bnh rng, theo bng 6.5 ta c z m 274 MPa 3

z :h s k n s trng khp ca rng ,c xc nh theo cng thc z
4
3
y l h s trng khp ngang, c tnh theo cng thc:

4 1, 71
1
1
0,874
1,88 3, 2 cos( ) 1, 71 (vi 0 ); ze
3
z1 z 2
zH : H s k n hnh dng b mt tip xc,theo bng 6.12 ta c zH 1, 76
T1 : Mmen xon trn trc dn T1 39253, 79 Nmm

K H : H s ti trng khi tnh ton v tip xc, c xc nh theo cng thc 6.61
K H K H .K H .K HV
y:
K H : H s k n s phn b ti trng khng u trn chiu rng vnh
rng K H 1,15
SVTH: Trn ng Khu
12
Trng HBK TPHCM
N CHI TIT MY - 2011
K H : H s k n s tp trung ti trng khng u trn gia cc rng ly
KH 1
K HV : H s xt n nh hng ca ti trng ng, tnh theo cng thc 6.63
K HV 1
Trong :
vH H .g0 .v
vH .b.d m1
2T1 K H K H
d m1.(u 1)
.d m1.n 3,14 51,12 725
vi: v
1, 94m / s . Theo
u
60000
60000
bng 6.13 ta chn cp chnh xc b truyn l 8. H l tr s k n nh hng ca sai s n khp

,theo bng 6.15 vi dng rng thng th H 0, 006 . g0 l h s k n nh hng ca sai lch
bc rng ,theo bng 6.16 vi cp chnh xc mc lm vic m l 7 th g0 47 . Suy ra:
vH 0, 006 47 1, 94
51,12 (4 1)
4,37
4
b : chiu rng vnh rng, b K be .Re 0, 285 123, 69 35, 25 ly b 35mm .

Vy K HV 1
4,37 35 51,12
1, 09
2 39253, 79 1 1,15
Do K H 1, 09 1,15 1 1, 25 .
Vi cc tr s va tm c ta c:
H 274 1,76 0,874.
2 39253, 79 1, 25 42 1
480, 77 MPa
0,85 35 51,122 4
Theo bng 6.1 th [ H ] [ H ]sb .z R .zv .K xH

Trong :
zv : H s k n nh hng ca vn tc vng, vi v 1,94 m / s zv 1 .

zR : H s xt n nhm b mt, vi Ra 2,5 1,25 m zR 0,95 .
K xH :H s xt n nh hng ca kch thc bnh rng, vi d a 700 mm K xH 1

[ H ] 527, 3 1 0,95 1 500, 94 MPa
Ta thy H [ H ] .
Vy iu kin bn tip xc c m bo.
6)
Kim nghim rng v bn un:

Theo cng thc 6.65 ta c: F 1
2.T1 .K F .Y .Y .YF
0, 85.b.mtm .d m 1
Trong : K F : H s ti trng khi tnh ton v un, c tnh theo cng thc 6.71
K F K F .K F .K Fv
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Trng HBK TPHCM
N CHI TIT MY - 2011
Vi K F l h s xt n tp chung ti trng khng u trn chiu rng vnh rng, theo

bng 6.21 ta c K F 1, 24 , K F l h s xt n tp trung ti trng khng u gia cc rng
K F 1 , K Fv l h s xt n nh hng ca ti trng ng, xc nh theo cng thc:
v .b.d m1
K FV 1 F
2T1 K F K F
d m1.(u 1)
theo bng 6.15 v 6.16 ta c: F 0, 016 ; g0 47
u
vF 0, 016 47 1,94 51,12 (4 1) 12 K FV 1 12 35 51,12
1, 24
4
2 39253, 79 1 1,15
Vy K F 1, 24 1, 24 1=1,54
1
1
Y
0,6
1, 71
Vi : vF F .g0 .v
Y 1
zvn1
n0
1
140
z1
24
24, 74
cos( 1 ) cos(14, 04)
z2
96
395, 71
cos( 2 ) cos(75,96)
x1 0,39 ; x2 0,39
zvn 2
Tra bng 6.18 ta c: YF 1 3, 48 ; YF 2 3,63

Vy
F1
2 39253, 79 1, 54 0, 6 1 3, 48
77, 93 MPa
0,85 35 2,13 51,12
F 2 F1
YF 2
3, 63
77,93
80, 98 MPa
YF 1
3, 48
Ta thy : F 1 F 1
F 2 F 2
Vy iu kin bn un ca cp bnh rng cn c m bo.
7)
Kim nghim rng v bn qu ti.

Theo cng thc 6.48 ta c: Hmax H K qt [ H ]max
vi: H 480, 77 MPa ; Kqt 1, 4

H max 480, 77 1, 4 526,66MPa [ sH ]max 1260 MPa
Theo cng thc 6.49 ta c: Fmax F K qt [ F ]max
F max1 F 1 K qt 77,93 1, 4 109,102MPa [ F 1 ]max
F max 2 F 2 K qt 80,98 1, 4 113,37 MPa [ F 2 ]max

Vy bn qu ti ca rng c tha mn.
SVTH: Trn ng Khu
14
Trng HBK TPHCM
N CHI TIT MY - 2011
8) CC THNG S V KCH THC CA B TRUYN BNH RNG CN:

Chiu di cn ngoi
Re 123, 69 mm
Modul vng ngoi
mte 2,5 mm
Chiu rng vnh rng
bw 35 mm
T s truyn
u1 4
Cp chnh xc
Gc nghing ca rng
b 00
S rng ca cc bnh rng
z1 24 ; z2 96
H s dch chnh chiu cao rng
x1 0, 39 ; x2 0,39
ng knh chia ngoi :
de1 mte .z1 2,5 24 60 mm
de
de 2 mte .z2 2,5 96 240 mm
Gc cn chia:
1 14, 04 0 ; 2 75,960
Chiu cao rng ngoi : he
he 2hte mte c 2, 2mte 5,5 mm
Chiu cao u rng ngoi : hae
hae1 ( hte xn1 .cos b).mte (1 0, 39 1) 2, 5 3, 475 mm
hae 2 2.hte .mte hae1 2 2,5 3,475 1,525 mm

Chiu cao chn rng ngoi : h fe
h fe1 he hae1 5,5 3,475 2,025 mm

h fe 2 he hae 2 5,5 1,525 3,975 mm
ng knh nh rng ngoi :
d ae1 de1 2.hae1 .cos 1 66,74 mm
d ae
d ae 2 d e 2 2.hae 2 .cos 2 240, 74 mm
3.2
Tnh Ton B Truyn Cp Chm:
Cc thng s ban u
Cng sut u vo: P1 2,86 kW
Moment xon:
= 150692,41
S vng quay: = 181.25 /
T s truyn: u = 3
Thi gian phc v: 7 nm
Quay mt chiu, lm vic hai ca ( 1 nm lm vic 280 ngy, mt ca 8 gi)
Ch ti: = , = 0.83
SVTH: Trn ng Khu
15
Trng HBK TPHCM
N CHI TIT MY - 2011

= 12 ,
= 60
1) Chn vt liu:
Ta chn vt liu cho cp bnh tr rng nghing nh sau:
+ Bnh nh : Thp 45 ti ci thin t rn b mt HB = 270, c
b1 =850(MPa); ch1 =580(MPa)
+ Bnh ln : Thp 45 ti ci thin t rn b mt HB =255, c
b2 =750(MPa); ch2 450 (MPa)
2) Xc nh ng sut cho php :

