Service Training

MALAGA

320B/330B
Hydraulic Excavators
IV. IMPLEMENT & TRAVEL SYSTEM

The hydraulic system main control valve is similar to the 300A control valve
arrangement that includes the attachment control valve as standard equipment.
The control valve group has two negative flow control valves, a straight travel
valve, a parallel tandem logic valve and a selector valve.

Francis
June 97

Page:

MAIN CONTROL VALVE FLOW ILLUSTRATION

(IN NEUTRAL)

14

13

Stick 2 Control Valve

Boom 1 Control Valve
Bucket Control Valve
Attachment Control Valve
Right Travel Control Valve
Left travel Control Valve
Swing Control Valve
Stick 1 Control Valve
Boom 2 Control Valve

10. Upper Pump

11. Lower Pump
12. Pilot Pump
13. Straight Travel Valve
14. Main Control Valves
a. Center Bypass Passage
b. Center Bypass Passage
c. NFC Orifice
d. NFC Orifice
e. Return Passage

12
11

320B330B HYDRAULIC
EXCAVATORS

1.
2.
3.
4.
5.
6.
7.
8.
9.

CHAPTER : Implement & Travel System

10

Page:

INDIVIDUAL CONTROL VALVE OPERATION

( Bucket Cylinder Operation As A Typical Example )

3
20

15

Combined Check Valve

Main Relief Valve
Line Relief Valve (Rod End)
Line relief Valve (Head End)
Load Check Valve
Bucket Cylinder.
Parallel Feed Passage
Return Line

16

19

10

11

18

17

320B330B HYDRAULIC
EXCAVATORS

15.
16.
17.
18.
19.
20.
f.
g.

14

CHAPTER : Implement & Travel System

Page:

NEGATIVE FLOW CONTROL OPERATION

14

11
21.
22.
h.
i.

NFC
NFC
NFC
NFC

Relief Valve (Lower Pump)

Relief Valve (Upper Pump)
Passage
Passage

320B330B HYDRAULIC
EXCAVATORS

10

CHAPTER : Implement & Travel System

22

21

Page:

COMBINED FLOW OPERATION

CIRCUIT FLOW ILLUSTRATION )

l
9

24

13

d
26

25
24.
25.
26.
27.
j.
k.
l.

Logic Valve.
Pressure Control Valve.
Check valve.
Check Valve
Parallel Feed Passage.
Combined Flow Passage.
Combined Flow Passage.

10
27

f
12
11

320B330B HYDRAULIC
EXCAVATORS

CHAPTER : Implement & Travel System

14

Page:

18

16

6
28
14

35

34

Stick 2 Control Valve

Boom 1 Control Valve
Bucket Control Valve
Attachment Control Valve
Right Travel Control Valve
Left travel Control Valve
Swing Control Valve
Stick 1 Control Valve
Boom 2 Control Valve
Main Control Valve (Left Section)
Main Relief Valve
Line Relief Valve (Bkt rod end).

33
37

38
29

18.
28.
29.
30.
31.
32.
33.
34.
35.
37.
38.
39.

Line Relief Valve (Bkt head end)

Line Relief Valve (stk head end)
Line Relief Valve (Stk rod end)
Inlet Port (Upper pump)
Inlet Port (Lower pump)
Boom Drift Reduction Valve
Stick Combination Flow Port.
PTL Signal Port
MCV (Right Section0
Stick Line Relief Valve (Rod End)
Stick Drift Reduction Valve
Line Relief Valve (Bm head end)

MAIN
CONTROL
VALVE
( Outside View )
e. Return Port
l. Return Port
m. Outlet Combination Port

320B330B HYDRAULIC
EXCAVATORS

30
39

1.
2.
3.
4.
5.
6.
7.
8.
9.
14.
16.
17.

31

17

32

CHAPTER : Implement & Travel System

Page:

MAIN CONTROL VALVE

(CROSS SECTION)

7
36

19
3

13

35

1. Stick-2 Spool
14. Left MCV Section
19. Load Check Valve
35. Right MCV Section
36. Logic Circuit
a. Center Bypass Passage (Lft Sec)
b. Center Bypass Passage (Rgh Sec)

