Piping Material Class

PIPING MATERIAL omxanijeaaE| CLASSES Doc. No. : RP-20013-999-1300-001-1 Rev.No.: 1 Class PIPING MATERIAL CLASSES FWEL CONTRACT NO. — : 1-14-16631/9 ICOFC CONTRACT NO. : 50-71-20013 PROJECT : SHANUL, VARAVI AND HOMA GAS REFINERY COMPANY : NATIONAL IRANIAN OIL COMPANY SITE : SOUTH-EAST OF IRAN 1 | 1977104 | Issued for ITB rwer| ac | we |) CONTRACTOR's REV.) DATE DESCRIPTION oric. | pRPD | cHKD | APp'D APP’ ‘This documents the property of N1LO.©. Any unauthorised attempt to reproduce i In any form, Is strclly prohibted. ‘WiProjectICOFC\16631\Geni08Eng\05Zpipeng\RP-20013-999-1300-001 RevO! ! Piping Material Classes doc Page 1 of 28PIPING MATERIAL CLASSES 1.0. Doc. No. : RP-20013-999-1300-001-1 Eee! TABULATION OF REVISED PAGES PAGE [REV 1] REV | REV | REV PAGE _| REV | REV | REV | REV oo|~Jolalalolr 3 8 a a a 5} 3 x 8 8 8 3 x a x 8 x N 2 ><] ><] ><] ><] ><] ><] ><] ><] ><] ><} >< | >< | ><} >< | ><] >| > ><] >< | >s | >< [><] >< | >< 1 >< 96 [>< } >< x 8 i ‘This documents the property of N.LO.C. Any unauthorised attempt to reproduce i, in any form, is suicly prohibited WP reject COFC\1683 1\Geni08Eng\0SZpipeng\RP.20013-998-1300-001 RevOt ! Piping Material Classes. doc Page 2 of 284 2 24 22 2.3 3 4 5 54 5.2 5.2.1 Design li 5.2.2 Pil 5.3 5.4 5.4.1 Threads standards 5.4.2 Threaded connections limitations. 5.5 5.6 57 58 59 5.40 5.11 5.12 5.13 5.14 DSN: PIPING MATERIAL CLASSES CONTENTS ‘SCOPE.. REFERENCE DOCUMENTS. INTERNATIONAL CODES & STANDARDS... PROJECT SPECIFICATIONS AND STANDARDS... OTHER DOCUMENTS .. © era a IDENTIFICATION OF PIPING CLASSES ABBREVIATIONS USED. GENERAL NOTES. units .. DESIGN LIMITS AND PIPE WALL THICKNESS wall thickness calculation principle PIPE DIAMETERS THREADED JOINTS. JOINTING OF SMALL BORE PIPES BENDS AND ELBOWS IN SMALL BORE PIPING. PIPES... Firmins: UNIONS... FLANGES, SPECTACLE BLINDS, BLANKS AND SPACERS SLIP-ON FLANGES... BOLTING BOLT TENSIONERS. GASKETS .. Page 3 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 1 5.15 5.16 6.17 5.18 5.19 5.20 6 7 APPENDIX A - PIPING MATERIAL CLASSES, DSN: LIST OF FLUIDS. PIPING CLASS SUMMARY .. PRESSURE Post WELD HEAT TREATMENT VALVES. Glass Reinforced Plastic Material Branch Reinforcement. ‘Swaged Nipple: Page 4 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Class : 4 1 SCOPE This specification covers the selection of materials for process and utility piping systems used for Shanul, Varavi and Homa Gas Refinery Development Project, South-East of tran. 2 REFERENCE DOCUMENTS This engineering standard shall be read in conjunction with the applicable Iranian Petroleum Standard (IPS) E-PI-221 Part 1 (General piping material selection) shall be referenced for design consideration notes and appendices. It shall NOT be referenced for piping class summary information, pipe class designation information or pipe class datasheets as this information does NOT adequately cover the requirements for this, project IPS document E-PI-221 Parts 2 & 3 (“piping class rating’) shall NOT be used on this project as parts 2 & 3 of the document do NOT adequately cover the requirements of this project The following Section contains lists of National, International, and Project specifications, codes and standards which have been reviewed for extracts or referred to in the Piping Classes contained within this specification document. The latest edition, to date, of the following standards have been used. 2.1. INTERNATIONAL CODES & STANDARDS. ASME Standards 1.201 Pipe Threads BI6.S Steel Pipe Flanges and Pipe Fittings (up to 24”) B16.9 Butt weld Fittings 16.10 Face to face and end to end dimensions of Valves B16.11 Socket weld and Screwed Fittings B16.20 Metallic Gaskets for Pipe Flanges - Ring Joint, Spiral Wound and Jacketed B16.21 Non Metallic Gaskets for Pipe Flanges B16.25 Butt welding Ends B16.34 Steel Valves B16.36 Orifice Flanges B16.47 Large Diameter Steel Flanges (26" NB and Larger) B16.48 Steel Line Blanks B18.2.1 ‘Square and Hexagonal Bolts and Screws B18.2.2 ‘Square and Hexagonal Nuts 531.3 Process Piping 831.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids. 831.8 Gas transmission and distribution piping systems 836.10 Welded and Seamless Pipe Dimensions 836.19 Stainless Steel Pipe Dimensions DSN: Page 5 of 28PIPING MATERIAL CLASSES BWR Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Class : 4 DSN: ASME Standards B46.1 ASTM Standards A105 A106B A182 A193 A194 A216 A234 ‘A240 ‘A269 A312 A320 A333 A350 A358 A403 A420 ASI6 A671 A672 2310 2996 British Standards. BS 1133, BS 1873, Bs 1868 BS 5155 BS 5351 BS hold BS 5353 BS 6755-2 (cont'd) Surface Texture Carbon Steel Forgings for Piping Applications Seamless Killed Carbon Stee! Standard Specification for Forged or Rolled Alloy Steel Pipe Flanges Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service Carbon and Alloy Steel Nuts for Bolts Specification for Carbon Steel Castings ‘Seamless and Welded Carbon Steel and Alloy Steel Pipe Fittings Stainless Steel Plate Standard Specification For Seamless and Welded Austenitic Stainless Steel Tubing Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes Alloy Steel Bolting Materials for Low Temperature Service Standard Specification for Seamless and Welded Steel Pipe for Low ‘Temperature Service Standard Specification for Carbon and Low Alloy Steel Forgings, Requiring Notch Toughness Testing Standard Specification for Electric Fusion Welded Chromium-Nickel Alloy Steel Pipe for High Temperature Service ‘Wrought Austenitic Stainless Steel Piping Fittings Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low Temperature Service Impact Tested Carbon Steel Plate Standard Specification for Electric Fusion Welded Steel Pipe for Atmospheric and Lower Temperature Electric Fusion Welded Steel Pipe for High Pressure Service Classification for Machine Made Fibreglass Pipe ‘Specification for Filament Wound Fibreglass Pipe Protective Coating Standard Specification for Cast Globe Valve Specification for Cast Check Valve Specification for Lined Butterfly Valves Specification for Quarter Turn Ball Valves Specification for Forged Globe and Check Valves Specification for Steel Plug Valves Testing of Valves-Specification for fire type testing requirements Page 6 of 28PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-1 1 API Standards API SL Specification for Seamless and Welded Steel Line Pipe API 590 Specification for Fig 8 Blinds (Refer to ASME B16.48) API 594 Specification for Wafer Type Check Valves API 598 Specification for Valves inspection and Test ‘API 600 Specification for Cast Gate Valves API 602 Specification for Forged Gate Valves API607 Fire testing for Soft Seated Quarter Turn Valves ‘API 609 Specification for High Performance Butterfly Valves API GFA Specification for Fire Testing of Valves API 6D Specification for Gate, Globe and Check Valves for Pipelines APL 15LR Specification for low pressure fibreglass line pipe and fitting MSS-SP Standards MSS-SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-Ends Flanges of Valves and Fittings MSS-SP-25 Standard Marking Requirements for Equipment MSS-SP-42 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends MsS-SP-43 Dimensional Tolerances for Stainless Steel and Nickel Alloy Butt weld Fittings MSS-SP-45 By-pass and Drain Connection Standard MSS-SP-61 Pressure Testing of Stee! Valves MSS-SP-75 ‘Specification for High Test Wrought Butt-welding Fittings MSS-SP-95 _ Swage(d) Nipples MSS-SP-97 _Integrally Reinforced Forged Branch Outlet Fittings 2.2 PROJECT SPECIFICATIONS AND STANDARDS DSN: RP-20013-999-1300-020 Design of GRP Piping Job Specification RP-20013-999-1300-021 Valves Job Specification RP-20013-999-1300-022 Pipe Job Specification RP-20013-999-1300-023 Pipe Fittings Job Specification RP-20013-999-1300-024 Flanges, Spectacle Blinds, Blanks and Spacers Job Specification RP-20013-999-1300-025 Bolting Job Specification RP-20013-999-1300-026 Gaskets Job Specification RP-20013-999-1300-027 Glass-Reinforced Plastic Piping Materials (Tubes & Accessories - 20” and below) RP-20013-125-1300-001 Glass-Reinforced Plastic Piping Materials (Tubes & Accessories — up to 40") RP-20013-999-1300-028 Valves (cryogenic service) Job Specification RP-20013-999-1300-033 Colour Coding for Piping Material Identification RP-20013-999-6600-001 Shop & Field Painting Specification RP-20013-999-1482-002 External Corrosion Protection for Underground Steel Pipes RP-20013-171-6300-002 Corrosion and Material Selection review RP-20013-999-1300-003 Hydrostatic Testing of Piping Systems RP-20013-999-1300-030 Pneumatic testing of Above Ground Piping Systems Page 7 of 28» PIPING MATERIAL EN ane CLASSES Doe. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Glass: 1 RP-20013-999-1300-006 Flexibility Analysis RP-20013-999-0400-003 Allowable Nozzle Loads on Static Equipment RP-20013-999-1300-007 Engineering Design Specification for Piping Support RP-20013-999-1300-004 Piping Design Specification RP-20013-999-1300-032 Erection of GRP Piping RP-20013-999-1300-071 Spring Hangers and Supports 2.3 OTHER DOCUMENTS DB-20013-999-P332-204 Basic Engineering Design Data for On-shore Facilities. MFD-20013-*-0021-0001 Material Flow Diagrams (Various) DSN: Page 8 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 3. IDENTIFICATION OF PIPING CLASSES. DSN. Each piping class is identified from two alphabetical characters which precede a two digit figure, e.g. ANO4, The first alphabetical character indicates pressure rating of flange, ie. ANSI or PN classes as follows: Character. A for ANSI rating PN 20 (180) Character. C for ANSI rating PN 50 (300) Character F for ANSI rating PN 100 (600) Character G for ANSI rating PN150 (900) Character. =H for ANSI rating PN 250 (1500) Character. J for ANSI rating PN420 (2500) The second alphabetical character indicates material group selected as follows: Character. N for Carbon Steel Character. P for Low and Intermediate Alloy Steel Character S for Stainless Steel Character T for Aluminum and Aluminum Base Alloy Character. V for Copper and Copper Alloys Character. W for Nickel and Nickel Base Alloys Character. X for Non-Metallic Material Character Z for Carbon Steel with Lining The two digit figure indicates differing service condition (e.g. process fluid being handled and service temperature limits). The figure has not been selected on the basis of specific purpose and as such is not meaningful. However, piping classes which have identical figure with same material group are for the same service condition. Example for identification of piping class is given below: Piping Class ANO4 is compiled from: A for ANSI rating PN 20 (150). N for Material Group Carbon Steel. 04 for Service Condition related to this Class. Similarly, piping Classes CNO7 and FNO7 are for ANSI rating 300 and 600 respectively. ‘Also both piping classes indicate same material group and same service. Page 9 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-899-1300-001-1 4 ABBREVIATIONS USED DSN. AISI AIT. ANSI API ASME ASTM BA BB Bc BE BG Br BU BW CAS ccs CH cL CLR CNAF CONG cP c-PVC cr cs cSR CTR CuNi DEG DIAPH Ecc EFW EPC ERW ES FAS FCS FE FFQ FLEX GA GL GO Gr. AMERICAN IRON AND STEEL INSTITUTE AUTO-IGNITION TEMPERATURE AMERICAN NATIONAL STANDARD INSTITUTE AMERICAN PETROLEUM INSTITUTE AMERICAN SOCIETY OF MECHANICAL ENGINEERS, AMERICAN SOCIETY OF TESTING AND MATERIALS BALL VALVE BOLTED BONNET BOLTED COVER BEVELLED END BOLTED GLAND BRONZE BUTTERFLY VALVE BUTT WELDING CAST ALLOY STEEL CAST CARBON STEEL CHECK VALVE CLASS CRACK LENGTH RATIO. COMPRESSED NON ASBESTOS FIBRE CONCENTRIC CAPILLARY END CHLORINATED POLY VENYL CHLORIDE, CHROMIUM CARBON STEEL CRACK SENSITIVITY RATIO CRACK THICKNESS RATIO COPPER-NICKEL DEGREE DIAPHRAGM ECCENTRIC ELECTRIC FUSION WELDED ENGINEERING, PROCUREMENT, CONSTRUCTION ELECTRIC RESISTANCE WELDED. EXTENDED SPINDLE FORGED ALLOY STEEL FORGED CARBON STEEL FLAT FACE FULL FACE FLEXIBLE GATE VALVE GLOBE VALVE GEAR OPERATED GRADE Page 10 of 28PIPING MATERIAL anne CLASSES Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Class : 1 DSN: ABBREVIATIONS LIST (Cont,d) GRP HCP HEX. HIC HORIZ HPPE INSTL ISRS ITcs LONGIT uW LR Ltcs MAWP Mi Mo Mss NPS NPT OLET OS&Y PE PRES PTFE PWHT RED RF RFG RTJ/RJ SAW SB SCH SCRD SF SM SMLS so sP SPB ss ss? sscc STD STEL sw GLASS REINFORCED PLASTIC HARD CHROME PLATED HEXAGONAL HYDROGEN INDUCED CRACKING HORIZONTAL HIGH PERFOMANCE POLYETHYLENE INSTALLATION INSIDE SCREW RISER SPINDLE IMPACT TESTED CARBON STEEL LONGITUDINAL LAP JOINT LONG RADIUS (R = 1.5 D) LOW TEMPERATURE CARBON STEEL MAXIMUM ALLOWABLE WORKING PRESSURE MALLEABLE CAST IRON MOLYBDENUM MANUFACTURERS STADARDIZATION SOCIETY NOMINAL PIPE SIZE NOMINAL PIPE THREAD WELDOLET, SOCKOLET, NIPOLET, SWEEPOLET OUTSIDE SCREW AND YOKE PLAIN END PRESSURE POLY TETRA FLUORO ETHYLENE POST WELD HEAT TREATMENT REDUCER RAISED FACE REINFORCED FLEXIBLE GRAPHITE RING JOINT — ROUGHNESS R < 1.6 in AARH) SUMERGED ARC WELD ‘SCREWED BONNET ‘SCHEDULE ‘SCREWED END (NPT) ‘SMALL FEMALE FACE ‘SMALL MALE FACE ‘SEAMLESS SLIP ON STANDARD PRACTICE (MSS) SPLIT BODY STAINLESS STEEL SOUR SERVICE (EXAMPLE: A105 SS) SULPHIDE STRESS CORROSION CRACKING STANDARD STELLITE SOCKET WELDING Page 11 of 28» PIPING MATERIAL ET quan) | CLASSES Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Class : 1 ABBREVIATIONS LIST (Contd) TE THREADED END THK THICKNESS THR THREADED ™ TRUNNION MOUNTED TPE TOP ENTRY WAF WAFER WB WELDED BONNET WN WELDING NECK DSN: Page 12 of 28PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-1 5 GENERAL NOTES 6.1 UNITS All units are expressed in the Intemational SI system., except for nominal bore sizes of pipes, which are in inches. Pressures are gauge pressures (in bars), unless otherwise stated. Temperatures are in degrees Celsius. The following is a conversion table from si units to inches for nominal bore pipe sizes: Bore mm. bore inches Boremm _ bore inches 15 112" 500 20° 20 x 600 24" 25 " 650 26° 40 1112" 700 28" 50 2 750 30° 80 z 800 32" 100 4s 850 34" 150 e 900 36" 200 a 950 38" 250 10" 1000 40" 300 12" 1050 42" 350 14" 400 16" 450 18" 5.2 DESIGN LIMITS AND PIPE WALL THICKNESS 5.2.1 Design limits Pipe wall thickness values specified in individual pipe classes are suitable for the full range of pressure/temperature combinations tabulated. At the Final Detail Design Stage pipe wall thicknesses, for 20” NB and above in pipe classes 900 Lbs and above, should be reviewed and a reduction in wall thickness considered with regard to the individual line conditions applied. 