a Ss = a = 771 q rh gu ef Zz 3 PLAN RECORD REVISIONS, CHECK. ED ISO METRICSEREW THREADS | Wo. DESCRIPTION (DATE) AP. PROVED| MAC TYPE AUX. BOILER OPERATION AND MAINTENANCE a aa INSTRUCTIONS (2) mE 7 jms im vi Re TE ie iG iF 2 FINAL PLAN A4X 373 supeTs) WITH COVER WARINE BOIELR DESIGNING SEC. NARINE NAGHIN, DES!G DEPT. ONOMICHI S.No.546/547 APPROVED Y. Ono AUX.BOILER (MAC-25B) Uchida cHeexED Terahara OPERATION AND sei M-Amano MAINTENANCE INSTRUCTIONS (2) CONFERRED | SCALE ~ ORDER Te DRAWING WO. F1185/F1186 | 97000 N57-25M-M102 % MITSUBISHI HEAVY INDUSTRIES, LTD. NAGASAKI SHIPYARD & MACHINERY WORKS DRAWN Jun. 22,2009 ISSUEDAUTOMATIC BOILER CONTROL SYSTEM Differential Transmitter JTD 920A Pressure Transmitter MBS5100 ‘Test Valve MBV5000 F-3, Draft Transmitter GE45 F-4, Drum & Draft Gauge ‘TME-152 F-5. Monitor Switch J-SSP60 F-6. Pressure Switch MBC5100 F-7. FO. Temp. Digital Indicating Controller C210DA F-8. Control Valve HTS, HLS F-9,_ FD, Fan Inlet Vane Control Drive HA/ HL. F-10. UP Positioner HEP 17 F-11. F.0. Temp. Switch KPS81 F-12, Control Air Switch RTUIG F-13. RO. Temp. Sensor MBT5252 F-23. Air Lock Valve TL201F-1 AIR FLOW, F.W.R., R.W.L. & STEAM FLOW TRANSMITTER JTD920ABALTIC amily} FA cm2-psT100-2001 1) ST 3000 Ace Smart Transmitter Electronic Differential Pressure Transmitter Model JTD910A/JTD920A/JTD921 A/ JTD930A/JTD931 A/JTD9OGO0A/ JTD961A (Standard Type) User’s ManualCopyright Notices and Trademarks Printed in Japan - © Copyright 1996 by Yamatake-Honeywell Co., Ltd. While this information is presented in good faith and believed to be accurate, Yamatake-Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement and for customer. In no event is Yamatake-Honeywell Hable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. ST 3000 is a trademark of Yamatake-Honeywell Co., Lis.Safety Instructions Preface Correct installation/operation and periodic maintenance are essential to the safe use of your differential pressure transmitters, Read the safety instructions provided in this manual carefully and understanding them fully before starting installation, operation, and maintenance work. Inspection + On delivery, make sure that the specifications are correct and check for any damage that may have occurred during transportation. This equipment was tested under a strict quality control program before shipment, If you find any problem in the quality specifications, please contact your Yamatake Honeywell representative immediately, providing the model name and serial number. + The name plate is mounted on the top of the enclosure: Precautions The following symbols are used in this manual to ensure the safety of users: ASWarning: This symbol is used to warm of hazards where failure to observe a safety instruction may result in death or serious injury. ASCaution: ‘This symbol is used to wam of hazards where failure (o observe a safety instruction may result in injury or physical damage To ensure safe operations, be sure to observe the safety instructions provided on the next page Yamatake-Honeywell Co., Ltd. will assume no responsibility, or offer any guarantee with respect to any failure resulting from violation of these safety instructions.Safety Rules Installation AS Waming | (1) When installing the transmitter, make sure that gaskets do not protrude from the process | | connection parts (in adaptor flange connections to connecting pipes and flanges). Gasket protrusion may cause leaks or output errors. i (2) Do not use the transmitter outside the rated pressure or temperature range or without | observing the connection specifications, Damage or leaks may lead to serious accidents, | (3) Apply the methods specified in the explosion-proofing guidelines to cabling work in cexplosion-proof areas & Caution (1) Do not step on the transmitter after installation. .Stepping on the transmitter may damage itor cause injuries. (2) The glass indicator may break if hit with a tool or other object, and cause injuries. (3) Ground the transmitter correctly. This is required by related regulations. Inadequate grounding may lead to output errors, (4) This transmitter is heavy, please be sure of your footing and wear safety shoes when installing Electrical wiring a & Warming (1) To avoid electric shocks, do not perform wiring work with wet hands or without turning the power off. Wear gloves over dry hands and tur the power off before starting wiring work AS Caution (1) Study the specifications carefully and make sure the wiring is correct. Wiring mistakes may cause hardware damage or malfunctions. (2) Provide a power supply that meets the specifications. The wrong power supply may cause hardware damage. Maintenance & Waring | | (1) When disconnecting the transmitter from the process for maintenance, ensure that the | residual pressure, fluid or gas have reached safe levels. Gas generation or fluid eruption may otherwise occur, (2) To prevent burns or other harmful effects, check the venting or drainage direction and ensure that no personnel will be exposed to vented gas or drained fluid. (3) Do not open the cover during operation in an explosion-proof area. ‘This may result in an | explosion or other accident. | & Caution (1) The transmitter was shipped under strict product control guidelines. Altering the transmitter, or modifying iin any way, may result in damage tothe transmitter or to property. |CONTENTS Precautions A. General Precautions A.L Checking the Product A2 Checking the Specifications AB ‘Transportation Aa Storage Environment AS Installation Environment AG Application of Pressure to Transmitter AT Electronic Parts . AS Use of Tran AQ Welding in Proximity of ST ceiver B._ Precautions for Explosion-proof Transmitter. B.1_ Transmitter with Flame-proof Special Explosion-proof Construction B.2_ Transmitter with Intrinsic-safety Construction .....0esse 1. Outline 2. Operating Principle Installation 3.1 Installation Dimensions 3.2. Installation Environment 3.3 Installation Method . 3.4 Changing the Process Connection Port Positions from Top to Bottom or Vice Versa 3.5 Changing the Left and Right Positions of Process Connection (High Pressure Side and Low Pressure Side) .....:.scssssosiscenssesnenenne 3.6 Mounting Direction 4. Wiring AA Power Line onsen 42° Ground 43° External Meter Wiring... 4.4 Supply Voltage and Load Resistance 4.5. Wiring of Flame-proof Special Explosion-proof Model6. 4.6 Wiring of Intrinsic-safety Model..... Piping 5.1. Flow Rate Measurement 5.2. Liquid Level Measurement... Operation 6.1 Preparation 6.1.1 Checking the Wiring .... - 6.1.2 Connecting the SFC (Communicator) and Ammeter Used for Checking 6.1.3 Checking Communications 6.1.4 Diagnosis of Operations .. “ 6.1.5 Checking Configuration Data (Parameter Values) and Output Signals....... 6.2 Adjustment before Operation 6.2.1 Flow Rate Measurement soon - 6.2.2. Liquid Level Measurement of Open Tank and Closed Tank (Dry Leg) 6.2.3. Liquid Level Measurement of Closed Tank (Wet Leg) 6.24 Zero Adjustment for Liquid Level Measurement. 63 Starting Operation 64 Configuration (Setting)... . 6.4.1 Configuration Data Parameters (Various Settings) 64.2 Connecting the SFC (Smart Field Communicator) and External Meter 6.4.3 Writing Configuration Data... nninaminsinnnsenesie (1) Registering the transmitter tag number .... (2) Saving data in the non-volatile memory (NVM) of the transmitter oe eccnnsnen (3) Output format (4) Displaying and changing the indicator display format. (5) Displaying and changing the engineering unit high and low limit (6) Damping time constant. (7) Pressure engineering unit (8) Range... (9) Saving (storing) configuration data from the transmitter to the SEC and restoring (re-entering) data saved in the SFC to the transmitter... 6.5. Checking PROM NO and Software No... 65.1 Checking PROM NO . 64 61 6-1 62 6-3 6 6. 67 6-9 6-1 6-12 613 6-14 6-14 6-15 . 6-16 6-17 6-18 6-18 6-23 6-25 . 6-27 6-27 . 6-29 . 6-32 6-33 6-3310. 65.2. Checking Software No. 66 Checking Bumout Direction... 67 Constant Current Source Mode 67.1 Generating Constant Current 6.7.2 Releasing Constant Current Source Mode 6.8 Scratch Pad (Memo Function to Transmitter} 6.8.1 Entry to Scratch Pad No.1 6.8.2 Releasing the Scratch Pad 6.8.3 Entry to Seratch Pad No.2 Calibration soso TA Preparation and Setup occu 7.2. Calibrating Output Signals 7.2.1 Adjusting Output Signal 0%. 7.2. Adjusting Output Signal 100% 7.3 Calibration Range 7.3.1 Calibrating the Low Limit (LRV) .. 7.3.2 Calibrating the High Limit (URV) 7.3.3. Saving Calibration Data 7.4 Erasing Calibration Data ... 7.4.1 Erasing Calibration Data 7.4.2 Erasing the “#" Mark... Maintenance and Inspection 9.1 Checking for Pipe Leakage... 9.2 Washing the Transmitter 9.2.1 Blowing Out 9.2.2. Washing the Meter Body... 9.2.3. Cautions Required in Cold Locations .. 9.3. Insulation Resistance Test and Dielectric Strength Tes Self-diagnosis 10.1 Contents of Diagnosis 10.1.1 Non-critical Errors 6-33 6-33 6-34 6-34 6-34 6-35 6-35 6.37 6-37 74 7d 7-2 7-2 3 75 75 7-6 7-6 77 77 7-7 9-1 oa 9-4 on 9-2 9-2 9.2 10-1 10-1 10-110.1.2 Critical Errors... 10.1.3. Communication Errors... 10.1.4 Operational Errors 10.2. Method of Diagnosis 10.3 10.4 Messages and Requi 14, ‘Troubleshooting... 12. Extemal Zero Adjustment (Optional)... 12.1 Adjustment Range . 12.2. Adjustnent 12.3 Influence due to Magnetic Fields 13. Indicator (Optional) 13.1 Mlentification of indicator parts 13.2 Digital display 13.3. Analog bar graph display 13.4 Linear/square root extraction display 13.5 External zero point adjustment display 13.6 Self-diagnosis display on indicator... 13.7 Self-diagnosis by indicator (optional) 13.8. Stick-on engineering unit labels... Appendix A. Specifications, Model No., External dimensions sesene vo = 1 10- 10- 10 10 10. 4 12-3 Bo ae] Be 13-2 13-2 13-3 1B 3 14 IBS soo Appendix A.Precautions A. General Precautions A.1 Checking the Product When you accept the ST 3000 Ace Smart Transmitter, check its appearance to make sure that it is not damaged ‘The accessories shown in Figure A. should be attached(Options). Make sure that all the accessories have been delivered to you. To make an inquiry, contact your supplier or our service network, ‘The accessories are listed below (1) One L-wrench (M3) (2) 1 mounting bracket, | U-bolt, 4 bolts and 2 nuts U-bolt holes Bracket ° O- - Nuts | Transmiter mounting hoes WLLL liquid level Side co Marking on center body ‘Closed tank, with Liquid sealing Figure 5.7. Leading Pipe Connections for Liquid Level Measurement (Note) The accuracy given in the specifications cannot be guaranteed if the leading pipes are wror connected, as in Figure 5.8. Lowest Iiguid level fon center body Figure 5.8 Wrong Connecting Pipe ConnectionsFal (28) 6. Operation ‘The S-SFC operating instructions in this section are applicable to S-SFC sofiware version 7.1 and later versions. Refer to Smart Communicator Operation Manual CM2-SFC100-2001 During communications, keep the control loop connected to the transmitter in th anual mode 6.1 Preparation 6.1.1 Checking the Wiring Check to see if the transmitter has been wired correctly. 