4-Cyl.

TDIEngine, Mechanics

Page 1 of 5

Copyright VW AG

Workshop manual
DMS order no.: undefined
VIN: WAUZZZ8DZ1A081895
Sales code: 8D50F4
Engine code: AJM
Official licence plate number:
Username: Calin

ElsaPro transaction no.: 33224

Model year: 2001
Model description: A4 Avant TDI1.9 I4 85 M5S
Gearbox code: DUK
Final drive code:
Service advisor name: Calin, Murgu (RO101050.009)

Removing and installing cooling system components

Cooling system components
Master cooling circuit connection diagram for
coolant hoses
1. Top coolant pipe
Removing and
installing=>Page
19-22
2. Connection
for thermostat
Removing and
installing
thermostat =>
Page 19-19
Checking =>
Page 19-21
3. Coolant pump
Removing and
installing=>Page
19-17
Check for
smooth running
4. EGR system cooler
for vehicles with
automatic
gearbox
Removing and
installing=>Page
26-48

5. Connection
On vehicles

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4-Cyl. TDIEngine, Mechanics

6.

7.

8.

9.

10.

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with manual
gearbox with
glow plug
coolant -Q7
Heat exchanger for
heater
After replacing,
fill with fresh
coolant
Vent hole
In return pipe
from heater heat
exchanger
Coolant pipe (bottom)
Removing and
installing=>Page
19-25
Oil cooler
Removing and
installing =>
Item 17-7
Cap
With pressure
relief valve
Checking
pressure relief
valve
=> Page 19-47

11. Expansion tank

12. To fuel cooling circuit
cooling element
13. From fuel cooling
circuit cooling
element
14. Cut-off valve for fuel
cooling circuit15. Radiator
Removing and
installing=>Page
19-40
After replacing,
fill with fresh
coolant

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4-Cyl. TDIEngine, Mechanics

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Fuel cooling circuit connection diagram for

coolant hoses
1. Cooler for fuel
cooling circuit
Removing and
installing=>Page
19-62
2. Pump for fuel cooling
circuit -V166
Checking =>
Page 19-51
3. Coolant supply pipe
To fuel cooling
circuit pump
4. Cooling element
On fuel filter

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4-Cyl. TDIEngine, Mechanics

Page 4 of 5

5. Expansion tank

6. Cut-off valve for fuel

cooling circuit
7. Radiator
Removing and
installing=>Page
19-40
After replacing,
fill with fresh
coolant
8. Coolant pipe (top)
Removing and
installing=>Page
19-22
9. Coolant return pipe
From fuel
cooling circuit
cooler

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4-Cyl. TDIEngine, Mechanics

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