5.2.2 Pipe wall thickness calculation principle Pipe wall thickness shall be calculated in accordance with the requirements of the ASME Code for Pressure Piping - “Process piping’, ASME B31.3 (latest edition, and latest Addenda), unless stated otherwise. The manufacturers’ standard for pipe wall thickness in reinforced plastic pipes (GRP) shall be used. Thickness calculations shall include a corrosion allowance and mill tolerances as applicable. The corrosion allowance specified is nominal and may generally be reduced by a maximum of 10% in order to obtain a thinner commercially available pipe thickness. No such reduction will be permitted when the corrosion allowance is specified as “minimum*. The weld efficiency coefficient of welded pipes and fittings shall be as per ‘ASME 831.3 requirements. DSN: Page 13 of 28PIPING MATERIAL. CLASSES Rev.No.: 1 Class : 4 a) Corrosion allowance All carbon steel and low alloy ste! materials shall incorporate a minimum corrosion allowance of 1.0mm. Stainless steels, galvanised carbon steels, glass reinforced materials, and other corrosion resistant materials shall be used without extra-thickness for corrosion allowance. b) Mill tolerance The mill tolerance on wall thickness shall be as follows: = minus 0% + 25% for all diameters (These rules take into account the fabrication tolerances applicable to fittings, with a particular reference to Pipe Fittings Specification RP-20013-899-1300-023), ©) Retirement thickness The minimum wall thickness after reduction by: - a) Corrosion Allowance b) Mill Tolerance c) Threading Allowance, where applicable, in accordance with ASME 81.20.1 (NPT) shall not be less than the following: Nominal Pipe Size Minimum Corroded Thickness (NPS) (Retirement Thickness) # 70mm 1-8" 1.5mm 10" 2.3mm 12-74" 2.8mm 16" - 24" 3.1mm 26" - 36" 3.8mm 38" - 46" 46mm 48" 5.3mm ‘Above 48" 6.4mm If the metal thickness required for pressure containment is less than the "Minimum Corroded Thickness”, the "Minimum Corroded Thickness" shall be used. If vacuum conditions are required, pipes walll thickness shall be verified and modified in order to withstand full vacuum conditions. DSN: Page 14 of 28PIPING MATERIAL CLASSES Additionally, schedules 5S shall not be used for stainless steels, and schedule 80 shall be selected as a minimum for pipes 1%"diameter and below 5.3 PIPE DIAMETERS Minimum pipe size shall be 14" unless stated otherwise in the individual piping classes Smaller sizes may be permitted for instrument connections and steam tracing etc., only where specifically stated Non-standard pipe sizes 1%", 31", 5", 7", 9" and 22" shall not be used in any piping class, except where specifically shown on P & I diagrams. ‘Where equipment is supplied with non-standard nozzle sizes, these shall be adjusted to a standard size by means of a reducing fitting immediately adjacent to the equipment. ‘The non-standard adapter component shall be supplied by the Equipment manufacturer. Wall thickness of such fittings shall be as per the next standard size up. 5.4 THREADED JOINTS 5.4.1 Threads standards 5.4.2 Threaded connections lit DSN: All screwed connections shall have taper threads in accordance with ASME-B1.20.1 (NPT) (formerly ASME B2.1), and limited to 2" NPS or less, unless specifically required in larger sizes as determined in the Piping Class. itations ‘As a general design policy to reduce the incidence of leakage, the use of threaded joints and unions (where permitted by the Pipe Class) shall be kept to a minimum consistent with ease of pipework fabrication, installation and maintenance. Threaded joints shall not be used on process service, with the exception of instrument connections that are located downstream of a block valve. In such a case, the upstream side of this block valve shall be flanged, or may be socket welded on a nipple with a flanged joint immediately upstream to facilitate possible future maintenance operations. Alll threaded connections which require seal welding, shall meet the requirements of the relevant fabrication specification. Threaded plugs on hydrostatic vents not provided with a valve, shall be seal welded after testing has been carried out. Threaded connections (230°C and below) shall be sealed using PTFE Jointing Tape, or approved jointing ‘compound. Page 15 of 28qn | CLASSES + PIPING MATERIAL EGR Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 4 Class : 4 5.5 5.6 57 5.8 DSN: However, threaded connections are absolutely not authorised in the following cases (related to particular fuids or services): a) Hazardous Service, e.g.: * Liquids above their auto-ignition temperature (AIT), or at temperatures greater than 210°C if the AIT is not known. © Flammable liquids flashing on leakage to form a substantial vapour cloud. This includes LNG condensate. * Fluids liable to cause a hazard by blockage due to hydrate formation or solids deposits. * Toxic substances, including H2S gas. High pressure air injection (ratings > CL900) b) General chemical service ©) Highly corrosive fluids (e.g. hydrochloric or fluorohydric acids) JOINTING OF SMALL BORE PIPES With the exception of galvanised piping systems (which shall be joined together only by threaded connections), small-bore piping (1%" and smaller) shall be joined together by socket welding. Threaded connections may only be used where permitted under paragraph 5.4.2 of this specification. BENDS AND ELBOWS IN SMALL BORE PIPING In small bore welded piping (11%" and smaller), hot or cold formed bends with a radius of 5D min. may be used in lieu of elbows if and where authorised in the relevant piping material class. Pres All metallic pipes shall comply with the requirements of project Doc no, RP-20013-999- 1300-022 "Pipe". Fittincs All pipe fittings shall comply with the requirements of project Doc no. RP-20013-999- 1300-023 "Fittings" UNIONS: Unions may only be used where indicated on Piping Classes, they shall not be used in: - ‘* Systems Class 600 and above ‘* Where design temperatures are above 230 °C Toxic and highly corrosive fluids (including H2S) Page 16 of 28PIPING MATERIAL CLASSES + Low temperature service (design temperatures < minus 45°C) * Fuel gas service 5.10 FLANGES, SPECTACLE BLINDS, BLANKS AND SPACERS All metallic pipe flanges shall comply with the requirements of project Doc no. RP-20013- 999-130-024 “Flanges, Spectacle Blinds, Blanks and Spacers’. Flanges up to and including 24" shall be in accordance with ASME B16.5, and flanges 26" & above shall be in accordance with ASME B16.47 series A (formerly MSS SP 44) unless otherwise stated. Contact faces shall undergo finishing machining in accordance with ASME B16.5; 125 to 250 AARH for Raised Face flanges and Flat Face flanges, and 63 ARH for Ring joint flanges. Spectacle Blinds, Blanks and Spacers up to and including 24” shall be in accordance with ASME B16.48, 26" and above shall be calculated. Material for Spectacle Blinds, Blanks and Spacers to be compatible with the associated material pipe spec. ‘Spectacle Blinds, Blanks and Spacers to be installed using the following rule: PIPING CLASS ] SIZE SIZE 150 Ibs 300 Ibs 600 Ibs >600Ibs_ | Nothing | Nothing (design 3” | (design line to line to be ‘Spec Blinds 33” be sprung) sprung) Spec Blinds 4-8” re" Ss Spec Blinds 10” | Spec Blinds 10” Aaa Ring Spacer (“yas Ring Spacer Ring Spacer 214” | Ring Spacer 214" When spacers are not installed, no alternative to spacers shall be considered as lines are assumed to be flexible enough. 5.11 SLIP-ON FLANGES The use of slip-on flanges is not generally permitted. They may be used, however, where necessary as out-of-spec flanges, for tie-ins, subject to the following restrictions: Maximum pressure / temperature rating of Class 300 Maximum design temperature 260 °C. Carbon steel and Cu-Ni 90/10 materials only ‘Shall not be used when the corrosion allowance is above 3.0 mm. Shall not be used in sour, corrosive or severe cyclic services Page 17 of 28PIPING MATERIAL CLASSES 5.12 BOLTING Al bolting for piping shall comply with the requirements of project doc no. RP-20013- 999-130-025 " Bolting for piping”. 5.13 BOLT TENSIONERS Al bolt tensioning shall comply with the requirements of project doc no. RP-20013-999- 1300-"** “Controlled tightening of bolted joints using hydraulic tensioning or torque tightening” CONTRACTOR shall develop a flange bolt tensioning procedure during EPC Engineering. This procedure shall apply to the services noted below and shall be subject to review and approval by ICOFC. Hydraulic bolt tensioning shall be used for tightening the bolts of flanged connections of equipment and piping where operating conditions require the stress distribution in the bolts to be properly controlled to obtain a reliable joint. These conditions generally occur at high pressure and elevated temperature in conjunction with a medium which is difficult to seal. In the following cases hydraulic bolt tensioning shall be applied: SERVICE ASME RATING | BOLT SIZES __ CLASSES All All = 50mm All >= 1500 238mm Critical applications (to be agreed All 225mm between the CONTRACTOR and ICOFC 5.14 GASKETS DSN All gaskets shall comply with the requirements of project Doc no. RP-20013-999-1300- 025 "Gaskets for piping’. ALL GASKETS SHALL BE ASBESTOS FREE. “Flexible Graphite” compounds shall contain min. 95% pure Carbon grade, except where specific Service requirement is determined otherwise. Gaskets for drinking water shall be suitable for internal human consumption. RTJ gaskets, when specified, shall comply with ASME B16.20. Page 18 of 28PIPING MATERIAL CLASSES 5.15 PRESSURE All pressure given in this specification are gauge pressure, unless otherwise stated. 5.16 POST WELD HEAT TREATMENT All carbon steel weld joints of 19.05mm and larger shall be post weld heat treated in accordance with ASME B31.3 5.17 VALVES All valves shall comply with the requirements of project Doc no. RP-20013-999-1300-021 “Valves Job Specification’, Valve Data Sheets attached to the Requisition, and all referenced Standards and specifications. Full bore Ball valves shall only be used when specifically indicated on P & | diagrams. Full bore Gate Valves for use at Hot-tap locations shall be identified by the suffix /HT to the Tag number. The valve data sheet shall specify the Hot Tap tool diameter. All wrench-operated ball valves in insulated lines, other than for heat conservation, shall have extended spindles (100mm + 10mm, measured from the valve bonnet, for lines 2° and below, 150mm + 10mm for lines greater than 2”) to ensure that the wrench clears valve insulation. The spindle shall have a weather seal at the wrench end. Extended bonnets shall be considered for Cold Service, as noted in the relevant Pipe Class. For flanged valves, the extended spindle length is measured from the top of an end flange; for screwed or socket-weld valves it is measured form the top of the valve body. Gate and globe valves located below ground level shall be installed in valve pits, unless otherwise specified. Butterfly valves may be buried, but they shall be provided with an ‘extended spindle with oil filled outer casing and an above ground waterproof gearbox. Forged materials are acceptable in lieu of cast materials. Dual plate check valves are acceptable in lieu of swing check valves. Wafer type check valves are acceptable in liew of flanged check valves. Instrument connections on either piping or pressure vessels requiring either single or double block and bleed facilities shall be made of an integrated manifold comprising one or two ball valves or needle valves used as block valves and one needle valve used as a bleed. The side of this integrated manifold that connects to the piping or the pressure vessel must be flanged, but the instrument connection side may be threaded, as required. Valve standards in all piping classes shall be as follows:- © SWGate valves 1 %4" and below API 602 & ASME B16.10 © Figd. Gate valves 1 14" and below API 600 & ASME B16.10 Page 19 of 28PIPING MATERIAL CLASSES Figd. Gate valves 2” and above API 600 & API 6D Figd. Ball valves 1 4" and below API 6D & ASME B16.10 Figd. Ball valves 2° and above APL6D ‘SW Globe valves 1 1%" and below BS EN 1SO15761 Figd. Globe valves ASME B16.10 & BS1873 Plug valves 1 %4" and below ASME B16.10 Plug valves 2" and above API 599 & AP! 6D Check valves 1 %4" and below BS EN ISO15761 & Manf. Std. Water check valves 2” and above API 594 & API 6D ‘Swing check valves 2” and above APIED Butterfly valves 2 and above API 609 5.18 GLASS REINFORCED PLASTIC MATERIALS (GRP) GRP materials shall comply with the requirements of project Doc no. RP-20013-999- 1300-027, “Glass Reinforced Plastic Piping Materials (tubes and accessories)"and Doc no. RP-20013-125-1300-001, “Glass Reinforced Plastic Piping Materials (tubes and accessories-up to 40°). 5.19 BRANCH REINFORCEMENT Branch reinforcement shall be in accordance with the Piping Material Class Branch Specification Table of this Specification. The design principle is as follows: Connections of equal sizes always require an equal tee ‘Connections where both header and branch are of a diameter less than 2° are made using tees (equal or reducing) All other connections are normally made by welding set-on type branches on to the main header, with or without reinforcing pads (depending on calculation results). The reinforcing pad width shall be equal to half the branch nominal diameter, rounded up to the nearest 5mm dimension above that value; its thickness is equal to the header nominal thickness. As an allowed substitution to reinforcing pads, or where reinforcing pads do not result in sufficient reinforcement, and if the branch diameter is at least equal to half the header diameter, reducing tees shall be used. If the branch diameter is less than half the header diameter, weldolets, sockolets, etc, may be used. Special cases may require different rules or means of reinforcing branch connections (including the used of extruded headers, etc), subject to approval Page 20 of 28PIPING MATERIAL CLASSES ‘+ Except for branch connections required to use equal or reducing tees, the use of integral reinforced connections, comprising in one single piece the required reinforcement, a nipple, and an end flange, is permitted. 5.20 Swaged Nipples ‘Swaged nipples shall be in accordance with MSS-SP-95. DSN: Page 21 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Rev.No.: 1 Class : 1 DSN: LIST OF FLUIDS. The following list includes the fluid types and designations used on this project, as identified on the P&l Diagrams. AR MISCELLANEOUS EA EXHAUSTAIR ATM ATMOSPHERIC VENT ISA INSTRUMENT AIR BB BOILER BLOWDOWN PLA __PLANTAIR BR BRINE REJECT CLOSED DRAINS CA CATALYST DP COLD DRAIN DO DIESEL OIL DR HYDROCARBON DRAIN HO -HOTOIL DS SOUR WATER DRAIN LO LUBE OIL MT METHANOL DRAIN SG SEALGAS CHEMICALS SO SEALOIL AS ANTISCALE HOS HOT OIL SUPPLY AF ANTIFOAM HOR — HOT OIL RETURN AV VOLATILE AMINE BL BIOCIDE PROCESS CD CLEANING AGENT (DIST.) AM AMINE CE CLEANING AGENT (ELECTROCH) | CF FRESH CAUSTIC CG COAGULANT DF —_ DISULFIDE OIL (DSO) CK CORROSION INHIBITOR G HYDROCARBON GAS DE —_DEMULSIFIER GA ACID GAS (H2S + C02) HY SODIUM HYPOCHLORITE GM GLYCOL (MEG) ME METHANOL HC HYDROCARBON (LIQUID GAS) MO MORPHOLINE L HYDROCARBON LIQUID OX OXYGEN SCAVENGER LC LEAN CAUSTIC PH PHOSPHATE PR PROPANE REFRIGERANT RE REVERSE DEMULSIFIER RC RICH CAUSTIC SA SULPHURIC ACID SC SPENT CAUSTIC SU SULPHITE SEWER SY SODIUM HYDROXIDE AOC ACCIDENTALLY OIL CONTAMIN. FLARE CS CHEMICAL SEWER FA HP WET GAS FLARE HW HOT NON-CONTAMINATED FC HP DRY & COLD GAS FLARE NW NON-CONTAMINATED SEWER FS MP WET GAS FLARE OD _ OILY WATER SEWER FT MP-COLD & DRY GAS FLARE WD___ DOMESTIC SEWER FB LP WET GAS FLARE WATER FD LP DRY & COLD GAS FLARE WA FOAM SOLUTION WATER (FIRE) FL LPG FLARE BFW BOILER FEED WATER FJ JETTY FLARE (BY OTHERS) CW COOLING WATER Fk LLP GASHEADER DWA DRINKING WATER FWA FIRE WATER FUEL PWA PROCESS WATER DO DIESEL OIL DMW _ DEMINERALISED WATER FLG FUEL GAS (HP & LP) SWA — SOUR WATER WWA SPENT OR WASTE WATER INERT GAS. TWA TREATED WATER IG INERGEN GAS CWS — COOLING WATER SUPPLY N NITROGEN CWR COOLING WATER RETURN RW RAWWATER: Page 22 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 1 7 PIPING CLASS SUMMARY Tine] Fimo Ratog | Tarp Range | Ppa Mawonal | Consinicion | Valves | Vatve Benveas lass. | Flange Fish | Max. Press, Cont Allow. Tim % Mati Group ating or Design Code Ganste Tm) TAROT [ASMETEOF [OF 400 0g | Carton Siva. | SW. BW, Find See Gas | IESE ca ‘ASME 816.5 men ‘Spec. | HOT OL. 1 eran LUNCOOLED STABIISED "6 CONDENSATE ASME 891.3, ANOZ | RSMETSOV | O12 200 cag ©] —Cwbon Stow] SW BW. Fgd | Ba, Ga, | Soa Class | FUEL GAS. "F ‘ASME 810.5 men Gch | Spee. | NITROGEN 1 sree UNSTABILISED CONDENSATE "6 'STABILISED CONDENSATE ASME 831.3, ANG? | ASMETSOV | 467% 200 degC | Tow Terparatz | SW, BW, Fgd | Ba, Ga, | Soe Goes | HYDROCARBON GASTIGUD °F ‘ASME D165 | Coban Stee Giich | "Spee. | FUEL GAS: ue AFG | anoa | ASWETB6F | Or 100 ceq.C | — Carbon Stes! | Si GW, Fod | Be, Ga, | Soo Class | TREATED COOLING WATER °F ‘ASME 810.5 men Gi;ch: | "Spec. | FIREWATER (ABOVE GROUND) 1 ern oe 6 ASME 631.3, BRAT | ASMETSOF | OTe 400 cag ©] Carbon Stow’ | SW_BW, Fad ] Ga, Gt | Sea Glass | RAW CONDENSATE ca ‘ASME 810.5 ‘3mm ‘Go | Spec. | WET COMPRESSED AR va eran 76 ASME 691.3, ANGE | ASMETSOV | 07> 700 degC | —Cutbon Sies’ | SW-BW, Fgd | Ba, Ga, | Soe Coss | MILDLY CORROSIVE "F ‘ASME 16.5 ‘mm ich | Spec HYDROCARBON 13 B72 Louies, 6 ASME 