6.1.2 Connecting the SFC (Communicator) and Ammeter Used for Checking Connect the SFC and a high accuracy ammeter to the terminal board as shown in Figure 6.1. ‘The SFC can be connected to the panel terminal in an instrument room or in the field, according to the purpose (Note) Itis possible to insert a precision resistor into the line and connect a digital voltmeter instead of an ammeter. In this case, obtain the voltage for that resistance value at 4 to 20 mA. Since «digital signal is superposed on the 4 to 20 mA DC fine during communications, keep the process control loop in the manual state in order to prevent their influence, (1) Dismount the case cover of the transmitter. (2) Connect the red and black lead wires of the SFC to the + tab and the - tab of the SUPPLY terminal, respectively. Make sure that the polarity is correct. (3) Connect the lead wires of the meter to the test terminals of the terminal block. Make sure that the polarity is correct Precision ammeter | power | 3500, ——J Load resistance Note) ‘The load resistance should be at Teast 2500 for | performing communications with a SFC. | Figure 6.1 6-1Fal (29) 6.1.3 Checking Communications Afler installing the transmitter, check communications with the SFC and the parameters that must be set, (Note) After connecting the SFC, be sure to check the tag number of the transmitter by pressing the 41D key first. None of the functions will operate until the tag number is checked by pressing this key. (1) Turn on the power switch of the SFC. The display will ask whether the process control loop is in the manual mode. If itis not in the manual mode, change its mode to the manual mode. LO} |P TT] MAINE ATED PREs|s] [lp] | 1 T (2) Press the "ID" key, and the output format, the transmitter type (DP: Differential pressure), and its tag number will be displayed. Check them. be ReaD “ Gales J. w | Clwpoiim DIS[Tp FATS [Noy |) Chr iNt [ble Tapas tly ~ oS ou forme \ Frneniner | wor | Tae nanber ore The tag number is ":000000" at the time of plant shipment (3) If the display is not as shown in step (2), some kind of communication problem exists. Refer to the following diagnosis procedure. [Example] BEA aa NOL [xm TR] [REFal (30) 6.1.4 Diagnosis of Operations Check the state of the transmitter, key and read the diagnosis information (1) Press the "STAT pisit ae yrs sfriatrjujsticln|ele’K or COPE ESE] Fb Es) then [D[s|T 23 ]4]s 617 str ett letot Generally, pay attention to the following items. Are the transmitter and the SFC connected correctly? Is the loop functioning correctly? Does the resistance value between the SFC and the power unit satisfy Figure 4.4? ® @ 6-36.1.5 Checking Configuration Data (Parameter Values) and Output Signals Check the high limit of the adjustable range, the configuration data, and the output signals to make sure that the transmitter operates normally and reliably. (1) Checking the high Timit of the adjustable range Check the high limit of the adjustable range in order to make sure that the set range of the t is adequate. iLofol ® Check to make sure that the high limit of the set range is not above the high limit of the adjustable range, If itis above the high limit of the adjustable range, replace the transmitter with thet for other specifications (higher range limit). (2) Checking the configuration data Display the configuration data of the transmitter on the SFC. ® Transmitter output format, transmitter type. tag number (a) Analog transmission ‘Sry » wor Wa ® Damping time constant DAMM TINTS bane] i] 16 Zales] [7 oN DIS! @ Low limit of range 6-4Fal (32) High limit of range ue’! FREY asap tos To} of of OEP Tmt nl Hf 2] of (3) Checking output signals Set the transmitter to the constant current source mode by the following procedure and check to see if it outputs 0% and 100% signals. (Note) At the same time, check to see whether the transmitter output is received normally by the receiving equipment. # Set the transmitter to the constant current source mode and transmit a 0% output signal UIP ET Of folof | * folulepejure woN.¥oL oul eo, | prays na af [ol [alt Read the meter to check to see if it indicates a 0% signal (4 mA). (Note) A" mark indicates that the transmitter is in the constant current source mode. ‘® Set the transmitter (o the constant current source mode and transmit a 100% output signal eur on | CREP UE Tz [sf 5 Joi | Por wiojr itr Measure alFal (33) @ Read the meter to check to see if it indicates 2 100% signal (20 mA). © If the meter indication is correct, release the constant current source mode by the following procedure. If any error is found, refer to 11. “Troubleshooting” or 7.2 "Calibrating Output Signals lu] T our PUT ilo! (Note) The “#" mark will disappear, indicating that the constant current source mode has been released.6.2 Adjustment before Operation Make adjustments under the actual process conditions. 6.2.1 Flow Rate Measurement ALthe static pressure during operation, check the output when the differential pressure is 0. (See Figure 6.2.) (1) Close valves A, B and C of the manifold. (2) Open the equalizer valve C (3) Open valve A on the HP side and put an equal pressure on both sides of the meter body so that the differential pressure will be 0. Figure 6.2 Typical Piping for Differential Pressure - Flow Rate Measurement (4) Read the input on the SFC. 4 - “| {Lift sare BRE TNE, aE 477 ovr. z 1 evr whole Jit! r TLL | 9. 4 6-7Fl (35) (5) Display % output on the SFC and read the output from the ammeter at the same time. Check both values. our | (Oe ver Ww ol of (6) If the values displayed in (4) and (5) following procedure using the SI ® Read the input on the SFC [or *| Tine display asks whether the input is (pressure), “Zero point correction has been completed (7) Repeat (4) and (5) to make sure that the zero point has been corrected, (8) Close the equalizer valve C. (9) Open valve B on the LP side and apply the differential pressure of the process to the transmitter. (10) Read the input and output on the SFC (or read the output on the ammeter) and check the relation between the input and output. If the input and output fail to match, or if a signal value of some level is outputted while no fluid is flowing, check to see if the transmitter is installed and piped adequately Bleed the pipes in order to remove foreign substances from the input pipes of the transmitter. If the input and output fail to match, check the configuration data base of the transmitter and check to see if the toll Troubleshooting” cl range of the ransmitter is wrong. If the problem cannot be solved by the above method, referNote) The transmitter is assembled at the plant to vent gas and drain in the downward direction. This should be remembered when you open the vent plug for venting gas or drain, (See Figure 6:3.) 6.2.2 Liquid Level Measurement of Open Tank and Closed Tank (Dry Leg) (See Figure 6.4.) Check the output when the input is 0. Mount a shut-off valve on the input pipe and open the LP side to atmosphere (1) Close shutoff valve A and open the vent plug on the HP side of the meter body. (2) Open shutoff valve A gradually and discharge the fuid from the tank from the vent plug to remove the drain. (3) Close shut-off valve A. 69Figure 6.4 Typical Piping for Li a | yy, [ . Aumosphere [LH | Low pressure side High pressure side iquid Level Measurement of Open Tank (4) Read the input on the SFC, oun Pur i (5) Display % output on the SFC and read the output from the ammeter at the same time, Check both values. our PUT ow ele I I 6-10 Fal (37)Fal (38) (6) If the values displayed in (4) and (5) are not equivalent to 0 (differential pressure point by the following procedure, using the SFC. correct the zero on!) SEO on wor, Liwolklki [ye S Th mln i The display asks whether zero input UNF may be given, ENTER iT We RK DIS [T]I| “TTPTE |S) 2[5[6] 7] Zero point comection has VIN[PIUTT, TZ[E[RIOTEIDT [4 been completed (7) Repeat (4) and (5) to make sure that the zero point has been corrected, (8) Open shut off valve A and apply the liquid level to the transmitter as pressure (9) Adjust the zero point by following the instructions in 6.2.4 (10) Read the input and output on the SFC and check the relation between the input and output. If the input and output fail to match, check to see if the transmitter is installed and piped adequately. Bleed the pipes by loosening the drain plug in order to remove forcign substances from the input pipes of the transmitter. If the input and output fail to have adequate correspondence, check the configuration dat base of the transmitter and check to see if the set range of the transmitter is wrong. If the problem cannot be solved by the above method, refer to 11. “Troubleshooting” 6.2.3 Liquid L evel Measurement of Closed Tank (Wet Leg) (See Figure 6.5.) Connect pipes to a closed tank as described in Item 5.2.2. (1) Close shut-off valves A and B and open the vent plug on the LP side of the meter body. (2) Open shut-off valve A gradually and discharge the fluid from the tank from the vent plug to remove the drain. ‘Then, close the vent plug, (3) Fill the HP side of the meter body and the connecting pipe with tank liquid or sealing liquid.Fal w =o /<— Highest liquid level Liguid seal — | A Lowest liquid level WLI. Figure 6.5 Typical Piping for Liquid Level Measurement of Closed Tank Note) When the transmitter is used for an a closed tank as in Figure 6.7, set the low limit LRV (0%) and the high limit URV (100%) of the range by referring to the following example. (4) Open shutoff valves A and B and apply the liguid level to the transmitter as a head. (5) Adjust the zero point by following the instructions in 6.2.4. (6) Read the input and output on the SFC (read the output on the ammeter in case of analog transmission) and check the relation between the input and output. If the input and output fail to match, check to see if the transmitter is installed and piped adequately. Bleed the pipes by loosening the drain plug in order to remove foreign substances from the transmitter. Ifthe input and output fail to have adequate commespondence, check the configuration data base of the transmitter and check to see if the set range of the transmitter is wrong. If the problem cannot be solved by the above method, refer to 1. “Troubleshooting”. Note) For gas and drain yenting, refer to the Note) in 6.2.1. (See Figure 6.3.) 6.2.4 Zero Adjustment for Liquid Level Measurement tis easy toadjust the zero point ofa level gauge toan intermediate level between Oand 100 (50% for example). Read the actual level value using the level galige. (This is assumed to be 50% here.) wut our: PUT 5 CI 316 | ‘The transmitter displayed 45%. 6-12 (39)F-1 (40) | 5} (iru taal salsa key nso 8 Liste t “ Uhe display asks whether zero sa | losin may’ he made at 50% sous user! uit ays yustment al $046 was comp x af T 6.3 Starting Operation ‘When the power is turned on, or when the power is turned off for more than 1 second, the output will first be set to about 4 mA and often several seconds it will begin to change according to the input. 6-136.4 Configuration (Setting) This section is concemed with the configuration data parameters of the transmitter. It explains how to write dats into the memory of the transmitter using the SFC (Smart Communicator). 