Tnh s b ng sut un v ng sut tip xc cho php theo cc cng thc 6.1a v 6.1b ta c:
F0 lim .kHl
0 .k .k
; F F lim Fc Fl
sH
sF
Trong :
Fo lim , H0 lim : ln lt l ng sut un v ng sut tip xc cho php ng vi s chu
k c s, tr s ca chng c tra bng 6.2: Fo lim 1,8HB v H0 lim 2 HB 70
sF , sH : ln lt l h s an ton khi tnh v un v tip xc tra bng 6.2:

s F 1, 75 v sH 1,1
Khi :
F0 lim1 2 260 70 590 MPa
F0 lim 2 1,8 260 468 MPa
H0 lim 2 2 250 70 570 MPa
Flin2 = 1,8.250 = 450(MPa) H0 lim1 1,8 250 450 MPa

K Fc : H s xt n nh hng t ti ,ly KFc 1 (ti trong t mt pha)
K HL , KFL : H s tui th, c xch nh theo cng thc 6.3 v 6.4
K HL mH
N
N HO ;
K FL mF FO
N FE
N HE
y:
mH , mF : Bc ca ng cong mi khi th v tip xc v un vi HB 350 ly:
mH 6; mF 6
N FO , NHO : S chu k thay i ng sut c s khi th v un v tip xc
N FO = 4.10 6 vi tt c cc loi thp

N
2,05.10 7
2,4
HO1
N HO 30H HB
7
N HO2 1,97.10
N HE , N FE : s chu k thay i ng sut tng ng
SVTH: Trn ng Khu
16
Trng HBK TPHCM
N CHI TIT MY - 2011
V b truyn lm vic ch ti trng thay i nhiu bc nn theo cc cng thc 6.7 v

T
60 c i
T
6.8 ta c: N H E
mH
2
T
.n i .t i ; N F E 60 c i
T
mF
.n i .t i
vi: c l s ln n khp trong mt vng quay ca bnh rng, c = 1, ni , ti : S vng quay v thi
gian lm vic ch i.
Ta c:
1
5
N HE1 60 1 181,25 31360 (13 0,833 ) 2,19.108 N HO1 K Hl2 1
6
6
1
5
N HE 2 60 1 60, 42 31360 (13 0,833 ) 7,3.107 N HO 2 K Hl 1
6
6
1
1
5
N FE1 60 1 181, 25 31360 (16 0,836 ) 1,5.108 N FO1 K Fl2 1
6
6
1
5
N FE 2 60 1 60, 42 31360 (16 0,836 ) 5.107 N FO 2 K Fl1 1
6
6
Nh vy: H 1
590 1
570 1
536, 36 (MPA); H 1
518,18 (MPA)
1,1
1,1
Vi bnh tr rng nghing theo cng thc 6.12 ta c:
1
536,36 518,18
H 1 H 2
527, 27 (MPa) H 1, 25 H 2
2
2
F 1
450 1
486 1 1
257,14 (MPa)
277, 7 (MPa); F 2
1,75
1, 75
ng sut qu ti cho php ,theo cc cng thc 6.10 v 6.11 ta c

Hmax = 2,8.ch 2 = 2,8.450 = 1260(MPa)
F1max = 0,8. ch 2 = 0,8.580 = 464(MPa)
F2max = 0,8.ch 2 = 0,8.450 = 360(MPa)
3)
Xch nh cc thng s c bn ca b truyn :

Xc nh s b khong cch trc theo cng thc 6.15a
aw k a .(u2 1) 3
T2 .k H
.u 2 . ba
Trong :
+ ka : H s ph thuc vo vt liu ca cp bnh rng v loi rng.Theo bng 6.5 ta c
1/3
k a 43 MPA
+ T2 : Mmen xon trn trc hai ca hp gim tc,
= 150692,41
+ H ng sut tip xc cho php , H 527, 27 MPa 1/3

+ ba 0,3 tra theo bng 6.6
SVTH: Trn ng Khu
17
Trng HBK TPHCM
N CHI TIT MY - 2011
+ k H H s k n s phn b ti trng khng iu trn chiu rng vnh rng khi ti v

tip xc.
Theo bng 6.7 vi bd 0, 64 , ta c k H 1, 03 (s 5)
Suy ra: a w 43 (3 1) 3
1506 92, 41 1, 03
164, 7 (mm) ly aw 165 mm
5 27, 27 2 3 0, 3
Ta c: bw 2 ba aw 0,3 165 49,5mm v bw1 bw2 5 55mm
4)
Xch nh cc thng s n khp

Theo cng thc 6.17 ta c:
m (0,01 0,02) aw (0,01 0,02) 165 1,65 3,3 mm

Theo bng 6.8 chn mdul php m 2,5mm
Chn s b 100 , do cos( ) cos(100 ) 0,9848 , theo cng thc 6.19 ta xc nh
c s rng bnh nh: z1 2 a w
cos( )
0, 9848
2 165
32, 5 ly z1 32
m (u 1)
2, 5 (3 1)
rng.
S rng bnh ln c xch nh theo cng thc 6.20: z 2 u 2 z1 3 32 96 ly
z2 96 rng >
Do t s truyn thc l u 2
cos( ) m
z 2 96
3
z1 32
z1 z2
32 96
2, 5
0, 97
2 aw
2 165
14,14 140 8 28
Theo cng thc 6.18 ta tnh li khong cnh trc:
aw m
z1 z2
32 96
2, 5
165 (mm)
2 cos( )
2 0, 97
Ta s dng rng khng dch chnh x1 = x2 = 0

tan
0
Gc n khp tw t arctan
cos 20,57 20 34'3''
5)
Kim nghim rng v bn tip xc:

Theo cng thc 6.33 ,ng sut tip xc trn b mt lm vic ca rng l
H zM .zH .z
2.T1.K H (u 1)
2
bw .u.d w1
Trong :
SVTH: Trn ng Khu
18
Trng HBK TPHCM
N CHI TIT MY - 2011
+ zm : h s k n c tnh vt liu ca bnh rng, theo bng 6.5 ta c z m 274 (MPA)1/3

+ zH : H s k n hnh dng b mt tip xc, theo cng thc 6.34 ta c
zH
2.cos b
sin(2. tw )
y:
b :Gc nghing ca rng trn hnh tr c s
Theo cng thc 6.35 ta c:
tg b cos t tg cos 20,570 tg 14,140 0, 236
b 13, 27 0
Do ta theo cng thc trn ta c
zH
2.cos(13, 27)
1, 72
sin(2.20, 57)
+ z: H s k n s trng khp ca rng . Xc nh theo cng thc 6.36c:

sin
sin 14,14
Ta c bw .
0,3 165
1,54 1
.m
2, 5
Do ta c z
1
1
0, 77
1, 694
Trong 1, 88 3, 2 1 1 cos( ) 1, 694

z1
z2
ng knh vng ln bnh nh:

aw
165
2
82,5 (mm)
u 1
3 1
+ K H : H s ti trng khi tnh v tip xc ,tnh theo cng thc 6.39
K H K H .K H .K HV
d w1 2
Vi
+ K H :H s k n s phn b khng u ti trng trn chiu rng vnh rng, tra bng
6.7 ta c K H 1,03
+ K H : H s k n s phn b ti trng khng u gia cc i rng ng thi n khp
,tr s ca kH c tra theo bng 6.14 ta c K H 1, 03
+ K HV : H s k n nh hng ca ti trng ng trong vng n khp, theo cng thc
6.41 ta c:
K HV 1
vH .bw .d w1
2T1 K H K H
Trong :
d w1 .(u 1)
u
vH H .g 0 .v
+ H : H s k n nh hng ca sai s n khp theo bng 6.15 ta c H 0,002

+ g 0 : H s k n nh hng ca sai lch bc rng,ly g0 47 theo bng 6.16
+ v : Vn tc vng v .d w1 .n1 3,14 82,5 181, 25 0, 78 (m/s). Theo bng 6.13 ta chn
60000
60000
cp chnh xc cho b truyn l 9.

