(GEH275 DIESEL GENERATOR SET AIR INLET SYSTEM * Dry cartridge type air filters. CONTROL SYSTEM Power Wizard with LCD screen, Details as under: Controls: Run key and LED indicator Auto key and LED indicator Stop key and LED indicator Alarm acknowledge key Menu navigation key Lamp test key Engine and AC metering shortcut key 2. LED status indicators (1 red shutdown, | amber waming) I (LCD) Indication: Generator AC Voltage — 3 phase (L-L and L-N) Generator AC Current (per phase and average) Generator Frequency Engine RPM Battery Voltage Engine Hours Run Engine Oil Pressure Engine Water Temperature (in °C or °F) Twenty (20) Event Fault Log Warning/Shutdown Indication on LCD: Fail to start shutdown High engine temperature Waring/Shutdown Low Oil Pressure Warning/Shutdown Over speod/Underspeed High’Low Battery Voltage Loss of Engine Speed Detection Digital Inputs: ‘+ Emergency Stop ALLIED ENGINEERING & SERVICE LTD 13,Quotation # GTC- 93412 st 03, 2012, 2 spare fault channels. GOVERNING SYSTEM © Electronic Governor COOLING SYSTEM, ‘© Radiator and cooling fan (sized for 50°C) © Coolant Drain Valve © Fan and belt guards. EXHAUST SYSTEM * Stainless steel exhaust flex © Residential Muffler (local) FUEL SYSTEM © Standard fuel filters Fuel fill cap with breather * Flexible fuel lines © Integral fuel tank base(350 Liter) GENERATORS AND GENERATOR ATTACHMENTS * Selfexcited © Analog Voltage Regulator © Circuit Breaker, 3-pole MCCB. LUBE SYSTEM © Lubricating oil © Full Flow Lube Oil filter. © Lube Oil Drain Valve STARTING SYSTEM © 45 Amp Charging Alternator © 24-volt electric starting motor. ‘+ Batteries (Locally provided) ALLIED ENGINEERING & SERVICE LTD 4Quotation # GTC - 034/12 August 03, 2012 MOUNTING SYSTEM Rails - engine/generator/radiator mounting. ‘Narrow integral fuel tank base (350 Liter) Factory fitted linear vibration isolator between base and engine-generator. ALLIED ENGINEERING & SERVICE LTO 15Quotation # GTC-o34/12 Aust 03, 2012 G3412 GAS STREET: © Manual Ball valve © High Pressure Regulator ND 50 PN16, Pmax : 6 bar with safety shut off valve © Manometer 0 - 6 bar © Manometer 0 t0 600 mbar © Pressure transmitter 0 - 6 bar 1/2" BSP-4 -20 mA output © Gas Regulator with Shut off valve © Safety blow off valve © Manual Push Button © Test Bummer with Push Button Tab © Flow Meter EPI (Separately installed on Gas Street) ALLIED ENGINEERING & SERVICE LTD 16Quotation # GTC - 034/12 gust 03, 2012 16000 HOURS CONSUMABLE SPARE PARTS FOR G3412 PART NO. DESCRIPTION Qry ———————— oO 8N6309 ELEMENT A-A 10 02 IR1808 FILTER AS-LU 16 03 1043170 PLUG SPARK, R 04 1083515, GASKET 200 as 2167877, VEE - BELT SET 4 06 91.6639 VEE BELT 8 17(Quotation # GTC - 034/12 August 03, 2012 16000 HOURS CONSUMABLE SPARE PARTS FOR GEH275 SrNo| PARTNO| DESCRIPTION Qry ol 901-056 ELEMENT AIR 16 02 901-115 ELEMENT OIL 64 03 901-243 FILTER FUEL 64 04 901-404 FILTER WATER 32 05 997-871 FAN BELT 4 Note: © The above-mentioned parts list is on the basis of single generator set. © Parts quantity is based on assumption that the Generator Set shall be operated according to Manufacturer's recommendations in a Clean Environment use of CAT. genuine parts and CAT oil. This quantity may vary depending on environment and operating conditions, © Engine maintenance parts that are subjected to replacement after inspection are not included in above consumable parts list. * Top end and major overhaul parts are not quoted and hence are not part of this proposal ALLIED ENGINEERING & SERVICE LTD 18Quotation # GTC - 034/12 August 03, 2012 COMMENTS ON GAS GENSET RFQ Allied Comments Manufacturer's standard warranty of 18 months from the date of shipment of 12 ‘months from the commissioning which ever ‘comes earlier shall be provided. This proposal does not offer any FAT to be conducted at Manufacturer's _ premises. Instead we will provide _ manufacture's standard engine test report and generator test report. 