6.4.1 Configuration Data Parameters (Various Settings) The configuration data parameters of a transmitter are shown in Table 6.1 Since the SFC supports various types of transmitters, some of the data are not necessary for a differential Pressure or pressure transmitter, Select the necessary dita ble 6.1 (The item numbers correspond to the title numbers in 6.4.3.) “Dats para TD Grip signal ne ‘nag wangpsion ~ | 2) Transniner ap No-egistation | —B characters or leas - —_ Select LINEAR or SQUARE ROOT When SQUARE ROOT elected, cutoff vale (00209), a dropout format (inea2er) and Nowra mode (OEFAULTAEXPAND) et ean be selected lop Ip 8) Outpat format Square root (When a cut-off value is set.) [__Deeoatinew Dropout zero Cutoff value Ouput | Note) Flow rate mode DEFAULT = This mode is used in most eases. EXPAND. ; This mode is selected when the range is expanded (or example. ‘when the range is set near the normal flow rate) or when reverse | flow rate output must be obiained using a reversible orifice 6-14F-1 (42) - Selections — _| (Damping ime cost Cine eked from te following 1 values (Unit second However he Stal vespone tie the vale dane by aking Ose to he ec ‘she ow O16 2 32. f on 4 oe (5) Pressure unit ‘One of the following units can be selected | kPa MPa hPa mbar bar inl intly PSI mrplt,O mHO kglem? —ylen? mimi. Or, «unique unit inputting a value cor eset, (Refer Wo 6.1.2 (41,) Sot a special unit hy ponding to 25.4 mmH,0 into the SBC. (6) Low limit of set range LRV | {measured value for outputting | 0% @ma DEY) i Set a value using the keys or set the pressure value outputted to the SEC High tint of set range URV Sel a value using the keys or set the pressure value outputted to the SF (aneasured value for outputting 100% (20 mA DC), (7) Saving data to SFC (save) and Data can be saved and restored from the SEC to the transmitter and vice restoring to transmitter (re: versa inpun) (Notes) (1). Transmitter tag No. registration: A maximum of 8 characters can be inputted using, numerics, characters and symbol marks on the keyboard of the SFC. (2) The set range is displayed im 4.5 digits 6.4.2. Connecting the SFC (Smart Field Communicator) and External Meter (1) Connect the SFC and a high precision ammeter to the terminal board as shown in Figure 6.6. The SFC can be connected to the pane! terminal in an instrument room or in the field, according to the purpose. Dismount the case cover of the transmitter. Connect the lead wires of the SFC to the + and the - tabs of the SUPPLY terminal, Make sure that the polarity is correet. Connect the lead wires of the meter to the test terminals CHK+ and CHK-. Make sure that the polarity is correct. At the same time, refer to Smart Communicator Operation Manual OM2-5254-0800. >Smart Field Communicator bey} power | 300 ee Note) The load resistance should be at least 250.0 for performing communications wih a SEC Kigure 6.6 Connecting SFC and External Meter (2) Tum on the SFC. MIA} ‘The display asks to press the ID key D) 3) * (rfaje.INjot TT T » Iwlol® IK Tt NIG i pis|r|s Tr 6.4.3 Writing Configuration Data Configuration data can be written to the memory of the transmitter or the memory of the SEC. 6-16 Fl (43)(44) (1) Registering the wansmitter tag number Turn on the SEC. | ‘| folshiyy hw WO[R]KT/N| DAG LN) PAE EEE Cursor put format — Note 1. The tag number is "000000" at the time of plant shipment Note 2. LIN (output format) means linear output. (SQRT means square root output.) Note 3. DP (transmittertype) means a differential pressure transmitter. (GP and AP mean @ process pressure transmitter and an absolute pressure transmitter, respectively.) Select the alphabet mode. aoa) (OES[TOTT Tals] [fol ies foley ft im S) fplstar Tale! No telibse pore | Release the alphabet mod aetil BIST] |_| Taal! Pa ea SZ é Write the data to the memories of the transmitter and the SFC 6-17Foy (45) Now-vut sree] (STRUTT jo} (es) LfwfopRte pT eho SS TELCTL ASL INpoy LOND Pe |r| patat s} of 7) ing data in the non-volatile memory (NVM) of the transmitter After zero and span calibration, save the calibration data in the non-volatile memory of the transmitter by the following procedure, The data in the work memory of the transmitter can be saved with high Priority. The data will not be lost even if the transmitter is turned off. When any value in the work memory is changed, ST3000 automatically saves data from the work memory to the NVM in about 30 seconds, even without this operation aes Sully — DISTT] TPSTE[7] Data is saved to the NVM. Liverietr This operation takes about & seconds DEE ‘The operation has ended. DIA[TIAl (3) Output format © Linear output lewre yes or MipNu] Select LINEAR using the ‘Men f SSS) [MENU] key. 3 mow 6-18F-1 (46) Ment lores] (CONTELOIR sce) (Aetoretertt OTR IN] | i @ Square root output 1 When no cutoff value is set ben [ese ‘lect SQUARE ROOT using the [MENU] key | ‘Yes! wore Nett aa) |_| DIA lola’pl t 6-19Fl (47) @-2 When a cut-off value is set: parce) CTO[N] F[O[ RIM ves S/OlUrale or SQUARE ROOT using (MENU) key, MENU Set a cutoff value using numene keys, in this example. 6-20Fl (48) @-3 Setting a dropout format (LINEAR/ZERO) After setting a cut-off value in @-@ ote] FASLRTSTERSS (-! [otal Select LINEAR in this example JT Naan] Select LINEAR or ZERO TST 1 1 using the [MENU] key. CUFolFir TolRlof ror ‘unre! [JUL TO] Wen i alFl (49) @-4 Setting a flow rate mode (DEFAULT/EXPAND) After setting u cut-off value and a dropout format in @-2 and ®-3 respectively foe Selse DEFAULT on EXPAND using the [MENU key ‘oz! Deaptfal_[tFal (50) (4) Displaying and changing the indicator display format Introduction: The procedure for displaying and changing the indicator display format is explained here + When the output format is “Squate Root Extraction,” the display format is fixed to “Flow Rate. + When the output format is “Linear,” either “Lineas” or “Display Flow Rat display format an be selected for the Remarks: + Display Flow Rate: In some cases, the transmitter must output “linear” data as required by higher level equipment that perform arithmetic operations for Flow rate control, In such cases, sele Rate” to display the flow rate on the display only + Bor detaited information on the indicator display, refer to Hem 13. Display Mow Procedure Check and change the display format (Iinear/display flow rate) of the transmitter indicator using the following procedare |eoxt 1 wes fesrer| [BOTSTRELARTe[OINTF £1) When the output formats wer | tptetonw ote quate root extraction the disphiy - format is fixed to “Flow Rate (Ouypot format: Square rot extraction) OT OW) cad canon he change DSP co | LCN Or (Display format |inear) DIS |PILJA - pltis|py TF (Display format. ism | [Di oncom OF wuxe} [DLLSTPILJaly] [e i rem | DebrNrelalR INow-vor fexter| ATi ire stele] DI CONF] pit olw Et ARTE] Ljolatp| plate ix7 rex] (BIT]S oer | [whole + The display format changes te ‘Lincat” or “Display Flow Rate fee) (SSO FOYT ino | fRTelATDLY Toh sr sonvor ester 0) | BSP ENT +The data has been saved in the DIATT IA INJOIN|V [ort |_| teansmiterFal (52) (5) Displaying and changing the engineering unit high and low limits Introduction: The procedure for setting the high and low limits for the engineering unit is explained here Procedure! Display and change the high and low limits for the engineering unit displayed on the indi following procedure: fentex| CONE Yes) nn eh or lexrer] [DB] wes | fet + Stops 4 and 5 show how to set -10.0 as the Jow linit for the engineering. unit. T]O] fal «folsel » ETT T To] + Phe low limit (-10.0) for the engineering unit has been set HUG) Tcof.to “| 6-25Wert i [ate EjUpAL ATC Tops | o! z Zhe = DISTT DyATTIAT FID car | rc) DSL I £ s/MpifE[a| ! ATT DERE L inte ver BAT t stati te at-T LT bs cr) W/o. | Ops] fal z Fal (53) + Steps 7 and 8 show how to set 50.0 as the high limit for the engineering unit lnngh fimit (50.0) for the iceting uit has been set +The high and low timits for the engineering unit have been changed te the newly set values, +The data has been saved in the transmitter.(6) Damping time constant Save the data to the non-vola (7) Pressure engineering unit ® Standard engineering un iv luna he z or y PREY (54) One ofthe 10 values is dspayed The display shown a the lean exanpic The next Riher alue wp tothe ye a nt wes of the tanner noe SF ws nea oer value diplaved an! eaputet uote meanorcs af the taster al the SEC “Toe dating we constant cane sae hy essing the ey suesesencle ring t0 section (3). ‘One ofthe 11 ws eam be selected unas Os amexample) The next unit will be displayed $a saved in the memory of he SFC each tn "he “UNETS® ey is pressed ‘The immediately following unt ic dsplayed and saved i the memory of the SFC: The mmdltely preceding anit displayed ad saved inthe memcy ofthe SFCFol (55) @® Special engineering unit ‘The enginecring units are stored only in the memory of the SEC, and 25.4 mmH,O is used as the standard unit, When another unit is selected, the SFC converts the 25.4 mmH,O unit to the unit, When a unit which is not stored in the SI engineering unit to the 25.4 mmH,O unit Example) — Let’sassume that we are selecting Pounds per Square Foot as the spe lected © iy selected, the SFC must convert this special unit. Since 5.197 PSF is equal to 25.4 mmH,O, the coefficient of conversion will be 5.197 and the special E unit will be P When the coefficient of conversion and the special unit are mputied to the SFC, the LRV. LRY, input pressure, range, and span will be automatically converted to the PSF unit and displayed. °) UST! ETE P2TSTaTS}6 17) Set a numoricat value and a unit name vans 2]s[ slo | |mimlit]2}o/ JY) onthe special engineering unit ~ display Loading the coefficient of conversion So) fel 2[3 1415] 6[7) Key in he frst numeric. 1 bts nator u Tras 7) Key im the remaining numerics. . 5 ~Jenfrmjit 2 (197) TRE TT TT a[S [So] BB rmifrmttt2 [0 "mR COS i? [si afs[) T fanfin) ia] ‘ Ty? 5) 2 SST la AY fo} Registering a special engineering unit ion) [UPSET T{T2[3)S]S]6L7] Setect the alphaberic mode jews) FB tat var URE TPP Sep st ibpttirt tt 5) fuINpiyy hos st GPEC usr Display PSI on the display st esti ust cE [Load the special enganeering uniFol (56) (8) Range ‘The low limit (LRV) and the high limit (URV) of the range can be set by two methods. In other words, they ean be set by keying in numerical values or by applying a pressure that is equal to the high and low limit values, and those values are set Note) In onder to reverse the range, set the high limit as the LRV and the low limit asthe URV. For example, ifthe range is from 5000 mmH,0 to 0:mmH,O, set $000 as the LRV and Oas the URV ‘| When the LVR is changed, the URV value is automatically canged, | unchanged. vs To change both the LRV and the URV, set the value for the LRV before setting the value for the URV. ig the span 1 Setting by keying-an operation Setting the LRV (Measured value for outputting 0% (4 mA DC)} Example : Change from 1000 to 0 mmH,O al OPE 245 [8131617] me src usps the caren 1.RV tfolojo imlm| #270} New LRV that was keyed i non-vor fxr “This daa is loaded into the memories ‘of the uansmitter and the SFC, and the new LRV is displayed atthe same TRV FTTS[M ITS ]S]] time. of. [0 o]5| Imbmfet2 0) Setting the URV {Measured value for outputting 100% (20 mA DC)} Example: Change from 5000 to 8000 mmH,0. ‘The SEC displays the current URV New URV that was keyed in 6-29Fal (87) T[R[SA[SPELA] tis daw ated ato he memones of the TEE T A ens an the SEC and he new UR {Eaplayed atthe sane ue ENTER (ves) Tp iaysT ays, oto [ealml nt: or £ Save the data to the non-volatile memory by referring to (3) Sle Note) When the transmitter is used for a closed tank as in Figure 6,7. set the LRV (low limit : 0%) and the URV (high limit: 100%) of the range by referring to the following example. = Specitic gravity of liquid ix tank 1, + Specific gravity of liquid ia connect pipe Figure 6.7 Usage for Closed Tank (Example) {Example} Assumption: d= 2m, h=0.25 mg = 1.5m 9. p,=1 Differential pressure at 0% level : dx p,—_hx p = 1775 mmH,O Differential pressure at 100% level : dx p, — (h + 1) p = 425 mmH,O Set 1775 mmH,O and 425 mmH,O as the L.R.V. and the ULR.V., respectively.