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Geftf Unido FSP Esea Bep Info
Geftf Unido FSP Esea Bep Info
Context
Production
(TJ/a)
Air
Water
Land
Product
Residue
1,198,109
4.537
n.a.
n.a.
n.a.
5.790
Coal
413,417
4.134
5.790
779,650
0.390
n.a.
Biomass power
plants
from wood fired power
boilers
558,000
27.900
n.a.
n.a.
n.a.
8.370
4,775
0.480
n.a.
n.a.
n.a.
0.096
23,787
0.417
n.a.
n.a.
n.a.
0.028
Landfill, biogas
combustion
Total
36.
c.
33.34
14.28
The major fuel sources are biomass and lignite (in power plants) that contribute to
PCDDs/PCDFs releases. Other significant sources are household heating and cooking where
mainly virgin wood/biomass/coal/natural gas fired stoves are used.
Type of power and industrial boilers in the ESEA region
37.
The preliminary results of data collection carried out by questionnaires were presented in the
Third Regional Consultation Workshop held Bangkok, Thailand, on 16-18 March 2009. These
data were used to start the identification of the number and type of boilers, the fuel
consumptions, the technologies used, and their relevance to the reduction of POPs emissions.
Additionally, the questionnaires were a useful tool to collect information on the energy policies of
the countries. The data collection was then continued and the new set of improved data was
received also through questionnaires in February-March 2009.
38.
The number of boilers reported in national official reports and through returned questionnaires is
given in Table 5 below:
Table 5: Reported number of boilers in the six (6) participating countries
Country
Cambodia
Returned through
questionnaires
Reported at
national level
Returned through
questionnaires
280
Garment industry
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Section A. Context
Country
Indonesia
Returned through
questionnaires
25 Power plants
17 power plants
47 power boilers
15 combined cycle
100 open cycle
more than 60
diesel
27 power boilers
8 combined cycle
6 open cycle
11 diesel
Returned through
questionnaires
not available
180
no diesel generators
3,458 diesel
generators
Lao PDR
no fossil fuel
or biomass
power plants
25,000 factories
reported*
89
Mongolia
7 power plants
49 boilers
7 power plants
49 power boilers
2,500
81
Philippines
21 power plants
62 power boilers
(only fossil fuels)
21 power plants
62 power boilers (only
fossil fuels)
6,000 nationwide
2,432 Manila region
Thailand
51 power plants
217power boilers
40 power plants
149 power boilers
6673
2,736
* The number of boiler units in the reported factories was not reported
39.
It can be noted that for some countries the returned questionnaires for power generation sector
cover a representative share of the total numbers of units in the region, while the returned
questionnaires for industrial boilers could only provide data for a preliminary assessment of the
sector.
Industrial boilers
40.
The types of reported industrial boilers through the questionnaires in the region were grouped
according to the fuel used, size and type.
Type of fuels
41.
In the industrial sector the fuels used range from natural gas to LPG, distillate oils, coal and
various types of biomass.
42.
Out of 4,985 industrial boilers in the questionnaires, it appears that fossil fuels (especially coal
and fuel oils) account for the main share (79 %) among all the reported fuels. As far as biomass
are concerned, wood based boilers are widely used in the region, while other types or mixed
fuels are specifically reported by single countries.
43.
It has to be noted that, in some cases, only information on fossil fuel or biomass fired boilers
have been reported, hence data can not be considered representative of the country situation.
Some more studies are needed to better understand the baseline situation for biomass
(difference of reported clean and waste wood, use of bagasse and spent oil).
GEFTF UNIDO FSP ESEA fossil fuel fired utilities and industrial boilers
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Section A. Context
212
38
81
1,581
2,032
3,950
68
140
127
700
1,035
Total
280
178
133
81
1,581
2,732
4,985
Indonesia
Coal
24
Fuel oil
37
Lao PDR
Mongolia
81
Philippines
Thailand
44
154
1,270
1,891
3,200
271
Natural gas
271
95
LPG
33
Diesel
170
10
55
Waste wood
Bagasse
Shell&fibre
71
Mixed biomass
11
20
Spent oil
188
105
105
407
464
178
178
13
71
82
93
20
Unspecified
TOTAL
104
33
Rice husk
Clean wood
Total
13
32
42
280
178
133
81
1,581
90
2,732
4,985
3000
2000
1035
1000
0
Total Fossil fuels
Grand Total
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Section A. Context
considered in the category small boilers, with the exception of Indonesia (the sample could not
be representative). Few fluidized bed furnaces are reported in new plants.