vH 0, 002 47 0, 78
SVTH: Trn ng Khu
82,5 4
0, 67
3
19
Trng HBK TPHCM
N CHI TIT MY - 2011
0, 67 49,5 82,5
1, 009
2 150692, 411,03 1, 03
KH 1,03 1,03 1, 009 1,07
Vy ta c:
K HV 1
Thay s vo cng thc trn ta c :
2 150692, 411, 07 (3 1)
409, 95 (MPa)
49,5 3 82, 52
H 247 1, 72 0, 77
Xc nh chnh xc ng sut tip xc cho php:

vi v 5 m / s zv 1
Ra 2,5 1,25 ( m) zR 0,95

d a 700 mm K XH 1
Theo 6.1 v 6.1a ta c:
[ H ] [ H ]sb zv za K XH 527, 27 11 1 0,95 500,1 MPa

Ta thy H 409,95 [ H ] 500,1 vy iu kin bn tip xc c m bo. n
gin trong qu trnh tnh ton ta ly bw 50 (mm).
6)
Kim nghim rng v bn un

Theo cng thc 6.43 ta c: F 1
2 T1 K F Y Y YF 1
bw d w1 m
Trong :
+ T1 :mmen xon trn bnh ch ng, N.mm
+ m : modul php
+ bw : chiu rng vnh rng bw 50 (mm)
+ d w1 :ng knh vng ln ca bnh ch ng, mm
+ Y 1 1 0,59 h s k n s trng khp ca rng (vi 1,694 )
1, 694
+ Y 1
140
0
:h s k n nghing ca rng Y 1 14,14 =0,899
140
+ YFi : H s dng rng ca bnh 1 v 2

vi
z1
32
z v1 cos3 0,973 35, 06
z z 2 96 105,19
v2 cos3 0,973
Vy theo bng 6.18 vi h s dch chnh x1 x2 0

Ta c YF1 3, 75 ; YF2 3, 60
+ KF: H s ti trng khi tnh v un
K F K F .K F .K FV
y:
SVTH: Trn ng Khu
20
Trng HBK TPHCM
N CHI TIT MY - 2011
+ K F : H s k n s phn b ti trng khng u trn chiu rng vnh rng khi tnh v
un ,theo bng 6.7 ta c K F 1, 09
+ K F : H s k n s phn b ti trng khng u gia cc rng khi tnh v un ,theo
bng 6.14 ta c K F 1,12
+ K FV : H s k n nh hng ca ti trng ng
v .b.dm1
K FV 1 F
2T1 K F K F
aw
u
Tra bng 6.15 v 6.16 ta c:
+ F 0,006
+ g0 47
vi
v F F .g 0 .v.
vF 0, 006 47 0, 78 165 1, 61
3
Vy ta c:
K Fv 1
1, 61 50 82, 5
1, 02
2 150692, 41 1, 09 1,12
K F 1, 02 1,09 1,12 1, 245

Ta c
+ F1
2 150692, 411, 245 0,59 0,899 3, 75

72,37 (MPa)
50 82,5 2,5
+ F 2 F1
Ta thy
YF 2
3, 6
72,37
69, 48 (MPa)
YF 1
3, 75
F 1 F 1
F 2 F 2
Vy iu kin bn un c m bo
7)
Kim nghim rng v bn qu ti

Theo cng thc 6.48 ta c: Hmax H k qt [ H ]max
vi:
H 409, 95 MPa ; kqt
Tmax
1, 4
T
Suy ra: H max 409,95. 1, 4 485 MPA [ H ]max 1260 MPa
F max F .kqt [ F ]max

Suy ra: Fmax1 = F1.kqt = 72,37 1,4 = 101,32(MPA) < F1max
F max1 F 1.kqt 72,37 1, 4 101,32 MPA [ F 1 ]max

Fmax2 F2 .k qt 69, 48 1, 4 97, 27 MPA [ F2 ]max
Vy bn qu ti ca rng c tha mn.
SVTH: Trn ng Khu
21
Trng HBK TPHCM
8)
N CHI TIT MY - 2011
Cc thng s v kch thc ca b truyn bnh tr rng nghing
Khong cch trc
a w 165 (mm)
Mul php
m 2,5 (mm)
Chiu rng vnh rng
bw1 55
(mm)
bw 2 50
T s truyn
u 3
gc nghing ca rng
14 0 8 28
S rng ca bnh rng
z1 32 ; z 2 96
H s dch chnh
x1 x2 0 (mm)
Cp chnh xc
ng knh vng chia :d
ng knh nh rng :da
m. z1
2,5 32
82, 47 mm
cos
0,97
m.z2
2,5 96
d2
247, 42 mm
cos
0, 97
d1
d a1 d1 2 m 82, 47 2 2,5 87, 47 mm

d a 2 d 2 2 m 247, 42 2 2,5 252, 42 mm
ng knh y rng :df
d f 1 d1 2, 5 m 82, 47 2,5 2, 5 76, 22 mm

d f 2 d 2 2,5 m 247, 42 2,5 2, 5 241,17 mm
SVTH: Trn ng Khu
22
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn bn:
KIM TRA BI TRN NGM DU

iu kin bi trn ngm du trong hp gim tc cn tr :
-
Bnh rng cn cn c ngm ht chiu rng bnh rng ln h trong du.
Bnh rng tr rng nghing cn ngm ht chiu cao rng hr v ti thiu l 10mm.
Mc cao nht ca du khng vt qu
Khong cch gia mc du cao nht v thp nht: hmax hmin 10...15mm .
1
R mi bnh rng.
3
1 - Xt bnh rng cn b dn:
Chn chiu cao bnh rng cn b dn cn phi ngm trong du l 12,5 mm.
Nh vy, chiu cao ti a m bnh rng cn cn phi ngm trong du l 27,5 mm.
Nh vy H min 92,87 (mm )

2 - Xt bnh rng tr b dn:
2
2
Ta thy H min 92,87 Rbanhrangtru 126, 21 84,14
3
3
Do b truyn tha mn iu kin bi trn:

-
H min 92,87 mm
H max 77,87 mm
SVTH: Trn ng Khu
23
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn nm:
THIT K TRC
4.1- Thit k trc 1:
Cc thng s ban u
Moment xon:
S vng quay:
= 39253,79

= 725 /
Thit K
Bc 1.
Chn vt liu
Chn vt liu ch to l thp C45 thng ha. Cc thng s:
Bc 2.
Gii hn bn: b = 600 MPa

Gii hn chy: ch =340 MPa
ng sut xon cho php: [ ] = 15 30
Chn s b ng knh
ng knh s b c tnh theo cng thc: d 3
d1 3
T1
0, 2 1
T1 .Chn
0.2 [ ]
[ 1 ] 15 MPa
39253, 79
23, 56 mm
0, 2 1 5
Ta chn ng knh trc theo dy tiu chun:
= 24
Bc 3. Chiu rng ln
T ng knh cc trc ta tra chiu rng ln i vi tng trc theo bng 10.2 sch
Tnh ton Thit k h dn ng Trnh Cht-L Vn Uyn trang 189. Trc 1: = 17
.
Bc 4.
Tnh ton phc tho cc kch thc di trc
Ta c:
= 35
b rng rng bnh rng cn.
Di y l hnh v phc tho cc kch thc ca trc 1. T hnh v ny ta c cc kch

thc ca trc 1 nh sau:
SVTH: Trn ng Khu
24
Trng HBK TPHCM
N CHI TIT MY - 2011
l11 2,5 3 d1 2,5 17 42,5 mm . Chn l11 42 mm

l13 l11 0.5b1 k1 k 2 lm13 0.5b13 cos 1
42 0, 5 17 10 10 35 0.5 35 cos 14, 04 0

88,5 mm
Chn l13 90 mm . y:
= 8 15 : khong cch gia cc chi tit quay. Chn = 10.