© Setting by input pressure Fal (58) Setting the LRV (Measured value for outputting 0% (4 mA DC)} Apply the liquid level or input value that is equal to the target LRV to the transmitter, and set it after checking the input value. ‘The SFC displays the current LRV. The SPC asks whether to set the currently applied pressure as the LBW Dress the "ENTER" key will be loaded into the memories of the ‘uansmutter and the SFC td the lat fier the data is loaded to the memory the new LRV is displayed. Setting the URV {Measured value for outputting 100% (20 mA DC)} Apply the liquid level or input value that is equal to the target URV to the transmitter, and set it after checking the input value uRY los STS tT | “ = ser -NTER URTV TW 4] Ss] 617) ten] Cfwopaeaisfet yf L a Tapas ‘foro infmt | 20) J ee tele E) Save the data to the non-volatile memory by referring to (3). 6-31 The SFC displays the current URV ‘The SFC asks whether to set the currently applied pressure as the URV Press the "ENTER" key. and the da. Will be loaded into the memories of the transmitter and the SEC. After the data is loaded 1 the memory the new LRV is displayedsaved in the SFC to the transmitter Fal (59) (9) Saving (storing) configuration data from the transmitter to the SFC and restoring (re-entering) data © Saving (storing) all the data in the work memory of the transmitter to the hold memory of the SEC pe atan i” cn a] — veo wee! [SIAIVIET BTA T | Eaworriermnye say 7 S[AVIE| ® Restoring (re-entering) all the the transmitter ERED “! FATE INOrT Ceol w Ciwiorr xt Nie Dys|4] 7 TIAyG! |] PS © PST] Te oppFpyS cone [COTS F}O]R[M 7 1 a") psp I ner [SlalviE]7 7 bane) (SIAIWJEIZ pees) laine "| (SWE IRTETS Teo ik next} [RUE [STrlolejeT polalrlatzL Lt TALL J istry TejopNeti ey] SIAIVIEL7 ig [|S [To}e Curren stored 1D) Press the "ENTER" key, and the data will be saved to the hold memory of the SEC. jory Of the SFC to the work memory of Current, detector ID ‘The SHC take whether to restore the confaguraion data nthe hold mery #9 the res the "ENTER" ke restored fea the hold the work memory of the tanemiter6.5 Checking PROM NO and Software No. 6.5.1 Checking PROM Nt ‘The PROM NO is marke following procedure 0 SEN RANGE ‘The range that was entered exceeds (high limit of range x 1.5). The set value for constant current exceeds the allowable range. + KEY NOT ALLOWED ! Wrong key operation > RANGE The result of arithmetic operations by the SFC exceeds the display range. + EXCESSIVE OUTPUT10.2 Method of Diagnosis Fl a) Connect the SFC and check the operational status of the transmitter according to the following operation bs, ik poe ® When abnormal 2 isle ee Ti or 7) ‘The current status of the transmitter is displayed, The m Wings oF the messages are explained in "Display Message: =p] The fault state of the meter body ws aot displayed in tal sf ag i | Judge this from the sate ofthe diptragm and the sensor ‘The transmitter and SEC are operating normally. “This indicates the end of a message statement. Press the "STAT" key again, and a new message statement will be displayed or the current message statement will be displayed ‘When more than one fault exist, each fault message will be displayed for 5 seconds. 10.3 Display Messages ‘The following three messages interrupt the display of the SFC. Message Description Action BIS |TE TESTSSISTEE] | Reterw the message cleiirirelalet [striatriv's|? table i Accolon indicates that the Fy Sears 10-3 TAT" Key and refer to the message table. Charge the SFC, - Press the "STAT" key ancl refer to the message table ‘After eliminating the cause of the problem, make sure that the “#” mark has disappeared by pressing the “STAT” key10.4 Messages and Required Actions (The messages are listed in the table in alphabetic order.) Fl (78) (Critic 8 | |corrEcT pac 1 |) CHAR PROM FAULT 2 | CORRECT DAC ‘The PROM is not functioning correctly fal) ‘The output circuit 20. mA is SPAN | being adjusted. ZERO. The output circuit 4 mA is being adjusted. Is the 0% ran correct? e input value Is the 100% range input value correct? Re-calibration is maintain accuracy. ssary to] Data has been stored in the non-volatile memor Saved data has been to the transmitter tored Data has been saved from the| transmitter to the SEC. The burnout direction at the time of a critical fault is, downward. Action Replace the PROM. When replacing the PROM, check its serial No. by pressing the “SHIFT” key and the “I” key in that order Replace it with a PROM with the sine specifications, (When replacing the meter body, use a PROM with the same number.) Coneet the ont Correct the output signa Refer to the input value, Refer to the input value. the LRV and URV Corre Check the differential pressure input value. ‘A value exceeding (high limit of transmitter range x 1.5) has been entered Check the numerical value by pressing the “CLR” key and input a value again Is | Falep comm CHK ‘The amount of span calibration is too large | The amount of zero | calibration is too large. ‘The requested output value exceeds the output range (between -1.25% and 105%) inthe constant current source’ mode. Communications have failed. The SFC has an electronic | fault or is not connected | correctly. Check the input pressure to see if it matches| the corrected value. Correct the URV, Check the input pressure to see if it matches the corrected value. Correct the LRV again. Check the numerical vatue by pressing the “CLR” key and input a valid value 1. Cheek the polanty. 2. Press the “STAT” key. If the COMM ERROR display does not disappear, replace the SEC. For other messages, refer to their descriptions,Fol (79) No. | Message Description ‘Action He ‘The loop resistance is too t6 | rsnow vour || BRGCOsetie We voltage is too low. Communications are not | Check the polarity, wiring and power. taking place normally between the SEC and the transmitter = — || The transmitter is In order to release the constant current IS |] IN OUTPUT MODE # || functioning as a constant le, press the “OUTPUT” key and a current source , -—, | Calibration in the sensor 10 |! INPUTZERORD || balanced state taimospheric | pressure) has been completed. When the transmitter was | 1. Perform communications again. turned on, its database was | 2. Check the database, calibrate the invalid. transmitter again and load dats to the non-volatile memory A function that cannot be | Check the SFC op executed has been requested. jon procedures. ‘A wrong key was pressed or | Press the “CLR” key and perform the key the sequence of key operation again. ‘operations was wrong. ‘The output characteristic is linear. Is the loop for Select the manual mode, ‘communications in the manual mode? ‘The resistance value on the | Check the resistance value, communication loop is too small. 25 : - Calibration of the 0% range 26 |] LRV CORRECTED || f2s'been completed Check the PV value. Replace the transmitter by a model with a larger range if| The input pressure exceeds | necessary (allowable range x 2), Since the meter body of the transmitter m: hhave been damaged, check the performan 27 || MB. OVERLOAD OR METER BODY FAULT 28 | MDU/ACCOMPRAULT|| MDU/DAC fault Replace the electronics module “The bumout fore NON-B/O has no direction.Fal (80) No. Message Description Action ‘The transmitter gives no | 1. Perform communications again (So xane eeepawen) Tesponse 2. Press the “STAT” key and perform the 30 | NO XMTR RESPONSE | |The transmitter may have a actions correctly. j =“ | fault or the loop may not be | 3. Check the transmission line and the comect ‘connection of the SEC. | ‘The temperature compensa; Replace the electronics module 31 NODAC TEMP COM #| ion data on the electronics — , module has been lost Wrong key operation The key operation is not supported, | Non-volatile memory fault | Replace the electronics module. PAC fault Replace the electronics module Press the self-diagnosis key | (STAT). ‘The printer fails to operate !RAM fault Replace the electronics module. | Ready status Do you want to erase the coriection data? Do you want to restore saved data to the transmitter? ROM fault Replace the electronics module _ - — | Do you want to save | wansmitter data? The sensor temperature is too| Change the mounting in order to lower the | high. This will lower the | temperature. accuracy and shorten the service life: Do you want to set the 0% SETLRV? range at the present input pressure? ~-— | Do you want to set the 100% SET URV? range at the present input — —}] pressure? 4s 10-6Message Deseri ‘Action a Perform communications again, 46 |[ SkCRAULT || The SHC doesnot operate | Ite statue dace not chane replace the io 1 correctly SFC po ~ ‘The white characters on each - a key of the SEC will be No error t 40 FATUS RECED Self diagnosis of the 19 |) STATUS RECEIVED | Irronsmitter has been completed The status 1s unknown ‘The output characteristic is, given square-root processing. ‘The input data may be wrong.| Select the constant current source mode and ‘This trouble may be press the “STAT” key, aliributable to the process, the| If no message is displayed, the possibility ‘meter body of the transmitter,| that the trouble is related to the meter body j Jor the electronics. Also, this'| of the transinitter is high. Check the metct message is displayed when | body the connector from the meter body is not mounted correctly 1 the electronics. The burnout for critical fault is upward oRVE 100% range correction has URV CORRECTED || Keencombleted ] Operating status {Is the sensor balanced (atmospheric pressure)? ‘The result of computing | Press the “CLR” key and start again exceeds the display length The SFC has a low battery | Charge the SFC level Press the “STAT” key. Refer to the message table, # | |Non-eritical fault After climinating the cause of the problem, — ‘make sure that the #"” mark has disappeared by pressing the "STAT" key 10-7Fal (82) 11. Troubleshooting If the transmitter fails to operate normally, locate the source of trouble according to the following procedure, (1) Cheek the following items b 1) Configuration data 2) Transmitter operation 3) Loop ng the self-diagnosis function. (2) If the trouble was located in step (1), take the necessary action by referring to Section 10 “Self- diagnosis”Fal 12. External Zero Point Adjustment (optional) 12.1 External zero point adjustment Introduction: Since this transmitter has an external zero point adjusting function, the zero point can be adjusted externally without using the $-SFC A transmitter with a digital meter will display “ ERO" in the display area. Adjustment range: An output corresponding to the current input can be set to any value within the range of -1.25% (3.8 mA) to +105% (20.8 mA). Procedure: Adjust the zero point externally using the following procedure: (1) Make sure that the required differential pressure is applied to the (ransmitter. (2) + Holding down the zero point adjust button using a regutar screw driver, turn it in the desired direction (+ or -) until the output reaches the target value. * Output increase: Holding down the button, turn it in the plus (+) direction, A transmitter with a digital meter will display “UP ZERO” during adjustment. + Output decrease: Holding down the button, turn itis the minus (-) direction, A transmitter with a digital meter will display “ZERO DOWN™ during adjustment. Caution Do not turn the adjust button excessively, as it may break. + Zero point adjustment will be interrupted by communications from the S-SFC. +The S-SFC can read set values and set states only when communicating during zero point adjustment (83)Fal (84) Output adjustment quantity: ‘The output adjustment quantity changes according to how long the button is pressed down and turned, as shown below. rec] oe iustment q 18 20 a 26 30 0 a Bution operation time (see.) Relationship between output adjustment quantity and button operation + The adjustment quantity increases with turning time (refer to the above graph.) The speed of adjustment (increase/decrease) increases with turning time (refer to the above graph.) Error diagnosis: ‘The transmitter will determine if the