631.3, ANAT | ASME TOV | 461% 200.G69C | tow Terperaiwe | SW, BW, Fad | Ba, Ga, | See Gass | HYDROCARBON DRAWS "F ‘ASME Bie5 | Carbon Ste! ich | Spec 43 ‘mm us RG ANIG| ASME TSO | OTe 100 deg | — Carbon Stow SW, BW, Fad "Ba, Ga, | See Cas | COOLING WATER °F ASME 10.5 ‘Sm ch.bs |» Spec 1 B78 6 ASME 891.3, DSN: Page 23 of 28PIPING MATERIAL CLASSES RP-20013-999-1300-001-1 Tne] Fangs Raina | Temp Range | Pipe Natwanr | Consincton | Valves | Valve Seana clase | Range Finish | Max. Prose Cor. Allow: Tem * Mati Group ‘oting wr Design Code Goakats Tim) ‘ASOS | ASME 160 | 07+ 200 degC | —Staioss Steel | SW, BW, Figd | Ba, Ga, | Sea Class | CORROSIVE HYDROCARBON re ‘ASME S165 ‘316 Gi.cn | "Spec. OUIDIVAPOUR 22 Om PROCESS WATER eran RG ASME 62.9 BROT RSME TGF | O78 deg e Re Tanat_ Sid] Ba, Ba] See Class | FIREWATER (UNDERGROUND) fF roar Omm ch.Da | Spec. | ov waTER Bran RAW WATER Chleroprene ‘TREATED SANITARY WATER ASME 891.3, BRIO_| ASME TEOR TRE Teawatesion, | Ga, Gi | Seo Case | POTABLE WATER FF (Pe 100 gs | ch, Bu | Spee UNDERGROUND} ae costes) POM fat rng Propoty Mateat ASME 891.3, ‘AEG | REMETSOF | 01 100 dog ©] — Carbon Stes! | Tha, Had] Ga, Gi] Soe Case | INSTRUMENT ATR a 16 Bag (Gataniees) (Ch. Bu | “Spee. | PLANT AR (SIZE RANGE 15 to ‘Om some. REG | Ra05 [ASME TER] 077 100 deg © | Caron Steel Foe] Ba, G,_| See Gast | INSTRUMENT AR | fe 16 809 (Galvanisea) ChB | Spee. | PLANT AIR SIZE RANGE Comm ‘Omm ‘98 above) e724 76 ASME 691.3 ROT] ASME ROOF | OTe 400 degC] Caron Stow | Sw, Sw, Fas | Ga, Gr | Seo Case | HOT OL fe ‘ASME 810.5, mm or’ | "Spee ‘ssast 6 1 SMe 31.9 THO] ASHE 500 | OTs 200 dag | — Carbon Stal | Sw. Bw, Figg | Ga, Gr] See Glass | HYOROCAREON GASLIOUD Re ‘ASME 816.5 me 2,ch | Spee. at valve per er ASME 891.9, ‘GROT”|ASME OOF | ~¥6Ts 700 degC | Low Temperature | SW, BW, Fgd | Ba. Ga, | Seo Chas | FUEL GAS Re ‘ASME 816.5% | Carbon Ste! l.ch | "Spee Ball vave Sta ‘ane 12 eG ASME 821.3, DSN: Page 24 of 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Tine | Faroe Rating [Tare Range | Pipa Matera | Constzcton | Vaves | Vane ‘Sevens Css | Flange Frish | Max. Press. Cert. Allow ‘Tes * Mat' Grows Boting aa esgn Code Geeks Tam ‘GRAZ | ASME3OOF | ~Or+ 700 oq] Carbon Sis’ | Sw, Bw. Fad | Ga, Gl, | Soe Clase | MILDLY CORROSIVE fF ‘ASME 16.5 ‘Simm Bech | ” Spee HYOROCARBON Bal vate par eres Gasniauo 1985951 6 ASME 891.3, ‘GRaT | ~ASiNE GOO | 467+ 360 dog C | Tow Temperature | SW, GW, Fad | Ba, Ga, | Soo Case | FURL GAS fe ‘ASME B16.8% | Carbon Ste! Glen | "Spee Bal valve Sta ‘3mm 56351 ia 12 Rec (at vave oper tom. 40/200 dep ¢ "70 6 CONFIRMED) ASME 831.9, TSba | ~ASHIE SCOR | ~200"= 380 dem C | —Stanies Steet | Sw, Bw, Figs | Ga, Gi | Soe Chae ] HP FLARE re “ASME B68 308 ‘cn | "Spee. 22 Om (Bal vave soure vine RES ~40/200 dep C ‘TO 06 ASME 821.3, CONFIRMED) [S05 | ASME BOF] 07+ 200 deg © ‘SW, BW, Fed | Ba, Ga, | Soo Case | CORROSIVE HYDROCARBON | fe "ASME 16S cn | Spee UQUIDIVAPOUR 22 process WATER asMe 031.3, FroT | ASHE GOOF | —G7+400 degC | — Corton Stoo! | SW, BW, Fad] Ga, Gl | Seo Gass | HYDROCARBON GASTIQUD fe ‘ASME 816.5 mm cr’ | Spec ase 31.2 TROT | ASHE GOOF | 28/350 degC | Low Temparator | Sw, Bw, Fd | Ge, Gr | See Gass | HYOROCAREON GASTIOUD re ‘ASMEBI6.8 | Carbon Stet ton | “Spec: 13 Vm ue SP WNO ASME 891.3, FRGI| ASE 6GOR | 072 400 dog C | — Corban Steal | SW BW, Fad | Ga, Gh | Seo Case | HYDROCARBON GASTIOUID re "ASME TES ‘3mm cm” | Spee. 1 re PWN ASME 891.9 DSN. Page 25 of 28CLASSES PIPING MATERIAL NI.0.C LOORC Doc. No. : RP-20013-999-1300-001-1 | Rev.No.: 1 Class : 4 Toa] Fano Ratna] Tor fanan | Fw Mawar Coranoton | Vas ] Vote oer Gis | Fnge frm | Max Pes. | Cor. tow “im ° Not rows ‘ate on Deson Cote ante To FT| ASE BOGE | 014 200 deg © | Carbon Stat —] Sw Bw, Fad | Ba, Ga, | Soo Cae] MILDLY CORROSIVE me ‘ASE oles nm ien | Spe ‘RYOROCARBON om castiouns. sen ASME 091.3 Far ASME oa] ATs 350 Gage] Taw Temparatre | Sw Bw, Fos | Ga, | See Cast | HYDROCARDON GASTIOUD fe ‘ASMEBIOS | "Caron Sto Gr | "Spec 13 mm ue sho swe 3 FAS | ASE BOR | —A6Ts 700 dog | Taw Toroaratre | Sw Bw, Hod | Ge, Go, | See Gans] MILDLY CORROSIVE fe "ASME DIGS | Cabon Stee ‘Gch | “Spe HYDROCARBON 13 Sen exsiuauns Ue swe 891.2 Fas | ASHE BOO | OTe OU aaa C ios Sto Sw Bw, Fos Be, Go, | See Gane] CORROSIVE HYOROCAROON fF ‘ASME BI6.S sre. Ch | “Spee ‘oxsiuauios 22 omm PROCESS WATER 72H seni se 091.3 HOE | FEWEST | O72 200 356 Sw Bw Fad | Go, Gr | See Gans | ORY HYDROCEREON GAS Re ‘ASME Bt Ba.en | Spee iat vate par er eSsa81 SP no 1 Ase 931.3 ‘nor | ASME9GOF | 46-350 ang = | Tow Temperoure | Sw, Bw, Fad | GiGi | Sea Gams | DRY HYDROCARBON GAS © ASME RIGS. | "Carbon Ste Gn | “Spee 13 nm us sewn swe 091.2 GRIT] ASMEDGOT | “G81: 200 degC | Tow Torperanre | Sw, Bw Pod | Ga, Gr | See Gate | ORY HYOROCARGON GAS Es ‘asue ees | "Cabon Se! Ba, Ch | Spec ule sino DSN: Page 26 of 28PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-1 Tine | Farge Raine | Tarp Faron | Pipe Nareral | Consicton | Vales | Vatve Serena Class | Flange Finish | Max Poss Cone Allow ‘Tim = Mati Group ‘Boting wr Design Code Gaskate Tie ‘GNI2 [ASME 9007 | —O'+ 700 deqC | — Carbon Sw | Sw, Bw, Fed | Ga, Gl Soe Gass | MILDLY CORROSIVE fe ‘ASME B16. ‘om ach | "Spee HYDROCARBON Bal valve per By GASMIQUD S535! PWN 1 ‘ASME 891.3 “GRIT” | “ASME GOOF ~H6is 380 GeqC | Low Tampareure | Sw, Bw, Fed | Go, Gl | See Case | RAW HYDROCARBON GAS AF {ASME 816.5. | Carbon Ste! fen | "Spec. | REGENERATION GAS 13. ‘Simm UNSTABLISED CONDENSATE ie (Bat vave sPwRo oper temp. ~#0/220 dep C TO. ‘CONFIRMED! ASME 831.3, ‘GSO |~ASIIE BOOR | 01+ 400 deg C| —Siaions Steet | Sw, Bw, Flas] Ga, G | San Care | REGENERATION GAS Re "ASME BI6.S| ae. ch” | “Spee: 22 Omm ea ASME 031.9 GSE] ASHE 9G0R | O77 200 dag C ‘Sw. Bw Fad | Ga, Ga, | Seo Class | CORROSIVE HYDROCARBON fF "ASME B16 GL ch | Seve ‘GASILOUO 22 ASME 891.3, TSOE_| ASHE TSOGF | 01> 400 dos © | Statens Seal | Sw, Bw, Fad | Ga, G | See Cate | REGENERATION GAS co ‘ASME 816.5 ‘pret ‘ch | Spee PWN ASME 891.9 DSN: Page 27 of 28,oammmn@)oxamaa| CLASSES + PIPING MATERIAL EG Doc. No. : P-20013-999-1300-001-1 | Rev.No.: 1 Class : 4 APPENDIX A - PIPING MATERIAL CLASSES REV|REV|REV|REV|REV Piping material | REV | REV | REV | REV | REV 1 classes 1 FNOt FNO7 FN21 N22 FN27 FN29 F805) ‘NO NOT GNIT N22 ‘GN27 6802 GS05 >| ><] >¢] ><] pe] be | >¢] >< | ><] 5¢ 14] >< ]>¢ 1 >< | >< HS02 ><] ><] ><] ><] ><] >< | ><] >< | >e 1 >< | bef >< | pe >< | 5¢ 1 >< | 9 12 oe Foe DSN. Page 28 of 28PIPING MATERIAL CLASSES ® Doc. No. : RP-20013-989-1300-001-1 pa ass Ne: ANGE Page ‘Conan ‘General Base Material Carbon Sisal Fist ave: Revision Rating: PN 20 (Giass 150) Date: Corrosion Algwance: 1mm Sign Temperature o 50 100 150 250 300 350___400 Pressure Barg. ON 75600 136 782 wT 158 721 102 34 85 ‘TABLE OF SCHEDULES BRANCH CONNECTIONS 80 DEGREES BRANCH SIZE Run oN Schedule ee ee | % 3 i a a a a a a a 20 80 so ¢ ¢ ¢ C¢ BD 6b Bb BD BD B BD BD BD B A 2 80 aoc ¢ ¢ c¢ E€ oOo Bb b & EF EF EF B A «0 80 aw oc ¢ ¢ ¢ Bb oo Bb B® 5B Bb BD B A 50 40 soc ¢ ¢ ¢ BD bD .b bd BD dD 6B A 80 40 yo oc ¢ ¢ ¢ Bb b bd od Dd B A 100 40 mw oc ic ¢ ¢ Dd bd .b bd Bb A 150 0 mo ¢ ¢ ¢ ¢ dD b bd 8B A 200 20 wo ¢ ¢ ¢ ¢€ BD bd B A 250 20 wc oc ¢ ¢ oOo 8B A 300 20 sc ¢ ¢ ¢C¢ B A 350 20 5 ¢ ¢€ ¢ CG iA 400 20 @ 8 8 B A 450 20 23 8B BB A 500 20 2 8B OA 600 20 BOA Notes: = Design limits are acc. ange rating ASME B16.5 Material Group 1.1 CODE EXPLANATION OF CHARACTERS, Piston type check valves for horizontal mounting only = Application of other types of branch connections is subject to company approval For connections class 300, use equivalent class 300 for lange, boting and gasket selection moom>| Equal toe (butt weld or socket wold) Reducing te (but weld or socket weld) Branch outlet socket-weld end Pipe to pipe Branch outlet butt-weld endPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 (Coase ie: ARNOT [Page 2 [Content Material Descriptions PIPE, * VALVES (Note 1) Pipe Plain Ends ON 1540 APISL-B SMLS \Vave Data Sheet Pipe Bevelled Ends DN 50.400 APISL-B SMLS \VGFABOO1 Gate Valve Flanged ON 15-40 Body: ASTM A105 Pipe Bevelled Ends DN 450-600 APISL-B SAW Trim: AIS! 3% CR+ Stelte 6 VGAABO1E Gate Valve Flanged DN 50-200 Body: ASTM A216-WCB Pipe Nipple 75 mm DN 15.40 APISLB SMLS Thm: AISI 13%CR + Stotte 6 VGAABotE Gate Valve Flanged DN 350-600 Body: ASTM A216.WCB “FLANGES (Gear Operated) Trim: AISI 13%CR + Stelte 6 \VGAAKO04 Gate Vave SW «ON 15-40 Body: ASTM A105 Blind Flange DN 15600 ASTM A105 Tm: AIS 13%CR+ Stelite 6 ‘Spectacle Bnd Flange DN 15300 ASTM 516-70 ‘VLAABO09 Globe Valve Flanged DN 50-180 Body: ASTM A105 ‘Spacer Ring Type (ASME Flanges) ON 360-600 ASTM 516-70 Trim: AISI 13%CR-+ Stelte 6 Welding Neck Fiange DN 15600 ASTM A105 ‘VLAABOI0 Globe Valve Flanged ON 200 Body: ASTM AZIG WCB (Gear Operated) Trim: AISI 13%CR + Stolte 6 “FITTINGS ‘VLAAKO04 Globe Valve SW «ON 15-40 Body: ASTM A105 Trem: AISI 13%CR + Stolte 6 cap ButtWeld.End DN 50-600 ASTM A234.WPB ‘voHasoo2 ‘Check Valve Flanged ON 50-600 Body: ASTM A216.WCB Ebow 45 Deg. Bult Weld. End ON 50-500 ASTM AZ34-NPE. Trim: AISI 13%CR+ Stelte 6 Ebow 90 Deg. Bult Weld. End ON 50600 ASTM AZ34-INPB. ‘VCHAKO04 Check Valve SW DN 15-40 Body: ASTM A105 Equal Tee. ButtWeld.End DN 50-600 ASTM A234.WPB Thm: AIS! 13%OR + Stolite 6 Ebow 45 Deg. Socket Weld. End ON 1540 ASTM A105 Etow 90 Deg. Socket'Weld. End ON 1540 ASTM A105 * MISCELLANEOUS Equal Teo Socket'Weld. End DN 1540 ASTM At05 Coupling Socket Weld. End ON 1540 ASTM A105 Gasket, RF DN 15-600 Reinforced Flexible Gasket, 1.5mm hk. Cap Threaded Inside © ON 15-40 ASTM A105 Orifice Flange Set DN 25-600 ‘ASTM AtO5 ‘Stud Bok with Nuts — Studs ASTM 193.87 “REDUCING FITTINGS Nuts: ASTM A194.2H Branch Outlet Socket Weld, End DN 1540 ASTM A105 Notes: Branch Outlet Butt Weld. End DN 50800 ASTM A105 1. Refer to doc. No. SP-20013-999-1360-0001 for valve data sheets Reducer Cone. Butt Weld. End DN 50-600 ASTM A234.WPB Reducer Ee. Butt Weld. End DN 50800 ASTM A234.WPB ‘Tee Reducing Butt Weld. End DN 50800 ASTM A234.WPB ‘Tee Reducing Socket Weld.End «ON 15.40 ASTM A105 Concentric Swage Nipple PE DN 1550 ASTM A234.WPB Eccentric Swage Nipple PE DN 180 ASTM A23@.WPBqa) PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 (Coase: ANT Page 3 [content Boing and Asseribies. BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES DN No. Inch mom DN No. Inch mom 4 rie aaa 60 aaa 38 120 * DRAIN POINT m4 io 70 2 4 58 x 120 Run ON15 Br DNIS 4 nee 10 4 5B x 120 Run DN 20-600 Br DN20 a 4 1 x 80 a 4 aa 130 No. so 4 5B x 80 5 8 5B x 150 Branch: Table Page 1 1 a4 5B x 100 8% 8 aealeeaa 150 Pipe Nipple 75 mm 1 30 8 5B 0 x 100 wo 120 ee 140 Gate Vale SW. 1 1508 34x 100 0012 140 Pipe Nipple PlaivThreaded 2008 Bax 110 2000 «122~«O78 x 150 (Cap Threaded 1 ane i2 ete 7iseet 120 20 18 * 170 S00 festa) eats rig teats 120 30018 x 190 300012 x 130 30-200 195 * VENT POINT 400418 x 140 400-200 1e x 210 Run DN 15 Br DNS 4018-8 150 4000 24x 220 Run DN20-600 Br ON 20 50020018 x 180 500 24 mex 230 No. 600 200th 180 600 24x 280 Branch: Table Page 1 1 Pipe Nipple 75 mm 1 BOLT SET SPECTACLE/SPACER Globe Valve SW 1 DN No Inch om Pipe Nipple PlaivThresdes 1 134 as 70 Cap Threaded 1 2 4 wm x 70 4 wx 80 0 4 wx 80 54 5B x 90 Bm 4 5B x 110 10 8 5B x 110 108 3x 120 2008 wax 130 60 best a 78a 140 3001207 150 Sse ze x 160 4008 x 170 40 16x 180 500 2004s 195 60 20x 20omni PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Class NS. ANGE Paget ‘Content General ‘Base Material Carbon Sisal First esu: Revision Rating: PN 20 (Class 150) Date: Corosion Alowance: 1 rm ‘Sign Temperature _* ° 50. 75, 100 125 150 175, 200 Pressure Bary 138 192 784 17 187 158 148 110 196 192 134 77 187 158 48 90 196 192 184 7 167 188 120 70 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN ‘Schedule Run Sue 15 2025 4050s t00 1800025030050 00a 600 5 a S00 ge mee amr meme meme emma mee me mer ere nem eee bare cee ee eA 20 80 OO CeCe Ci Ch 0) O10 Dees Die Di 2 80 so ¢ oc ¢ ¢ E& DB Bb Bb EF E E E B oA 40 80 Oe Cet Ce Ce Ch DO eee OOD aD ene A, 50 40 ise Ce Cee Cle acl cee cer O) cae Othe 01a pa aa Al 80 40 go ¢ c¢ ¢ C BD bd BD Bb Bb B A 100 40 wo ¢ c¢ ¢ CG b Db bd bd B A 150 40 2m ¢ c ¢ ¢ Dd bd bd B A 200 20 wo oc c¢ ¢ c¢ bd Bb Bb A 250 20 ee fe te a nk 300 20 wo ¢ ¢ ¢ G B A 350 20 m ¢ Cc CGC C A 400 20 @ 8 68 B A 450 20 2% 8B B A 00 20 22 BA 600 20 OA Notes: = Design limits are ace. flange rating ASME B15 Material Group 1.1 and bal valve (< DN 250) rating acc. BS 5351 CODE EXPLANATION OF CHARACTERS Piston type check vaives for horizontal mounting only ‘A Equaltee = Applicaton of ether types of branch connections is subject to company approval B Reducing tee = For connections class 300, use equivalent class 200 for flange, boting and gasket selection. © Branch outlet socket-veld, End D Pipe to pipe E Branch outlet buttweld. endPIPING MATERIAL CLASSES connections. mn Doc. No. : RP-20013-989-1300-001-1 (Coase. ANE [Page [Content Water Descriptions * VALVES (Notes 1 &2) + PIPE Valve Data Sheet VBRABOO!BallValeFlenged ON 1540 ASTM A105 Ends ON 1540. APLSL-B SMLS Tim Als 316 (PTFE Pie Beveled Ends DN 50400. APISL-B SMLS \VBRABGO! Ball Vale Flanged DN 80-180 Body: ASTM AZ16ANCB Pipe Beveled Enes DN 450-600 APISL-B SAW. Tre: AIS! 316 ()PTFE Pipe Nipple 75mm DN 1540" APISLB SMS ‘VBRABOG2 -—=BallVaNe Flanged ON 200250 Body: ASTM AZTEANCB (Gear Operates) Tem AISI 316 CL )PTFE * FLANGES VoAaK00s Gale Valve SW ON 1540 Body: ASTM ATO, Tim AIS! T9KCR + Stette 6 Bind Fange DN 15600 ASTM A105 VGFAB002 «Gale Vale Flanged ON 1540 Bou: ASTM AOS ‘Spoctace Bind Flange ON 15.300 ASTM AB16-70, Tim AISI 13%0R + States ‘Spacer ing Type (ASME Flanges) DN 350600 ASTM AS16-70, VGAABO21 Gale Vale Flanged DN 50-200 Body. ASTM AZI6WNCB Welding Nock Fange ON 154600" ASTM. Atos Tim: AISI 13%GR + Staite 6 VGAABO22 «Gate Vale Flanged DN 350-600 Body. ASTM AZI64NCS FITTINGS (Gear Operated) Tam AISI 13XGR + Stote 6 VLFABO2 Globe Valve Flanged ON 15.40 Body: ASTM A105 cap ButWeld. End DN 50-600 ASTM. AZ34.WPB Trem, AISI 3%CR + Staite Elbow 45 Deg. ButWeld. End DN 50-600 ASTM AZ34WP, VUMAsc21 Globe Valve Flanged DN 60-150 Body: ASTM AZI6NCB Elbow 900eg. ButhWeld. End ON 50-600 ASTM AZ34:.WPB. Tre AISI 13%CR+ Staite s Equal Tee ButWeld End ON 50600 ASTM AZ34.WPB VuMmerz2 Globe Valve Flanged ON 200 Body: ASTM AZI6ANCB Ehow 450e9. Socket Weld End ON 1540 ASTM A105 (Gear Operated) Tm. AIS T3KCR + Stelite Elbow 90 Deg. Socwet Weld. End ON 1540 ASTM AIO VLAAKOOS Globe Valve SW DN 1540 Boly: ASTM A105 Equal Tee SocketWWeld End DN 1540 ASTM A105 Tim: AISI. 13YCR + Stelte 6 Couping Socket Weld End ON 1540 ASTM A105 YVoHAKOOS «Check Vale Socket ON 1540 Boxy: ASTM A108, Cap Threaded inside ON 1540 ASTM. A105 Tim AISI “13%CR + Stott 6 VCHABGO3 Check Vale Flanged ON 80-600 Body: ASTM AZIGNCB * REDUCING FITTINGS Tim’ AISI 13%OR + Stalite 6 * MISCELLANEOUS Branch Outlet Socket Weld. End «ON 1540. ASTM A105 Branch Outlet Bult Weld. End DN 50800 ASTM AtD5 Gasket_ RF DN 15600 Reinforced Fexbe Gasket, 1.5mm thk Reducer Cone. But Weld. End DN 50-600 ASTM AZ34-WeB Ofiice Fange Set DN 25.800 ‘ASTM A105 Rede’ Eco Bute. End DN 50600 ASTM AZS4.WPR Stud Bot with Nuts “Studs: ASTM 195.87 Teo Reducing ButWeld. End DN 50600 ASTM Azs4.WPa Nuts: ASTM A1942H Too Reducing SocketWelg End «ON 1540. ASTM A105 Notes: Concentric Swage Niple PE DN 1550 ASTM Az34WrR 1. Refer to doc. No, SP-20013-989-1350.0001 for valve data shoots Eccentric Swage Nipple PE DN 1550 ASTM AZ34WPS 2 Small Bore flanged bal & gabe valves to be used only for vents, drains & instumentPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 (Come: ARE [Page [Content ——Bating and Aassembies BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES DRAIN POINT DN No. Inch rom ON No. Inch mm Run ON 15 BF ONT is 4g 20 rr a Run DN20800 Br DN20 No 2 4 Wm x 7 2 4 58 x 120 Branch: Table Page + 1 2% 4 im x 70 Bet Pipe Nipple 75 mm 1 0 4 Ww * B 4 4 34 e130 Welding Neck Flange 1 a ee ) rr ee Ball Ve Red. Bore Flanged 1 8 4 58 t00 8 8 34 x 150 Blind Flange 1 0 8 5B x 800 fo 20340 Gasket RF. RFS. 