= 5 15 : khong cch t mt mt ti thnh trong ca hp. Chn
= 10.
lm13 35 mm : chiu di mayo bnh rng dn.

lm12 1, 2 1, 5 d1 1, 5 24 36 mm
l12 0.5 lm12 k 3 hn 0.5 b1 0, 5 36 15 17 0, 5 17 58, 5 mm
Chn l12 60 mm . Trong :
= 15 khong cch t mt mt chi tit quay n np

= 17 chiu cao np v u bulng.
Bc 5.
Tnh ton lc tc dng ln cc trc
Cc lc tc dng ln bnh rng cn dn l:
Ft1
2T1 2 39253, 79
1536 N
d m1
51,12
Fr1 Ft 1tg cos 1 1536 tg 20 cos 14, 04 542, 36 N

Fa1 Ft1tg sin 1 1536 tg 20 sin 14, 04 135, 63 N
Lc tc dng ln bnh ai l:
Fr 2 F0 z sin(
1
135o
) 2.154, 78.2.sin(
) 572 N
2
2
SVTH: Trn ng Khu
25
Trng HBK TPHCM
M 1 Fa1.
N CHI TIT MY - 2011
d m1
51,12
135, 63
3466, 7 Nmm
2
2
SVTH: Trn ng Khu
26
Trng HBK TPHCM
N CHI TIT MY - 2011
Mt phng Oyz:
Y B 1 YC 1 Ft1 Fr 2108
Y B 1 .48 YC 1 .90 M 1 Fr .150 82333, 3

Y B 1 2556, 83 N

YC 1 448, 83 N
Mt phng Oxz:
X B1 X C1 Fr1 572
X B1.48 X C1 .90 0
X B1 1162 N
X C1 619,84 N
Bc 6. Xc nh ng knh trc
Moment un tng
ti cc tit din i:
M A1 M rx2 M ry2 3466,72 0 3466,7 Nmm
M B1 M rx2 M ry2 77194,862 26033, 282 81466, 42 Nmm
M C1 M rx2 M ry2 34320 2 0 34320 Nmm
M D1 M rx2 M ry2 0
Moment tng ng
ti cc tit din i:
M tdA1 M A21 0, 75.TA21 3466, 7 2 0, 75 39253, 79 2 34171, 08 Nmm
M tdB1 M B21 0, 75.TB21 81466, 42 2 0, 75 39253, 792 88274, 7 Nmm
M tdC 1 M C21 0, 75.TC21 34320 2 0, 75 39253, 79 2 48306,39 Nmm
M tdD1 M D2 1 0, 75.TD21 0 2 0, 75 39253, 79 2 33994, 78 Nmm
Tnh ng knh cc on trc:

-
d A1
M tdA1
0,1 [ ]
d B1
M tdB1
88274, 7
3
24,1 mm
0,1 [ ]
0,1 63
d C1
M tdC1
48306,39
3
19, 72 mm
0,1 [ ]
0,1 63
d D1
M tdD1
33994, 78
3
17, 54 mm
0,1 [ ]
0,1 63
34171, 08
17, 57 mm
0,1 63
Chn ng knh cc on trc theo dy tiu chun: d A1 18 mm ; d B1 25 mm ;
dC1 25mm ; d D1 18 mm ;
SVTH: Trn ng Khu
27
Trng HBK TPHCM
N CHI TIT MY - 2011
4.2 Thit k trc 2:

Cc thng s ban u
Moment xon:
S vng quay:
= 150692,41

= 181,25 /
Thit K
Bc 1.
Chn vt liu

Bc 2. Chn s b ng knh
d2 3
T1
.Chn [ 2 ] 20 MPa
0.2 [ ]
T2
150692, 41
3
33,52 mm
0.2 2
0, 2 20
= 34
Bc 3. Chiu rng ln
Tnh ton Thit k h dn ng Trnh Cht-L Vn Uyn trang 189. Ta c: = 21
Bc 4. Tnh ton phc tho cc kch thc di trc

Ta c:
= 35
b rng rng bnh rng cn.
Di y l hnh v phc tho cc kch thc ca trc 2. T hnh v ny ta c cc kch

thc ca trc 2 nh sau:
SVTH: Trn ng Khu
28
Trng HBK TPHCM
N CHI TIT MY - 2011
l22 0, 5 lm 22 b2 k1 k 2 0, 5 51 21 10 10 56 .Chn l22 56 mm
l23 l22 0, 5 lm 22 b13 cos 2 k1 56 0, 5 51 35cos 75, 96 0
10 95, 75 Chn
l 23 95 mm . y:
= 8 15 : khong cch gia cc chi tit quay. Chn = 10.

= 10.
lm22 1, 5 d 2 51mm : chiu di mayo bnh rng tr dn.

lm 23 1, 4 d1 1, 4 34 47, 6 mm : chiu di mayo bnh cn b dn.
l21 lm 22 lm 23 3k1 2 k 2 b2 51 47, 6 3 10 2 10 21 169, 6 mm
Chn l21 170 mm .
Bc 5. Tnh ton lc tc dng ln cc trc:

Cc lc tc dng ln bnh rng cn b dn l:
Ft 2 Ft1 1536 N
Fa 2 Fr1 542,36 N
Fr 2 Fa1 135, 63 N
Lc tc dng ln bnh rng tr rng nghing dn l:
Ft 3
2T2 2T2 cos 2 150692, 41 0, 97
3654, 29 N
dw3
mn z1
2, 5 32
3654, 29 tg 20,57
Ft 3tg tw
1414, 22 N
Fr 3
cos
cos 14,14
Fa 3 Ft 3tg 3654, 29 tg 14,14 920, 6 N
M 3 Fa 3 .
dm3
82, 47
920, 6
37960, 94 Nmm
2
2
SVTH: Trn ng Khu
29
Trng HBK TPHCM
M 2 Fa 2 .
N CHI TIT MY - 2011
dm2
51,12
135, 63
3466, 7 Nmm
2
2
SVTH: Trn ng Khu
30
Trng HBK TPHCM
N CHI TIT MY - 2011
Mt phng Oyz:
YA2 YD 2 Ft 3 Ft 2 2118, 29
YA2 .56 YD 2 .114 Ft 3 .39 142517,31

YA2 582 N
YD 2 1536 N
Mt phng Oxz:
X A2 X D 2 Fr 3 Fr 2 1278,59
X A2 .56 X D 2 .114 M 2 M 3 Fr 3 .39 20660,34

X 736 N
A2
X D 2 543N
Moment un tng
ti cc tit din i:
M A 2 M rx2 M ry2 0 Nmm
M B 2 M rx2 M ry2 446832 325922 55307 Nmm
M C 2 M rx2 M ry2 786862 1152002 139508 Nmm
M D3 M rx2 M ry2 0
Moment tng ng
ti cc tit din i:
M tdA 2 M A2 2 0, 75.TA22 0 2 0, 75 0 2 0 Nmm
M tdB 2 M B2 2 0, 75.TB22 553072 0,75 150692, 412 141739 Nmm
M tdC 2 M C2 2 0, 75.TC22 139508 2 0, 75 150692, 412 191033 Nmm
M tdD 2 M D2 2 0, 75.TD22 02 0,75 02 0 Nmm

-
d A2
M t dA 2
0
3
0 mm
0,1 [ ]
0,1 63
d B2
M tdB 2
141739
3
28, 23mm
0,1 [ ]
0,1 63
dC 2
M tdC 2
191033
3
31,18mm
0,1 [ ]
0,1 63
dD2
M tdD 2
0
3
0 mm
0,1 [ ]
0,1 63
Chn ng knh cc on trc theo dy tiu chun: d A 2 25 mm ; d B 2 30 mm ; dC 2 32mm

; d D 2 25 mm ;
SVTH: Trn ng Khu
31
Trng HBK TPHCM
N CHI TIT MY - 2011
4.3 Thit k trc 3:

Cc thng s ban u
Moment xon:
S vng quay:
= 429923,87

= 60,42 /
Thit K
Bc 1.
Chn vt liu

Bc 2. Chn s b ng knh
d3 3
T3
0.2 3
T1
.Chn [ 3 ] 25 MPa
0.2 [ ]
429923,87
44,14 mm
0, 2 25
= 45
Bc 3. Chiu rng ln
Tnh ton Thit k h dn ng-Trnh Cht-L Vn Uyn. Ta c: = 25
.
Bc 4. Tnh ton phc tho cc kch thc di trc

Di y l hnh v phc tho cc kch thc ca trc 3.
l32 lc 32 0, 5 lm 32 b3 k3 hn 0, 5 99 25 15 17 94
SVTH: Trn ng Khu
32
Trng HBK TPHCM
N CHI TIT MY - 2011
Chn l32 94 mm
l33 0, 5 lm 33 b3 k1 k 2 0,5 67, 5 25 10 10 66, 25

Chn l33 65 mm . y:
= 8 15 : khong cch gia cc chi tit quay. Chn

= 10.
= 10.
lm32 2, 2 d 3 99 mm : chiu di mayo na khp ni

lm33 1, 5 d 3 67, 5 mm : chiu di mayo bnh rng tr b dn.
= 15 khong cch t mt mt chi tit quay n np

= 17 chiu cao np v u bulng.
Tuy nhin, l33 67 mm do v tr ca hai bnh rng tr trong hp s (da vo kt cu
trc 2).
Khong cch gia hai ln l31 175 mm
Bc 5. Tnh ton lc tc dng ln cc trc

Cc lc tc dng ln bnh rng tr rng nghing b dn l:
Ft 4 Ft 3 3654, 29 N
Fr 4 Fr 3 1414, 22 N
Fa 4 Fa 3 920, 6 N
Lc tc dng ln ni trc n hi l:
Fnt 0, 2 0, 3 Fk 0, 2
M 4 Fa 4 .
2T3
2 429923, 87
0, 2
1322,84 N
Dt
130
dm4
247,42
920, 6
113887, 43 Nmm
2
2
Mt phng Oyz:
Y A 3 YC 3 Ft 4 Fnt 2331, 45
YC 3 175 Ft 4 108 Fnt 269 38819, 36

Y A 3 2110 N
YC 3 222 N
Mt phng Oxz:
X A3 X C 3 Fr 4 1414, 22
X A3 108 X C 3 67 M 4 113887, 43
X A3 1192 N
X C 3 222 N
SVTH: Trn ng Khu
33
Trng HBK TPHCM
SVTH: Trn ng Khu
N CHI TIT MY - 2011
34
Trng HBK TPHCM
N CHI TIT MY - 2011
Moment un tng
ti cc tit din i:
M A3 M rx2 M ry2 0 Nmm
M B 3 M rx2 M ry2 2278802 1287362 261729 Nmm
M C 3 M rx2 M ry2 124347 2 0 2 124347 Nmm
M D 3 M rx2 M ry2 0
Moment tng ng
ti cc tit din i:
M tdA3 M A23 0, 75.TA23 02 0, 75 02 0 Nmm
M tdB 3 M B2 3 0, 75.TB23 261729 2 0, 75 429923,87 2 455113 Nmm
M tdC 3 M C2 3 0, 75.TC23 1243472 0, 75 429923, 87 2 392540,53 Nmm
M tdD 3 M D2 3 0, 75.TD23 02 0, 75 429923,87 2 372325 Nmm

-
d A3 3
M tdA3
0
3
0 mm
0,1 [ ]
0,1 50
d B3
M tdB 3
455113
3
44,98mm
0,1 [ ]
0,1 50
dC 3
M tdC 3
392540,53
3
42,8mm
0,1 [ ]
0,1 50
dD 3
M tdD 3
372325
3
40, 07mm
0,1 [ ]
0,1 50
Chn ng knh cc on trc theo dy tiu chun: d A3 45 mm ; d B 3 48 mm ; dC 3 45mm ;

d D 3 40mm ;
Phn su:
KIM NGHIM THEN

Bc 1. Kim nghim theo bn mi.
Ta kim nghim h s an ton :
s =
s s
[s]
s +s
Trong :
SVTH: Trn ng Khu
35
Trng HBK TPHCM
N CHI TIT MY - 2011

s =
s =
K +
[s] l gi tr ca h s an ton cho php, ly gi tr l 3,nh vy khng cn kim
nghim cng ca trc.
Mt khc, ta c :
Gii hn mi un ca thp Cacbon:
= 0,436 = 0,436.600 = 261,6 MPa
Gii hn mi xon:
= 0,58 = 0,58.261,6 = 151,73 MPa
V trc l trc quay nn ng sut un thay i theo chu k i xng nn:
Gi tr trung bnh ca ng sut php ti tit din j l: = 0
Bin ng sut php ti tit din j:
M
=
=
W
Trong :
M =
M +M
W : momen cn un, c tnh theo bng 10.6, trc c 2 rnh then.

d
bt d t
32
d
Vi gi tr b, t c tra theo d trong bng 9.1
W =
H dn ng xch ti thit k quay 1 chiu nn:

Gi tr ng sut php ti tit din j:
T
= =
=
2
2W
Trong :
T l momen xon ti tit din j
W : momen cn xon, c tnh theo bng 10.6, trc c 2 rnh then
W =
d
16
bt d t
d
Vi gi tr b, t c tra theo d trong bng 9.1

H s , : h s nh hng ca tr s trung bnh n bn mi, tra theo bng 10.7, ta c:
= 0,05 ; = 0
H s K ; K c tnh theo cng thc 10.25; 10.26:
K
K
+K 1
+K 1
K =
;K =
K
K
Vi :
- H s tp trung ng sut do trng thi b mt K = 1,06 ,do trc c gia cng bng tin t nhm
R = 2,5 0,63 ng vi gii hn bn = 600 MPa.
SVTH: Trn ng Khu
36
Trng HBK TPHCM
N CHI TIT MY - 2011
-H s tng bn K = 2 ,b mt trc c thm Cacbon

-Tr s ca h s K ; K tra theo bng 10.12, ng vi rnh then c ct bng dao phay ngn, ta c:
K = 1,76 ; K = 1,54
- , h s k n nh hng ca kch thc cc tit din trc ti bn mi bng 10.10.
Ta lp c bng kim nghim bn mi ca trc nh sau:

Trc
V tr tit
din
Then
b h t1
A1 (18)
6 6 3,5
327
899
0,93
0,9
10,
6
21,8
25,3
7,9
7,5
B1,C1
(25)
1533
3068
0,9
0,85
53
6,4
4,9
25
4,8
D1 (18)
6 6 3,5
327
0,93
0,9
21,8
7,8
A2,D2
(25)
1533
0,9
0,85
B2 (30)
10 8 5
1609
0,88
0,81
34
17,7
7,4
8,7
5,64
C2 (32)
10 8 5
2078
0,88
0,8
67
14,2
3,8
10,8
3,57
8946
17892
0,83
0,77
14
12
17,2
12,3
10
7960
18817
0,82
0,76
32,
9
11,4
7,2
12,7
6,27
4446
10729
0,85
0,78
17
8,8
II
III
a= m
A3,C3
(45)
B3 (48)
14 9 5,5
D3 (40)
14 9 5,5
899
3068
4260
5295
Nh vy tt c cc h s an ton u ln hn 3. Trc tha iu kin bn mi
Bc 2. Kim tra trc v bn tnh