1 or 2 hour load test at site during commissioning shall be conducted on plant available load. In the absence of plant Load bank shall be supplied and arranged by the end user. Only one set of O & M manuals (Engine + Altemator), parts CD shall be provided with the Genset Commissioning manual are not included. Installation and wiring drawings shall be provided. Sr.No Clause 21 Warranty 2 Testing (FAT, SAT) 2 Documents | m4 Gas Composition Please refer to the Gas analysis based on the Gas composition finally considered to be available at site. Please advise available gas pressure & flow to the inlet of gas street. Gas street shall be installed Sft away from the Genset Gas piping not more than 20 ft away from Genset is only considered in the bidder's scope. ALLIED ENGINEERING & SERVICE LID.Quotation # GTC - 034/12 __August 03, 2012 COMMENTS ON DIESEL GENSET RFQ Sr.No Clause Allied Comments 19 Control Panel Instrumentation Engine mounted control panel will be Power wizard 1.0 as per manufacturer's standard. (Refer specification in Genset Technical details). Local ATS and Canopy shall be provided. Power and control cable is quoted on per meter basis and shall be charged at actual. B Warranty Manufacturer’s standard warranty of 18 months from the date of shipment of 12 months from the commissioning which ever ‘comes earlier shall be provided. 2 ‘Testing (FAT, SAT) This proposal does not offer any FAT to be conducted at Manufacturer's premises. Instead we will provide _manufacture's standard engine test report and generator test report. 1 or 2 hour load test at site during commissioning shall be conducted on plant available load. In the absence of plant load Load bank shall be supplied and arranged by the end user. 25 Documents Only one set of O & M manuals (Engine + Altemator), parts CD shall be provided with the genset. ‘Commissioning manual shall not be provided. Installation and wiring drawings shall be provided, LIED ENGINEER SERVICE LTD 20Quotation # GTC - 034/12 August 03, 2012 GASEOUS FUEL CHARACTERISTICS ‘Temperature ‘Maximum Allowable 60°C Minimum Allowable 10°C At low temperatures, hydrocarbon fuels may condense and enter the engine, Liquids are never permitted in the fuel. If liquids are present, the customer must remove them by increasing the fuel temperature or by a coalescing filter, or by other means. Serious engine damage will result if liquids are allowed into the engine Water Contents Field gases, well head gases, and associated gases typically contain liquid water and heavy hydrocarbons entrained in the gas. To prevent detonation and severe damage to the engine, hydrocarbon liquids must not be allowed to enter the engine fuel system. To remove liquids, a liquid separator and coalescing filter are recommended, with an automatic drain and collection tank to prevent contamination of the ground in accordance with local codes and standards. Saturated fuel is acceptable; however, water condensation in the fuel lines or engine is not acceptable. It is therefore, recommended to limit the relative humidity to 80 percent at the minimum fuel operating temperature. ‘Heating Value & Methane No. Caterpillar Methane Number represents the knock resistance of a gascous fuel, Methane number is a scale to measure ignition and burning characteristics of various fuels.The engine would be able to bum gaseous having LHV in the range of 800 ~ 1400 Buu/fi’ and having Methane # of 80+. Please check the