2 en) 001203140 Stud Bolt with Nuts 3 20) tale see 10 coda 12) ee et seco 20012007820 2018 x 170 + VENT POINT 30012078120 Pte Se = Run ON 15 BONIS 30 02 tl x 130 35020185 Run 0N20.600 Br ONZ0 No. 40 184 x 140 4000-20020 Branch: Table Page 1 1 4018180 Pasa 2a ect 220) Pipe Nipple 75 mm 1 so 2000-8 x 160, 00 240 ek 280 Welding Neck Fange 1 00 20k 180, se) Globe Valve Flanged 1 Bind Flange i Gasket RFR 2 BOLT SET SPECTACLE/SPACER Stud Bott wth Nuts 8 DN No, a om $470 mo 4 Wm x 7 4 im x @ 4 2 * a 5 4 9 58x80 or a a eC) 08) Me 120 pt Pe 200012078140 300 «120:~«78 150 3001201 x 160 ao 16 1 = 170 4018 te 180 re 60-2220PIPING MATERIAL CLASSES om a { Doc. No. : RP-20013-999-1300-001-1 Class We: ANOT Paget Content Generar asa Matera Carbon Sil Fine Grained, LT | First save Revaon ating PN 20 (Glass 150) Date: Conosion ATWanEE 1mm ‘Si Temperature_°C 4s 0 50 75 100 125, 450, 175 200 Pressure Bag ‘BNIES) 184 isa 182 a tre 166 158 148 io DN 100-150 184 184 182 178 14 188 158 148 90 DN 200600184 184 182 178 174 168 158 120 70 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN Schedule Run Sas 15 2054010050200 2803005055 7% a a a a a a a a a a a a a a a 2 80 so ¢ ¢€ ¢ € DB bo BD Bb D0 Db dD dD dD B A 25 80 a ¢ ¢ ¢ ¢€ dD od BD bd bd b bd 8 8B A “ 80 wc oc ¢ ¢ D0 0 bd bd Bb bd bd B A 50 “0 soc ¢ ¢ ¢€ D dD BD dD Bb Bb B A 80 «0 yo ¢ ¢ ¢ ¢€ dD dD BD dD bd B A 100 «0 mg ¢ ¢ ¢ ¢ dD od BD bd B A 150 «0 mc c¢ ¢ G¢ Bb Db db B A 200 20 to ¢ ¢ ¢ ¢ bd oo B A 250 20 wo oc ¢ ¢ ¢ »d 6B A 300 20 wo oc oc ¢ ¢ 6B A 350 2 pul oC merch eich a aceeue A 400 20 a 8 8 6B A 450 2 B® B BA 500 20 Zo a 600 20 BOA Notes: + Design limits ae acc. flange rating ASME 816 5 Material Group 1.3 and ball valve (< DN 250) rating ace. BS 5351 Pare {_Agphcaton of ether types of branch connections shall be subject o prior approval of company CODE EXPLANATION OF aS Wade atactmert wee and cold formed piping parts shal be post wes heat rests aaa 2 Foreonnectons cass 300, use equivalent class 300 for ange, bolting and gasket selection B Reducing te a catweld. End D Pipe to pine E Branch ute reducing but. weldPIPING MATERIAL CLASSES | Doe. No. RP-20019 896-300-0044 pon Sa sr as [ene — a “oe “yates oe bean x ok 49 as aapssus avn tnt Pre bonte tne Bdge Am SEsSis VERSA" caver Som Fanaes ON 1640 ony As AasoL Estecsiey Bi Sas Zam Renee. @.esas, fee Agr fares oe Verso Savane BowFanaes ON sien Say AStuaserUsance Pe Nene Tm ov ta40 Ast ASM i ha Stee VeReco al ene Smranged ON 200250 Bay ASTUASEELEBRCC “runces Serbrontes iar Aan sires vetscon — caevare rea" on ss0500 BS. AS aueeLebnce ase rua oe $5500 asm aasoura Ser Aa hee send Siren rage Be AS ASiore vetscon Gaavaverangeg oN k0500 any Ar auezccmte Soetratne vera ON Sou ASTM ASD ‘cert Fer ar Ses'sanse gn Pe SHS Sent ASPs wreoot cule une ages ww 1540 By A Ante Fer a fe tes “rms VssEco! —Cheaveneruaed ON e080 ‘Bey ARuEzAcm for’ Ati Ses coon, BANOS ESS ON SO ASTM Atoms sacs: Ghtavnerungeg ON m0.“ Agmalenatt uasong SHEE BB AE ASS ‘eaten Fer Sortis'smnse Bove Gekes es BS Sent Aone ee i Safer? SERGG ES Bass Kent Anoants FE ASAE Se Bowne Soule BY? Sem Ant Vetesont che VaneFanond «oN. sen“. Asrauecunmts Berens Secucaes Be Sem Mestre Hr Rae See fale Seemed em Ov ieao Sem Astra Sr SSMS ES TESS Se estes com SSSMES OTS Sent Ste -wsceuaneous “coven frINs caer ON 3590 Rete mb Gage 1 Sam Sretoresse Buse OMS” Ra bah ule Sodio dO sao Amora SE 2 cues SE AE SaSeateseene” Sho Aw ABI wit AS ave Rasa, «BSS EM Ate Rn eteanuee «Bas em Aine (rrfoccrosmned ess ON Soape AS Agents wn TERS, BN REP omy Mates 1dr Ne Sr200%9.690-90000 fr ash Sremecegtiere” 3AM Moire EEewctmpetepere oN Sap ASM AOSPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 SE (Glass "No: ANOT, ‘Page: 3 [ Content: Boling and Assembiies BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES ON No Inch tom. DN No. Inch mm. DRAIN POINT 48 S438 Run ONS Br ONG 2 4 i x % ote ale eto sl tia Run ON 20600 Br N20 No. 8 4 42 x 70 25 4 58 « 120 Branch: Table Page 1 1 @ 4 i2 + @ 4 Mm x 10 Pipe Nipple 75 mm 1 o 4 88 x pe te | th ‘Welding Neck Flange 1 Men iy 6 any 8 ok 18 BallVahe Red. Bore Flanged = 100 8 58 * 100 100 12 8 x 140 Blind Flange 1 150 8 34 x 100 150 12 a x 140, Gasket RF, RG. 2 200 8 34 « 110 200 12 718 * 150 ‘Stud Bott with Nuts 8 gs 120 yo 0% 1 tT 300 12 718 x 120 300 16 148 190 VENT Poe 350 12 1 * 130, 360 20 1118 x 195, Run ON 15 ‘Br DNS 400 16 1 « 140, 400 20 144 210 Run ON 20-600 Br ON20 No. 450 16 118 150. 450 24 144 220 Branch: Table Page 1 1 500 20 18 160 500 24 114 x 230 Pipe Nipple 75 mm 1 ra a ) 0 em Wielding Neck Fange : Gobe Vave Fianged 1 Bind Flange 1 OLT SET SPECTACLE/SPACER Gasket RE-REG. 2 DN “Wo. nen ‘Stu Bot wih Nuts a 6470 % 4 i x 0 % 4 ie tm a 4 i = et to mn ty ® 4 88 x to 0 88 6 88H foOee cole sat iwi 20) 200 aes oda ed et39 12 HD 320 oT He wo 0% fk 0 4018 tae 180, 500-200 ex 105 00 tek D| PIPING MATERIAL CLASSES | nn I Doe. No: RP-20013-999-4300-004-4 ee ‘Gass. rw Page Conte Base Material Carbon Steal First 18508 Ravaion Rating PN 20 (Class 150) Date Consion Aowanca 1mm Sigh = Temperature 0 50 60 100 Pressure Bar ONTSGOO 160 160 760 16.0 TABLE OF SCHEDULES BRANCH CONNECTIONS 80 DEGREES ‘BRANCH SIZE oN ‘Schedule Run Sue 15 2025408010080 —200 2830038040450 5 w ec ccc ee © © © © © © — 8 20 80 so cc ¢ ¢ ¢ 0 D0 D0 6 BD BD BD BD BD B A 25 80 a ¢ c¢ ¢ ¢ & b Bb bd EF EF EF E B A “ 80 a ¢ ¢ ¢ € 5 bB bd bd Bb BD 5B B A 50 40 go ¢ 06C:6GlUCUGlUCUl CB 80 0 oc ¢ ¢ GC D D D DB BD B A 100 40 mo ¢ ic ¢ G¢ D0 Bb bd Bb 8B A 150 0 mm ¢ ¢ ¢ GC 0 D0 bd B A 200 20 wo oc ¢ ¢ ¢ Dd db B A 250 20 wo c c c¢ CG bd B A 300 20 oc ¢ ¢ ¢ 8B A 350 20 lg Cl Cs Cece aa 400 20 @ 8 8 6B A 450 20 osm al oe 500 20 por ele ena 600 20 1A Notes: = Design limits are ace. flange rating ASME B16.6 Material Group 1.1 2 Applicaton of other types of branch connections shall be subject o prior approval of company FOE _. EXPLANATION OF CHARACTERS _ bf connections cass 300, use equivalent class 300 for flange, boling and gasket selection piel names = For connections class 300, use equivalent ass 300 for lange, bong and gasket selec & Reducing eo © Branch iting outet socket-weld end D Pipe opine 10PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 [ease ARGS [Fase [Content Wateral Descriptions VALVES (Wate 1) “PIPE: Valve Data Sheet VBRAB?7? Ball VaNe Red. Bore Fanged ON 15-40 Body: ASTM A105, Pipe Plain Ends DN 1540 APISL-B SMLS. BaliStem: AISI 316, 3161 Pipe Beveled Ends DN 50-400 API5L-B SMLS. Seals: PTFE Pipe Beveled Ends DN 450-600 APISL-B SAW \VBRAB?7?. Ball Valve Red. Bore Flanged DN. 50-150 Body: ASTM AZI6-.WCB Ba/Stem: AISI 316, 316L Pipe Nipple 75 mm DN 1540 APISL-B SMLS Seas: PTFE \VBRAB?7?. _—Ball Vale Red. Bore Flanged DN 200-250 Body: ASTM AZ16-WCB FLANGES (Gear Operated) BallSter: AIS! 316, 316L, Seats: PTFE Bind Flange DN 15600 ASTM A105 VBRAB??? ——_—Ball Valve Red. Bore Thrd DN 1540 Body. ASTM A105 Spectacle Blind Flange DN 15300 ASTM AS16-70 Bal/Stem: AIS! 316, 316 ‘Spacer Ring Type (ASME Flanges) DN 350-600 ASTM —AS16-70 Seats: PTFE Welding Neck Flange DN 15600 ASTM A105 UAB??? ———Bulterly Valve Wafer Type «DN 50-150 Body: ASTM AZ/6.WCB Rubber Lined, Cr FITTINGS Disc: ASTM A35I-CDBM \VUAAB??? Butterfly Valve Wafer Type -—=«sDN- 200-600 Body: ASTM AZI6WCB Cap ButWeld.End DN 50600 ASTM AZ34.WPB. (Gear Operated) ‘Rubber Lined, Cr Elbow 45 Deg. Butt Weld. End DN 50-600 ASTM A234.WPB Disc: ASTM A35I-CDBM Elbow 90 Deg, But Weld. End DN 50-600 ASTM A234.WPB VGFAB?7? Gate Valve Flanged DN 1540 Body, ASTM A105. Equal Tee ButWeld End ON 50-600 ASTM A234.WPB Tem: AIS! 13%0R Elbow 45 Deg. Socket Weld. End DN 15-40 ASTM AOS) VGAAS?2? Gate Vave Flanged DN 50-300 Body: ASTM A216.WCB Elbow 90.Deg, Socket Weld. End ON 15-40 ASTM A105 Trim: ISL 13%CR Equal Tee Socket Weld. End DN 1540 ASTM A105 VGAAS?77 Gate Vae Flanged DN 360-600 Body. ASTM A216.WCB. Coupling SocketWeld, End ON 1540 ASTM A105 (Gear Operated) Thm: AIS! 13%CR Cap’ Threaded Inside DN ©1540 ASTM A105 VCFAB??? Check Valve Flanged DN 1540 Body: ASTM A105. Trm: AIS 13%CR ‘REDUCING FITTINGS VCHAB??? Check Valve Flanged ON 50-600 Body: ASTM AZ16:\WCB Trim: AIS 13%0R. [Branch Outlet Socket Weld. End DN 1540 ASTM A105 VCAAB?7?. Check Vatve Wafer Type ON 15-40 Body: ASTM A105: Branch Outlet Butt Weld. End DN 50600 ASTM A105 Plate: AISI 13%0R Reducer Cone, Butt Weld. End DN 50-600 ASTM A234.WPB Seat PTFE Reducer Eee. But Weld. End DN 5000 ASTM A234.WPB. VOAAB?7?. Check Valve Wafer Type DN 50600 Body: ASTM A2t6.WOB ‘Tee Reducing Butt-Weid. End DN 50800 ASTM AZ34.WPB. Plate: AISI 13%CR ‘Tee Reducing Socket Weld End «DN 15.40. ASTM: A105 Seat PTFE. Concentric Swage Nipple PE ON 1560 ASTM A234.WPB. ‘MISCELLANEOUS Ecoentric Swage Nipple PE DN 1550 ASTM A234.WPB. Gasket, RF DN 15-600 Reinforced Flexible Grapite,1.Sme thk. fice Flange Set DN 25.600 ‘ASTM A105 ‘Stud Bot with Nuts — Suds) ASTM 193-87 Nuss ASTM. A194.2H Notes: 1. Refer to doc. No. SP-20013-999-1350-0001 for valve data sheets, MW| PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-4 (Coase: ANOS, [Page 3 [content Boling and Assembles BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES “DRAIN POINT & VENT POINT ON No. Inch mm DN No. Inch mom Run DN 15 Br ONTS Run 0N20600 Br N20 sa aaa cy iene oe 720 No 2m 4 wx 65 a 4 3B x 120 Branch: Table Page 1 1 2% 4 iol ia csi SB x 120 Pipe Nipple Plain/Threaded 1 4 wo 75 ae ee aie er| 130 Ball Valve Red. Bore Threaded 1 504 (eo 80 58 Bex 150 Pipe Nipple Thi. Ends L=75mm 1 so 4 5x 95 8 wax 150 Cap Threaded 1 30 8 5B x 5 wo 12 34 140 15008 Mx 100 cO ee eta) eas eetl 140 2000 «8 ua x 110 200 0«12~2=~CO78 x 150 20 1202~«O7B x 120 20 8 x 170 30012078 120 300 16 Bx 190 3000212 x 130 30-2008 x 195 408 t x 140 m 9 tM x 210 40018 tex 150 400 21x 220 500-200 t-8x 160 500 24k x 230 600 200 180 60 tx 260 BOLT SET SPECTACLE/SPACER DN No. Inch om ema 2 70 2 4 Ww 70 24 jag tes 80 ao 4 age 80 5 4 BB x 90 a 4 5B x 110 108 5B x 110 1508 34x 120 2008 oo 125 ce i2ee Tek 140 300127 x 145 30002 x 160 40 08 t x 170 4 16118 180 $00 20x 195 600 200 ta x 218 12PIPING MATERIAL CLASSES —mG Doc. No. : RP-20013-999-1300-001-1 Moe Tia Ro AE Fe Sarit eon ‘ass Matra —— Caroon Soa Fane Raa Ratng PN 20 (Gass ai Coresion Aibwanca Sn — Tempertue 3 Py 100 139 0 20 300 ss0__a00 Pressure Bam, DN TS] Tes 182 178 158 739 120 02 CO TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRancH Size un on scredue Ser_1s 20 2540 _—s0_— sta —t50——200 25000380 400480006 8 “0 “oc —c —c —e—-—_ = > SSS 2» i m 6 6 ¢ c¢ © ©€ £€ £€ £ £ £€ £€ £ £ £€ € 3 {20 me 6 ¢ ¢ ¢ € © € € € £ —£€ £€ £ £ E£ E & {80 we © ¢ c¢ c c€ © € € £€ £ —€ £€ £ £ — & % te we 6 ¢ ¢ ¢ £ ©€ —£€ —£€ £ £ £€ £ £ E— & & % 2 fS ¢ ¢ ¢ ¢ © £€ € € € — — £ E— B A ‘0 ° @ ¢ ¢ ¢ co © € £€ £€ £ £ £ — & A 13 2 @ ¢ € ¢€ ¢ £& © £ £€ —£€ £ E£ & & 2 2 soc ¢ ¢ ¢ € © € € — E— 8B A oo FA wo 6 6 ¢ ¢ b 0 5 Bb bd 8 & 0 F m 6 6 ¢ co & € £ £ B A x 2 PY fee et i FA wm ¢ 6 ¢ ¢ bB bd 6 A so 2 fw ¢ 6 6 ¢€ B B & 520 2 eich cee cs cee oe ata eo F m6 ¢ c¢ ¢ A eo so ren tn eo By BB 8 OR i 0 BOA Es 2 orn ad so fang ang ASME B16. Materia Group 11 if oe en Design ins ar ace. ange ratg ASME 16.5 Mateal Group 1 Pron ype check valves fr horn mounting ony. poe Sioa te OF CHARACTERS <_Rootean ot oer pes of banc connectors abet o company aproval ee {PoPconnecione cast 200 vee equvatnt dans 200 fr fang, boty ana gasket selecton eee 5 Peewape © Branch buted end 13PIPING MATERIAL CLASSES 4 Doe. No. : RP-20013-999-1300-001-1 (Colas Re: AND [Page 2 [-Gentent: Material Descriptions: BRANCH CONNECTIONS 45 DEGREES BRANCH SIZE Run Sze 15 2025405080100 ~—*50——200—250 300350400 ——ASO_—SOD——600 a a m oc ac a a fH HB 2 RA RO RO RO RO RO RL RL RL moo a a & #8 2 AM A RMR RM R RMR RA RO RL oo a a ao ad & & & RA AR KR R RMR RK R RB oo ad a ac @ a & & R RA RM RA RO RO RL BL AL so cd a a ad & HH & AR AR RA RK RO RO Bw AL wad a oc a & & & R RA RK R RB AL moa a ao ao & & & R RO RO RB AL sooa a aaa go cm ac a a & & & RM RK BO AL woo oc ao ao H & & RR Bm AL moc ac a Go fe & & BO AL wo cm a a oc bm Om BB AL wa a a ao mo Bm AL Cyaeh he ty th a Olea Cite (clas | Clits tela A 4a 8 BAL ses BU eel EAL CODE _ EXPLANATION OF CHARACTERS. "AL Equal lateral te (socket weld and but! weld) BL Reducing lateral te (socket weld and butt weld) CL Branch latrolet socket-weld end DL Fabricated branch (45deg pipe ~ pipe stub-n) EL Branch latolet butweld end RL Fabricated 45 deg branch with additional reinforcing PadPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 mage (Come re: ANZ [Page 5 [Content Mateal Deserpions: “PIPE * VALVES (Note 1) Pipe Plain Ends DN 15-40 APLSL-B SMLS Valve Data Sheet Pipe Beveled Ends DN 60-400 APISL-B SMLS \VGAAKO04 Gote Valve SW «DN. 15-40 Body: ASTM A105 Pipe Beveled Ends DN 450-800 API SL-B SAW Trim AIS! 13%CR + Stotte 6 \VGFABOOT Gate Valve Flanged DN 1540 Body: ASTM Atos Pipe Nipple 75mm DN 1540. APISL'B SMLS. Thm: AIS! 13%CR+ Stott VGAABO16 Gate Valve Flanged ON 60-300 Body: ASTM AZI6\WCB * FLANGES Thm AIS! 13%CR + Stelites VoAABot8 Gate Valve Flanged DN 350-800 Body: ASTM A216-NCB Blind Flange DN 15.800 ASTM A105 (Gear Operated) Tem: AIS! 13%CR + Stelite6 Spectacle Blind Flange DN 15300 ASTM 516.70 VLAAKO04 Globe Vave SW «DN 15-40 Body: ASTM A105 ‘Spacer Ring Type (ASME Flanges) ON 360-800 ASTM AS16-70 Thm: AISI 13%CR+ Steite 6 Welding Neck Flange DN 15.800 ASTM A105 ‘VLAABO09 Globe Valve Flanged ON 50-150 Body: ASTM A105 Thm: ASI 13%CR* Stelites “FITTINGS: VLAABOIO Globe Valve Flanged DN 200 Body: ASTM AZI6.WCB. (Gear Operated) Thm: ASI 13%OR+ Stelites cap ButtWeld.End DN 50-800 ASTM AZ34.WPB VcHAKoos Check Valve Socket ON 1540 Body: ASTM A105 Elbow 45 Deg. Butt Weld. End ON 50-800 ASTM A234NPB Thm: AIS 13%0R + Stelte 6 Elbow 90 Deg. ButlWeld. End ON 50-800 ASTM AZ34:.NPB ‘voHABo02 ‘Check Valve Flanged ON 0-800 Body: ASTM AZ16.WCB Equal Tee ButtWeld,End DN 50-800 ASTM A234.WPB. Trim AIS! 13%OR + Stoite 6 Elbow 45 Deg. Socket-Weld. End ON 15.40 ASTM A105 Elbow 90 Deg. Socket Weld. End ON 15.40 ASTM A105 Equal Tee ‘Socket\Weld. End DN 1540 ASTM A105 ‘MISCELLANEOUS Coupling Socket Weld. End DN 1540 ASTM A105 Cap Threaded inside © ON 15.40 ASTM A105 Gasket, RF DN 15-800 Reinforced Flexible Gasket, 1.5mm thk Orifice Fiange Set DN 25-800 ‘ASTM A105 ‘REDUCING FITTINGS ‘Stud Bot with Nuts = Studs: ASTM 193.87 Nu: ASTM A194.2H Branch Outlet Socket Weld. End —sN-15-40 ASTM. AI05 ‘Branch Outlet Butt Weld. End DN 50.800 ASTM A105 Notes: Reducer Cone. But. Weld. End DN 50800 ASTM AZ34.WPB 4. Refer to doc. No, SP-20013-899-1350-0001 for valve data sheets. Reducer Ecc. But Wold. End DN 50800 ASTM A234.WPB ‘Toe Reducing But- Weld. End DN 50.800 ASTM A234.WPB ‘Tee Reducing Socket Weld. End «ON 15-40 ASTM A105 Concentric Swage Nipple PE DN 150 ASTM Az34.WPB. Eccentric Swage Nipple PE DN 1560 ASTM A234.WPB. 15ona PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 (ola: INE [Page a [Gontent Baling and Rasembies i BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES DN "No. Inch mm DN No. tren mm is 4g a 2 4 1 = 7 2 4 se x 20 * DRAIN POINT % 4 12 x 2% 4 88 + 20 Run ON 15 Br DNS @ 4 12 * @ @ 4 3H 30 Run DN20-800 Br ON20 0 4 #88 « 80 s 8 88 * 180 No. %® 4 88 x too m® 8 et 80 Branch: Table Page 1 . 0 8 8B x 100 wo Meta Pipe Nipple 75mm 1 08 e100 wo 12 MD Gate Valve SW 4 2 8 3 «tO m 12 7 180 Pipe Nipple Plan/Thresded 4 20 03200720 2 Tk 0 Cap Threaded 1 3001270 3016 te 180 30 02 30 30200185 ao 1 fe M40 400 me 20 * VENT POINT 40 16 te t80 4000 etmek 2D Run ON 15 Br DNS 0 20 Be t80 500 me x 280 Run 0N20600 Br DN20 60 200 te 80 600 80 No ee 80, Branch: Table Page 1 . 