Cng thc kim nghim c tnh nh sau:
=
+3
[ ]
Vi:
=
=
[ ] = 0.8
0.1
0.2
= 0.8 340 = 272
Trc 1:
81466, 42
39253,79
52,14 ; 1
12,56 ; td 1 12 3 12 56, 49 272
3
0,1 25
0, 2 253
SVTH: Trn ng Khu
37
Trng HBK TPHCM
N CHI TIT MY - 2011
Trc 2:
139508
150692, 41
42,57 ; 2
22,99 ; td 2 22 3 2 2 58, 3 272
3
0,1 32
0, 2 323
Trc 3:
261729
429923,87
23, 7 ; 3
19, 44
3
0,1 48
0, 2 483
td 3 32 3 32 41, 2 272
Vy cc trc tha bn tnh.
Bc 3. Kim nghim then

Thng s ca then c tra theo bng 9.1a
iu kin bn dp v iu kin bn ct c dng
=
2
. . (
=
] = 150
2
[ ] = 60
. .
Vi : T : moment xon trn trc ; d : ng knh trc ti tit din s dng then; = 0.8
h : chiu cao then; t1 : chiu su rnh then;
: chiu di then;
Ta c bng kim nghim sau:

Trc
1
ng knh d
18
6 6 3,5
28
62,3
25,96
18
6 6 3,5
29
60
25
30
10 8 5
44
76
23
32
10 8 5
40
78,4
23,54
48
14 9 5,5
50
102
26
42
14 9 5,5
80
77
20
Vy cc then u tha iu kin.
SVTH: Trn ng Khu
38
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn by:
CHN LN V NI TRC
I Trc u vo 1:
Cc thng s ban u
ng knh vng trong d : d1 25 mm
S vng quay ca :
Quay mt chiu , lm vic 2 ca, ti va p nh.
n1 725 vng / pht
Thit K
Bc 1. Chn loi ln
Lc hng tm ti v tr cc a cn
FRB1
X B21 YB21 2556,832 1162 2 2808,5 N
FRC1
X C21 YC21 619,842 448,832 765, 28 N
Trc 1 l trc u vo, lm vic tc quay cao, li c bnh rng cn nn u tin dng
a cn.
Bc 2. Chn kch thc ln

Ta chn s b ln sau ( ph lc P.2.11)
S hiu
d (mm)
D (mm)
B (mm)
T (mm)
r (mm)
7205
25
52
15
16,25
1,5
C (kN)
13,5
23,9
(kN)
17,9
Bc 3. Kim nghim kh nng ti ca

V tr t ln nh hnh v
Ta c : e 1,5tan 1,5 tan 13,5 0,36

SVTH: Trn ng Khu
39
Trng HBK TPHCM
N CHI TIT MY - 2011
Lc dc trc ti B1:
aB1
FsC1 Fat1 0,83 e FrC1 Fat1 0,83 0,36 765, 28 135,63 93, 04 N
V : FsB1 0,83 e FrB1 0,83 0,36 2808,5 839,18 N

Do
aB1
FsB1 nn FsB1 FaB1 839,18 N
Lc dc trc ti C1:
aC 1
FsB1 Fat1 839,18 135, 63 974,81N
V: FsC1 228,67 N
Do
aC1
FsC 1 nn
aC 1
FsC 1 974, 81N
Xt t s ( = 1 do vng trong quay):
FaB1
839,18
0, 3 e
V .FrB1 1 2808,5
Tra bng 11.4 ta c : X 1, Y 0
FaC1
974,81
1, 27 e
V .FrC1 1 765, 28
Tra bng 11.4 ta c: X 0, 4; Y 0, 4cotan 1, 67
Ti trng quy c trn :
QB1 XVFrB1 YFaB1 K t K 1 1 2808,5 0 1 1 2808, 5 N

QC1 XVFRC1 YFaC1 K t K 0, 4 1 765, 28 1, 67 974,81 1 1 1934 N
Vi :
= 1: vng trong quay

= 1 : h s nh hng nhit
= 1: p dng cho ch lm vic ti va p nh, qu ti ngn hn, tra bng 11.3
Nh vy QB1 QC1 nn ta tnh ton theo thng s ti B1.

Chn thi gian lm vic ca a cn l: Lh 15000 h
Thi gian lm vic tnh bng triu vng: L
Kh nng ti ng: Cm QB1 m L 2808, 5
SVTH: Trn ng Khu
60 n1 Lh 60 725 15000
652,5 tr
106
106
10
3
652, 5 19626 N 19, 6 kN C 23, 9kN
40
Trng HBK TPHCM
Trong m
N CHI TIT MY - 2011
10
do s dng a.
3
10
C
23900 3
Tui th tht s ca : L
1258,19(tr )
2808, 5
Q
Lh
106 L
28924 h 6, 4nam
60n1
Nh vy a ny cn c thay sau 3 nm lm vic
Bc 4. Kim nghim kh nng ti tnh:

i vi a cn ta tra bng 11.6 ta c:
X 0 0,5; Y0 0, 22 cotan 0, 22cotan 13, 50 0, 92

Theo cng thc 11.9
Q0 B1 X 0 FrB1 Y0 FaB1 0, 5 2808,5 0,92 93, 04 1490 N FrB1

Nh vy Q0 B1 2808, 5N C0 17900 N
Vy tha iu kin ti tnh.
II Trc trung gian 2:

Cc thng s ban u
ng knh vng trong d : d 2 25 mm
S vng quay ca :
n2 181, 25 vng / pht

Thit K
Bc 1. Chn loi ln
Lc hng tm ti v tr cc a cn
FrA 2 X A2 2 YA22 7362 5822 938 N

FrD 2
X D2 2 YD22 5432 1536 2 1629 N
Trc 2 c bnh rng cn v bnh rng tr rng nghing nn u tin dng a .

S hiu
d (mm)
SVTH: Trn ng Khu
D (mm)
B (mm)
T (mm)
r (mm)
C (kN)
(kN)
41
Trng HBK TPHCM

25
7205
N CHI TIT MY - 2011

52
15
16,25
1,5
13,5
23,9
17,9

V tr t ln nh hnh v
Ta c : e 1, 5tan 1, 5 tan 13, 5 0, 36
Lc dc trc ti A2:
Fat 2 Fa 3 Fa 2 920, 6 542,36 378, 24 N
FsD 2 Fat 2 0,83 e FrD 2 Fat 2 0,83 0,36 1629 378, 24 108,5 N
aA 2
V : FsA 2 0,83 e FrA 2 0,83 0,36 938 280,3 N

Do
aA 2
FsA 2 nn FsA 2 FaA2 280,3 N
Lc dc trc ti D2:
aD 2
FsA 2 Fat 2 280,3 378, 24 658,5 N
V: FsD 2 486, 7 N
Do
aD 2
FsD 2 nn
aD 2
FsD 2 658,5 N

FaA 2
280,3
0, 3 e
V .FrA 2 1 938
Tra bng 11.4 ta c : X 1; Y 0
FaD 2
658,5
0, 4 e
V .FrD 2 11629
Tra bng 11.4 ta c: X 0, 4; Y 0, 4cotan 1, 67

Ti trng quy c trn :
SVTH: Trn ng Khu
42
Trng HBK TPHCM
N CHI TIT MY - 2011
Q A 2 XVFrA 2 YFaA 2 K t K 1 1 938 0 1 1 938 N

QD 2 XVFrD 2 YFaD 2 K t K 0, 4 1 1629 1, 67 658, 5 11 1751N
Vi :
= 1: vng trong quay

Nh vy
QA 2 QD 2 nn ta tnh ton theo thng s ti D2.
Chn thi gian lm vic ca a cn l: Lh 15000 h

60 n2 Lh 60 181, 25 15000
163,125 tr
10 6
10 6
10
Kh nng ti ng: Cm QD 2 m L 1751 3 163,125 8073 N 8,1kN C 23, 9kN