available rating at your gas composition Allowable Limits Description Max. Limits Sulfur Compounds ng/Btu 0.45 as HS“ mg /Btu 0.43 Halide Compounds as CI mg CUMS 0 ALLIED ENGINEERING & SERVICE LID 21Quotation # GTC - 034/12 ‘August 03, 2012 Oil Content hg /Btu 1.25 as Cl mg/MJ 119 Particulates in Fuel he Bow 0.84 mg/MJ 0.80 Particulate Size in Fuel microns 1 Silicon in Fuel hg SUBtu 0.1 as Cl mg Si/MJ Ol Ammonia ha NHy/Beu 0.0 as Cl mg NHy/MJ 0.0 0.45 ug/Btu is approximately 10 ppmv of HpS at LHV of 905 Buu/f’, ‘The allowable limit would be different if LHV is different than 905 Buu/tt’ Example IFLHV is reduced to 887 Btu/f’, the allowable limit of HS shall be 10_x 887 = 9.80 ppmv 905 Hence, with the decrease of LHV the allowable HS limit also decreases. Total particulate level must include inorganic silicon. Limit shown for silicon ‘must account for the total organic (siloxanes, etc.) and inorganic silicon content. ALLIED ENGINEERING & SERVICE LID 2Quotation # GTC - 034/12 August 03, 2012 7. CUSTOMER GAS ANALYSIS Gas Engine Rating Pro Fuel Anaya remnes est aor antag conta See G2 saat cain er *a SS tat kee mamowam tcc as Gee Sm Na het con ene : Sime an Sear ugar va a So _ Ee Spetccmn tet ost TERR ERR EER Stotatcota ie ALLIED ENGINEERING & SERVICE LTD BQuotation # GTC - 034/12 August 03, 2012 8. BUYER'S SCOPE OF SUPPLY Civil Works 1. Power house building, Control Room Building, trench cover, drainage and sludge disposal, Lighting system, general exhaust, control room air’ conditioning and ‘overhead water storage tank Equipment Supply Mechanical 4 Expansion tanks for water & oil ¢ Fire alarm and fire fighting equipment (Inside / Outside building) 4 Sludge pump / Trench water drain pump + Supply of gas filter and by pass arrangement in the main header of gas supply line with associated piping works upto the inlet of Gas Train Electrical: Cable Trays Load Take Off Panels, Bus Coupler Panels, Switchgear for plant load Feeders Lighting protection system Load bank for Testing / Commissioning purpose Hook up with existing distribution system wee ae Steps at Catwalk around equipment Consumables _| Coolant, Portable water, fresh water etc. Local authority Electric inspector, explosive inspector and other local authority approval approvals 7. Transportation and insurance of generator & other imported Others material from port to site including lifting, handling equipments Like crane, fork lifter et. Access to Seller's personnel to the power plant at all time. Including accomodation for Allied's Project Manager, Project Engineer, Installation Contractor and Commissioning team at site. Operation and maintenance of plant as per manufactures guidelines. ALLIED ENGINEERING & SERVICE LID 24Quotation # GTC 034/12 2012 August 03, 9. Appendices Engine Spec Sheet ALLIED ENGINEERING & SERVICE LTD 25OLYMPIAN” GEH275-2 Diesel Generator Set Exclusively from your Caterpillar® dealer Output Ratings Generating Set Model Primer Stanany* $380-415V.50H2 250.0 KVA 275.0 KA 200.0 KW 220.0 KW 2207127V, 60 He : + Refer ta ratings defnkions on page 4 Ratings at 0.8 power Factor Technical Data Engine Make & Model Perkins 12080-E87TAGS ‘Akernator Model Uuso14 Base Frame Type Heavy Duty Fabricated Stee! (irae Breaker Type 3 Pole MOB Frequency’ 50 He 60 He Engine Speed: RPM 1500) Fuel Tank Capacity tres (US gal) 350 (92.5) Fosl Consumption, rime Uhr (U5 gale) 58.9 (15.6) Fuel Consumption, Standby : vi (US galt) 63.3 (167)Engine Techncial Data Physical Data Tenn am tw = OF Te non Faw va sseceserrace To Ooms ara teva nla ovine CrP Sa area ae Stok ott wovone ‘neten Totogegeanntons | | Cat abot we cong hao i Governing Type: bscecnzmzasd Performance 50 Hz 60 Hz