Professional Documents
Culture Documents
Type Test Report
Type Test Report
OF
VALVE 6 x # 600
(Triple Eccentric Butterfly)
Manufacturer:
1.
04040001
DATE:
29/01/2010
GENERAL INFORMATION:
MANUFACTURER
LOCATION/ ADDRESS
CLIENT
PROJECT
TEST WITNESSED BY
TUV INDIA
18/01/2010 TO 22/01/2010
2.
VALVE SPECIFICATION
VALVE TYPE
VALVE MODEL
AG BT - 31
6( 150 DN)
#600
H1120019
STEM DIAMETER
35 MM
G. A. DRAWING NO.
SURFACE FINISH
Microns
BTNO09100501M31 REV 0
EXPENDED GRAPHITE
RANDOMLY
OPERATING TORQUE
45N-m
3.
REFERENCE DOCUMENS
01
02
03
04
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
4.
04040001
DATE:
29/01/2010
DESCRIPTION
MAKE
MODEL
SR. NO
H. L. D.
ADIXEN
ASM 142
HLD - 0943493
ADIXEN
FV4810
FC 09000385
STANDARD LEAK
TEMP.
RECORDER
PRESSURE GAUGE
LOW TEMP
HIGH TEMP
TORQUE WRINTCH
5.
MASS
BOURDEN TYPE
PG - 01
INSPRON
IDI - 302
TI 01, 02
06366366
RANGE:
CAL. ON:
CAL VALID:
MAKASTER
E3250
RH002422
RANGE: 25 250N-M
CAL VALID:
08/02/11
TARGET
VALUE 1
VALUE 2
VALUE 3
VALUE 4
18/01/2010
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
19/01/2010
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
20/01/2010
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
21/01/2010
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
22/01/2010
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
1.5x10-8
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
6.
04040001
DATE:
29/01/2010
TESTING PERSONNEL
NDT
CERTIFICATION
CERTIFICATE NO.
VALIDITY
126592
2013
NDT LevelII
GEPL/NDT/390
08/08/2010
AJAY PAL
NDT LevelII
GEPL/NDT/395
08/08/2010
NAME
AJAY PRAKASH MISHRA
7.
PROCEURE BRIEF:
SNIFFING
TEST FLIUD
TEST CRITERION
ENDURANCE CLASS
CO1
TEMPERATURE CLASS
TIGHTNESS CLASS
TEST TEMPERARTURE
MEASUREMENT AT 3 LOCATIONS
500
TEST SEQUENCE
1. TESTING AT ROOM TEMPERATURE
2. TESTING AT ROOM TEMPERATURE AFTER 125 MECHANICAL CYCLE
3. TESTING AT LOW TEMPERATURE -196 0C
4. TESTING AT LOW TEMPERATURE -196 0C AFTER 125 MECHANICAL CYCLE
5. TESTING AT ROOM TEMPERATURE
6. TESTING AT ROOM TEMPERATURE AFTER 125 MECHANICAL CYCLE
7. TESTING AT HIGH TEMPERATURE 450 0C
8. TESTING AT HIGH TEMPERATURE 450 0C AFTER 125 MECHANICAL CYCLE
9. TESTING AT ROOM TEMPERATURE
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
8.
04040001
DATE:
29/01/2010
TEMPRATURE
RANGE
-196OC
TO
ROOM
TEMPERATUREFOR
O
C FOR TIGHTNESS
CLASS C
4. HAVING SAME STEM PACKING DESIGN & MATERIAL
5. HAVING VALVE CLASS # 600 AND ALSO LOWER
6. HAVING IDENTICAL LOADING ARRANGEMENT
7. TIGHTNESS CLASS OF VALVE CO1
8.
MARKING:
ISO FEBH CO1 SSA1 t(-1960C TO RT) CLASS 600
ISO15848 1
ISO FECH CO1 SSA1 t(RT TO 4500C) CLASS 600 ISO15848
1
9.
ENDURANCE CLASS:
CO1
TIGHTNESS CLASS:
SSA1
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
11.
04040001
DATE:
29/01/2010
ENCLOSURE:
ASSEMBLY DRAWING
PERSONNEL QUALIFICATION
PRESSURE GAUGE
TORQUE WRINCH
TEMPERATURE RECRODER
12.
TEST RESULTS:
TEMPERATURE
PRESSURE
(BAR)
CUMELATIVE
CYCLE
REMARKS
DYNAMIC
LEAK IN STD.
CC/SEC
STATIC
LEAK IN PPM
DYNAMIC
STEM SEAL
STATIC
BODY SEAL
AT RT
2.2x10-9
2.4x10-9
16.2
100
OK
AT RT AFTER MC
NA
NA
3.6x10-8
3.6x10-8
16.2
100
125
OK
AT TT LOW
NA
NA
4.7x10-4
4.7x10-4
-194
100
125
SSA1
NA
NA
1.6x10-5
1.6x10-5
-194
100
125
OK
NA
NA
2.6x10-5
2.5x10-5
-194
100
250
OK
AT RT
NA
NA
1.4x10-9
1.3x10-9
11
100
250
OK
AT RT AFTER MC
NA
NA
2.5x10-9
2.2x10-9
16
100
375
OK
AT TT HIGH
NA
NA
1.2x10-4
1.3x10-4
439
58
375
SSA1
NA
NA
6.2x10-5
7.1x10-5
451
58
375
OK
NA
NA
1.0x10-4
9.8x10-5
448
58
500
OK
6.4
6.7
1.4x10-3
1.4x10-3
11.1
100
500
OK
TEST STAGE
AT TT LOW AFTER
SSA1
AT TT LOW AFTER
MC
AT TT HIGH AND
AFTER SSA
AT TT HIGH AFTER
MC
AT RT
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
13.
04040001
DATE:
29/01/2010
GRAPHS/CHARTS:
Temperature
500
400
300
Axis Title
200
100
0
-100
-200
-300
Temperature 16.2
125
125
125
250
250
375
375
375
500
500
16.2
-194
-194
-194
11
16
439
451
448
11.1
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
0.0014000000
0.0012000000
0.0010000000
0.0008000000
0.0006000000
0.0004000000
0.0002000000
0.0000000000
0
125
250
375
500
625
-0.0002000000
Leakage (STD CC/Sec.)at Gland STATIC
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
0.0016000000
0.0014000000
0.0012000000
0.0010000000
0.0008000000
0.0006000000
0.0004000000
0.0002000000
0.0000000000
RT
RT
-0.0002000000
RT
RT
RT
TEST CONDITION
14.
LEGENDS:
PR
ACTUAL PRESSURE
CL
RT
ROOM TEMPRATURE
TR
MC
MECHANICAL CYCLE
TT
TEST TEMPERATURE
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
15.
04040001
DATE:
29/01/2010
PHOTOS
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
Torque Measurement
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR
04040001
DATE:
29/01/2010
A. K. TRIPATHI
NDT LEVEL II (LT)
A. P. MISHRA
ASNT NDT LEVEL III
TUV
WITNESSED BY
SURVEYOR