Trong m
10
do s dng a.
3
10
C
23900 3
Tui th tht s ca : L
6077(tr )
1751
Q
Lh
106 L 106 6077
558804h
60n2 60 181, 25

i vi a cn ta tra bng 11.6 ta c:
X 0 0,5; Y0 0, 22 cotan 0, 22cotan 13,50 0,92

Theo cng thc 11.9
Q0 D 2 X 0 FrD 2 Y0 FaD 2 0,5 1629 0,92 658,5 1420 N FrD 2

Nh vy Q0 D 2 1629 N C0 20900 N
III Trc u ra 3:
Cc thng s ban u
ng knh vng trong d : d 3 45 mm
SVTH: Trn ng Khu
43
Trng HBK TPHCM
N CHI TIT MY - 2011
n3 60, 42 vng / pht
S vng quay ca :
Thit K
Bc 1. Chn loi ln
Lc hng tm ti v tr cc a cn:
FrA3 X A2 3 YA23 2110 2 1192 2 2423 N

FrC 3 X C2 3 YC23 2222 222 2 314 N
Ta chn dng a cn (do trc di)

S hiu
d (mm)
D (mm)
B (mm)
T (mm)
r (mm)
2007109
45
75
19
20
1,5
C (kN)
11,33
40
(kN)
34,8

V tr t ln nh hnh v
Ta c : e 1, 5tan 1, 5 tan 11, 33 0, 3 .
Lc dc trc ti A3:
aA3
FsC 3 Fat 3 0,83 e FrC 3 Fat 3 0,83 0,3 314 920, 6 999 N
V : FsA3 0,83 e FrA3 0,83 0,3 2423 603 N

Do
aA3
FsA3 nn FsA3 FaA3 999 N
Lc dc trc ti C3:
aC 3
FsA3 Fat 3 603 920, 6 318 N
V: FsC 3 78 N
SVTH: Trn ng Khu
44
Trng HBK TPHCM

Do
aC 3
N CHI TIT MY - 2011
, FsC 3 cng chiu nn
aC 3
FsC 3 318 78 396 N
FaA3
999
0, 41 e
V .FrA3 1 2423
Tra bng 11.4 ta c : X 0, 4; Y 0, 4cotan 0, 4cotan 11, 33 2
FaC 3
396
1, 26 e
V .FrC 3 1 314
Tra bng 11.4 ta c: X 0, 4; Y 0, 4cotan 0, 4cotan 11, 33 2
Ti trng quy c trn :
QA3 XVFrA3 YFaA3 Kt K 0, 4 1 2423 2 999 11 2967 N

QC 3 XVFrC 3 YFaC 3 K t K 0, 4 1 314 2 396 1 1 918 N
Vi :
= 1: vng trong quay

Nh vy QA3 QC 3 nn ta tnh ton theo thng s ti A3

Chn thi gian lm vic ca a cn l: Lh 15000h
60 n3 Lh 60 60, 42 15000
54,378 tr
106
10 6
10
Kh nng ti ng: Cm Q A3 m L 2967 3 54, 378 9839 N 9,8 kN C 40 kN

Trong m
10
do s dng a.
3
10
3
Tui th tht s ca : L C 40000 5832(tr )
2967
Q
Lh
106 L 106 5832
1608739 h
60n3 60 60, 42

i vi a bi chn ta tra bng 11.6 ta c:
X 0 0, 5; Y0 0, 22 cotan 0, 22cotan 11,330 1,1
SVTH: Trn ng Khu
45
Trng HBK TPHCM
N CHI TIT MY - 2011
Theo cng thc 11.9
Q0 A3 X 0 FrA3 Y0 FaA3 0, 5 2423 1,1 999 2310 N FrA3

Nh vy Q0 A3 2423 N C0 34800 N
IV Chn ni trc vng n hi:

Moment xon ti trc 3 l: T3 429923,87 Nmm 430 Nm
Tra bng 16.10a ta c cc thng s ni trc nh sau:
T
Nm
500
40
170
80
175
110
Z
71
130
B
3600
42
30
28
32
Bng 16.10b
l
14
M10
20
62
34
15
28
1.5
Bc 5. Kim tra sc bn dp:

d
2kT
[ d ]
ZD0 dc l3
Trong :
] = 3
ng sut dp cho php ca cao su.
= 1,2 : h s ch lm vic
2 1, 2 429923,87
2, 53 [ d ]
8 130 14 28
Vy ni trc tha sc bn dp.
Bc 6. Kim tra sc bn ca cht:

u
kTl0
[ u ]
0.1dc3 ZD0
Trong :
[ u ] 80MPa ng sut cho php ca cht.
l0 l1
l2
15
34 41,5
2
2
1, 2 429923,87 41, 5
75 [ u ]
0,1 143 8 130
Vy cht tha iu kin bn.
SVTH: Trn ng Khu
46
Trng HBK TPHCM
N CHI TIT MY - 2011
Phn tm:
THIT K V HP v CC CHI TIT PH

I-
Thit k v hp gim tc:
V hp gim tc c nhim v m bo v tr tng i gia cc chi tit v cc b phn ca

my, tip nhn ti trng do cc chi tit lp trn v truyn n, ng du bi trn v bo v cc chi
tit trnh bi.
Vt liu ch to v hp l gang xm, GX15-32
Chn b mt lp ghp gia np hp v thn hp i qua ng tm cc trc lp cc chi
tit thun tin v d dng hn. B mt ghp song song vi mt .
Mt y hp nghing mt gc t 10 v pha l tho du nhm thun tin hn trong vic
tho du: du bi trn c thay th sch s, tng cht lng lm vic cho hp gim tc.
Hp gim tc c c cc thng s c bn sau:
Tn gi
Thng s
Chiu dy:
Thn hp
Np hp 1
Gn tng cng
Chiu dy e
ng knh:
Bulon nn d1
10mm
1 0,9 9mm
e 8mm
d1 14mm
Bulon cnh d 2
d 2 0,7 d1 10mm
Bulon ghp np bch v thn d 3
d3 0,8 d 2 8mm
Vis ghp np d4
d4 0,6 d2 6mm
Vis ghp np ca thm d 5

Mt bch ghp np v thn:
Chiu dy bch thn hp S3
Chiu dy bch np hp S 4
B rng bch np v thn K3
Mt hp:
Chiu dy khng c phn li S1
B rng mt hp K1 , q
Kch thc gi trc
B rng mt ghp bolon cnh K2
SVTH: Trn ng Khu
d5 0,5 d2 5mm
S3 1,8 d3 14, 4mm

S4 0,9 S3 13mm
K 3 K 2 3 29mm
S1 1, 4 d1 20mm
K1 42mm, q 65mm
K2 E2 R2 3 16 13 3 32mm
47
Trng HBK TPHCM
N CHI TIT MY - 2011
E2 1, 6d 2 1, 6 10 16mm;
Tm l bulon cnh E2
R2 1,3d2 1,3 10 13mm

Khe h gia cc chi tit
Gia bnh rng vi thnh hp
Gia nh bnh rng ln vi y hp 1
Gia mt bn cc bnh rng vi nhau
10mm
1 3 30mm
10mm
L B
Z
200
S lng bulon nn Z
Np :
Cc np vi thng s ca vis ghp, ng knh np :
II-
Trc 1
Trc 2
Trc 3
52
52
85
D2
80
65
100
D3
94,4
80
125
D4
h
d4
Z
42
42
75
8
M8
8
M8
10
M8
Thit k cc chi tit ph:
1. Bulon vng:
Ren d
d1
d2
d3
d4
d5
h1
h2
M10
25
15
22
45
25
10
Trng lng nng

c a
200
2. Cht nh v:
Chn cht nh v hnh cn.
3. Ca thm: (bng 18.5)
SVTH: Trn ng Khu
48
Trng HBK TPHCM
A
100
B
75
A1
150
N CHI TIT MY - 2011
B1
100
C
125
C1
-
K
87
R
12
Vis
M8 22
SL
4
4. Nt thng hi: (bng 18.6)
Chn nt thng hi M27 2:
A
M27 2
M
8
B
15
C
30
N
22
D
15
E
45
O
6
G
35
P
32
H
32
Q
18
I
6
K
4
R
36
L
10
S
32
5. Nt tho du: (bng 18.7)
SVTH: Trn ng Khu
49
Trng HBK TPHCM
N CHI TIT MY - 2011
Chn nt tho du c kch thc:

d
M20 2
b
15
m
9
f
3
L
28
c
2,5
q
17,8
D
30
S
22
D0
25,6
6. Mt ch du: (bng 18.9)