external zero point adjustment function is operating normal “ZERO” will blink on the indicator. Ifadjustinent continues for about 50 seconds, the transmitter will determine an error, and the value will be reset to the pre-adjustment value. nd 12.2 Influence due to Magnetic Fields 1. When a transmitter is installed in a strong magnetic field, the magnetic field will some have an effect and change the zero point, as with the magnet rod 2. A magnetic field over 10 gauss may be generated near a motor or a pump. In such cases, install the transmitter at a distance of at least | to 2 m from the motor or pump. The magnetic field will fall to 2 to 3 gauss at a distance of I to 2 m. 3. Ifit is suspected that a magnetic field exceeding 10 gauss is present, measure this with a gauss meter and move the transmitter further away, to a place where the field is below 10 gaussFoy (85) 13. Indicator (optional) 13.1 Identification of indicator parts The names of the indicator parts are shown below. Digital display Bar graph display Lincar/square root display External zero point adjustment display 13.2 Digital display The indicator digitally displays the transmitter output as a % value or in any engineering unit. The digital Jisplay is a 4.5 digit 7-segment LCD. Please note the following. + If the current value exceeds the following range, the display limit value will blink. Current value < -19999 Current value > 19999 + The indicator sometimes displays the following in the event of transmitter malfunction, In such cases. take the necessary action by referring to Item 6.6. ~ 13-113.3 Analog bar graph display The transmitter output is displayed in an JL-segment analog bar graph. the bar segment on/off states and the output values is shown below. Output (OUT) OUT< 0% ~SsOUT< S% range} . ottem’ Compined shat HOS Cy 2 1.OKPa L2ImMIO! 0K a (027 uation) ehaegroars HOS % IO Ye Ce <1.0KP2 [10OMMELOD) JTD920A/921A (Material for Wetted Parts: SUS316) Accuracy ‘near output EOS (oy > SRP [Smal 50} HOUISHOTS® 395% Cy < S04 [SOOO | Square-oot output: When outputs 0 to 100% same asthe near ouput ‘Wien output 7.110 60%: tinea OU % ssc Shaders Wen ouput is es han 718: dropout Temperature characteristics ero shit: +£10.2540,1% 25 yg (Shift from the set range) > . Combined shits “0.8% Cy 12.5KPa |1280mm:017 Change of 85°6 icepsn ms H1n3s-40as PA 54 Cy <1 5Pa {1250mmI-O1) 26.0KPs_ (20000 Static pressure effect aco shit: E08 {shit wih eapect te aeting te eee ee tanger Comins 018% 200K SahoawsILOD Ceovrgeseond 33 89 ym ty 20KP a. Oman O: ‘Change of 7 MPa {70 kalem’) STO930A/831A (Material for Wetted Parts: SUS316) ‘aecuracy ° sear output: ONG (p= 14OKPH 1AkeHem) 10.025+0.075x49)q Cy < taokPa | Akgfiem?) SSquaro-tootousput: When outputs 50 to 100% same as ine inear out When output is 7.1 to 50%: linear output ™ aro SAE When output is less than 71% dropout Temperature chatecteriosos Zero shin 202510320 955 {hit from the set range)" “ : Combined shut HOG Cy 2 210K 2. them) Grange of 55°C ingame wns e051 45% 210 9% Cy © D10KPa srk Static pressure effect Zoro eit Lo.1nx™ ym (Ghitt with respect to setting ‘wy range)? Combines sot weoaax [Change of 7 MPa (70 katem’) cores Appendix A - 6Fol (96) JTD96OA/ 960A(Material for Wetted Parts: SUS316) ‘Accuracy Linear output LO1S% fy & A SMPS iaSkaticen EO.14009% 89 yp < ASMA L3Skptiem!t) Squate-oot cutout’ When output is $0 to 100%: same asthe finear output When output 7.119 50%: near output * ssp hon output lass than 71%: opout ‘Temperature characteristies {Shift trom the set range) Change of 306° (Range from -5 to 55°¢) Zero shit Faas 60a% 9S ye (ORI Cy ASMP SSkgtGI WAS HAS OT IG Ly ASMP s [ASkptHiom!y Static pressute fect oro shit PERS) sarme? enema Gy 5 7MPs Hroketiem) (Shift with respect to setting et . range) Cominessin 8 Pa! yay (AS 7 HOON CS IMPS e7OKgHON"Y ‘Tasbient temperature) JTDS20A (Material tor Wetted Part : Hastelloy C, Tantalum) ‘Recuracy “| Linear output FOMb Ly 2 SOKHa ‘SOHmMEEOL iO 2284007598 1% Cy | upperint or oaput at abnor conan D [Lowe i of gut soe congten [wowing [None Appendix A-8ST3000 Ace Differential Pressure Transmitter (JTD) for Standard Differential Pressure /Supper High Differential Pressure Fl (98) Pressure/Migh Differential — FA apuae pate SS i ee come i aes es eee een Neraseaga fone tig [ou enemy reir cae Pine secteaions [Spectro (22 Ts [Sera ealeinon seer Taf raceabiey cote [dei ‘Sp comets TEE] [electra [Giz amore post ~ ial we, Polo cores Tessier pet IS epee poo wih Cone ne 1p enmecion 2 (Guz JS pace pes mt np eds ci bona corecion > [v2 95 peepee wate sie pce “ENT eal esd. Boor connesion nN 2 ABT, teen aot J Toten emtensieet lores [gia mer wr seus ag ewpeay ameson vont Sivranceronon reuner Appendix A 9Fl (99) DSTJ3000 Ace Differential Pressure Transmitter (JTO) for Standard Differential Pressure-High Static Pressure/Supper High Differential Pressure-High Static Pres: Pressure relHtigh rential Pressure-High Stati fressrnaae smote [roa zie i fragrance SJ is-vawes Jy ro 961 i ix [aistoaligarey pends | “ne.” [sssommelamn fare Tale [| oe Hust [sve —Tousove Ted] {i 7 loteemees [eeeommnis [susie —Jeusse Df] | [= Traian je oreal ps aba ne 1 = moves om Tiina racer [ep cornet a fists vrs eee Sn i 1s serum eaeaaien aca ——— | Te fee is meio 3 fier en Ro oreeset = . rs [asap cone fc. boon correo Ws 12h utara — [ral rae ne n iceloner ave fous se! 7 suses [anaemia ise [ci us wgason rot cond ve wi vag [ove aSiovnseay ste vette so V2 NPT, ot exer ret sepa nicons naam None oe nc up at anorma enaion rt aga ees [cwvon ee jones Appendix A - 10Dimensions STD910A/9608 JTD9204/9308, Appendix A= 11Fl on) JTD921A/931 4/9618, © S73000 1s 4 trademark of Yamarake-Honeywell Co,, Lid Appendix A= 12Document Number: Document Name: CM2-DST100-2001 ST 3000 Ace Smart Transmitter ITD series of Differential Pressure Transmitter Model JTD910A/ITD920A/5TD921 A/ITD930A/ JTD931A/TDIGOAITDIIA (Standard Type) User's Manual Nov., 1996 (1) Yamatake-Honeywell Co, Lid Industrial Systems Division F ¢ 1 102)Fl (103) Yamatake-HoneywellF-2 FO. PRESS., MASTER STEAM PRESS & DRUM PRESS TEST VALVE MBS5100, MBV5000060R9318 F-2 i) INSTRUCTION Pressure Transmitter TY i MBS 5000 and MBS 5100 MAI / Dimensions / Mabe / Dimensions ‘O60R9318 El-tilslutning / Electrical connection / Elektrischer AnschluB / Raccordement électrique OFM Ott ee or ae o—-O— || ae Faroe apna 3| Eimeria ,| Samet. | | este‘sefonion Eman se ervlpoe| ‘Tryktitstutning Pressure connection DruckanechivB Raccordement de pression 1126.01.52F-2 (2) Bemeork. Note Achtung Attention oO Justierung ‘Ajustage fonetionnementPanfete INSTRUCTION Vv 5000 f-2 03) (0619901 =08 a 20,8 to +100 bar 8 bis +100 bar = 20°C bis 100°C +100 bar = 20°C a 100°C Dentees biok-homponenter / Deritoss biock components / Denfoss ‘Biock-Komponente / Danfoss gamma bloc 126.V1.82F-3 DRAFT TRANSMITTER (GE45)TY4-6A 7 INSTRUCTION MANUAL. FOR EDGEWISE TYPE LOW PRESSURE GAUGE GE45, GE46 NAGANO KEIKI CO., LTD.Contents Introduction Application Features Specifications .. Working Principle .. Mounting cece eee eee Operation Maintenance - ee Precautions on Transportation, Storage, & Unpacking TY4-6A 2/7TY4-6A @ Introduction Eagewise type low pressure gauge is an instrument to mainly measure draft in flue etc., which is subtle pressure in the range around 0.2 ~30kPa(20~8000sAq). Prior to using the instrunent, read this instruction manual carefully for correct and effective use. Application This is an indispensable instrument for rationalization of combustion condition and ventilation control, improvement of heat efficiency, and fuel economy in combustion system of marine vessel, iron works, or thermal power plant. Features Because of its rectangular shape, it requires small occupied area. Therefore, vany of the instruments can be mounted in small area. There are GE45S (vertical) and GE46 (horizontal) types.TY4 Specifications 4.1 Manufacture specifications 1) Pressure range and elements are as follows Elements Chanber Bourdon Tube (C2720P) (c27007) Pressure Range oo, 2(20) 0-30(3000) xPa(ansa) 0-20(2000) im 2) Case Color Black 3) Range of working temperature -st ~ 4dc 4) Mass GE4S, GE46: Approximately 2.5 kg 4.2 Accuracy 21.5% F.STY4-6A 5/7 @ Working Principle Chamber or bourdon tube is used as pressure sensitive elenent. Pressure of object to be measured is introduced to chamber or bourdon tube through pressure lead-in, and the elenent nakes displacenent. This displacement is enlarged by the linkage to indicate the pressure with indication pointer. Sf Mounting For mounting place, select location where the instrument is not subject to vibration, humidity, nor corrosive gas ete. In wounting it, be very careful not to give shocks to the gauges. Place fitting accessories to the body, and then tighten evenly with bolts. For piping, provide cocks in pipe conduit, and use proper nipples or ring joints.tTy4-6a [6/7 @ 7. Operation Stopper for indication pointer is provided to prevent damage of gauge during transportation. Remove the stopper by turning the stopper shaft on the back face with screw~ driver. In case zero point is not correct, remove the plug on the front face, and turn the zero point adjustment shaft with winus screw-driver for zero point adjustment Use it at 2/3 or less of the waximum graduation of working pressure. Avoid sudden application or reduction of pressure In case of pulsation pressure, provide pulsation prevention devices such as a danpener. 8. Maintenance Do not grease to each movable part in the gauge Check indication with manometer once or twice in 6 months. 9. Precautions on Transportation, Storage & Unpacking 9.1 Precautions on Transportation This is a measuring instrument with precise mechanism, so that dropping or shocks may cause troubles and make it unusable. Be very careful for transportation9.2 9.3 TY4-6A TI @ Precautions on Storage Store it in locations where it is not subject to humidity, vibrations, nor dust. In case of stacking it, be careful not to exceed such an extent that packing box of it causes deformation,. and stack it neatly to avoid droping. Precautions on Unpacking When unpacking it, handle the package gently. Unpack them in a sufficient space in order to avoid erroneous dropping etc., during unpacking work.F-4. DRUM & DRAFT GAUGE (TME- 152)1. Fo4 INSTRUCTION MANUAL MODEL TME-152 Installation 1) Make cut-out as figure below. 2) Insert the instrument from the front of the panel, put mounting blacket at the top and bottom of the rear body, and tighten it with threaded bar. 3) Make sure of not giving excessive shock to the instrument on installation. 4) Install the instrument where ambient temperature is 0-40°c, humidity is under 90%RH and there is no dew condensation. 