7 2% tm * 190 Pipe Nipple 75 mm ‘ 70) et 26 aerate te 100 Globe Vat SW 1 30028138200 Pipe NioplePisinvThvesded 1 Cap Thveaded 1 BOLT SET SPECTACLEISPACER DN No Inch me 842 70 mo 4 Ww x 3 4 Ww @ 4 i + & Pr a ) so 4 988 Ht oo 8 tO 80 Me 20 8 MR 30 200012074 mo 12 7 ts 30002080 woo 1 61) 70 4 018 et t80 0 2188 00 2m 220 16PIPING MATERIAL CLASSES | Doc. No. : RP-20013-999-1300-001-1 noc omni ‘Cass Wa: ANE Paget ‘Content ase Material Carbon Sioa! Fist nSve. Revision Rating: PN 20 (Glass 150), Date: Corrosion Alowance 3 mm Sign Temperature °C 0 50 75 100 125 150 175 200 Pressure Barg DN TSS 795 792 784 177 187 158 148 41.0 DN 100-150 198 192 184 177 187 158 14a 90 DN 200-600 196 192 104 v7 167 158 120 70 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN ‘Schedule Run Sze 15 2025400800002 50 0005 600 is 760 soo ccc cf © © ff © © © — BA 20 160 ed Cl cs ace sac! rrr oA 25 180 fed eC) Ce eeeC) ric) get te tee ee Cee rr Bia 40 160 Feo CCl eles cl eet eee cee eee 50 80 duc iGe ce acl cae Cee Cg ce ces 80 40 go c ¢ ¢ c¢ bd bd 6B 58 5B B A 100 40 os Ce Cc rear eg ep eee x 150 40 fC Ge icc sD ate See 200 20 woc ¢ ¢ ¢ bd ob 6B A 250 20 ye te te ie 300 30 wo ¢ c c¢ ¢ 6B A 350 20 sc ¢ ¢ Cc A 400 20 aoesie] eee (Die eee A. 450 20 3 8 8B A 500 20 2 BOA 600 20 BOA Notes: = Design tits are ace. flange rating ASME B16.5 Material Group 1.1 and bal valve (< DN 250) rating ace. BS 5351, CODE EXPLANATION OF CHARACTERS Piston type check valves for horizontal mounting only ‘Application of other types of branch connections is subject to company approval For connections class 300, use equivalent ciass 300 for flange, bong and gasket selection. moow>| 7PIPING MATERIAL CLASSES $ ® Doc. No. : RP-20013-999-1300-001-1 Tee (Coss: FREE [Page 2 content Wateal Descriptions * VALVES (Notes TE 2) * PIPE Valve Data Sheet \VBRABOO! Ball Valve Flanged «ON 15-40 Body: ASTM A105 Pipe Plain Ends DN 1540 APISL-B SMLS Trim: ASI 316 (L/PTFE Pipe Bevelled Ends DN 50-400 APISL-B SMLS ‘VBRABOO1 Ball Vale Flanged ON 50-150 Body: ASTM AZIE-WCB Pipe Bevolled Ends DN 450-600 APISL-B SAW Thm: AISI 316 (LIPTFE. Pipe Nipple 75mm DN 1540 APISL-B SMLS. \BRABOO2 Ball Valve Flanged ON 200-250 Body: ASTM A216-WCB (Gear Operated) Trem: AISI 316 (PTFE. FLANGES VGAAKO0S Gate Vale SW DN 1540 Body: ASTM A105 Them AISI T3%CR+ Stemte 6 Bind Flange DN 15600 ASTM A105, \VGFABDO2 Gate Valve Flanged DN 15-40 Body: ASTM A105 Spectacle Bind Flange DN 15-300 ASTM 516-70 Thm AIS! 13%CR + Stelite 6 Spacer Ring Type (ASME Flanges) ON 350-600 ASTM ASI6.70 voaaso21 Gate Valve Flanged ON 50-300 Body: ASTM AZIG-WCB Welcing Neck Flange DN 18600 ASTM A105 Trim: AIS! 13%CR+ Stotite 6 voaaeoz2 Gate Valve Flanged ON 350-600 Body: ASTM AZI6WCB * FITTINGS (Gear Operated) Trim: AIS! 13%CR + Stelites \VLFABOO2 Globe Valve Flanged DN 15-40 Body: ASTM A105 Cap ButWeld.End DN 50.600 ASTM. A234.INPB. Tem AIS! 13%4CR+ States Elbow 45 Deg. Butt Weld End DN 50600 ASTM A234:INPB. \VLAAKO05: Globe Valve SW DN1540 Body: ASTM AY05 Eibow 90 Deg. Butt Weld. End ON 50600 ASTM A234.NPB Thm AISI 134CR-+ Stoite 6 Equal Tee. ButtWeld End DN 50-600 ASTM A234.WPB VuAaBo2t Globe Valve Flanged ON 50-150 Body: ASTM AZIG.WCB Elbow 45 Deg. Socket Weld.End DN 1540 ASTM A105 Tim AIS! 13%CR + Stelite6 Elbow 90 Deg. SocketWeld. End ON 1540 ASTM A105 ‘VUAaBo22 Globe Valve Flanged ON 200 Body: ASTM AZIGWCB Equal Te Socket Weld. End ON 1540 ASTM A105 (Gear Operated) Trim AISI 13%CR+ Stele 6 ‘Coupling ‘Socket.Weld. End ON 1540 ASTM A105 ‘VCHAKD6 Check Valve Socket DN 1540 Body: ASTM A105 ap Trreaded Inside ON 15-40 ASTM A105 Trim AISI 13%CR + Stette 6 ‘VCHABO03, (Check Valve Flanged DN 50.600 Body: ASTM A216.CB * REDUCING FITTINGS Trim AIS! 13%CR + Stelite 6 Branch Outlet Socket Weld. End DN 1540 ASTM AOS Branch Outlet But Weld. End DN 50600 ASTM A105 “MISCELLANEOUS Reducer Cone. Butt Weld. End DN 50-600 ASTM A234:WPB Reducer Ecc. Butt Weld. End DN 50-600 ASTM A234.WPB Gasket, RF DN 15-600 Reinforced Flexible Gasket, 1.5mm thk Too Reducing Butt Weld. End DN 50.600 ASTM A234.WPB rice Fiange Set DN 25-600 ‘ASTM A105 ‘Tee Reducing Socket: Weld. End «DN «1540 ASTM. A105 ‘Stud Bot with Nuts Studs: ASTM A193.87 Concentric Swage Nipple PE ON 150 ASTM AZ34.WPB Nuts: ASTM A194.2H Eccentric Swage Nipple PE DN 18.50 ASTM A234.WPB Notes: 41, Refer to dos. No. SP-20013-990-1350-0001 for valve data sheets. 2 Sm connections 18 Bore fanged ball & globe valves to be used only for vents, drains & instrumentPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Crass We. ARE, [Page [content Boing and Asseribies 1 BOLT SET FLANGED JONTS BOLT SET ORIFIGE FLANGES DRAIN PONT DN No. Inch om DN No. Inch mm, Run ON 15 Br ONT 362 = 60 16488 x 120 Run ON 20600 Br N20 No. 2 4 1m x 7 2 4 58 sim Branch: Table Page 1 1 % 4 1 * 7 2 4 58k 120 Pipe Nipple 75 mm 4 a 4 wm * ao a 4 34 * 130 Welting Neck Flange 1 a er) 8 Bt ABO Ball Vave Red. Bore Flanged 1 % 4 88 x 100 % 8 34 * 150 Blind Flange 1 to 8 88 100 wo 12 M140 Gasket RF. RFS. 2 1 08 03400 0 12084 ‘Stud Bott with Nuts 8 20 8 M4 + 110 20 1207180 20 12078120 18 x 170 “VENT POINT 30 12078120 30018 e180 Run ON 15 Br ONTS 3002 = 130 35000-20895 Run 0N20.600 Br DN20 No. 4 06% = 140 40 2m x20 Branch: Table Page 1 1 40 16180 4500028 ta 220 Pipe Nipple 75 mm 1 so 20 4B e180 $0 24 tex 230 Welding Neck Flange 1 600 20s 180 60 24 ex 280 Bind Flange 1 Gasket RF, REG 2 ‘Globe Valve Flanged 4 BOLT SET SPECTACLE/SPACER ‘Stud Bot with Nuts 8 DN No. Inch om 1362» 70 0 4 mm x 0 2% 4 zw a 4 1 ow 4 88 ele ae eee et tro one eee sete ti0 0 8 0 420 2m 8 34 * 130 20 0 120~«O7 e140 30012078180 30012 x 160 4o Ot = 170 40 16 14k 80 $00 2014195 60 200 tee 220 19PIPING MATERIAL CLASSES 2 ° Doe. No. : RP-20013-999-4300-001-4 pa Cis We BRET aT alent —— nea Base Matera —— Corton Sto, Fine Gained. T | Fist soe Revi Rag PN 20 (iss 150) Date ‘Casson Alawar 3 im “Sin "Temperature. °C 5 3 35 75 708 135 150 7 rar Posture Burg ON TS1050 To 788 182 8 Ww 187 158 148 738 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES GRANGH SIZE Run on Seedule Seo 15 2054800850200 250 900s 75 +0 TED ge sees ees eC se Ge ea © ee eee Ce ee ee” ee ee 20 180 we ¢ ¢ c¢ ¢ 6 £ —€ € £ —€ —€ £€ £ —€ E£ €E Fy t80 mm ¢ 6 6 ¢ € £& £ € £ £ € € £ £ £€ € o ‘0 m € ¢€ c¢ co € © —€ £€ £€ £€ £€ £€ £€ E— £€ € Py 0 m € ¢€ ¢ 6 £€ —€ —€ —€ £€ £€ £€ — —€ € € E 2 ° m c ¢ 6 ¢ € € £ —€ £ £ —£€ £€ —€ £ £— € fo 2 wm € ¢ c c¢ 8 © —€ £€ £ £€ £€ £€ £€ E£E — 8 ‘0 2 m € ¢ c co € £€ € £€ £ £€ —€ —€ — E—E B A 200 2 sm ¢ ¢ 6 oc €&€ £ £ £€ € E£ £€ —€ E 6B A 20 2 @ 6 ¢€ oc co 8 € € £€ £— — — —€ 6B A 30 2 @ €¢ € coc 6 & £€ —€ £ £ —€ —E B A 350, Fy gm € ¢€ co 6 & E€ E— £&€ E— E— 8B A 0 2 mw € € ¢€ &€ 8 56 5b 5b 5b 68 A Prey 2 mw ¢ € co ¢€ f€ &€ & & B A 00 FA m ¢ 6 6¢€ ¢€ EF £ E— B A eco Fy we 6 € € G Bb Bb 6B A 0 sto w € € & ¢G Bb B A 0 S10 mo oc 6 6 € B A 750 2 m ¢ § € &€ AR eo 2 25 68 8 & 0 20 2 8 8 OR ‘eco to BOA tose x is A Notes = Desgn ints are ace. ange rating ASME B16.5 Material Group 1.3 and Bal Valve (S DN 250) CODE __ EXPLANATION OF CHARACTERS _ ce, 88505 a Equaltee = Applicaton of otter types of ranch connections shal be subject to prior approval of company 8 Reduchg te 1 Wats atachent wade and cod tomed png pats shal be pot wel oat estes © Branch out socket weld. End For connecions Gass 300, vse equivalent cass 30 for flange, bang and gasket selection 5 -Ppetopne © Branch ot reducing butwed 20| PIPING MATERIAL CLASSES 2 { Doc. No. : RP-20013-999-1300-001-4 phan Tiss Na: NET Lage [canine Matai Deaciptons BRANCH CONNECTIONS 45 DEGREES BRANCH SIZE Run See 15 20 254050020020 500350 40050800600 Cg a a Oe as ggg Eee ea ae em ce Pane wo a a a a a a & m& &@ Rm RM RA A RM RO RL wooa a a a & a & & @ Mm RK R RM Mm RO RL m a a a a &# & & MR RM RM RM A MA AM RO RL mo a a a & & & KR RM RA RM RM RR RO RL roo) |G CU) at CU ec ete cite elt tte ut ee re ry ee ise rer eo a a @ @ a& & & RM KR RM MR RMR A A MB eo a a a G@ & & & RM AR MR RM RM RM RA BAL 600g Clie aCe et cUtas fcc ete gr cette ete eet et Rit ae Re Cad Std eee rte ree Ae Pi ths arte = thp n y ee ae e e eare ma a a @ a # &# RM KR KR MR Bw A wa a a@ G@ & &# & RM RM A B A m ao ae a a # #8 & mM RM BR AL ma a a a & a & RA Bm A m a a & & fH & Hf BAL wm a a a co Oo mm AL mw oc a a a oOo 8 A oa a a G mw AL so a ac a mm AL o 8 & B& AL 3 BAL CODE EXPLANATION OF CHARACTERS "AL Equal tera te (socket weld and butt weld) BL Reducing lateral te (socket weld and butt weld) CL Branch atrolet socket-weld end DL Fabricated branch (45deg pipe ~ pipe stu-in) EL Branch latolet butt-weld end RL Fabricated 45 deg branch with addtional reinforcing Pad 2PIPING MATERIAL CLASSES on oS Doc. No. : RP-20013-999-1300-001-4 Tass Ne ‘Na Fase: [Senter Material Desciptons PIPE * VALVES (Note 1) Pipe Pain Ends DN 1540 ASTM 333.6 SMLS Valve Data Sheet Pipe Beveled Ends DN 50-400. ASTM 333-6 SMLS VBREBOOI Ball Valve Red. Bore Figd DN 15-40 Body: ASTM A350-LF2 Phe Beveled Ends DN 450-1050 ASTM. ABTI-CC85 C22, $2 @ -46 degC, Int: AISI 346! PTFE FW VBREBOO! ——~BallVae Red. BoreFigd_ ON 50-160 Body: ASTM A352..CB/LCC Pipe Nipple 7 mm DN 1540. ASTM. A333-6 SMLS Int: AISI 316/ PTFE ‘VeREB002 ——~BallVae Red. Bora Figd_DN 200-250 Body: ASTM A352-LCB/LCC FLANGES (Gear Opersted) Tim! AIS! S16PTFE VGABBO02 Gate Valve Flanged DN 15.40 Body: ASTM AS5O-LF2 Bind Flange DN 15-1050 ASTM A350-LF2 Tim: AISI. 316+ Stote 6 ‘Spectacle Bing Flange DN 15300 ASTM AS16-70 \VGABBO02 Gale Vale Flanged ON 50-300 Body. ASTMA3524.carLCC ‘Spacer Ring Type (ASME Flanges) DN 350-1050 ASTM. AS16-70 Tien: AISI. 316+ State 6 Welding Neck Flange DN 15-1050 ASTM A350-LF2 \VGABBO03 Gate Valve Flanged DN 350-600 Body ASTM A362-LCBLCC (Gear Opersied) Tim’ AISI. 316 + Stolte 6 + FITTINGS vuFe8001 Globe Valve Fianged ON 15-40 Body: ‘ASTM. ASS0-LF2 Thm: AISI. 316 + Stelite 6 cop Butweld. End ON —_-$0-1050 ASTM AszO.WPLE VLABB00t Globe Valve Flanged ON 50150 Body. ASTMA352-LCBILCC Elbow 45 Deg. ButtWeld End ON 50-1050 ASTM A4Z0.WPLS Tim ‘AISI 316 + Stoite 6 Elbow 90 Deg. Bult Weld. End ON 50-1050 ASTM. A420-WPLE VLAB2003 «Globe Val Flanged 0200 Body: ASTMA3S2-LCBI.CC Equal Tee ButWeld End «DN —50-1050 ASTM. A420-,WPLE (Gear Operates) Trim: AISI 316 + Staite 6 Ebow 45 Deg. Sockel-Weld End ON 15-40. ASTM. A350-LF2 VCHBBOO! «Check Valve Flanged ON 15-40 Body: ASTM A35O-LF2 Elbow 90 Deg, Sockel-Weld. End ON 15-40 ASTM. A350-LF2 Trim ISL 316 + Stole 6 Equal Tee SocketWeld. End DN 1540 ASTM ASEO-LF2 VcHBBOO! Check Valve Flanged ON 50-600 Body: ASTM A352-UCB/LCC Coupling” ——«Sockel¢Weld. End DN 15-40 ASTM. A350-LF2 Tien! AIS! 316 + Stelte 6 cap SocketWeld End DN 15-40 ASTM. ASSOLF2 REDUCING FITTINGS * MISCELLANEOUS Branch Outlet Socket Weld. End «ON. 15-40. ASTM ASSO.LEZ Gasket, RF DN 15.600 Reinforced Flexible Graphite, 1.5mm thk. Branch Outlet Red. But Weld DN 50-1050 ASTM A3SO.LF2 Oniice Flange Set DN 25.600 ‘ASTM ASSO-LF2 Reducer Cone. But-Weld. End DN 50-1050 ASTM AAz0ANPLE Stud Bok with Nuts = Studs: ASTM A320L7 Reducer Eee. But Weld, End DN 50-1080 ASTM AezOANPLE Nuts: ASTM 1944 “Tee Reducing But. Weld. End DN 50-1050 ASTM AAZO.WPLE Toe Reducing Socket Weld. End DN. 1540. ASTM. ASSOAFZ Concent Swage Nipple PE DN 1550 ASTM Aéz0.WPLE Notes: Eccentre Swage Nipple PE DN 1550 ASTM Aa20.WPLE 1. Retr to doc. No, SP-20013-998-1350-0001 for valve data sheets, 22PIPING MATERIAL CLASSES Cd Doc. No. : RP-20013-989-1300-001-1 (Come: AGT. [Page a [Content Boing aid ABserbIes BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES ON "No.__Inch mom DN No. Inch mm * DRAIN POINT 1541 * 60 16488 x 120 Run ON1S "Br ONT 2 4 Wm * 7 2 4 58 «120 Run 0N20-1050 Br ON20 No. 2% 4 mi ox 7 2% 4 5B e120 Branch: Table Page 1 1 a 4 12 x 4 4 34 e130 Pipe Nipple 75 mm 1 5 4 BO rr ee Welding Neck Flange 4 8% 4 «58 x t00 a 8 34 x 150 Ball Valve Red. Bore Flanged 4 oe te St et wo 120 3M 140 Bind Fange 1 1008 03H 100 1 0120140 Gasket RF. REG. 2 on se sa to 20 1207880 ‘Stud Bok with Nuts 8 250 1207810, 20 «16 x 170 3000-12078 x10 3018x180 Men pow 3000120 1k 180 350 200 4B x 185 Run ON15 Br ON TS 40 18 1x10 40000-2000 A x20 Run DN 20-1050 Br DN20_ No, 4500 168X180 400024220 Branch: Table Page + 1 500 200 tek 180 50 24 ex 280 Pipe Nipple 75 mm 1 60-200 t-te x 180 60 e280 ‘Welding Neck Flange 4 650 kt 180 Globe Vaive Flanged 1 TO 28 tex 180 Bind Flange 1 750 28th 180 Gasket RF RFS. 2 e000 «28200 Stud Bott with Nuts 8 e532 Bx (200 900 3208x200 joo 388x210 4503838210 BOLT SET SPECTACLEISPACER DN "No Inch mm 1840 2 4 i * 7% 2% 4 im x B a 4 12 * 80 Pr ee) go 4 58 x oTt0 wo 8 58 x HHO 10008 03M x10 20 8 3M x 130 a ne) 3001278180 30001201 x 180 4 16 1 x 17 40018 e180 500-200 8x 185, oo 2 tm x 220 23oma PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Case We rw Page Content Gewal Base Material Carbon Stel Ft tau Raven ating PN 20 Class 160)_ Dale Conesion Aiowanca 3 mm ‘Sian: Temperature o 50 60 100 Pressure Baq_ ON TESOO 16 760 160 160 TABLE OF SCHEDULES BRANCH CONNECTIONS $0 DEGREES BRANCH SIZE DN Schedule Run Sze_15 20a) 50 1001502005080 50 dO) 5 760 gee eee gee aera © ene pee cere C aecmee rE meas eee ee cee ee 2 160 poe ee te eee 25 160 a coc ¢ c¢ & :& —€ E€ & E€ E€ —€ 6B A 0 160 poo) Ce Cee cee et ete eee oes 50 20 wooc c c c & & E& £€ E& E— 8 A 80 0 wc ¢ c¢ ¢ bv bd 5b bB bd 8 A 100 ry mw ¢ oc ¢ ¢ & & £€ E&€ 8B A 180 0 mm ¢ c ¢ ¢ D0 £€ E 6B A 200 20 ¢ ¢ c¢ ¢€ dD od B A 250 20 wc ¢€ ¢ ¢€ Bb B A 300 30 moc c¢ ¢ ¢ B A 350 20 so ¢ ¢ ¢ Cc A 400 20 a 8 68 8 A 450 20 3 8 8B A 500 20 2 BOA 600 20 eA NOH as sa ce Design its ae ace ange rating ASME B16 5 Material Group 1.1 _Appleation of ether types of branch connections shall be subject 9 prior approval of company re 2 Far connections class 300, use equivalent class 300 for ange, boting and gasket selection. eee © Branching outlet socket weld end D —Pipeto pipe 24PIPING MATERIAL CLASSES. Doc. No. : RP-20013-999-1300-001-1 ass NS, ARES Page: Content Material Desciptons VALVES (Wate 1) Valve Data Shoat *PIPE VBRAB???——_—Ball Valve Red, Bore Thrd DN 1540 Body: ASTM A105 Bal/Stem: AIS! 316, 316 Pipe Pian Ends DN 1540 APISL-B SMLS Seats; PTFE Pipe Beveled Ends DN 50-400 API SLB SMLS VBRAB??7 «Ball Valve Red. Bore Flanged DN 15-40 Body: A105 Pipe Beveled Ends DN 450-800 API SLB SAW BaWStom: AIS! 316, 3161, Seats: PTFE Pipe Nipple 75mm DN 1540 APISL-B SMLS veRAB??? Ball Vale Red. Bore Flanged ON 50-150 Body: ASTM A2I6.WCB BallStem: AIS! 316, 316. * FLANGES Seats. PTFE eras??? Ball Valve Red, Bore Flanged ON. 200-250 Body. ASTM AZ16-WCB Blind Flange DN 15600 ASTM A105 (Gear Operated) BallStem: AIS! 316, 316. Spectacle Bind Flange DN 15300 ASTM 516-70 Seats: PTFE ‘Spacer Ring Type (ASME Flanges) DN 350600 ASTM AS16-70 VUAAB?7? ——_—Buttely Valve Wafer Type «DN. 50-150 Body: ASTM _AZI6\WCB Welding Neck Fiange DN 15600 ASTM A105 Rubber Lined, Cr Disc: ASTM ASBI:CDBM “FITTINGS UAB??? —~Butlely Valve Water Type «ON. 200-600 Body: ASTM AZIGWCB (Gear Operated) ‘Rubber Lined, Cr cap But\Weld.End DN 50-600 ASTM A234:WPB. Disc: ASTM A35I-CDEM Elbow 45 Deg. Butt Weld. End ON 50-600 ASTM A234.WPB VGFAB?72 Gate Valve Flanged DN 15-40 Body: ASTM A105. Eibow $0Deg. But Weld. End ON 50600 ASTM A234.WPB Tem: AIS 13%0R Equal Tee ButtWeid. End DN 50-600 ASTM AZ34.WPB. VGAAB77?. Gate Vahe Flanged DN 50-300 Body: ASTM AZIEWCB Elbow 45 Deg. Socket Weld. End ON 15-40 ASTM A105 Tim AISI. 13HCR Etbow $0 Deg. Socket Weld. End DN 15-40 ASTM A105, \VoAas?7? Gate Valve Flanged DN 30-600 Body: © ASTM A216-WCB Equal Tee SockstWeld. End DN 15.40 ASTM A105 (Gear Operated) Thm: AIS! 13%CR Coupling Socket Weld. End ON 15.40 ASTM A105 CRAB??? Check Valve Flanged DN 1640 Body: ASTM A105 Cap Threaded Inside ON 1540 ASTM: A105 Trim: AIS! 13%CR VCHAB??7?. Check Valve Flanged DN 50-600 Body: | ASTM AZ16-WWCB * REDUCING FITTINGS Thm: AIS! 13%0R. VCAAB??? Check Valve Water Type ON 15-40 Body: ASTM. A105 Branch Outlet Socket Weld. End DN 1540 ASTM A105 Plate: AISI 13%CR Branch Outlet Butt Weld. End DN 50-600 ASTM A105 Seat PTFE Reducer Cone. But Weld. End DN 50-600 ASTM AZ34:WPB VCAAB??? Check Valve Weer Type ON 50-600 Body: ASTM A216.WOB Reducer Ec. Butt Weld. End DN 50-600 ASTM AZ34:WPB Plate: AIS 13%CR Tee Reducing ButlWeld. End DN 50-600 ASTM A234-WPB Seat PTFE “Tee Reducing Socket Weld End «ON 1540 ASTM. A105 ‘MISCELLANEOUS Concentric Swage Nipple PE ON 1550 ASTM AZ34.WPB Gasket, RF DN 15-600 Reinforced Flexible Graphite, 1.5mm thk. Eccentric Swage Nipple PE ON 1550 ASTM A234:WPB Orifice Flange Set DN 25-600 ‘ASTM A105 ‘Stud Bot with Nuts — Studs: ASTM A193.87 Nuss ASTM A1942H 25 Notes: 1 Refer to doc. No, SP-20013-999-1350-0001 for valve data sheets.