a
30

b
31

d
14

320B330B HYDRAULIC
EXCAVATORS

CHAPTER : Implement & Travel System

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

NOMENCLATURE
1. Stick 2 Control Valve
2. Boom 1 Control Valve
3. Bucket Control Valve
4. Attachment Control Valve
5. Right Travel Control Valve
6. Left travel Control Valve
7. Swing Control Valve
8. Stick 1 Control Valve
9. Boom 2 Control Valve
10. Upper Pump
11. Lower Pump
12. Pilot Pump
13. Straight Travel Valve
14. Main Control Valves
15. Combined Check Valve
16. Main Relief Valve
17. Line Relief Valve (Rod End)
18. Line relief Valve (Head End)
19. Load Check Valve
20. Bucket Cylinder.
21. NFC Relief Valve (Lower Pump)
22. NFC Relief Valve (Upper Pump)
23. Selector Valve.
24. Logic Valve.
25. Pressure Control Valve.
26. Check valve.
27. Check Valve.
28. Line Relief Valve (stk head end)
29. Line Relief Valve (Stk rod end)
30. Inlet Port (Upper pump)
31. Inlet Port (Lower pump)
32. Line Relief Valve (Boom rod end)
33. Stick Combination Flow Port.
34. PTL Signal Port
35. MCV (Right Section
a. Center Bypass Passage
b. Center Bypass Passage
c. NFC Orifice
d. NFC Orifice.
e. Return Port
f. Parallel Feed Passage
g. Return Line
h. NFC Passage
i. NFC Passage
j. Parallel Feed Passage.
k. Combined Flow Passage.
l. Combined Flow Passage.
m. Outlet Combination Port

Page:

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

NEGATIVE FLOW CONTROL RELIEF VALVE

( Partial Cross Section Of Stick 2 Control Valve )

1
d

a
c

1.
2.
a.
b.
c.
d.

Poppet
Stem
Orifice
Passage (From center bypass passage)
Return Passage
Negative Control Signal Pressure

Page:

Page:

BUCKET CONTROL VALVE

( Neutral Position )

10

1. Bucket Control Valve

2. Centering Spring
3. Load Check Valve
4. Line Relief Valve (Head end)
5. Line Relief Valve (Rod end)
6. Stem
a. Pilot Port (Bucket close)
b. Pilot Port (Bucket open)
c. Port (To head end)
d. Port (To rod end)
e. Center Bypass Passage
f. Return Passage
g. Parallel feeder passage

b
g

320B330B HYDRAULIC
EXCAVATORS

CHAPTER : Implement & Travel System

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

BOOM 1 CONTROL VALVE

(Boom Raise Position)
1.
2.
3.
4.
5.
6.
7.
a.
b.
c.
d.

Boom 1 Control Valve

Load Check Valve
Bucket Control Valve
Regeneration Check Valve
Spool
Regeneration Valve
Boom Anti-dift Valve
Parallel Feeder Passage
Center Bypass Passage
Pilot Passage
Vent Hole

a
b

d
4

Page:

11

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

BOOM REGENERATION CIRCUIT

(Hold)

1.
2.
3.
4.
5.
6.
7.
8.
a.
b.
c.
d.

Boom 1 Control Valve

Load Check Vave
Boom Generation Valve
Spool
Boom Generation Valve
Boom Drift Reduction Valve
Boom Down Line Relief Valve
Top Pump
Parallel feeder Path
Open Center flow Path
Tank Return Orifices
Regeneration Orifices

6
2
d
7
c

12

4
1

b
8

Page:

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

BOOM REGENERATION CIRCUIT

(Boom Lower)

1. Boom 1 Control Valve

2. Load Check Vave
3. Boom Generation Valve
4. Spool
5. Boom Generation Valve
6. Boom Drift Reduction Valve
7. Boom Down Line Relief Valve
8. Top Pump
a. Parallel feeder Path
b. Open Center flow Path
c. Tank Return Orifices
d. Regeneration Orifices
e. Regeneration Passage
f. Vent Hole

6
2
d
7
a

e
3

Page:

13

b
8

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

BOOM REGENERATION CIRCUIT

(Boom Lower Down Pressure)

1. Boom 1 Control Valve

2. Load Check Vave
3. Boom Generation Valve
4. Spool
5. Boom Generation Valve
6. Boom Drift Reduction Valve
7. Boom Down Line Relief Valve
8. Top Pump
a. Parallel feeder Path
b. Open Center flow Path
c. Tank Return Orifices
d. Regeneration Orifices
e. Regeneration Passage
f. Vent Hole

6
d

7
a

e
3

Page:

14

b
8

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

SWING CIRCUIT SCHEMATIC

1.
2.
3.
4.
5.
6.
7.
9.
10.
a.
b.
c.

Swing Motor Rotary Group.

Swing Anti-reaction Valve Spool
Line Relief Valve
Main Control Valve
Slow Return Check Valve
Lower Pump
Upper Pump
Solenoid Valve
Swing Brake
Port
Port
Makeup Port

9
10

5
7
6

Page:

15

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

SWING MOTOR
(CROSS SECTION FRONT VIEW)

1.
2.
3.
4.
5.
a.
b.
c.

Stem
Spring
Piston
Make-Up Valve
Sleeve
Inlet Port
Return Passage (Make-Up Port)
Piston Chamber

c
5

2
1
b

Page:

16

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

SWING RELIEF VALVE

MINIMUM RELIEF PRESSURE

b
3

1.
2.
3.
4.
5.
a.
b.
d.
e.