3185 49th 0.7 xs i Fig. (panel cut-out) agt0-5 1ag'8 (pluraz) units unit 2. Connection : 1) The terminals of this instrument are MS screws. Make a correct and 2) firm connection with crimped terminal, etc. Use the wire which is applicable to rated capacity of the circuit. Preparation before measurment 1) 2) 3) Check rated input and make sure of a correct connection. Make sure that a pointer is at zero position before measurement. - In case of rated input DCO-ima Make sure that the pointer is at zero position when signal does not input to input terminal. If the pointer is not at zero position, adjust it to zero position by turning zero adjustment knob. - In case of rated input 0C4~20ma After connecting standard voltage/current generator to input terminal, apply DC4mA and make sure that the pointer is at zero position. If the pointer is not at zero position, adjust it to zero position by turning zero adjustment knob. sions in use This is a precision instrument, handle with care on operation, installation and etc. In case that the instrument might be affected by surge voltage, operate it, grounding - (minus) side of the terminals. Please aperate the instrument in accordance with its’ specifications and classification. Tsuruga Electric Corporation igF-5 MONITOR SWITCH (J-SSP60)F-5(1) (OM2-2310-0450 Systempak (Analog, Single Case Type) Monitor Switch Module Model J-SSP60 Operator's Manual Yamatake Corporationazbil Copyright, Notices and Trademarks Printed in Japan - © Copyright 2007 by Yamatake Corporation While this information is presented in good faith and believed to be accurate, ‘Yamatake Corporation disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Yamatake Corporation liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. F-5(2)F-5(3) SAFETY PRECAUTIONS About Ico ‘The safety precautions described in this manual are indicated by various icons. Please be sure you read and understand the icons and their meanings described below before reading the rest of the ‘manual. Safety precautions are intended to ensure the safe and correct use of this product. to prevent injury to the operator and others, and to prevent damage to property. Be sure to observe these safety precautions WARNING —— Warnings are indicated when mishandling this product ‘might result in death or serious injury. A CAUTION Cautions are indicated when mishandling this product ‘might result in minor injury to the user, or only physical damage to the product. Examples ‘Triangles war the user of a possible danger that may be caused by wrongful operation or misuse of this product. These icons graphically represent the actual danger. (The example on the left warns the user of the danger of electric shock.) ® White circles with a diagonal bar notify the user that specific actions are prohibited to prevent possible danger. These icons graphically represent the actual prohibited action. (Tne example on the left notifies the user that disassembly is prohibited.) Filled-in black circles instruct the user to carry out a specific obligatory action to prevent possible danger. These icons graphically represent the actual action to be carried out. (The example on the left instructs the user to remove the plug from the outlet.) RESTRICTIONS ON USE When using this product in applications requiring particular safety, or involving particularly important ‘equipment, special care should be taken to implement a fail-safe and/or redundant design and periodic ‘maintenance program encompassing all of the devices in the system, ‘Take malfunction, breakage and response lag into consideration when using this product. Use this product within the established ranges and limits stated in the specifications. ‘There is no guarantee of product performance for use outside of the specifications.Before mounting, removing or wiring this device, be sure to turn the power off. Failure to do so could result in electri¢ shock, To avoid electric shock, be sure to ground the GND termi ‘ground of less than 1000. Be sure to attach the terminal cover to this device after wiring is complete. Otherwise, touching a charged terminal accidentally could result in electric shock, ‘To avoid electric shock, be sure not to touch charged terminals during ‘maintenance and inspection, Ifa hazardous condition develops in which equipment overheats or begins to ‘emit smoke, turn off the power switch of this device and connected equipment at once, ‘Make sure that wire scraps do not fall into this device. They mi rou, device failure, ot fire, Before setting the function switching jumper, be sure to turn the equipment power off. ‘When removing the chassis from the case while the monitor switches are wired, after checking the monitor condition and alarm circuit operation (for example, by turning the alarm circuit function off), turn the power off. Do not touch IC leads with bare hands. Internal electrical parts of the IC can be damaged by static electricity. If available, the use of a dedicated antistatic workbench is recommended F-5(4)Table of Contents F-5(5) Table of Contents Section 1. General... 1 Section 2. Specifications... 3 Section 3. Theory of Operation... 5 Section 4. Model No. Table .... 7 Section 5. Mounting 5.1 Mounting Locations... 5.2. Mounting Method Section 6. Alarm Action Selection... Section 7. Calibration 7.1 Preparation 7.2. Calibration and Adjustment... 16 Section 8. Dimension Drawing and Wiring Daiagram ..... 17Section I. GENERAL F-5(6) “The Monitor Switch Module (J-SSP6O) is a single conversion module housed ina single case and issues an alarm contact output when an input signal exceeds the internal pre-set value by comparing the input with the pre-st valve. Complete isolation is employed between the power, input, and output circuitsInput signal: Input bias current: Input impedance: Output signal: Contact capacity Number of alarm: ‘Alarm output (fixed): ‘Alarm function: ‘Alarm setting range: Differential gap: Alarm setting accuracy Common mode rejection rato: Power supply Current consumption: Ambient temperature Ambient humidity Mounting: Color of front mask Weight: Operating influence: Section 2. Specifications F-5(7) 110 SV DC or 4 to 20mA DC (Bdge output: 1 to SV, Non Isolated) <1 WA or less (for voltage input) 2 (for current input) Dry contact: SPST1-set (for I-point) SPST2-set (for 2-point) DC 30V, 14 (Resistive load) AC 100V, 0.3A (Resistive load) L-point Normally de-energized or normally energized, selectable Hand Lo ) Miand if 2-poin monitor Lo and Lo 0 to 100% FS, adjustable 20.25% FS. 20.25% FS, 80 dB (at 50 Hz) 2aV DC "i % 60 mA (1-point monitor) max at 24v 80 mA (2-point monitor) max at 24v 51055 010 908RH Panel, Wall, DIN rail Black 4008 ‘Supply voltage effect: 20.1%FS/24V DC “2% Temperature effect: +0.25%FS/+20CSection 3. Theory of Operation ‘The input signal is applied tothe high input impedance amplifier of the input buffer section to provide a high common mode rejection ratio and then fed through the filter tocliminate the AC ripple noise component and, thus, the signal is conditioned into a stable signal of 1 SV DC. This signal is compared by the comparator amplifier with the limit setpoint value which is provided by the alrm setpoint circuit. Ifthe former exceeds the latter, the comparator amplifier drives the relay which delivers a dry contact output signal. The hysteresis circuit provides a certain amount of hysteresis in ‘order to prevent chattering of relay. +28y Input Butler Dry Contact Section t ‘Output Input of} a. oe ane Setting tT Ampitier Section Fig. 3-1. Monitor Switch Module Block Diagramgeist omirion tim FSP ‘ontr Swish Module (anaog Type) | Ne varnish coated PT TWamichcoated = iY Isat 10 6V00 ipa 0 20mADE "No Selections “0 | Witoutestepot + | Wiest opt Example: J-SSP6OX-1%-0 ‘Alarm types when ordering the product. (See table 1) Aa ¢ | (oui Noma Provass Operation) | (Owing Noma Process Operation ‘Standard (N) De-energized Open A De-energized Closed B Energized else cl Energized5.1 Mounting Locations F-5(10) §.1 Mounting Locations For the place of installation of the module, select a place which meets the following requirements: (1) Ambient temperature is normal and does not change sharply. (2) Ambient humidity is normal and does not become abnormally high. (3) Atmosphere does not contain corrosive gas. (4) Atmosphere dose hot contain dust, oil fumes, or other undesirable substances. (5) The place is less affected by electrical noise. 5.2 Mounting Method ‘The module can be installed in one of the following three methods: (1) Panel mount (flush mount) (2) Wall mount (protruding mount) (3) DIN rail mount ® Panel Mount and Wall Mount FFix the L-shape mounting brackets on top and bottom of the casing by means of the fixing grooves as shown in Figs.2 and 3. For panel mount, fix the brackets at the front end positions; for wall mount, fix them at rear end positions. Fix the easing ‘on a panel of a wall by fixing the brackets to the panel or the wall. For the panel cutout dimensions and the locating pitch (the interval between two adjoining modules when a number of modules are installed by side), see Fig,5-3. FIXING GROOVE FOR BRACKET 2 MOUNT [~~ gueee mourns 5RAC: eorroM Fig.5-1 FiGs-2Section 5. Mounting F-5 (11) Pinchmouning Fig.5-3 Dimensions for Panel Mount and Wall Mount - 10-5.2 Mounting Method F-5(12) BH Mounting/Dismounting with DIN Rail Motes 1. The following models of DIN rails and side clamps are recommended. Reais Mode! DAS-4 (Toyo Giken Co, Lid) « Side clamps: ATO-19 (Toyo Giken Co, Ltal) « Notes 2. Fix the rail with Md screws at 200-mm intervals. Put the side ‘lamps on both ends of the rail before fixing the rai * Orequivalent Water arte Fig.5-4 (1) Install the module by engaging the top of the DIN rail mount indent ofthe rear panel of the module with the DIN rail as shown in Fig.5-5. i sme | nun ce vie Note When instaling two or more modules, install them being closely contacted side by sai. -11-Section 5. Mounting F-5 (13) (2) After installing the modules, fix the side clamps supporting the right or left ends ofthe outermost modules as shown in Fig.5-6, SIDE CRAMP. Fig.5-6 (3) To remove the module, observe the instructions given in Fig,5-7. Rutter ue LL . sens awesome Fig.6-7 ~12-Section 6. Alarm Action Selection F-5(14) Alarm actions are selectable with the jumper pins on the card as shown in Fig.6-2 and Table 6-1. To select the larm actions, pull out the module from its casing, ull out the module by pressing the top and bottom inden latches and pulling the module to your side. Fig.6-1. Pulling ut the Module No2ouput select | Not oupucseect ] a OE at No2ouput select No.1 output select ™ Fig.6-2. Locations of Alarm Selectors = 13-Section 6. Alarm Action Selection Table 6-1. Settings of Alarms P-5 (15) Tra apaion ToT ipa sone] Nod usa ete Tye 2 ‘Am action { wee ‘oay [Owe emael uns | up| ours | ape T T ~ veh eat | wad ia a Ce ofa) | efust) gh vi | w|i | | for) adcenesginea [Bro 1 | | | - 23 igh iit “ \de-cnergizod | MA Low ini | ecrgnea Broken Loin le |Nowmay ae 2 5 “I: If “NY is specified (or no specification is made) by the customer when ‘ordering, the instrument is shipped in this state. ~14-7.1 Preparation Prepare a 7.1 Preparation F-5 (16) ibration setup as shown in Figs.7-1 and 7-2, where a module of voltage input type (1 - SV DC) with two alarm outputs is assumed, [Muruimeter) Co Ps - 15- —} __<———( 6 jarmeter 7 “sf Customer terials fom | Power + | 9) Gnd | 10) Power - Monitor switch module 24V DC Power source (0.5 o rete) Reference Vollage Generate (for 1105 input) Resistance Range - Calibration SetupSection 7, Preparation F-5(17) DVM Digi Youmeerfor rmasung Wo Accuyay: #1mV Trpuulmpedance: SCO rarest Fig.7-2. SP Selting Location and DVM Connection 7.2 Calibration and Adjustment (1) Connect the digital voltmeter to the checking terminals, SPI and COM on the pnel front face. (2) Turn the variable resistor (VR) on the panel front face to set the SPI at a given value. (3) Check with Multimeter 1 that the relay is activated ro output a contact signal when the reference voltage generator produces SP! setpoint 10 mV. (4) Fllow steps (1) to (3) above for calibration and adjustment of the two-alarm Module. Use Multimeter 2 to check the contact output. (Use terminals SP2 and COM, and variable resistor VR2.) - 16-Section 8. Dimension Drawing and Wiring Daiagram F-5(18) eee) = et ] i Fig.6-1 -17-Section 8. Dimension Drawing and Wiring Daiagram F-5(19) weMo sce et RE ESE EEE Document Number: —OM2-2310-0450 Document Name: —_Systempak (Analog, Single Case Ty Monitor Switch Module Model J-SSP60 Operator's Manual Date: March, 2007 Edited by: Yamatake Corporation Ee ~ 18-F-5 (20) Yamatake CorporationF-6 PRESSURE SWITCH (MBC5 100)Ro, | +| iEihdeeventraen || ACI: 0,1 A, 250 Somats Comes caFereopoe] | OG 11; 12W, 125 V i jf ' = page CT] a ae, fa .26.X1-82 Dasfets INSTRUCTION 0 mac sooosnamecsion LI © : fof Pay a fyi Bok | peers [See | wT= 40°C 1H 485°C 40°C to 485°C. = 40°C bie +85°C = 40°C A 485°C Dentoes biok-kompenenter / Danfoss bleck components / Dentese Btock-Kompenente / Dentees game bocF-7 FO. TEMP DIGITAL INDICATING CONTROLLER (C210DA)Rete om aa. y I F-7 a Digitronik $DC20/21 Product Digital indicating Controller ManualContents How to use this product manual Basic operation 2-1. Names and functions of component parts on the front panel 2.2. PV (Process Variable) indication SP (Set Point) indication (Basic indication) 2-4. SP (Set Point) change 2-4-1, Single SP 2-4-2. Operating the of UP key and DOWN keys 2-4-3. Multi SP (SP selection by keying operation) ‘Output value indication Heater current value indication (Models equipped with a heater breakage alarm function) 2-7. Alarm indication Event set value change Assigned parameter operation 2-9-1, Auto tuning 2-9-2. SP (Set point) (with multi SP) 29-3. PV bias fe vvvevrerseeee 2-10. Summary of DISP key, SP / EV key, and PARA key functions Installation 3-1, External dimensions / panel cutout size 3-2. Mounting location 3-3, Mounting method Wiring 4-1. Cables employed 4-2. Terminal connections 43. Terminal arrangement Page 6 7 2WC 4-4 45 4-6. 