| PIPING MATERIAL CLASSES | I Doe. No, RP-200%9-890-1900-0044 | a (Coase: NS [Page [Content Boling and Assembles 1 SOLT SET FLANGED JONTS SoLT ser once ANDES + oRAN FONT & VENT OMT on OT ST a ow TLS = Te Be bes Rin Busbsoo br Ons = a ra Bio o@ : & a ee ‘ Bio i & Bot Set He Rate aaRas : Bi ob: 8 ®B St EtMNeree Sowtirenses 8 i oe f & re ee eee a 8 3 MT Sparta ; @ 2 8 fs ® & mw tte 3 Mf B® 8 x fie m8 Mf ie @ 8 om fe Sb i ft Se ®t te ee oe he th woe fis 8 ote tie we 8 tie i & te tae oe te oe tet Be SB ote tle fe tet mB tt Ee ee BOLT SET SPECTACLE/SPACER DN No. inch om 1% 4 Ww 70 2 4 mo x 70 23 4 wm ox 80 4 4 wm 80 54 5B x 90 a4 5B x 110 1008 Bex 10 1608 a4 120 200 «8 34 125 250 ««4122~CSTB x 140 30 27x 145 302d x 160 4 04 x 170 40 016 Bx 180 500201 195 600 2x 215 26PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 ‘Case No: ASS Paget Content ‘General Base Material Stainese Steel ASTMASI2 TPSTS | Firs 6506) Revision Rating: PN 20 (Class 150) Date: Corrosion Alowance! 0mm Sign Temperature °C. o 50 75 100 125, 150 175 200 Pressure Bary ON T5860 730 184 173 162 155 148 141 11.0 DN 100-150 19.0 184 173 162 185 48 141 90 DN 200600 19.0 184 73 162 185 148 120 70 ‘TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN Schedule Run Sze_15 20 25 49 so t00 1502002503005 400400600 5 aS [6 ges upnen taeeee © ene emer emer meer eee ereemr eeeue © creme ene Emme eee eee A 20 408, Ne ee eee aa ae Be 25 405, eet CaCl Cte CH sce te Cpe ee eal 40 408, aoc ¢ ¢ c¢ E€ E& E— E€ EF E E B A 50 108 eC iege Cee Cu Ch scan —E € E—€ B A 80 105 Ge Ge Oo G EB —E —€ B A 100 108 Ge a 150 108 Pi 8 200 108 so ¢ ¢ ¢ G¢ bd bd B A 250 108 ye ee te ee 300 108 solu Cau Cet Cea (Chu sg 350 408 Op Gi at Cea u 1ceua 400 108 OL gO eG aio tce Al 450 108 Poor ee A 500 108 cope eieuen 600 108 5 OA NoTES: = Design limits ae acc. Flange rating ANS! B16.5 Material Group 2.2 and to Bal Vi rating ace, 85351 + Forconnections cass 300, use equivalent class 200 for lange, botng and gasket selection CODE EXPLANATION OF CHARACTERS. 7 For economic reasons use lapjoint anges from DN 15 to DN 200 ‘A Equaltee 7 Spectacle binds tobe installed between welding neck flanges. B Reducing tee = Applicaton of other types of branch connections is subject to company approval Branch iting outet socket weld end = Forconnections class 300, use equivalent class 300 for ange, bolting and gasket selection D Pipe to pipe E Branch outlet reducing but-weld 27PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Class We FS Page 2 Content Waterial Descriptions PRE * VALVES (Note 1) PIPE Pipe DN 18.300 ASTM A3t2-TP3t6L WWW Ball Valve Red. Bore Flanged DN 15.40, Body: A182-F316 (Seamless) Int AISIS18UPTFE, DN 350.600 ASTM A358-Gr. 316L. Seats; PTFE (Welded) 100% Rad. © VWW_ Ball Vale Red. Bore Flanged DN 50.250 Body: A351-CFEM Pipe Nipple 75mm DN 15.50 ASTM ABIZ-TPSTEL Int AISISI6UPTFE, ‘Seats: PTFE “FLANGES VG8B Globe Valve Fianged. DN 1540 Body: ASTM A1a2-F316 Tem: AIS! 3161. Blind Flange DN 15600 ASTM A182F316 ask SSIPTFE Lap-oint Flange DN 15-200 ASTM A105, VGAA Gate Valve Flanged DN 50-400 Body: ASTM A351-CFEM ‘Spectacle Blind Flange DN 15.300 ASTM A240.TP3I6 Tem: AIS! 3161+ Stolte ‘Spacer Ring Type (ASME Flanges) DN 350-600 ASTM A240-TP316 Gack SSIPTFE Welding Neck Flange ON 15600 ASTM At82-F3t6L, GBB Globe Valve Flanged. ON 50-200 Body: ASTM A351.CFeM FITTINGS Gask: SSIPTFE VCHV Check Valve Flanged DN 1540 Body: ASTM A182F316 cap ButWeld.End ON 50-600 ASTM AAO3-WPST6L Trim: AIS! 316L + Stolite Elbow 45 Deg. Butt Weld. End ON 50-600 ASTM AAOR-WPaTEL atk: SSIPTFE Eibow 90.Deg. Butt Weld. End ON 50-600 ASTM AAO3-WPaT6L VCHW Check Valve Wafer lug DN 50-400 Body: ASTM A351-CFaM ‘Stub-End ShortypeA DN. 15.200 ASTM = AAO3-WP316L Pit: AISI 316. Equal Tee ButtWeid.End ON 50-800 ASTM AaO3:WP16L Elbow 45 Deg. Socket Weld. End DN 15-40 ASTM AY82-F316L Elbow $0 Deg, Socket Weld. End DN 15-40 ASTM A1S2-FS16L “MISCELLANEOUS. Equal Tee Socket Weld. End ON 15-40 ASTM ATB2-F316L Coupling SocketWeld. End DN 1540 ASTM ATB2-FST6L Gasket, Spiral Wound DN 15600 _AISI316, 316L Graphite Filed 4.5mm thk Cap Socket Weld, End ON 15-40 ASTM ATB2-F316L CS Centring-, SS tnner-Ring. Orifice Flange Set DN 50600 ASTM. Ale2-F316 “REDUCING FITTINGS ‘Stud Bok with Nuts ‘Studs; ASTM A193.87 Nuls: ASTM A194.2H Branch Fiting Socket Weld Outlet ON 15-40. ASTM. A182-F316L Branch Outlet Red. ButWeld DN 50-500 ASTM A182-F316L Notes Reducer Cone. ButtWeld. End DN 50600 ASTM AAOS.WPStOL 41 Refer to doc No. sp-20013-889-1350-000! for valve data sheets Reducer Ee. Butt. Weld, End DN 50-600 ASTM AAO3:WP3t6L Tee Reducing ButtWeld. End DN 50-600 ASTM AAO3:WP3t6L ‘Tee Reducing Socket Well. End DN 15-40 ASTM. A162-F316L. Concentric Swage Nipple PE DN 15:50 ASTM AdO3.WP316L Eccentric Swage Nipple PE DN 1550 ASTM Ad03.WP3I6L 28PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Tass Na A508 Page 3 [[Cantent ating and Assan DRAIN PONT om _ygBOtT SET FLANGED JOWTS oy BOUT SET ORIFICE FLANGES Se 134 0 S488 120 ami Ceiz0 ote a OND ‘ranch: Table Page 1 4 oe eR Bal Vato Rod: Bore Flanged 1 % 4 im + 7 2% 4 Bee 120 eae a a 4 mo. @ 4 % & 130 i ee ‘| so 4 8 x 0 8 Se = 180 etka Spal ound 2 ® 4 B85 % 8 % x 150 trina ange fl wo 8) B85 2M M0 Sten 1 | 0120 Me M40 Stud Bot wth Nuts 5 2 8 tH 20 127s + 180 20 271 2% 8 te 170 + VENT PONT 3 ett 3016 t4* 190 Run ON1S BF ONTS 30230 3520 B= 05 Run 0N20400 8 ONZD No. wm 1 x MO wo 20 ms 210 Branch: Tale Page 4 1 40 018 tae x80 4500 28th «220 Bind Flange 1 500 20 500 2414 x 230 Pipe Nipple 75mm 4 600 204180, 600 28 tm 260 Gash Spiral Wound 2 BOLT SET SPECTACLE/SPACER Se Vie rar ont Flange 4 ON No neh mm Lepsit 3 Lea es i » 4 2 © 1 oe ee eo at eo) ® 4 im * Pr a er) ® 4 58 x ito rr rr ne.) 20 8 e125 20 B40 12S oe 80 wo 0% 00 x a7 418 et 0 500200 Be 195 0 200 eB 29PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 Class Ne. AO Paget ‘Content General Base Mater ‘Giass-Fiber Reinforced Epoxy Fist issue Revision Rating PN 20 (Class 150) Date Gorrosion AfowanceO mm Sign Temperature ° 90. Pressure Bary ONZ5-600 10.0 700 ‘TABLE OF SCHEDULES DN Schedule 25 40 50 80 100 150 200 250 300 350 400 450 500 600 (PN 10) of class components, For "requirements for GRE pipe and ftings", se RP-20013-999-1300-027, For GRE flanges, bots to be provided with washers (bolt lengths should be checked against selected manufacturer's flange thickness). Flat face GRE flanges connected to raised face flanges must have a steel backing ring behind the GRE flanges. Pipe, ftings and flanges - DN 25 - 400 (achesive bonded joint system). Pipe, ftings and flanges - DN 450 - 600 (laminated joints, custom made pipe work) For dimensions of pipe and ftings see product list of selected manufacturer. Flanges to be dled in accordance with ASME B16.5, CL.150, 30M valves not to be used as Iquid static head shut-off valves on equipment. 30PIPING MATERIAL CLASSES ——p Doe. No. RP-200%3-880-1900-001-1 | ae ar oo Wa OSS “VALVES. (Gente GAR Savane Re. Bow hanged «ON 2840. ASTIVANOE Bae eat oraum See staat iy Sites ARF solvane Red. Soe Fenges oN soa Bot ASTTe camer Bar" holes oA Se. Aetweate tint resp Bvt ave te Tpe ov soso Bon” Aen Sere camer Bet ASmasesesie se, Shee ASmateersie set ime. Arto OF Dupre vibe Fanod on zo Bom? Asia Fonte uns Doh: BREOR Sng CVF Daotagm vibe Fangs on cosso ceah” ASTneiemnCaMee Poy ned ook: BRET Seng Che chek Ve ange ov 2540 oooh” Asai B22 SeaTety at orau tng Pre er Pem Ci Check Vt Ranged ov soxso Ben ASrnSere woamec a Shove ersn tg Pree Pra se 1. Refer to doc No. sp-20013-996-1350-0001 for vale data sheets. ‘MISCELLANEOUS Gasket, Flat Face Gasket, Raised Face Stud Bolt with Nuts ‘Washer Black 31 oN oN 25-600 25.600 CChloroprene Rubber XX thk MIN Hardness 65 Shore A CChloroprene Rubber Xmen thk MIN Hardness 65 Shore A Studs: ASTM A193-87 Nuts: ASTM A19¢2H ASTM 8307-8PIPING MATERIAL CLASSES on Doe. No. : RP-20013-999-1300-001-4 Mes (Colas Ke: AR Page 3 [Content Baiting and Assembles BLACK WASHER SET BOLT SET FOR GRE FLANGES ON No. inch mm DN No, Inch mm = aaa oF ios wz w 0 8 W200 ot a 4 wx 90 5 8 5B x ot so 4 5B x 110 a 8 5B x ot Ope ee ee eed 110 10 012 Bx ot 1008 58x 110 Py 4 eG ot 1508 wax 130 20 120A ot 200 «8 ya 140 25028 78x 1 so asia eel eee 160 300 28718 x ot a oo 170 3008 x ot 30:12 Ot 190 40 02 t x oF 0 eG eee 210 40 3148 o 40018 1B x 240 500 4044 or 500 200118 x 250 600 40a ot 600 200 x 275 BOLT SET GRE PN 10/WAFER BOLT SET FOR GRE PN 10/ STEEL FLANGES ON No, Inch mm DN No, Inch mm a see 5 Ba me Too m4 5B x 215 0 4 we 100 10 8 5B x 230 54 58 110 108 wax 250 84 5B x 330 2008 ya x 255 10 8 5B x 130 00 eta Te 295 1508 Bax 160 a 4 oo 310 200 8 Mes 150 30 00O«t x 340 (coat rei 170 0) tela x 355 pode 170 40 1618 x 400 sole telat x 180 500 200 1B x 420 gees x 4195 nr rn 490 40018 148 x 210 500200 4B x 220 e002 tex 245 32PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-4 Class Ne, 0 Page Content General ‘Base Material HPPE (BE 100) First ssug; __ Revision Rating PN 20 (Class 150), Date: ‘Corrosion Afewance:O mm Sign ature 50. Pressure Garg ON25-600 16.0 105 TABLE OF SCHEDULES (SDR) Schedule 20 Fo 50 90 125 180 250 315 400 450 500 560 630 Notes: = Design limits are based on nominal pressure (PN 16) of ciass components. HPPE pipe and fitings tobe selected ~ Manufacturers standards. For dimensions of pipe and fitings see product list of selected manufacturer. Flanges tobe cilled in accordance with ASME B16 5, CL.160. 33 For HPPE flanges, bots to be provided wth washers (bolt lengths should be checked against selected manufacturers flange thickness.PIPING MATERIAL CLASSES | ah ern Seee Doc. No. : RP-20013-999-1300-001-1 l Tee Gass No FR Page: ‘Content ‘Wateial Descriptions “VALVES (See note 1) GAVSC. Gate Valve Screwed DN 2050 Body: Cast Bronze BUY Buttery Valve Wafer Lugged Type «DN 604600 Body: ASTMAZI6-WCC Disc AL. BRZ. Shaft MONEL. Lining: EPDM BUVF Buttery Vane Fianged DN 60-600 Body: ASTMAZtEWCC Disc AL BRZ. ‘Shaft: MONEL Lining: EPDM CHVSC Check Valve Screwed DN 20-50 Body: Cast Bronze Ti Notes 1. Refer to doc No, SP-20013-099-1350-0001 for valve data sheets, ‘MISCELLANEOUS Gasket, Flat Face DN 90-630 EPDM rubber, émm THK Fiat Ring ‘Stud Bot with Nuts = Studs: ASTM A307-8 (Zinc coated) Nuts: ASTM A307-B (Zinc coated) 34PIPING MATERIAL CLASSES 35 Doe. No. : RP-20013-999-1300-001-1 (Coase te: TO Page 3 [Content Boling and Assembies BLACK WASHER SET BOLT SET FOR HPPE FLANGES DN No, Inch. mm DN No. Inch mm 28 2 oF ary 2 30 4 8 we ot o 4 wx 90 58 5B x ot 54 5B x 110 a 8 we 0 a 4 5B x 110 10 12x o 10 8 5B x 110 100 120~CO x 0 08 aa 130 20 12 x a 200 8 34 140 25024 7B x ot i250 eta eas T et 160 ei ot 900) ez erie 170 ete ote ae x ot 30002 OTe 190 40032 x 0 40 18 ie 210 40 32x ot 40018 4B x 240 so 40x ot 500 2001-8 x 250 600 400A a 00 200s 26 BOLT SET HPPE PN 1OWAFER BOLT SET FOR HPPE PN 1O/STEEL FLANGES DN No. Inch mm DN No, Inch mm 304 38 195 24 Wz "100 a 4 58x 215 4 me 100 108 BB x 230 54 5B x 110 0 8 34x 250 m 4 §8 x 130 200 8 ax 255 1008 sex 130 2000120 295 1508. ga 150 30 12078 310 2000 «8 ae 150 30012 x 340 200 120~«CO78 x 170 40 18 x 355 300012078 170 45001818 400 3002 x 190 500200 420 40 64 = 195 60 2001 x 490 40 16x 210 500 200 HB x 220 600 «200M 245PIPING MATERIAL CLASSES nn Doe. No. : RP-20013-999-1300-001-1 l ‘Gass We: ADO Paget Content ‘General Base Material Corbon Sieel Galvanized (Threaded) _| Fist sau: Rating: PN 20 (Class 150), ‘Corrosion Arowane: O mm ‘After shop fabrication, pipe spools shall be galvanized in accordance to ASTM ASS. Pre-fabricated pipe spools shall have flanged ends and be limited to L-or Z-shapes. ‘Appitcation of other types of branch connections is subject to company approval o 100 Pressure Sarg ON T5100 160 160 ‘TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN ‘Schedule Run Sue 15 20 240500100 % oo 100 F Fr R R rea Rana 20 80 a oR R R R Rea 25 80 5 OR eer eR 40 80 a OR RoR T 50 80 oR een 80 40 2 OR T 100 40 is T Notes. Design limits are acc. valve rating BS 5154 = Piston type check valves for horizontal mounting only. = Under ground carbon steel components (incl. boting) shal be protected by coating as per IPS-E-TP-270, CODE _ EXPLANATION OF CHARACTERS. + Flanged joints are preferred above threaded joint. R Reducing tee (threaded) + For pipes. fitings and flanges, sizes DN 80 and above use class AZOS. T Equal tee (threaded) 36PIPING MATERIAL CLASSES 2 : Doc. No. : RP-20013-999-1300-001-4 Tes (eis EF Page? Coe Takai Dasaiptons + PIPE “VALVES (See note 1) Pipe DN 18-100 API SL-B Hot Dip Galvanized ‘To: ASTM A183 of BS 729 GAVP Gate Valve Flanged Fiat Face DN 15-50 Body/Tiim: ASTM B148 Pipe Nipple Thrd. Ends L= 75mm ON 15.25 ASTMAI05, Hol Dip Galvanized GAVT Gate Vat Treaded Ends DN 1550 Body/Trim: ASTM B148 ‘To. ASTM A1S3-B or BS 728 GLVT Globe Valve Threaded Ends DN 15-50 Body/Trim: ASTM B48 Pipe Nipple Ths. Ends L=100mm DN 15-80. ASTM A108, Hot Dip Galvanized BUVW Buttery Vane Waler Type DN $0 Body: ASTM AZ1E:NCBANCC, A105 ‘To. ASTM A1S3-8 or BS 729 Rubber Lined Pipe Nipple Thr. Ends L= 180mm ON 15-100. ASTM A106, Hot Dip Galvanized Disc: ASTM Btas To: ASTM AiS3-8 or BS 723 HVT Check Valve Threaded Ends DN 16-80 Body/Trim: ASTM B148 “FLANGES Blind Flange DN 1550 ASTMAIO5, Hot Dip Galvanized To: ASTM AiS3-8 or BS 723 Flange Threaded DN 1550 ASTMAT05, Hot Dip Gahanized Notes To; ASTM AI53-8 oF BS 728 1, Refer to doc No, -20013-999-1350-0001 for valve data sheet. Lapsoint Flange = ASTMATOS, Hot Dip Gahanized To: ASTM A153-8 or BS 729 sFITTINGS (Cap Thresded DN 1550 ASTM A105, Hot Dip Galvanized ‘To: ASTM A153-8 or BS 729 (Coupling Threaded Ends DN 1550 ASTM A108, Hot Dip Gavanized * MISCELLANEOUS ‘To: ASTM Ai53-8 or BS 728 tbow 45 Deg. Th. End DN 1550 ASTMAO5, Hot Dip Galvanized Gasket Ful Face DN 15-50 Reinforced Flexible Graphite 1.5mm tk ‘To: ASTM Ai53-8 or BS 729 Gasket, RF DN 15.50 Reinforced Flexbe Graphite 1.Sevm tk Etbow 90 Deg, Ths End DN 1550 ASTMAY0S, Hot Dip GaNanized Stud Bot with Nuts Studs: ASTMA1S3.87 To: ASTM A153-5 or BS 729 Nuts: ASTM At94-2H Pug NPT DN 1580 ASTMATO5, Hot Dip Galvanized To. ASTM AiS3-B or BS 728 Tee Threaded Ends DN 1550 ASTM AY05, Hot Dip Gaanized ‘To. ASTM Ai53-B or BS 729 Union Threaded Ends DN 1550 ASTMAT05, Hot Dip Gahanized ‘To: ASTM A183-B or BS 728 * REDUCING FITTINGS. Reduced Bushing Tra. Ends DN 2060 _ASTMA105, Hot Dip Galvanized To: ASTM A153.8 or BS 729 Reducer Cone. Td. Ends ON 20.50 ASTMAT05, Hot Dip Gahanized To. ASTM A153. of BS 729 Reducer Flanged Thrd, Ends DN 2050 ASTMA105, Hot Dip Gahanized To ASTM Ai53-8 or BS 729 ‘Teo Reducing Th. Ends DN 200 ASTMATO5, Het Dip Gahanized To: ASTM A153-B or BS 729, 3738 PIPING MATERIAL CLASSES | En Doc. No. : RP-20013-999-1300-001-1 I Te (ame, AEE Page [ enter “Boing ana Asser J BOLTSWA.LUG BUTTFY VALVE “DRAIN POINT ON No. Inch mm Run ON1S BF DNS No = = 0 Branch: Table Page 1 ’ mo 4 58 x 80 Cap Threaded A wo 8 8688 x80 Gate Vale Threaded Ends 1 0 8 0 3K 80 Pipe Nipple Thrd Ends t= 75mm 2 2m 8 Me x 10 et ty DRAIN POINT BOLT SET FLANGED JOINTS Run 0N2050 Br ON20 DN__No I am No. eee aes pee ee ranch Table Page 1 ‘ 2 4 @ x 7 Cap Threaded 1 2s rae te eto Gate Vahe Threaded Ends 4 Tee oe Pipe Nipple Th. Ends 2 eet ae Py ee ee nr a * VENT POINT 8 934x100 Run ON IS BF ONS 20 8 Mek tO No 2000120720 Branch: Table Page 1 1 Cap Threaded 1 BOLT SET SPECTACLESSPACER. Globe Valve Threaded Ends 1 DN Now Inch om Pipe Nipple Thrd Ends L= 75mm 2 164 We 0 m 4% IW «© 7 B 4 im «© w VENT POINT a 4 1 Run — DN 205067 OND Cr ee er) No, 0 4 88x tO Branch: Table Page 1 1 rr Cap Threaded 1 et ee Globe Valve Threaded Ends 4 2 8 he H30 Pipe Nipple Thed Ends L= 75mm 2 20 07 taPIPING MATERIAL CLASSES | $ Doc. No. : RP-20013-999-1300-001-1 | Eee Cisse We AEE Page: Conta 'Base Matera Carbon Steel Galvanized First i506 Reson Rating PN 20 (Cass 150) Dale ‘Corosion Alowane:O mm ‘Sig Temperature ° 100 Pressure Garg DNTS400 16.0 160 TABLE OF SCHEDULES [BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN Schedule Run Seo_15 20 8010015020080 900380 avo B w a a a a a a a) 2 20 wo 2 50D DDK @0 “0 go 2 2 pO DUD 100 4 2 2 2 DD Db BA 180 * m 2 2 bp dD B A 200 30 wo 0 2 Do BOA 250 30 wo 2 5 BOA 300 » mo 5 fA 380 30 400 0 notes: Design limits are acc. buttery vave rating BS5155 ‘After shop fabrication, pipe spools shal be galvanized in accordance with ASTM A153, Pre-fabricated pipe spodis shall have flanged ends and be limited to L- of Z- shapes. Drain holes (6 mm.) to be dled before galvanizing For pipes, tings and flanges, sizes DN 60 and smaller use class AZO1 CODE EXPLANATION OF CHARACTERS ‘A Equaltee D Pipe to pipe = Branch connection to be ofthe type branch fing threaded-end outlet. ‘Applicaton of ether types of brench connections shall be subject to prior approval of company. 39PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 (Coma fe: AOE Page 2 Content Wateral Descriptions + PIPE “VALVES (See note 1) Pipe ON 15-400 ASTMAIO6-B Pipe Nipple Thrd. Ends L = 75 mm DN 16.50 ASTMAT05, Hot Dip Galvanized BARP Ball Vale Red. Bore Fat Face DN 20-100 Body /INT. : ASTM B148 To: ASTM ATS3-B or BS 729 BUVW _Bultterfy Valve Water Type DN 80-400 Body: ASTM A2T6-NCBMCC Pipe Nipple Pain Thr. Ends DN 18:50 ASTMATD5, Hot Dip Galvanized Rubber Lined ‘To: ASTM A153-B or BS 729, Disc: ASTM 8148, “FLANGES Bind Flange DN 15-400 ASTMATOS, Hot Dip Galvanized Notes To: ASTMAIS3-B0rBS 723-1. Referto doc No. SP-20013.999-1350-0001 for valve data sheets. Welding Neck Flange DN 15-400 ASTMA105 “FITTINGS Cap ButWeld. End DN 15.400 ASTM A234:WPB Coupling Threaded Ends DN 15:50 ASTMAI0S, Hot Dip Galvanized ‘To: ASTMAI53-B or BS 729 Elbow 45 Deg. Butt Weld. Ends DN 50-400 ASTM AZ34.WPB * MISCELLANEOUS Elbow 90 Deg. Butt Weld. Ends DN 50-400 ASTM AZ34:WPB Etbow 90 Deg, Threaded Ends DN 1550 ASTMAT05, Hot DipGalvanized Gasket, Raised Face DN 15-400 Reinforced Flex Graphite 1.6m thk ‘To: ASTMAI5S-B orBS 729° Stud Bot wih Nuts = Studs:ASTM A193.87 Equal Tee ‘Butt Weld, End. DN 50-400 ASTMAZ34.WPB Nuts: ASTM A194-2H * REDUCING FITTINGS ‘Branch Fiting Threaded Owiet DN 1550 ASTM A105 Reducer Cone. Butt Weld. Ends DN 50400 ASTM AZ34.WPB Reducer Ece. Butt Weld. Ends DN 50400 ASTM A234.WPB 40PIPING MATERIAL CLASSES Doc. No. : RP-20013-989-1300-001-1 ([-Giass Reo. AZO [Page 3 [Content Boing and Assemblies ] BOLTS. WA, LUG BUTTERFLY VALVE *VENT/ DRAIN POINT Run DN80400— BF —DNZO DN No, inch mm No 80 3g 180 Branch: Table Page 1 + jo 8 B80 Ball Valve Red. Bore Flat Face 4 10 08 0M 180 Welding Neck Flange : Fn a Blind Flange 1 201278100 Gasket, Raised Face 2 By Stud Bot with Nuts 8 3000121280 rey BOLT SET FLANGED JOINTS. DN. Inch mm 64 im 60 mo 4 Ww 7 a 4 eB x 100 10 8 58x 100 1508 3x 100 200 8 a4 x 10 2020 120 301207 x 120 30002: x 130 181 x 140 4PIPING MATERIAL CLASSES 42 Doc. No. RP-20073-899-1300-0014 | ae Sn st ee ee aos — aa oe = ee = rE ‘ a im 7 = oS en Semaes © ress —ats 8 828 #2 __s0_38-_ag9 TABLE OF ScrEDULES fone soowecnoe oo eee ene Sop» = 2 = 2 wo wm mw wo mw we EA 7 meh Ree y 2 3 oct ce ace 2 che oe een ES s ec ee cee = 4 cee e ace ec oa 2 Sac ce ees i 7 oe aaa ES 4 cen See rete ee ec tnce suerte CODE _EPLAATION OF CHARACTERS Ponce tec eetaa ae! a Ee Ce eee en acon poet Beste Spe eetere Fe ee ticngbenwelPIPING MATERIAL CLASSES ] Doc. No. : RP-20013-999-1300-001-1 | ERS ig or CROT Page 2 Content Water Descriptions PIPE “VALVES. (See note 1) Pipe DN 15600 ASTM A106-8 GAVS Gate Vale Socket Wels.End ON 15-40 Body: ASTM. A105 Tim: AISI 13% CR Pipe Nipple 75 mm ON 1540 ASTM A106 GAVF Gate Valve Fanged DN 50-300 Body: ASTM AzTé-WoBMcC “Tim: AISI” 13% OR. FLANGES GAVF Gate Vale Flanged DN 350-600 Body. ASTM AZT6WCBMWCC (Gear Operted) Tim: AISI 13%CR Bind Flange ON 15600 ASTM A105 Lvs Globe Vale Socket Weld End ON 18-40 Body, ASTM AICS Spectacie Bind Flange DN 15.300 ASTM A56-70 "rim AISI 13%6CR Ring Spacer DN 350.800 ASTM 516-70 GLVF Globe Vatve Flanged ON 50-150 Body: ASTM AZI6WWCBWVCC ‘Slip-On Flange DN 15600" ASTM A105 Tam: AIS! 13% CR Welding Neck Flange DN 15600 ASTM A105 GLVF Globe Valve Flenged DN 200 Boay ASTM Azte.WoBANCC (Gear Operates) Tim: AIS! 13%CR + FITTINGS NEVS Globo Vatve Noodle Type Socket DN. 16-40 Body: ASTM A105 Tim: AIS! 1336 0R cap But Weld. End ON 50400 ASTM A234.NPB CHVS Check Valve Socket Weld. End ON 1540 Body: ASTM. IOS how 45 Deg, Bult Weld. End DN 50600 ASTM AZ34:NPB ‘Tem: AIS! 13% CR Elbow 90 Deg, ButtWeld End ON $0600 ASTM AZ34,NPB CHVF Check Vale Flanges ON 50.600 Body ASTM AzIeANcBMVoC Equal Tee Butte. End DN 50600 ASTM AZ34:NPB tm: AIS! 13%CR Ebow 45 Deg, Socket Weld End DN i540. ASTM AOS how 90.Dep, Socket. Weld. End DN 1540 ASTM ANOS Notes Equal Tee Socket ets End DN 1540 ASTM. A105, {Refer to doc No, SP-20013-999-1350.000" for valve datasheets Couping Socket. Weld. End DN ted ASTM A105 cap Socket Weld. End DN 1540 ASTM. ANOS. + REDUCING FITTINGS + MISCELLANEOUS. Branch Outlet Socket Wels. End ON 1540 ASTM A105 Gasket, Spal Wound DN. 15.600 AISI316, Graphite Fite, Branch Oulet Rea. But. Weld ON 50800 ASTM A105 8 Genting Ring, 4 Sm tk Reducer Cone. Bu Weld. End DN 50800 ASTM. AZ34:WPB Otic Fange Set DN 25.600 ASTM A105 Reducer Eos. But. Weld. End DN 50-600 ASTM AZ34VPS ‘Stud Bott wh Nuts ae suas: ASTM 8190-87 Tee Reducing But. Wel. End DN 50-600 ASTM AZ34.WPB Nu: ASTM 194.24 “Tee Reducng Socket Wold. End DN i540 ASTM A105 Concantic Swage Nople PE ON 1850 ASTM. AZ34:NPB Ecoetre Swope Nope PE DN 1550 ASTM A234.WPB 43PIPING MATERIAL CLASSES a Doc. No. : RP-20013-999-1300-001-1 Cass Ne, CRE [Page 5 [oentent Boing and Assembles BOLT SET ORIFICE FLANGES “DRAIN POINT BOLT SET FLANGED JOINTS pene — DN _inch ner DN No, Inch om Run DN20600 Br ON20 No. ae Tas 7 14 38 120 Branch: Table Page 1 m4 aol 3 oD 4 58 x 120 Pipe Nipple 75 mm 1 3 4 88x 2 4 5B x 120 Cap Trreaded 4 ao 4 a4 20 wo 4 34x 130 Gate Valve Sw 1 8 eo » 5 8 be = 150 Pipe Nipple Plain/Threaded 1 2% 8 a4 Ho 8 8 wax 150 10 8 wax 115 wo 1200 ex 40 * VENT POINT 12a 135 10 01204 140 Run — ON 15 Br ONTS pe es bd 200221227 150 Fun 0N20-600 Br DNZ0 No seo iof a 5 Foal 20 «16 Ot x 170 Branch: Table Page 1 1 300018 ex 170 300-16 8x 190 Pipe Nipple 7 mm 1 3000200 Bx 180 30-2008 195 Cap Threaded 1 40 2000 e x 190 400-2004 210 Globe Valve Socket 1 400th 195 ox 220 Pipe Nipple PlainThreaded 1 oo een ae 20 50024 Tex 230 oh a ate 28 600 tx 260 BOLT SET SPECTACLE/SPACER DN No Inch om se 2 75 2 4 5B x 85 oor al 5B x ry 4 4 wax 100 58 5B x 100 2 8 3x 120 10 8 3x 130 wo 012 145 20 1227 170 250 «18 x 190 3016 te 205 35000 «20x 215 40 200m x 26 400% ex 245 soo 28 tte 260 60 28x 296PIPING MATERIAL CLASSES nnn Doe, No. RP-20073-890-4300-004-4 aan use aE aE Pa amore Se Ea ae os Rao FS oa a Se Socoraiommar te ate Temperate °C ° +0 1 100 us 10 i 200 Pinus beg Dw is80——s0 a0 ag are 339 8). i tune ooo eos See ne D Me ouaees 3 Ste 330 OCORS 38 33 o 8 TABLE OF SCHEDULES RANCH CONNECTIONS 60 DEGREES aan See on scheoue an Go is ms mm to tsa oo s = So See ee * 2B o we ¢ ¢ € € £€ € € € £ £€ £ £€ 6 % & we € € € £€ € E E£€ £€ £ £ £ 5 A é 8 @e € € € —€ £ —€ £ € £ —£ & A 3 8 gee ¢ € € £ € € E€ E€ E€ & & 3 $ Be 6 6: «6§:CUdECUECUEUE UEC ‘oo s Be € € € E€ € £ £ & & 3 & er rCUc lll 3 8 Bees 2 3 m 6 6 € € 5 6&8 A 3 % ee € € € 8 RB 3 8 sé € € & & 3 8 86 os 8 3 3 $b oe & % 3 BB OR & 8 a8 vores feeceaer roo NOTES gn ta ae ae ange rag ASME B15 Mato Grup 1.1 andl vate ang ez BS 1 S008 _ pr uwurion oF 8 Bea ye cess ever rere cons oy a Eli = Applicaton of ather types of branch connections is subject to company approval i Branch Wt outa sochet weld ond Bb Bpetorne Bee it uch bul 45oa PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-1 (ose he: ‘CRO Page 2 Contant Wataral Descriptions PIPE VALVES” (See nae T Pipe DN 15-400 API 5L-B (Seamiess) DN 450-600 API _L-B (Welded) BARF Ball VaNe Red. Bore Flanged ON 15-40 Body: ASTM A105 BallStem: ‘AISI 316, 318. Pipe Nipple 75 mm DN 1540 ASTM 51-8 (Seamless) Seats: PTFE BARF Ball VaNe Red. Bore Flanged DN 50-160 Body: ASTM A216:WCBMVCC “FLANGES BalStem: AISI 316, 316. Sests: PTFE Blind Flange DN 15600 ASTM A105 BARF Ball VaNe Red. Bore Flanged ON 200.250 A2te.weBwec ‘Spectacte Bind Flange DN 15250 ASTM 516-70 (Gear Operated) ‘AISI 316, 316L Ring Spacer DN 300-800 ASTM ASI6-70, ‘Slip-On Flange, DN 15-600 ASTM A105 GAVF Gate Valve Flanged DN 15-40 A105 Welding Neck Flange DN 15600 ASTM A105 Thm: AIS! 13% CR, GAVF Gate Valve Fianged DN 50-250 Body: ASTM AZI6-WCBIWCC FITTINGS Thm: AIS| 13% CR, GAVE Gate Valve Flanged DN 300-600 Body: ASTM A2t6.WCAWCC cap Butt Weld. End DN 50600 ASTM A234.WPB (Gear Operated) Trm: AIS! 13%CR bow 45 Deg. Butt Weld. End DN 50600 ASTM AZ34.WPB GLVF Globe Valve Flanged DN 1540 Body: ASTM A105 Etbow $0 Deg. Butt Weld. End DN $0600 ASTM AZ34.WPB Thm: AIS! 13% CR Equal Te ‘Butt Weld. End DN 50500 ASTM A234:PB GLVF Globe Valve Flanged DN50-150 Body: ASTM AZIG.WCANCC Etbow 45 Deg. Socket Weld. End DN 1540 ASTM A105 Trim: AIS! 13% CR Eibow $0 Deg. Socket Weld, End DN 1540 ASTM A105, GLVF Globe Valve Flanged DN 200 Body. ASTM AZIG.-WCBWCC Socket Weld. End DN 1540 ASTM. A105 (Gear Operated) Trim: AIS! 13% OR Socket Weld. End DN 1540 ASTM A105 GLVS Globe Valve Socket DN 1540 Body: ASTM A105 Socket Weld. End ON 1540 ASTM A105 Trim AIS! 13% OR NEVS Globe Valve Needle Type Socket ON 15-40 Body: ASTM A105 “REDUCING FITTINGS Trim: AISI AIS! 13% OR CHVS Check Valve Socket DN 1540 Body: ASTM A105 Branch Outet Socket Weld. End DN 1540 ASTM A105 Trim: AIS! 13% OR Branch Outet Red. Buttweld DN 50600 ASTM A105 CHVF Check Valve Flanged DN 1540 Body: ASTM A105 Reducer Cone. But Weld. End DN 50600 ASTM A234.WPB. Trim: AIS! 13%CR Reducer Ece. ButtWeld, End DN 50600 ASTM A234.WPB. CHVF Check Valve Flanged DN 50-600 Body: ASTM AZIG-WCBIWCC ‘Tee Reducing But Woid. End DN 50-600 ASTM A234.WPB. Trim: AIS! 13%CR ‘Tee Reducing Socket-Weld. End DN 1540 ASTM Ai05 Concentric Swage Nipple PE DN 1550 ASTM Az34.WPB Notes: 1. Refer to doc No, SP.20013-899-1350-0001 for valve data sheets Eccentric Swage Nipple PE DN 1550 ASTM A234.WPB “> MISCELLANEOUS Gasket, Raised Face ON 15-600 ice Flange Set DN 25-600, ‘Stud Bot with Nuts = ‘studs: Nts: 46 Reinforced Flexible Graphite, 1.5mm thk ‘ASTM A105 ASTM A193-87 ASTM A194-2HPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 we CRE [age [ Content ———oiing and Assambies BOLT SET FLANGED JOINTS BOLT SET ORIFICE FLANGES DRAIN POINT Run DN 1s 8 GNIS ON No inch ia ON No. inch mm Run DN20600 Br ON20 No. ie 6 es rea OR ee eee 2 Branch: Table Page 1 1 2 4 se 8 2 4 98 x 120 Ball Vale Red. Bore Flanged 1 Bf Ube A en Blind Flange 4 © 4 ae © 9 Ce em th Gasket Raed Face 2 8 58k mS 8 58 x 18 Stud Bok wih Nuts 8 Pe te ete th 8 8 4 x H80 Wielding Nock Flange ‘ wo 8 eS 20 ek MD Pipe Nipple. 75mm 1 1208 0 20 kD 2a aia) ere eet iag 20001227880 * VENT Poin 20 18 tet 3 0% txt Run ON 1S Br ONS D8 kt 30018 tae tt Run DN20.600 Br ON20 No. yo 200 et 0 350200 e885 Branch: Table Page 1 . 4 20 tex 180 40 0200 eX 210 Bind Flange 1 0 0 te x95 400M ta x 220 hot Raised Face 2 00 2 ia e210 0024 tame 230 ‘Gobe Valve Flanged 1 0 288 600 2 x 280 Pipe Nipple 75 mm 1 ‘tua Bot wih Nuts 8 Welding Neck Flange 1 BOLT SET SPECTACLE/SPACER Pipe Nipple. 75m 1 DN _No___inch mm 4 i 75 mM 4 58 85 2% 4 58 + % ee 5 8 58 100 Bg eee sal ete 220 wo 8 0M 130 es PN hy m 2 7% * 170 2 16 e180 30016 e205 3002 kB rey | BY patie 02) eee se ete 2s 5002 tae 280 te a 47PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001. oar 7 ai eon Sas ist —— Coton Sot Foe Gao. Ts aes SAD se eae Sia Alomar a Tomcat a ‘0 1s 0 ws ‘0 os 20 Fe — ores its —ahs a4, —_8 3—_8 i trinrio Boo 3 ome Ro FH % oo 38 38 00C«dRS 3 0 Hy ‘THeLe OF scHeDUES BRANCH CONNECTIONS 0 DEGREES ann See om scheaie an fe sma mssot 7 % oo 2 Se oo nsdn 3 % Se ec c ¢ . € € £€ £€ £€ £ £ £ 6 2 8 @®o € ¢ € —€ € € £€ £ € £€ £ & & 3 8 ®é € € € € € € £€ £ £ E€ §& 8 3 8 % € € € € € § € £€ E£€ —€ § & 8 8 erm rrrhLmLm lh LULUL Lc ‘to 8 me ¢€ ¢€ € & &§ &§ & §& & 3 3 me € € € 8 8 8 8B & 3 8 meee se 8 8 Bf x g me € € € 8 8B 8 3 3 Pe € € € B 3 3 % ee ¢¢¢ ek 3 5 $6 § § & 3 ES ge oe 8 FA % B88 8 & s BR ores "Benign ints re ce. ane ring ASHE B65 Maal Group {3 ad bal ee raga. BS 5351 OO BPLANATION OF CHARACTERS “Rasta shar iree erin cecege enc a . eal sere see ce oat a aaa Bad te sett wld end DB Ppew pn F_Beech et reducing bts 48| PIPING MATERIAL CLASSES i Boe. No oma P-20013-999-1300-001-1 ues ‘Cass Ne: CRO? Page, 2 [content Material Descriptions PIPE, “VALVES (See note 1) Pipe oN 15.400 ASTM A333 (Seamless) -BARF_—_ Ball Valve Red. Bore Flanged DN 1540 Body: ASTM. A352, A350 DN 480.800 ASTM —A671-CC85 (Welded) BallStern AISI 316, 316. Pipe Nipple 75 mm DN 1540. ASTM. 4333-6 (Seamiess) Seats: PTFE BARF Ball Vale Red. Bore Flanged DN 50-200 Body: ASTM A352, A360 “FLANGES, Bol/Stem:AIS! 316, 316. Seats: PTFE Blind Flange DN 18600 ASTM A3S0-LF2 BARF Ball Vale Red. Bore Flanged DN 250 Body: ASTM A352, A350 Spectacle Blind Flange DN 15300 ASTM AS16-70 (Gear Operated) Bal/Stem: AISI 316, 316L Spacer Ring Type (ASME Flanges) DN 350-400 ASTM 516-70 Seats: PTFE Welding Neck Flange DN 15400 ASTM A350-LF2 GAVE Gate Vave Flanged DN 15-40 Body: ASTM A362, A360 Trim: AISI 316, 3161. FITTINGS GAVF Gate Vale Flanged DN 50300 Body: ASTM "A352, A350 Trim: AISI 316, 316L, cap But Weld, End DN 50-400 ASTM AAz0.W>PL GAVF Gate Valve Flanged DN 350-600 Body: ASTM "A352, A350 Elbow 45 Deg. Butt. Weld. End DN 50-400 ASTM AA20.WPLE (Gear Operates) Trim: AISI316, 3161, Elbow 90.Deg. Butt Weld End DN 50-400 ASTM AAZ0-WPLS GLVF Globe Valve Flanged DN 18-40 Body: ASTM." A362, A350 Equal Tee ButtWeld. End DN 50-400 ASTM AA20.WPLE Trim: AISI 316, 316L. Elbow 45 Deg, Socket Weld. End DN 1540 ASTM. AS50.LFZ GLVF Globe Valve Flanged DN 50-150 Body: ASTM "A352, A350 Etbow 90 Deg. Socket Weld. End DN 1540 ASTM A350.LF2 Thm: AISI 316, 3161, Equal Tee Socket Weld. End DN 1540 ASTM A350-LF2 GLVF Globe Valve Fianged DN 200 Body: ASTM "A352, A350 Coupling Socket Weld. End DN 1540 ASTM. A350-LF2 (Gear Operates) Trim: AISI 316, 316L Cap’ Socket Weld. End DN 1840 ASTM. A350-LF2 CHVF Check Vane Flanged ON 1540 Body: ASTM." A352, A350 Trim: AISI316, 316. “REDUCING FITTINGS CHVF Check Valve Flanged DN 60-400 Body: ASTM." A352, A350 Trim: AISI 316, 3161. Branch Fiting Owat Socket Weld. End DN 15-40 ASTM. A350-LF2 Branch Outlet Red. ButWeld DN — 50-600 ASTM AS5O-LF2 Notes Reducer Cone. But-Weld, End DN 50600 ASTM A420.WPLE 1. Refer to doc No, SP-20013-999-1350-0001 for valve data sheets, Reducer Ecc. Butt Weld. End DN 50-600 ASTM AAZ0.WPLS ‘Tee Reducing But- Weld. End DN 50.600 ASTM A420.WPLE * MISCELLANEOUS, ‘Too Reducing Socket-Weld. End DN 15.40 ASTM ASSO.LFZ Concentric Swage Nipple PE. DN 1550 ASTM AAZ0.WPL6 Gasket, RF, REG. DN 15-600 Reinforced Flex Graphite 1.5mm thk Eccentric Swage Nipple PE DN 1580 ASTM A4Z0.WPLE Oriice Flange Set DN 50-600, ‘ASTM A3SO-LF2 Stud BOR with Nuts = Studs: ASTM A320.L7, Nuls! ASTM A144 49PIPING MATERIAL CLASSES 50 (Coase: ‘CRO [Page [Gantt Boing and AssornEies BOLT SET FLANGED JOINTS. BOLT SET ORIFICE FLANGES DRAIN POINT DN No Inch mm -DN___No neh mm Run ON 15 BONIS isaearal 1 70 64 * 120 Run DN20600 Br DN20 No, > 4 5 % ol 5B x 120 Branch: Table Page 1 1 a a % 3 4 5B x 120 Ball Valve Red, Bore Flanged 1 @ 4 MM & 20 4 4 34 x 130 Blind Flange 1 zoe Pel % 5 8 58x 150 Gasket RF, RF. 2 8 8 3a Sto % 8 34 x 150 Pipe Nipple 75 mm 4 108. a4 8 10 2x 140 ‘Stud Bolt with Nuts 8 012 ie wo 120 Mx 140 Welding Neck Fiange 1 20 812 «(78 40 soa 12 eee Tie 150 20 «18 4 : 160 2016 x 170 “VENT POINT. 