48. As reference, Cambodia reported the country of manufactures of the industrial boilers. It appears
that the most recent units come from China and Taiwan, while the oldest ones come from
Western countries.
Table 7: Reported size of boilers by capacity
Countries
Cambodia
Indonesia (*)
Lao PDR
Mongolia
Philippines
Thailand
Total
Small
211
75%
18
12%
n.a.
5
6%
n.a.
1912
70%
2146
66%
Industrial boilers
Size of boilers by capacity *
Medium
Large
21
8%
2
1%
12
8%
114
77%
n.a.
n.a.
11
14%
36
44%
n.a.
n.a.
540
20%
293
11%
584
18%
445
14%
Not classified
46
16%
4
3%
n.a.
29
36%
n.a.
0%
0
2%
79
* Based on the returned quetionnaires ( only 148 boilers were taken into account)
not classified
79
2%
large 445
14%
medium 584
18%
small 2146 66%
GEFTF UNIDO FSP ESEA fossil fuel fired utilities and industrial boilers
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Section A. Context
Cambodia
Indonesia
Lao PDR
Mongolia
Philippines (*)
Thailand
Total
Industrial boilers
Type of boilers
Water tubes
n.a
25
10
n.a
83
2376
2494
n.a
70
1
n.a
24
329
424
Other (cast
iron, fluidised
bed, furnaces)
Not
classified
n.a
10
84
n.a
9
16
119
n.a
80
41
n.a
33
10
164
Not classified
164
5%
Other 119
4%
Very few information were reported on the use of air pollution control devices (APCDs). The use
of them is rare (only few cyclones dust removal systems have been reported). The auxiliary
systems and the control parameters are much less sophisticated than in power stations and the
operators are not as skilled and as numerous as those in the power stations. The boiler
efficiency is therefore lower than in large boilers for production of electricity and the
implementation of BAT/BEP could be more difficult, but if properly applied it could lead to
significant reductions on PCDD/PCDF releases.
Power boilers
50.
The types of reported power boilers and generators through the questionnaires in the region
were grouped according to the fuel used, size and type.
Type of fuels
51.
Fossil fuels a account for 95 % of the total reported power units in the region, it must be outlined
that this figure is affected by diesel, that accounts for a large share of the reported fuels.
Cambodia reported a huge number of diesel generator sets (more than 50% of the total), which
are substantially very small and different from power boilers or turbines, and thus influencing the
overall regional assessment. Notwithstanding, the most practical approach for analysis of the
regional situation seemed to be based on the electricity production.
52.
It appears that the largest countries (Thailand, Indonesia and Philippine) report different fuels,
according to their national energy strategies. Excluding diesel, the most used fuels are natural
gas and coal. Natural Gas is extensively used in Thailand, whereas Mongolia used exclusively
coal (with some mazut).
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Section A. Context
53.
54.
Gas turbine, combined cycle plants are widely used in the region, especially in Thailand and
Indonesia.
Table 9: Number of power generation units
Number of power generation units
Fuel
Cambodia
Indonesia
Lao
PDR
537
68
49
62
131
847
17
23
TOTAL
543
68
49
62
148
870
Total
2
40
495
Lao PDR
14
5
37
9
Mongolia
Philippines
Thailand
Total
49
14
6
38
13
2
6
92
53
570
15
104
6
1
2
8
111
7
6
2
8
62
148
870
3
1
5
543
68
49
8
2
Wood
Rice husk
Natural gas
111
15
Diesel oil
570
53
Coal
92
0
100
200
300
400
500
600
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Section A. Context
Type of units
Cambodia Indonesia
Diesel generators
495
Lao PDR
Mongolia
38
8
Boilers-Wall fired
37
Fluidised bed
Gas turbine
2
48
28
543
68
49
Total
571
8
42
2
49
53
43
49
16
44
138
148
870
Other
Total
Thailand
38
Boilers -Tangentially
fired
Combined cycle
CCGT
Philippines
62
Conclusions
55.
56.
The industrial boilers population is not yet completely known, but according to the data received
the following conclusions can be made:
The estimated number of industrial boilers in the region is about 5,000 based on the
returned questionnaires and those reported at national level numbers to about 18,000.
There is, therefore, a high potential for replicability and sustainability of activities envisaged
by the project.
Small boilers/furnaces using obsolete technologies represent the greater part of the total
number. Second hand boilers, whose age and characteristics, are not identifiable are
commonly sold in the region.