47 48 49. 410. 441 412, Power supply connection Grounding Input connection Output connection Remote switch (Optional) connection Current transformer (CT, optional) connection Communication connection Wiring precautions Noise . Noise generation sources 2. Noise reduction method Parameters S-l. Parameter operation PID constants 5-3. Output limit S54, Manual reset Differential 5-6. Event hysteresis 5-7. Parameter assignment / deletion Setup 6-1. What is setup? 6-2. Setup operation 6-3. Setup related to PV 6-3-1, Input range 6 ‘Temperature unit 6-3-3. Upper-timit /lower-limit of the input range 6-3-4, Decimal point position 6-4. Setup related to SP 6-4-1. SP setting system 64-2. Upper limit /lower-limit of SP limit 6-4-3, SP amp 32 34 34 36 36 40 40 40 43 43 43 43 ad 44 44 44 44 506-5. Setup related to control action 6-5-1. Direct /reverse action Control system selection Initial manipulated variable for PID operation Initialization for PID operation ‘Time proportional cycle 6-6, Setup related to events 6-7. Setup of green belt 6-8. Setup of PV abnormal output (manipulated variable) 6-9. Setup of remote switch (optional) 6-9-1. READY /RUN selection 6-9-2. SP selection (Multi SP) 6-9-3, Timer event drive 6-9-4. Setup of remote switch 6-10. Setup of auxiliary output (optional) 6-11. Communications setup (optional) 6-12. Key lock Operation 7-1, Turning on the power supply 72. Warmup 7-3, READY /RUN selection (optional) 7-4. Auto tuning Heater breakage alarm (optional) 81 82. 83. 84. Introduction Current transformer (CT) Setting Heater current value indication Zener barrier adjustment ot Connection . Adjustment 59 59 59 59 50 60 60 60 60) wo10. 1. 12. 13. Ali ms Model number configuration Specifications 0.0... eee eee Tables 13-1, Parameters table 13-2, Setup table 13-3, Input ranges table B Event setup table Alarms table ©)1. How to use this product manual 1-1. Structure Fo ® ‘This product manual first describes the basic operations executed frequently to operate the digital indicating controller. It then covers preliminary operations after mounting the instrument. This is followed by a list of various tables, 1-2. How to use this manual ‘To use this manual, refer to the necessary + Panel design and panel drawing —— + Mounting and connecting + Understanding the functions of this instrument + To initialize this instrument + For the basic operation of this, instrument (after assembly) + For complete operation instruc- tions of this instrument + When an alarm has occurred + Touse this manual’s tables + For locating desired contents tems according to the categories shown below, ——~ 3. Installation on page Installation on page Wiring on page Setup on page Heater breakage alarm on page 9. Zener burrier adjustment on page . Parameters on page Setup on page Basic operation on page Operation on page Basic operation on page Parameters on page ~ 7. Operation on page —— 10. Alarms on page —— 13. Tables on page ~ Contents on page 67 oD Basic operation This chapter describes basic daily operations. 2-1, Names and functions of component parts on the front panel 80621 (Bm «96am size) (Greet. 6 ves t€0 mars l@ 8 A @|-—]| cue ma ors | spay || @oispiey ® Groen beit ——— | CI eal Bspit ‘SP/EV a>-TI SPIEV key ¢ > YG] DPAeiey CD Co >S | @ENTIoy — }-—— @DOWN key Sader connector 'SD020 (48mm « 96mm) Py aa aai sun eto GER B _— ONo. 1 indizator _— @No. 2 indicator ° oi ote od ISP hey @ Groen belt 3 i an wea @SPIEV Key Bay See }——— & DOWN key DPARA Rey }——— 0 Loader connecter mm) (BT) 7 DENT mayNote: 6 ® S ©s @ee8 8 FT @ Mode LEDs @ are called SP LED, OUT LED, EV! LED, EV2 LED, EV3 LED, OT LED, and AT LED, respectively. No. | indicator: No. 2 indicator: Mode LED: Green belt DISP key: SP/EV key: PARA key: ENT key: UP key: DOWN key: Loader connector: Indicates a PV (Process Variable) and parameters, etc. in also indicate the contents of Indicates an SP (Set Point) and can also indicate the numerics of parameters, etc. Lights according to the operation modes of this instrument. Lights when a difference (deviation) between PV (Process Variable) and SP (Set Point) is within a predetermined range. Flashes under the READY condition Sets the display to basic indication status, Indicates a PV on @ the No.1 indicator and an SP on ® the No. 2 indicator. Determines the contents of ® the No, 2 indicator. Changes an SP (Set Point) or a set value of an event (optional) Changes parameters, Defines a changed numeric. Increases numerics. Decreases numerics. ‘This connector is used to connect the Handy Loader (optional).@ 2-2, PV (Process Variable) indication To indicate temperature, pressure, and other process variables (PV) inputs (o this instrument, press © the DISP key. A PV value is indicated on @ the No. 1 indicator. 4 DIS For PV indication |~ Press C__) key. > ae of + APY numerics indicated Note 1: If an alarm is issued, an alarm code and a PV are indicated altemately. (See 2-7, "Alarm indication", on page 14) Note 2: ‘This symbol # indicates that the LED is on 2.3. SP (Set Point) indication (Basic indication) To indicated an SP (Set Point) which controls the input PV to this instrument, press ® the DISP key. A PV value is indicated on ® the No. 1 indicator, while an SP value is indicated on @ the No.2 indicator. The SPLED lights simultaneously. This indicating condition is called the basic indication status. PV numerics indicates. cD a, “See Press key SP glgigg. ++ An SP numeric is indicated, —— SP LED ight. Note 1: [f no SP is indicated on @ the No. 2 indicator, OUT or a heater current value (optoinal) is indicated. Continue pressing ® the DISP key until an SP is indicated. (SP LED lights) Note 2: This indicating condition is set when the power supply is turned on 24. SP (Set Point) change ‘This instrument comprises both single SP (Set Point) and multi SP where two set points are selectable. Single SP or multi SP are selectable via the setup operation described in chapter 6. (See 6-4-1) SP setting system", on page 51) The instrument is set to single SP at time of shipment from the factory2-4-1. Single SP Press ® SP/ EV key. An "SP" character is indicated on ® the No.1 indicator, while an SP value flashes rapidly on @ the No. 2 indicator. When a value flashes, this indicates that it can now be changed. To change the numeric, press either ® the UP key or ® the DOWN key to obtain the desired numeric. After obtaining the desired numeric, define it by pressing ® the ENT key. The numeric stops flashing to indicate that it has been defined. To reset to basic indication status, press ® the DISP key. To reset a ‘numeric, press the ENT key again the numeric will then flash. (Example) To change the SP from 500°C to 100°C; T— Prose the key the SP — Fiickors free — cS veel + 5? characters ave indicated sp. Changed numeric (Flashes) Testing vrs . FL Bitte wD > gp TATA coos tam ise Toresetto basic |», snicanon ats I vess CT) ey Note I: Press the ENT key last, otherwise the changed numeri operates with the previous numeric | — PV camer not input, and the instrument Note 2: To operate ® the UP key and @ DOWN key. see 22-4-2. Operating the UP key and DOWN keys. + Press the UP or DOWN key for a short time (about 0.5 second), and a numeric on the indicator increases or decreases by one digit. + If the UP or DOWN key is pressed continuously, the numeric on the indicator increases or decreases first gradually, then rapidly. + Change the numeric with this function, + Toexecute large numeric changes, first press either key continuously and then stop just before reaching the desired numeric. When pressing the key again, the numeric changes slowly at first, so you can then reach the appropriate numeric. (Example) To change the numeric from 500 to 1000 Feet t , sat se CC) sy rtm ‘ reas ne CD) ey 3 020 Y cone pessng ne CR) soysnia v Release the CA) ey jst beore 1000 ‘ ussite CHD tay aiouetrorampece SN, YATRA nenunmesopsinceateg Shane san ATEN Nae Ly 8 cy Ea ‘The numeric begins increasing er 1 GIF] the numeric stops increasing ‘The numeric begins increasing ‘The numeric stops increasing Just betore to00. ul2-4-3, Multi SP (SP selection via keying operations) In multi SP, two SPs (SPO and SP1) are selectable via keying operations. Press © the SP/EV key. Either SPO or SP1 is indicated on @ the No. 1 indicator. This SPO or SPi flashes to indicate that it can now be changed, An SP numeric corresponding to SPO or SP1 is indicated on ® the No. 2 indicator. To change two SP values (SPO and SP1), change either the flashing 0 or | to 1 or 0 by pressing @ the UP key or ® the DOWN key. Define the numeric by pressing ® the ENT key to stop the numeric from flashing. To reset to basic indication status, press ® the DISP key. To change the numeric again, press ® the ENT key, and the numeric with flash. (Example) To select between SPO (=400°C) and SPI (=250°C) we N ao | toindeatese | presto GRY) vey => iat se — out ¥ 7, <— Flashes bt aes Fochange ress the ne Bows reas ne CAL) sey | == Doss not fash Tedelina SP1_ }— Press the { ors | Torasatto basic ‘nacavon sans [Press CD boy ie -— APV numerics insicated FSI S| — se mumericisinteates Note 1: Ifthe remote switch (option) is assigned to the SP selection, SP selection cannot be executed by the above keying operation, because the remote switch takes preference over the other operation, Refer to 6-9, "Setup of the remote switch” (option) on page 56. Note 2: With the multi SP, two groups of PID constants are prepared. SPO corresponds to PLD. while SPI corresponds to PL, 11, DI2-5. Output value indication To indicate a control output value, press © the DISP key. A PV numeric is indicated on @ the No. 1 indicator, while an SP numeric is indicated on @ the No. 2 indicator. The SP LED is on. (This operation can be omitted if © the DISP key is already pressed.) Press © the DISP key again. The unit is in %. When the PV value is indicated, the OUT LED lights simultanuously? To reset to basic indication status, press ® the DISP key. (Press this key twice, if the heater breakage alarm function is provided.) (Example) Assume that PV=600"C, $P-250°C and OUT=50.0%. ingieawon status. { ose FE sncupuvaversindeaes Toindeatotie | press po ey wt kt ‘es output ses ean oft «(508 ¥ ors Toresotto basic |_. ney { TASS eee > Note 1. The output value is indicated as | a'F| (See 5-2, "PID constants” on page 40)ny 2-6. Heater current value indication (Models equipped with a heater breakage alarm function) ‘A heater current value input via CRT is indicated in those models with the heater breakage alarm function. Press @ the DISP key, and the basic indication status is selected. Press ® the DISP key twice. ‘The heater current value is indicated on ® the No. 2 indicator. ‘The unit is in A (amperes). The SP LED and OUT LED go out. ‘To reset to basic indication status, press © the DISP key. (Example) Assume that PV=600°C, $P=25°C, and heater current value=28.04. ose fo resatto basic Toggsetto bane | press me >) hey y —— _ Tena he ase . "BBE featoreurent -— Prossito CD key f Big l ° +. The heater current value is indicate. i. of 2 egg Tne $? LED and OUT LED wen of v — wt Frsmceow | nmeme 2D y indication staus Note 1. If the control output is turned off, the heater current value cannot be measured, and the last (ON time) measured value flashes. 