MAXIMUM RELIEF PRESSURE

Poppet
Plug
Sleeve
Spring
Stem
Inlet Port (From Hyd. Control Valve)
Return Passage (Make-Up Port)
Orifice
Orifice

Page:

17

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

TRAVEL MOTOR
(Cross Section)

10

16

18

20

14

15

13

19

17
21

5
7
8

1. Drive Shaft
2. Ball Guide
3. Spring
4. Barrel
5. Slipper
6. Retainer
7. Piston
8. Friction Plate
9. Separator Plate
10. Piston Guide
11. Spring

Page:

18

12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Brake Piston
Brake Pilot Valve
Check Valve
Check Valve
Piston
Piston
Spring
Spring
Ball
Ball

12

11

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

TRAVEL MOTOR
Low Speed

3
3

1.
2.
3.
4.
a.
b.
c.
d.

Swashplate Servo Piston

Speed Change Valve
Check Valve
Brake Valve
From Left Tavel Control Valve
From Two Speed Solenoid
From Right Travel Control Valve
Center Port

Page:

19

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

TRAVEL MOTOR
High Speed

3
3

1.
2.
3.
4.
a.
b.
c.
d.

Swashplate Servo Piston

Speed Change Valve
Check Valve
Brake Valve
From Left Tavel Control Valve
From Two Speed Solenoid
From Right Travel Control Valve
Center Port

Page:

20

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

AUTOMATIC CHANGE
TRAVEL SPEED VALVE
(Schematic)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
a.
b.
c.

Upper Pump
Lower Pump
Pilot Pump
Shuttle Valve
Two speed solenoid valve (III)
Aut. Travel Speed Change Val Sensor
Travel Control Valve
Swivel
Speed Change Valve
Brake Pilot Valve
Crossover Relief Valve
Pilot Line
To Speed Change Valves
Speed Change Valve Port

10

c
9

11

3
8
4

1
2

5
7

Page:

21

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

AUTOMATIC SPEED CHANGE VALVE

Low Speed - Low System Pressure

5.
6.
7.
9.
g.

Two speed solenoid valve

AutTravel Speed Change Vale Press Sensor
Control Valve.
Speed Change Valve
To Left Travel Motor

g
7

Page:

22

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

AUTOMATIC SPEED CHANGE VALVE

High Speed - Low System Pressure

5.
6.
7.
9.
g.

Two speed solenoid valve

AutTravel Speed Change Vale Press Sensor
Control Valve.
Speed Change Valve
To Left Travel Motor

g
7

Page:

23

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

AUTOMATIC SPEED CHANGE VALVE

High Speed - High System Pressure

5.
6.
7.
9.
g.

Two speed solenoid valve

AutTravel Speed Change Vale Press Sensor
Control Valve.
Speed Change Valve
To Left Travel Motor

g
7

Page:

24

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

PARKING BRAKE
2.
3.
4.
5.
6.
9.
10.
11.
a.
e.
f.
h.
i.

Spool
Piston (Low Speed)
Piston (High Speed)
Brake Pilot Valve
Check Valves
Orifice
Friction Plates
Separator Plates
Pilot Port
Port (From Travel Motor)
Port (To Travel Motor)
Passage (To Brake Piston)
Port (To Pilot Valve)

i
8
11
10
5

12

9
3

4
2

Page:

25

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

STRAIGHT TRAVEL VALVE &

MAIN RELIEF VALVE
(Introduction)

Pilot from one or

more implements

Impl.

Impl.
10
3

11

L+R
Travel

1.
2.
3.
4.

Right Travel Control Valve

Straight Travel Valve
Left Travel Control Valve
Main Control Valve

Page:

26

b
Impl.

10.
11.
a.
b.

Upper Pump
Lower Pump
Line (To the left control valve section)
Line (To the right control valve section)

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

STRAIGHT TRAVEL CIRCUIT

(Travel Position Only)

c
10

SPB

Page:

27

11

1. Boom 1
2. Bucket
3. Attach
4. Right Travel
5. Travel Press. Sw
6. Imp. Press. Sw
7. Straight Travel
8. Left Travel
9. Swing
10. Stick 1
11. Boom 2

SPB

a. To Bucket Cyl
b. To right Trv Motor
c. To Left Paral Feed. Path
d. To Swing Park Brake
e. To Left Travel Motor
f. From Left Trv Pilot Ctrl
g. From Pilot Manifold
h. From Top Pump
i. From Bottom Pump
j. From Right Trv Pilot Ctrl
k. From Bucket Pilot Ctrl

320B330B HYDRAULIC
EXCAVATORS
CHAPTER : Implement & Travel System

STRAIGHT TRAVEL CIRCUIT

(Travel/Impl Position)

c
10

11

SPB

1. Boom 1
2. Bucket
3. Attach
4. Right Travel
5. Travel Press. Sw
6. Imp. Press. Sw
7. Straight Travel
8. Left Travel
9. Swing
10. Stick 1
11. Boom 2

Page:

28

SPB

a. To Bucket Cyl
b. To right Trv Motor
c. To Left Paral Feed. Path
d. To Swing Park Brake
e. To Left Travel Motor
f. From Left Trv Pilot Ctrl
g. From Pilot Manifold
h. From Top Pump
i. From Bottom Pump
j. From Right Trv Pilot Ctrl
k. From Bucket Pilot Ctrl