The combustion efficiency of most boilers is low, due to lack of maintenance and unskilled
operations.
Even in large industrial facilities, it has been reported that energy efficiency measures are
rarely taken.
Many small boilers in the region does not have air pollution control (APC) devices installed
and treatment of the residue (fly ash) may require more attention to avoid pollution to the
environment. The personnel/managers often ignore the problems related with inadequate
disposal of waste.
Fossil fuel (coal and oil) are widely used in industrial boilers, along with considerable
amount of local biomass, such as wood, bagasse or rice husk. Since the PCDD/PCDFs
emission factors for biomass and even for coal and oil (particularly spent oil), when used in
old facilities are expected to be quite high, a special attention in the market trends and
national energy plans should be paid.
A high number of power boilers have been reported through the questionnaires. This gives
a very good picture of the regional characteristics, both in the use of fuels and in the
technologies applied.
As a result of the inventory, the population of power boilers in the region has been basically
identified. Power boilers can be considered in the medium/large category, (with exception
of Cambodia and Lao, where small diesel units appear to be the only type of engine used
for electricity production).
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Section A. Context
57.
The technology used in the power plants is at the state of the art of technology and in some
case (Thailand and Philippines) comparable with those of more industrialized countries. In
these countries, the operation practices for the reduction of the emissions of the main
pollutants (PM, SOx, NOx) are enforced.
Gas, oil and coal power plant are the majority and are of high capacity.
If the fuel fired is local coal, with low heating value and has high sulphur content,
combustion operations can increase PCDD/PCDF and particulate emissions..
The plant efficiency is kept at its maximum value, according to the load and fuel used,
primarily to increase the production of electricity. This has an important impact on the
reduction of pollutant emissions.
The operation of power plants is generally performed by skilled, dedicated, personnel, who
is sensitive to the environmental impact of the emissions, however is not aware of the
problems associated with POPs.
Although the power generation sector has low Emission Factors rate, according to the
UNEP toolkit values, the high mass flow involved and the huge dimensions of the boilers
can result in high mass emissions . Therefore a particular attention to the implementation of
BAT/BEP should be paid in order to obtain, as far as possible, the best feasible combustion
conditions. The trend on electricity production will be a crucial factor that could increase the
production of PCDD/PCDFs from power boilers.
A more detailed situation analysis for each participating country is given in Annex 3.
d. Regulatory context
Cambodia
58.
The NIP for the SC on POPs in Cambodia prepared by the Ministry of Environment was
endorsed by the Council of Ministers on 2 June 2006. Cambodia became a party on 25 August
2006. In the NIP one of the country priorities aims at introduction and promotion of BAT and
BEP in existing industrial plants that are using wood as the main fuel and high calorific value
waste for co-incineration (Chapter 3: Proposed priority projects, page 96: Project profile No.7:
Introduce BAT and BEP for reducing POPs releases).
59.
The Law on Environmental Protection and Natural Resources Management was adopted by
the National Assembly on 24 December 1996. It is a fundamental framework for the
development of environmental regulation such as sub-decrees, ministerial declarations,
circulations, codes and standards for environmental quality protection and natural resources
management. The main purposes of this law are to protect environmental quality from pollution
by chemicals and other hazardous wastes through inventory and environmentally sound
management of pollutants. A number of environmental legislations and legal instruments were
developed and approved aiming at supporting the effectiveness of the implementation and
enforcement of the Law on Environmental Protection and Natural Resources Management.
60.
The approved environmental legislation and other laws related to natural resources
management are as follows:
Sub-decree No.27 Or-Nor-Kror.Bor-Kor on water pollution control, issued on 6 April 1999.
Sub-decree No.36 Or-Nor-Kror.Bor-Kor on solid waste management, issued on 27 April
1999.
Sub-decree No.42 Or-Nor-Kror.Bor-Kor on air pollution and noise disturbance, issued on
10 July 2000.
Sub-decree No.72 Or-Nor-Kror.Bor-Kor on environmental impact assessment, issued on
11 August 1999.
Law on the management and exploitation of mines resources, adopted on 13 July 2001.
61.
Based on the above legal instruments, there are few laws and regulations addressing POPs
issues such as the ban of POPs-pesticides, liquid waste discharge standards covering PCBs,
etc. Nevertheless, these regulations do not describe in detail measures to deal with POPs
related issues as well as management procedures for the protection of human health and the
GEFTF UNIDO FSP ESEA fossil fuel fired utilities and industrial boilers
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