ring woasan ce oa as rr 120 onrenio Com gra Poe 0) Depacmert (0 orem ee J i semen 250.9 (336.0) sont nesusnaso ee Bee Moment oferta oP she) SAIS send togee aon Syte Sindoy 22080184 “tage aanegne “rime: 209992068) say on Ae « hermivetoweti weg (0 -y enea9 wes 21809 Fuel Sytem ai Syaom tome wre ccmreid Fat ear ag ean Roe on Feta ah 1% tor ‘ Contato Pw Oe we 7s ‘mime cin) Sani 16.4670) Prime: 16.4 (679) po ee ile e267 s80056) sexta s102 Restriction: kPa (in H,O} 8.2 (25.0) _ Rene ming New . vin 12424080 Suey plan en : sagen so2ea sen Cooling Air Flow: Pa (in H,O} 128 (0.5) ne i = Coating Sytem SOW 60s Eoin Sy SOR 60H Cox Sse Csi a teat Tso) ssan9 Stores We acon 0100 © Mie Pony Contig Pep Aas ew nocd a Sie Sptem Wain) 70.2805) Mine or tu sinew hate aon Stine: 10016280 tnt 2 ‘rae: 1020 8068 Mor Ato ack Ho ton oom ewe 7a ‘Wala Samy 20.2809 fut oe owe mime 0G ‘einen Sune a4 0579 Paawerrinteas i) 108038 ‘time dace fant a amp") vston tin) Sey 528,652) cite ge ogni mem ‘rine. 20000 {1287H Ean yr est Spon corpo tg a spo CConsatt your Olympian representative for mare informationAlternator Performance Data Sof ro Data tem aol oe ae ae tr Sat eh ax | ss | a | es i : er Che Stor Chau sm | son | 200 | 200 | so | 00 | am | wo | Tasctnes ean xa nae | aces | ane | ane xa ome | azo | ans | ane i i a cas | oor | ooo | aoss eactances shown are applicable to standby atings *"tased on B08 voltage dp. nproved motr staring cpablty is avalable with optinal Permanent Magnet generator or ARE excitation, ‘th optional Permanent Magnet generator or A ection, Alternator Technical Data Physical Data Operating Data Manufacturer: couvwran Overspee RM 2250 Mode: sora Voltage Regulation (steady state) I: 95 No. of Besrogs: 1 Wave Form NEMA = TIF: 7 Inoulation Css: 8 Wave Form IEC = THF ome Winding Pitch - Code: 29-6 “otal Harmonic Content LLLN: 1% Wires: 2 Rao mertrence: Siniaedeneronas Ingress Protection Rating: wa Radiant Heat: kW [tulnin) Exchation Systeme shunt sal 163.627) AVR Modet ass or Const your Obmnpion roresntative fr more informationTechnical Data 23 Phase Ratings and Performance at $0 Hz,1500_RPM 2 Phase Ratings and Performance at 60 He, 1500 RPM Voltage Prime Standby Voltage Prime Standby Wa nw. WA Ww Wa Ww Wa ww astaov] 2500 2000 | 2750 2200 woorzov| 2600 2000 | 2750 2200 aeorzov| 2600 2000 | 27502200 Boney 2600 2000 | 2750 a0 zonarv| 2600 2000 | 27502200 zone] 2600 2000 | 2750 2200 aoonisv| 260.0 2000 | 27502200 Weights & Dimensions ‘Weights: kg (b) Dimensions: mm (in) ‘Wet Cabo 228 (885) Lonath 7360 (176.5) Wet (+ tube of & cootand 2282 (4965) wan 1003 (39.5) Fu, lube oi & coolant 2540 (6617) Height 1718 (67) Definitions Note: General configuration not to be used far installation. "See. general" dimension ‘rowings for deta General Data Standby Rating Trese fangs are appleale for supplying continuous elacica power (at variable lat) nthe event of uty power fale. No Svarod a permtad on these rng. Te astro is mode) ipo contmuous ated ls detain ISO 8526.3) Prime Rating These ratings 2:0 applicable for suppying continuous electrical power (at varabi lo) i he of commercaly purchases power. "hore if no imitation to tho anna Mours of Operation as ‘model can supply 10% avertoad power for hour in 12 Nous, Standard Reference Conditions Note: Standard reference conditions 27°C (60°F) ar Inet Temp, 182.4r (S00A) AS.L. 60% relatve Fumalty. Fusl consumption dats at fl ood with diese! fuel with spose gravity of 0.89 and onterming 19 852869" 1998, Class AZ Documents. Operation and maintenance manuals provided hing diagrams neue Quatity Standards 1854999, 85000, BSEN60034, BSENS1000, 1EC60036, Warranty Al equipment cari fl manufactur’ waranty. 22108 cxoitr