3068 x 170 30 8 Bx 190 Run ON15 BONIS 35020018 x 180 3002004 x 195 Run DN20600 Br DN20 No, ry Wt a 190 4 2 t4e x 210 ‘Branch: Table Page 1 1 4500 24H 220 Blind Flange 1 500 241 x 230 Gasket RF, RF. 2 BOLT SET SPECTACLE/SPACER i 260 Globe Valve Flanges 4 DN No. Inch fom Pipe Nipple 75 mm 1 ieee we > 75 ‘Stud Bolt wth Nuts 8 oneal 58 x 85 Welding Neck Flange 1 4 5B x 90 o 4 max 100 5 8 oe x 100 m8 wax 120 1008 pe 130 ye ye ee 145 Pile He yo 470 25016 x 190 300168 tx 205 3000-20 218 40 200th x 236PIPING MATERIAL CLASSES Doe. No. : RP-20013-999-1300-001-1 Mee Class, GHEE, Content ‘General Base Matera Carbon Steel Revision Rating: PN 50 (Class 300) Date: ‘Corrosion Alowance: Sram Sign Temperature °C. ° 50 75 100 125 150 175 200 Pressure Bary, DN 1580 00 490 a0 a0 380 290 200 Tho DN 100-180 420 20 420 390 320 240 170 90 DN 200800 31.0, 310 310 290 230 180 120 70 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES BRANCH SIZE oN Schedule Run Sze 15 20 240 501050200280 300350800 i wo a a a A a 20 80 so ¢ ¢ ¢ c¢ —€ E& E&€ EF E& E€ EF E E BoA 25 80 aso ¢ ¢ ¢ c £—& EF &€ E— E£ E€ E£€ E BoA 0 80 wo oc oc ¢ c & & E&€ E€ E£E E E B oA 50 0 wo c c¢ c¢ c¢ & &€ E€ E€ E E BoA 80 0 me ee eee ee PO 100 «0 60 CH eC) eee eC ee ee eA) 150 40 00 CH eee cl eet Clee ee cee eta) 200 30 iso Cl eee Clee Cet Cae ese es) ca) 250 30 HOO} Cae eCi ecls ect 01 ee) a 300 30 @ ¢ ¢ cC¢ CG B A 350 30 poh Cl) eaCl aa) +400 30 @ B B BA 450 30 ose ele +500 30 Fn =n 600 30 OA Notes: Design limits are ace. flange rating ASME B16.5 Material Group 1.1 and bal valve rating acc. BS 5351 Piston type check valves for horizontal mounting ony “Applicaton of other types of branch connections is subject to company approval 51 CODE EXPLANATION OF CHARACTERS moom>| Equal toe Reducing tee Branch fiting outlet socket weld end Pipe to pipe Branch outlet reducing butt-weldPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-4 Eee (ease one Page 2 Canin Waar Bessie + PIPE * VALVES (S00 note 1) Poe DN 15400 API SLB (Seamless) ——«BARF~BallValve Red. Bore Flanged ON 1840 Body: ASTM ANOS DN 450800API_—SL-B (Welded) BalStem: AISI 316, 3161 Seats.” PTFE Pipe Nipple 75:mm DN 1540 ASTM SL-B(Seamless) —=«GARF_—Ball ale Red. Bore Flanged ON 50-160 Body. ASTM A2te.WOBMVCC Bal/Stem: AISI 36, 316, “FLANGES Seats.” PTFE BARF BallVahe Re. Bore Flanged ON 200280 Body. ASTM Azis.wosee Bind Flange ON 15600 ASTM Atos (Gear Operated) Baber: AIS 316, 316L Spectacle Bind Flange DN 15280 ASTM ASI670 Seats.” PTFE Ring Spacer DN 300800 ASTM AS16-70 GAVE Gate Vato Flanged DN 1540 Body ASTM A105 Sip-On Fiange DN 15600 ASTM Atos Tm: asl 410 Wiicing Neck Flange DN 15600 ASTM Atos GAVE Gate Vatve Flanged DNS0250 Body. ASTM Azte-WwoaNWcC Tim: AISI $10 + Frcs GAVF Gate Vahe Flanged DN 300600 Body: ASTM AZTe.WoBKWCC (Gear Operated) Tam: AISI 410 cap Butt weld. End DN 50600 ASTM Azs4PR GLVS Globe Valve Socket ON 15-40 Body: ASTM A105 how 45 Deg. Buttes. End DN 50-600 ASTM Aza4aNvPS Tam ASL 410 Elbow 20 Deg. Butt Weld. End ON 50-600 AST Aza4avPB GIVE Globe Vale Flanged DN 1540 Body: ASTM TOS Equal Tee Butte. End DN 50800 ASTM AZseAvPB Tim AISI 410 Ebow 45 Deg, Socket Weld End DN 1540. ASTM A105 GLVF Globe Vale Flanged ON50180 Body: ASTM AZTEWCBMCC Ebow 900g, Socket Wed. End DN 1540 ASTM Atos Tim AISI 410 EqualTee Socket Weld End DN 1540 ASTM A105 GLVF Globe Valve Flanged N20 Body: ASTM AZTEWCaNCC Coupling Socket Weld. End DN 1540 ASTM A105 (Gear Operated) Tim: Aish 410 cep Sooket Weld End ON 1540 ASTM Atos NEVS Globe Valve Needle Type Socket ON 1540 Body: ASTM AZI6-WCBNNCC, A105, Tim: AISI 410 * REDUCING FITTINGS HVS Check Vawe Socket ON 1540 Body: ASTM A105 Tim AISI 410 Branch Oulet Socket Weld. End ON 1540 ASTM A105 CHVF Check Vee Flanged ON 1540 Body: ASTM A105 Branch Outlet Red. But Wel ON 50600 ASTM A105 Tim AISI 410 Reducer Cone. ButtWeld, End ON 50-600 ASTM AZ34.WPB (HVE Check Vae Flanged DN 50800 Body: ASTM Azte.wosNcC Reducer Ec. But Wel. Ena DN 50800 ASTM AZs4WvPB Tem AISI 410 Toe Reducing But Wold. End DN 50800 ASTM AZS4VPB Noles: 1, Refer dc No, SP-20013-986-1350-0001 for vale datasheets. Teo Reduong Socket Weld, End DN 1540 ASTM A105 Concetre Swage Niple PE DN 1550 ASTM AZ36.WwpB “MISCELLANEOUS Eccentrc Swage Nipple PE DN 1560. ASTM AZ34.WPB Gasket, Raised Face ice Fiange Set ‘Stud Bol with Nuts 52 DN 15-600 Reinforced Flexible Graphite, 1.5mm th ‘DN 60-600 ‘ASTM “= Studs; ASTM Nuts: ASTM Ai05 Ai93-87 19424[——E PIPING MATERIAL CLASSES Doc. No, : RP-20013-999-1300-001-1 53 Tass Nea, CREE [Page [content Boling and Assembles a BOLT SET ORIFICE FLANGES + DRAIN POINT BOLT SET FLANGED JOINTS Benileoey —— DN___No.___tnch om -DN___No.__inch_mm____ Run 0N20-600 Br N20 No. eS se 120 ‘Branch: Table Page 1 1 ee eee 5 m4 se 120 Ball Valve Red. Bore Flanged 1 ee eal ® 4 5B 120 Blind Flange 4 @ 4 Me «x o 4 34x 130 Gasket Rated Face 2 5 8 88 x ry 5 8 sex 150 ‘Stud Bott with Nuts 8 &% 8 4x 10 8 8 wax 150 Welding Neck Fiange 1 108 ages el wo 120 4x 140 Pipe Nipple 75 mm 1 012 125 0 0120 140 2 12078 140 200 «1227 x 150 mo 11 5 60 20 8 Ot x 170 * VENT POINT 3008 48x {70 300 18 Bx 190 ‘Run — ON 15 Br ONS 300 208 x 480 380-2008 x 195 Run DN20600 Gr DN20 No. 4002000 ax 190 400-2000 tex 210 Branch: Table Page 1 1 0 24a x 195 400-2414 x 220 Bind Flange 1 500 24 tt x 210 500 24x 230 Gasket Raised Face 2 rey ew ae 600 x 260 Globe Valve Flanged 1 ‘Stud Bolt with Nuts 8 Welding Neck Flange 1 BOLT SET SPECTACLE/SPACER Pipe Nipple 75 mm 1 DN No. Inch mm 54 12 75 2m 4 5B x 85 3 4 5B x 90 a 4 34x 100 5 8 38 x 400 80 sax 120 10 8 34x 130 0 120 145 2 812 «7x 170 250018 x 190 300018 8x 205 300-2 215 40 20a 28 x 28 S00 2a tx 260 60 28k 296PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 cae —— a = aaa = 2 ee ee = fgets = oma oe ranges“ Ag ee ae Me wpa or sorts ee = a ee emcee eee em Be ce cee at een ee 3 3 = Bin ze 8 - _ = Design limits for 46 to 200°C are ac. fange rating ASME B16.5 Material Group 1.2 and ball valve rating acc. BS 5351 for < DN 250, GONE _EARLABATION OF RS > BSR ese ee eect ete satu > eaten are ee oar ame BBs Reston eon 54PIPING MATERIAL CLASSES om Doc. No. : RP-20013-999-1300-001-1 Mae Class No, ONT Page Content: Material Descriptions + PIPE “VALVES (Soe notes 1 8 2) Pipe DN —15.400__ASTM 333-6 (Seamless) BAF Ball VaNe Red. Bore Flanged DN 15-40 Body: ASTM A352, A350 DN 450-1050 ASTM A671-CO65 (Welded) BallSter AISI 316, 316. Pipe Nipple 75 mm DN 1540 ASTM 333-6 (Seamless) Seats: PTFE BARF Ball Vave Red. Bore Flanged DN 50-200 Body: ASTM A352, A360 “FLANGES BallSter AIS! 316, 316. Seats: PTFE Blind Flange DN 15-1050 ASTM A350-LF2 BARF Ball Vane Red. Bore Flanged DN 250 Body: ASTM A352, A350 ‘Spectacle Bind Flange DN 15300 ASTM A516.60 (Gear Operated) BallStem: AISI 316, 3161. ‘Spacer Ring Type (ANS Flanges) DN 350-1050 ASTM 516-60, Seats: PTFE Welding Neck Fiange DN 15400 ASTM A350:LF2 GAVF Gate Vale Flanged ON 1540 Body: ASTM. A352, A350 Trim: AISI 316, 316. FITTINGS GAVF Gate Valve Flanged ON 50-300 Body: ASTM” A352, A350 Trim: AIS 316, 316L. cap Butt weld. End DN 50-1050 ASTM A420.WPLE. GAVF Gate Vale Flanged ON 350-1050 Body: ASTM." A352, A350 Elbow 45.009, Butt Weld: End DN 50-1050 ASTM A420.WPL (Gear Operated) Trim: AISI316, 3161. Elbow 90 Deg. Butt Weld. End DN 50-1050 ASTM A420-WPLS GLVF Globe Valve Flanged DN 1540 Body: ASTM A352, A350 Equal Tee Butt Weld. End DN 50-1050 ASTM A420.WPLB Trim: AISI 316, 3161. Elbow 45 Deg. Socket Weld. End DN 1540 ASTM A350.LF2 GLVF Globe Valve Flanged DN 50-160 Body: ASTM." A352, A350 Eibow 90 Deg. Socket Weld. End DN 1540 ASTM AS50-LF2 Trim: AIS 316, 316L. Equal Tee Socket Weld. End DN 1540 ASTM AS50-LF2 GLVF Globe Valve Flanged DN 200 Body: ASTM." A352, A350 Coupling Socket Weld. End DN 1540 ASTM A50.LF2 (Gear Operated) Trim: AISI 316, 3161. Cap’ Socket Weld. End DN 1540 ASTM. A350.LF2 CHVF Check Valve Flanged DN 1640 Body: ASTM A352, A350 ‘Trim: AISI 316, 316L “REDUCING FITTINGS CHVF Check Valve Fianged DN 50400 Body: ASTM A352, A350 Trim: AISI 316, 316L Branch Fiting Outlet Socket Weld, End DN 1540 ASTM A35O.LF2 Branch Outlet Red. Butt Wel. DN 50-1050 ASTM A350.LF2 Notes ‘Reducer Cone. ButtWeld. End DN 50-1050 ASTM A420-WPLE 41. Refer to doc No. SP-20013-999-1360-0001 for valve data sheets, Reducer Ecc. Butt Weld. End DN 50-1050 ASTM A420.WPLE 2, Ball valve maximum temperature is 200°C, Tee Reducing Butt Weld, End DN 50-1050 ASTM A420.WPLE ‘Toe Reducing Socket Weld. End DN 1540 ASTM A350.LF2 "MISCELLANEOUS Concentric Swage Nipple PE DN 15:80 ASTM A4z0.WPL6 Eccentric Swage Nipple PE DN 1550 ASTM AS20.WPLE Gasket, RF, REG. DN 15-1050. Reinforced Flex Graphite 1.5m thk Orifice Flange Set DN 50-1050 ‘ASTM ASSO-LF2 Stud Bott with Nuts = Studs: ASTM A320.L7 Nus: ASTM A144 56PIPING MATERIAL CLASSES a i Doe. No. RP-20018-890-1900-001-1 cas eae Ce —F iiss rar BrANCH CONMECTIONS 45 DEGREES EE ee fun fats sw momo amo aso tsa wot a a me a @ @ a 2» 2 2 2 eo oo of 2 Rw wa ¢ &@ @ 2 & 2 f F f Be Bo oo ma ¢ & ¢ @ & fF fF F fF Re Bw A B ee &€ &¢€ € 2 F F F FF Fe eB Rw Bw mea &@ &¢ @ & & RF F F F RF F RF F A ow @o¢ & ¢ 2 & & fF F Re Re Bo eo Fo @&¢ &¢ ¢ @ & & fF F F RF RB AR BB =e &¢ ¢@ &@ & ® 2 fF fF F F F F B B @e¢ @¢ ¢ ¢@ 8 2 F Re he Be a Be SB @®¢ ¢ ¢ @ & & fF F RF RB BB a &¢ ¢ 2 2 2 F F F R Fw sa & & ¢ 2 R ® F F FR Bae ¢ @ 2 F F fF BR eB mo & € @ # RF F Bw B @ oa & &@ @ 2 2 & B ma @¢ &@ &@ & B R SG & & & BS Ba & & & R ga og a & gh & 8 CODE _ EXPLANATION OF CHARACTERS f= — Ege ate ret oe Be a) ted rls ret wi on a a) ck Banaras cht St ebicuec te isteset pe subi) Et eae a 55 Pad| PIPING MATERIAL CLASSES | Doc. No. : RP-20013-999-1300-001-4 (Coss: ONT. [Page [Content ‘Boling and Assembles] BOLT SET FLANGED JOINTS DN No. inch mm BOLT SET ORIFICE FIANGES ——_DRAIN POINT DN No. Inch om Run ON 15 Br ONTS “4 2 # 70 ry wee 120 Run DN20600 Br ON20 NO, 0 4 56 6 mo 4 5B x 120 Branch: Table Page 1 1 ar a 80 oa 5B x 120 Ball Valve Red. Bore Flanged 1 wo 4 34 20 a ace 130 Blind Flange 1 coke seen eel ee 0 5 8 | BB 150 Gasket RE RF. 2 %& 8 a4 to te om ad 150 Pipe Nipple 75 mm 1 10 08 8 AOOn eect isi ge 140 ‘Stud Bolt with Nuts 8 Py 128 yn eh a 140 Welding Neck Flange 1 20 12 «78 140 ee tare 150 ot 5 $60 20 164 * 170 DRAIN POINT 30018 t-te 170 300 18 tx 190 Fun DN15 Br DNIS 350-208 480 30 20x 195 Run DN20.600 Br DN20 No. rye ye 390 4000200 210 Branch: Table Page 1 1 re ye 198 4500 24 tex 220 Blind Flange 1 ye he Hs 20 500 24 tex 230 Gasket RF, RF.G. 2 (eons ace 2p 235 600 tx 280 Globe Vaive Flanged 1 60 28x 270 Pipe Nipple 75 mm 1 70 28 Rx 270 ‘Stud Go wah us 8 fen ae ee aoa BOLT SET SPECTACLE/SPACER Zl a 300 284A 300 Ee pees aa be aio 4 v2 75 (oO Sous vand a 310 Lie ae i 90 Rx 300 ae Hoa aa 100 3204 310 oe ee in 100-322 320 oe A Hea 2% 8 wa 120 10 8 ae 130 0 0120 145 200 «1202S x 170 20 18 i x 190 30018 tx 205, fs00 Ere 20018 elo ez] 400-2008, 37| oman PIPING MATERIAL CLASSES Doc. No. P-20013-999-1300-001-1 Gass Na: CSO Page 7 ‘Content Ceneral Base Material ‘Stainless Stool ASTZ-TPSOA First 50. Revision Rating: PN 60 (Class 300), Daw: ‘Corrosion Algwancs—O mm. ‘Sige: Temperature“ 200 0 s0___100_125 150175200 250 300 360 Pressure aig ONT5S0 496 498 437 422380 28.0200 110 334316 30.1 DN 100-150 420 420-420-380 320240 170 90 DN 200-300 310310310280 230 180120 7.0 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES oN ‘Schedule ‘BRANCH SIZE Run Size 15 20 es cs NEE a IEEE 6 ENE EE op HEE 00 EERIE 19 tae 200 tet 260 Ets 200 cy aS gO CC 20 408 aw co ¢ c¢ ¢ E& EF E EF B A 25 408 Pe ed 40 405 jo ¢ ¢ ¢ c E& EF 6B A 50 405 0s Cees Cea Cia ici sea eee, 80 108 @ ¢ ¢ c¢ ¢ 6B A 100 108 Pe a te 150 405 ee fe 200 408 epee cee 250 405 Ole Clee tal 300 408 1% OA Note: + Design ints for -200 to 200 “C are acc. ange rating ANSI B16.5 Material Group 2.2 and to ball valve rating ace. BS 5961 for < DN 250 = Design ints for 250 to 360 °C are ace. ange rating ASME B16.5 Material Group 22 for > ON 250. + Applicaton of other types of ranch connections is subject to company approval 58 cove mow>| EXPLANATION OF CHARACTERS Equal tee Reducing toe Branch iting outlet socket wold ‘Branch outlet reducing but-weldPIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 & Gass No C505 Page 2 ‘Content Wael Descriptions + PPE “VALVES (Notes 1 & 2) Pipe DN 15300 ASTM. _A312-TP304 BARF Ball ValveRed. Bore Flanged DN 1540 Body: ASTM A182-F316 (Geamiess or Wield) Bal/Stem: AIS! 316, 316L Pipe Nipple 75 mm DN 1540 ASTM. A312-TP304 Seats: PTFE (Geamiess) BARF Ball Vave Red. Bore Flanged ON 60-200 Body: ASTM A351-CFOM BallStem: AIS! 316, 316L Seats: PTFE “FLANGES: BARF Ball Vave Red. Bore Flanged DN 250 Body: ASTM A351.CFOM Bal/Ster: AIS! 316, 316L Blind Flange DN 15300 ASTM A182-F306 Seats: PTFE Spectacte Bind Flange DN 15.250 ASTM —A240-TP204 GHVF Check Valve Flanged DN 1540 Body: ASTM Ate2-F316 ‘Spacer Ring Type (ASME Flanges) ON 300 ASTM A240-TP204 Timm: AIS 316, 316. Welding Neck Flange DN 15300 ASTM A182-F304 GHVF Check Valve Flanged DN 50:300 Body: ASTM —A351.CFEM Tim: AIS 316, 316 GAVF Gate Valve Flanged DN 1540 Body) ASTM A182-F316 “FITTINGS Tim: AIS! 316, 316L GAVF Gate Valve Flanged DN 50-250 Body) ASTM A361-CFEM cap ButWeld.End ON 50-600 ASTM AAO3.WP304 Tim: AISI 316, 316L Elbow 45 Deg. ButtWeld. End DN 50.600 ASTM A403,WP304 GAVF Gate Valve Flanged DN 300 Body: ASTM A35-CFaM Elbow 90 Deg. ButtNeld. End DN 50-600 ASTM A403:WP304 (Gear Operates) Tim: AISI 318, 3164 Equal Tee ButtWeld. End ON 50.600 ASTM A403.WP304 GLVF Globe Valve Flanges DN 1540 Body: ASTM 182-316 Elbow 45 Deg. Socket Weld. End DN 15-40 ASTM A182-F304 Trem: AIS! 316, 316L Etoow 90.Deg. SocketWeld. End DN 15-40 ASTM A182-F304 GLVF Globe Valve Flanges ON 50-150 Body: ASTM A35I-CFEM Equal Tee Socket Weld End ON 15-40 ASTM 182304 Trim: AIS! 316, 316 Coupling Socket Weld End DN 15-40 ASTM 182-304 GLVF Globe Valve Flanged DN 200 Body: ASTM A35i.CFEM Cap Socket Weld. End DN 15-40 ASTM A182.F304 (Gear Operated) Tim: AISI 316, 3161, ‘MISCELLANEOUS “REDUCING FITTINGS Gasket, SpralWound DN 15.300 Reinforced fexble graphite, 1.5mm thk. Branch Fiting Outlet Socket Weld. End DN 15-40 ASTM A182-F304 Orifice Flange Set DN 50-300 ASTM AIB2-F304 Branch Outlet Red. Butt Weld. DN $0800 ASTM A162-F304 ‘Stud Bolt with Nuts Botts (Dia. > 1%") ASTM A193-B8M2, Reducer Cone. Butt Weld. End DN 50-600 ASTM A40S.WWP306 Nuts: “ASTM A194 Gr. 8M Reducer Ecc. Butt Weld. End DN 50.600 ASTM A403.WP306 — Studs: ASTM 193-88 Tee Reducing ButtWeld, End DN 50.600 ASTM Aso3.WP306 Nuts: ASTM A148 Tee Reducing SocketWeld.End © DN 15-40. ASTM A182-F304 Notes Concentric Swage Nipple PE. DN 1850 ASTM Aa03:.WP304 41. Refer to doc. No. SP.20013-996-1350-0001 for valve data sheets Eccentric Swage Nipple PE ON 1550 ASTM —AA0S-WP304 2. Ball valve maximum temperature Is 200°C, 59on PIPING MATERIAL CLASSES Doc. No. : RP-20013-999-1300-001-1 a rags [Contes "aig an cas BOLT SET FLANGED JOINTS + DRAN PONT ON Now Inch ne Run DN15 Br ONTS 15 + Run 020200 Br N20 of ot OB No, 2 4 ge franc: Table Page 1 ! o 4 mf 8 BallVave Red Boe Flanged 1 CoB Meo aaee ce ee Eee Bind Flange i o 8 et Mo Caner rene 2 f 4 "pe Nope 75mm i oe kta Sted Bot wi Nuts 3 2 mt ‘Welcing Neck Flange ‘ mo 1 Tk te 18 te VENT PONT BOLT SET SPECTACLESSPACER Ron DN TS BBWS NN inet mn Run ON20200 Br DN20 a cae " =f gf x Branch: Table Page 1 h of mH x ito Globe valve Flanged ' % 8 fet tt Bing Fange t ® 8 st Gasket ERE 2 8 Mw x to Pipe Nipple 751mm i of: tas Sted Bo wth Nuts 3 mm 1 om tte Wilding Neck Flange : m1 tk tao O18 tame doe 8017 SET FOR ORIFICE FLANGES oN Non foes mm ica pees aoa 2 nf & tt 3 et to ry te so 5 tte & 8 mM x 1 of FO mo om tt mo 12 me is mo 1 of kD Fa a rd 60PIPING MATERIAL CLASSES | » on SR Doc. No. : RP-20013-999-1300-001-1 Ts Crass We C505. Page 7 Content General Base MateriatSiaiions Seal ASTWBT2 TPSTGL | Fret love Revs Rating R50 (Class 500) Date ‘Consion Afowanes"O mm Si Temperature *C o_ 60 75 t00 a t50 175800 Pressure Bar 438481450 22 380290200110 420 20 «20380 320340170 so 310310 ay 230802070 TABLE OF SCHEDULES BRANCH CONNECTIONS 90 DEGREES oN Schedule BRANCH SIZE un See 15 2028 40s 100 8502008000 aS wo cc ¢ ce sf. 8a 2 408 moc oc c ¢ —€ E—€ E— E— B A 25 408 m ¢ ¢ c ¢ £€ E€ E— 6B A “0 408 w ¢ c¢ c¢ ¢ c€ E— 8 A 50 ‘0s wc oc ¢ ¢ — 6B A 80 108 © ¢ ¢ ¢ ¢ 6&8 A 400 108, © ¢ 6 ¢C Cc A 150 108 ® 8 8 8 A 200 408 32 8 8 A 250 408 2 8 OA 300 408 OA Nove: + Design kms are ace. fango ating ASME B16 Material Group 22 and to ball vahe rating acc. BS 5351 CODE _ EXPLANATION OF CHARACTERS = For economic reasons use lat flanges fom DN 15 upto DN 200, eae { spectace Binds tobe insted between welding neck flanges. B Reducing tee = Application of other types of braneh connection is subject to company approval C—_Branch ng out socket weld E Branch oul reducing but-weld 61

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