Kch thc que thm du nh sau:
Kch thc mt knh (mm)
20
D
55
Dl
40
l
10
h
6
Phn chn:
CHN DU BI TRN v DUNG SAI LP GHP

I.
Du bi trn hp gim tc:
Chn nht ph thuc vo vn tc vt liu ch to bnh rng, tra theo bng 18.11.
Vi vn tc vng trong khong 1 2, 5m / s , vt liu ch to bnh rng l thp C45 ti ci

thin ta tra c nht ca du 500 l 186 .
Tra bng 18-13 ta s dng loi du bi trn AK- 15.
II.
Lp bnh rng ln trc v iu chnh s n khp:
i vi bnh rng cn, vic iu chnh c tin hnh trn c hai bnh rng dn v b dn.
-
Dch chuyn trc cng vi cc bnh rng c nh trn n nh b m iu chnh c chiu
dy khc nhau lp gia np v v hp. Vic iu chnh nh th ny kh thun tin.
SVTH: Trn ng Khu
50
Trng HBK TPHCM

-
N CHI TIT MY - 2011
Dch chuyn cc bnh rng trn trc c nh, sau nh v ln lt tng bnh mt. Vic
iu chnh ny kh phc tp.

Lu : iu chnh phi t 70% trn b mt rng.
III.
Dung sai v lp ghp:

1. Chn cp chnh xc:
- i vi bnh rng cp chnh xc c chn trong phn trc.

- i vi trc, then v cc rnh then chn cp chnh xc l 7.
- i vi cc l chn cp chnh xc l 6.
- i vi sai lch ca song song, thng gc, nghing, o mt u, o mt ton
phn l 6, thng, phng l 7, ng tm , i xng, giao trc, o hng tm
ton phn, tr, trn, v profin tit din dc l 5.
2. Chn kiu lp:
-
i vi then v bnh rng ta chn kiu lp H7/k6.
i vi vng trong chn kiu lp k6.
i vi vng ngoi chn kiu lp H7.

3. Bng dung sai lp ghp bnh rng:
Chi tit
Bnh cn
dn
Bnh cn b
dn
Bnh tr
dn
Bnh tr b
dn
Mi
es
ei
ES
EI
lp
( m )
( m )
( m )
( m )
di
ln nht ( ln nht (
m )
m )
H7
k6
+12
+1
+18
12
17
H7
k6
+15
+2
+21
15
19
H7
k6
+18
+2
+25
18
23
H7
k6
+18
+2
+25
18
23
4. Bng dung sai lp ghp ln:

Mi lp
25k 6
es
ei
ES
EI
di ln nht
h ln nht (
( m )
( m )
( m )
( m )
( m )
m )
+15
+2
-10
25
SVTH: Trn ng Khu
51
Trng HBK TPHCM
N CHI TIT MY - 2011
45k 6
+18
+2
-12
30
52 H 7
-15
+30
45
75 H 7
-15
+30
45
5. Bng dung sai lp ghp then: ( bng 20.6)
Sai lch gii hn chiu rng rnh

Kch thc tit
Chiu su rnh then
then
din then b h
Trn trc
6 6
Trn bc
P9
D10
-0,042
+0,078
Sai lch gii hn
Sai lch gii hn
trn trc t1
trn bc t 2
0,1
0,1
0,2
0,2
0,2
0,2
+0,030
10 8
-0,051
+0,098
+0,040
14 9
-0,061
+0,120
+0,050
SVTH: Trn ng Khu
52
Trng HBK TPHCM
N CHI TIT MY - 2011
TI LIU THAM KHO:
1. Trnh Cht - L Vn Uyn - Tnh ton thit k h dn ng c kh tp I v II- Nh

xut bn Gio Dc 2007.
2. Nguyn Hu Lc C s Chi Tit My NXB HQG TPHCM 2010.
3. Nguyn Trng Hip Chi Tit My Nh xut bn Gio Dc 2008.
4. Ninh c Tn Dung Sai v Lp Ghp Nh xut bn gio dc 2009.
5. P.OrLov - Fundamentals of Machine Design MIR Publishers. Moscow.
6. Jack M.Walker Manufacturing Engineering Marcel Dekker . NewYork
SVTH: Trn ng Khu
53

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Trng HBK TPHCM

N CHI TIT MY - 2011

SVTH: Trn ng Khu

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM

N CHI TIT MY - 2011

Tnh ton b truyn cp nhanh: .......................................................................................... 9

Tnh ton b truyn cp chm:.......................................................................................... 15

Phn bn: Kim tra bi trn ngm du........................................................................................ 23

SVTH: Trn ng Khu

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM

N CHI TIT MY - 2011

TNH TON CHN NG C,PHN PHI T S

1.1.2. Xc nh cng sut cn thit ca ng c:

Trong : Pct - cng sut cn thit trn trc ng c, kW;

- hiu sut truyn ng.

K ol3 brc brt d 0, 99 0, 99 3 0, 97 0, 96 0, 95 0,85 (theo (2.9))

SVTH: Trn ng Khu

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM

N CHI TIT MY - 2011

1.1.3. Xc nh s b s vng quay ng b ca ng c:

trong : v - vn tc bng ti, v = 1,25 m/s;

u d 4 , do s vng quay s b ca ng c theo (2.18) nh sau:

1.2. Phn phi t s truyn v tnh ton ng hc h dn ng

SVTH: Trn ng Khu

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM

N CHI TIT MY - 2011

48,6 (theo (3.23))

trong : ndc - s vng quay ca ng c chn, ndc 2900 vng/pht;

nlv - s vng quay ca trc my cng tc, nlv 59, 68 vng/pht.

Da vo hnh 3.20 , ta chn t s truyn cp nhanh ca hp gim tc u1 4 v t s truyn

1.2.2. Xc nh cng sut, mmen v s vng quay trn cc trc:

ndc 2900 (v/p) ; n1

BNG PHN PHI T S TRUYN

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM

N CHI TIT MY - 2011

TNH TON B TRUYN AI

2.2. Tnh ton thit k b truyn ai:

Chn tit din ai:

Chn cc thng s c bn ca b truyn ai:

Theo bng 4.13 chn ng knh bnh ai nh d1 125 mm.

18,98 m/s ( nh hn vn tc cho php vmax 25

Theo bng 4.26 ng knh tiu chun d 2 500 mm

Theo bng 4.13 chn chiu di ai tiu chun: l 2000 mm.

Tnh li khong cch trc a theo chiu di tiu chun l 2000 mm

SVTH: Trn ng Khu

2 8 2 1018, 25 1018, 252 8.187,52

Trng HBK TPHCM

N CHI TIT MY - 2011

2000 0,5 (125 500) 1018, 25

Theo 4.7 gc m 1 180

Theo cng thc 4.16

Theo bng 4.7, K d 1,35

Vi u 4 ta chn Cu 1,14 (bng 4.17)

ng knh ngoi ca bnh ai:

Xc nh lc cng ban u v lc tc dng ln trc:

Trong : Fv qm .v 2 0,105.18,982 37,83 N (bng 4.22)

SVTH: Trn ng Khu

GVHD: PGS.TS Nguyn Hu Lc

Trng HBK TPHCM