2-7, Alar dication ‘This instrument checks PV input and also executes self-diagnosis. If a problem is detected, it indicates an alarm code on @ the No. | indicator. These alarm codes are alternately indicated with the original indication contents (PV, for example). However, alarm codes are aor always indicated (during setup indication, for example). Refer to chapter 6, “Setup”, on page 44. For details of alarms, see chapter 10, "Alarms", on page 63. (Example) A PV input range over (ALOI) is detected during SP indication _— Alarm code snsication Alternate indication “42-8. Event set value change (optional) A set value (an output position of an alarm) can be changed when an event (alarm function) is provided. (Example) PV event action ON F: Hysteresis OFF Event set value (EV) If the PV becomes higher than the event set value in this example, the event output turns on. Uf the PV becomes lower than {set value (EV)-Hysteresis (F)], the event output turns off. To change an event set value, press @ the SP/EV key twice. El is indicated on @ the No. 1 indicator. A set value flashes rapidly on 2 the indicator. This flashing indicate that the value (event set value in this case) can be changed. To change this numeric, press ® the UP or @ DOWN key. (See 2-4-2, "Operating the UP key and DOWN keys"). After obtaining the desired numeric, press ® the ENT key to define the numeric. The numeric stops flashing to indicate that it has been defined. If two events are provided, press © the SP/EV key again. E2 is indicated on ® the No. | indicator, while a set value of event 2 flickers on @ the No. 2 indicator. Change the numeric via the UP and DOWN keys and define the numeric with ® the ENT key. Ifthree events are provided, press © the SP/EV key additionally. E3is indicated on ® the No. 1 indicator, and a set value of event 3 flashes on ® the No. 2 indicator, Perform the same operation, To reset the indication to basic indication status, press ® the DISP key. To reset to event 1, press © the SP/EV key iwice.(Example) To change event | from 100°C to 200°C and event 2 from 700°C to 800°C. | roincate — |__ Press ne vey y Prees tne CM) key +, piel | | To change | the numeric or CW) vey spoT DIGIG -— rashes | To dotine she numeric + Does not tash — Eee indicated + Does sot fash a - Flashes Todefine the numeric nen Ee ‘Toyeserre vase | passe C_) toy IE i ot * eS E + Flashes Note 1: For details of events, sce “Setup of events”, on page 53. Note 2 With the heater breakage event, the set value the set value is set in units of seconds. set in units of 0.1A. With the timer event, 12-9. Operation of assigned parameters ‘This instrument can assign parameters frequently employed during operation, to @ the PARA key, A max. of ® parameters can be assigned. To assign, sce 5-7, "Assignmenydeletion of parameters”, on page 43. This paragraph describes the operation method for assigning frequently employed parameters, By pressing © PARA key, the kinds of parameters are indicated on @ the No. | indicator, while a parameter numeric flashes on ® the No. 2 indicator to indicate that this numeric can be changed. Parameters are indicated one by one in the assigned sequence, each time @ the PARA key is pressed. Press @ the PARA key several times until the desired parameter is indicated, After indicating the desired parameter, set the numeric on ® the No. 2 indicator to the desired numeric by pressing ® the UP or @ DOWN keys. Detine the numeric by pressing ® the ENT key. To reset to the first indicating condition, press ® the DISP key. to indicate another parameter, press @ the PARA key several times (Example) To change SP from 250°C to 300°C (Multi SP) | Toingieate spo Press he y the nurmaric sean Press tno CA) hey re mumeric J 70 G] — Does not flash Oe . SP mi | reeatonsoss + Note [+ Parameters are PV bias. PED constants, output limit, manual reset, differential, and event vatgresis with the auto tuning, and SP-multi SP described in this chapter. For these: nurameters, refer to chapter 5, "Parameters", on page 40, 02-9-1. Auto tuning Auto tuning is provided to automatically obtain optimum PID values (Proportional band, integral time and (Derivative time) by measuring control systems. Parameters PID are provided for controlling these controlled systems. This auto tuning can be operated during the steady-status operation as well as at start-up time, For the PID values employed during steady-state operation, itis recommended to obtain these values by operating the auto tuning at the same time (during steady state operation). PV To operate auto tuning, press @ the PARA key several times. "A" is indicated on @ the No. 1 indicator, while numeric 0 or | flickers on ® the No. 2 indicator. If 0 is indicated, reset it to 1 by @ the UP key. Numeric 1 need not be changed. Press ® ENT key. Auto tuning is started. The AT LED flickers, After auto tuning, the AT LED goes out, and the obtained PID values are automatically written parameters to start running the system 1s— Toinctcate press te (PABA) hey > PVEETE) | [—sreinscans sicerng | Sewanee oh TTT ne t ar vena? | pease CH) tr E indicator te | (ener OP ee = (wren ineatas 0) u to stan auto uuning Note | Note 2; Note 3 Note Note 5 at Y eum GE) iy > AE oS SLT dl ves nt nash = = Flashes a Numeric 1 remains unchanged — C5, - “EIEIBBI- 1 Prose the ey [sess off SBIBRIB|~ mm ar Auto tuning does not function normally if it is not connected to « controlled system. Optimum PID values cannot always be obtained in certain controlled systems. In such « case, set the PID values manually. (See 5-2, "PID constants”. on page 40) During auto tuning operation, hunting may occur in the controlled system. If hunting is not desirable, set PID values manually. (See 5-2, "PID constants”, on page 40) The time required for tuning depends upon the control system With multi SP, the values obtained by auto tuning are written to the PID group correspond ing to the present set SP. Se 4-3, “Multi SP" (SP selection via keying operation.) wvF7 (20) Note 6: To terminate auto tuning in mid-operation, press @ the PARA key several times to indicate auto tuning (AT) again, and make sure that @ the No. 2 indicator flickers. Press @ the DOWN key to set the numeric to 0 on @ the No. 2 indicator, and then, press @ the ENT key. The AT LED goes out, and auto tuning is terminated. To terminate auto tuning in mid-operation [s wocateaT | Pass to ser wees | wets G sano 2 Roeawris p— Press tho CW) bey 7 Pross tw CENT) bey To stop auto tuning Note 7 0 vl AT is indicated, ej 3 f= Does not Hash aT A 1G — Pashes aT 1g eo Goce out aT > ge TTT — cxsnatum Ifa PV burnout (ALO1, ALO2), a change from RUN ta READY, ora power failure occures during auto tuning, the auto tuning operation stops.2-9-2, SP (Set Point) - With multi SP ‘The multi SP comprises two set points (SPO and SP1), These set points can be changed. Press @ the PARA key several times to indicate SPO or SP1 on @ the No. 1 indicator. A set value flashes on ® the No. 2 indicator. (This numeric can be changed. Change the numeric by pressing @ the UP or @ DOWN keys. Define the numeric by pressing ® the ENT key. To reset to basic indication status, press ® the DISP key. To indicate another parameter, press @ the PARA key several times (Example) To change SPO from 250°C to 300°C Press the savoral mos To indicate SPO ey y jeer | Press tte (Ak) key « oe + ent To define the | Tot | vrss te key, To [sesens este Ca he weit |g) ‘SPOis incicatee Sie) a TASTE) — rnc, SP our © 2F7 (22) 2-9-3. PV bias A PV input to this instrument can be biased. A biased value is indicated as a PV indication, and each internal arithmetic operation is done with the biased value. To set the PV bias, press @ the PARA key several times to indicate PblA on @ the No. | indicator. A bias value flashes on @ the No. 2 indicator. Set the bias value to a desired value by pressing @ the UP or @ DOWN keys. Define the numeric by pressing ® the ENT key. To reset to basic indication status, press @ the DISP key. To reset the numeric, press © the ENT key again, the numeric will then flash. LExample) To change the PV bias from 0°C to 20°C, assume tht PY = 600°C 800°C is indicated, Basicincication cata] J. Poin nicate Tonacew Pv bias | _— Fiasnes, += Flashes CY) ‘ v cc wrt 11 AE — d00e not tach eT] — 222 istnctcates se. SETA Sig wey To resetto basic indication status — our Note} Abi 2 be added or subiracted, For subtraction, set the bias value 10 minus2-10, Summary of DISP key, SP/EV key, and PARA key functions: ‘The function of the DISP, SP/EV, and PARA keys are summarized as follows. Power on DISP hoy (i ‘SP value setting| Single SP | spreviey _ SP Selacion Selection | o1sP soy | Muti SP ——— | TV Eva sating | | a ax | SPEV KEY V3 seting SPIEV Key — PARA Key “| PARA? wea | PARA Key PARAS SP key PARA Key | : ! PARAS 7 (23) Note I: The symbol (*) indicates an option. It is not indicated when the option is not provided, Note 2: The symbol (**) is determined by the setup conditions Note 3: ‘The symbol (=**) is determined by the assigned conditions of the parameters. BFy (2a) so0-ze09%ri8 _/ (tevendo) sone jen eMB nes t Ser moras muting Incite wscere Gunna“ . oe Loo-caoarnte Loo-raoaerie “ 5) 98 20809 JOOHE SAB DIP ys 12409 (Ba, (von (96 * 96) 12S sa7js ynoyno jawed SuOISUAUUNP EUIIIXA “HEF7 (28) s1n09joosd:snp prey oe {Gununow wruoriey) (Suquneyy eoaida) URE zi8 papuswnoooy) Bupunow pasora 10) arye 1n0In> joued (96 « 96) 179aSFy an (7=Nx87) Ty=Ni 87 ‘Buaunow yeouion) Uwe id 1 (s2zys siqepuowwosey) uyunow pestya 10) are tneins wound (96 * 8h) 0790 ze 8 7F7 (28) CT (95.8) —QN206A CT (912) ~QN2124F7 (29) 3-2. Mounting location Mount this instrument in the same manner as general digital electronic instruments, and observe the following precautions. + Mount the instrument in locations: Not subject to high or low temperatures, or high or low humidity + Free of corrosive gas (sulfide gas, etc.) Free of dust particles, soot, or the like + Not expoised to direct sunlight or the weather + Free of mechanical vibrations + Do not mount instrument near a high-tension line, a welder, or electrical noise generating sources + Make sure the instrument is more than 15 meters from a boiler or other high-voltage ignition devices + The location should not be subject to a strong magnetic field 3:3. Mounting method + Mount the instrument so that it does not tilt horizontally more than 10° (+ or ~). + Use a steel panel with a plate thickness of more than 2mm. + Fix the upper an lower panels of the instrument securely by using the attached mounting bracket Mounting method (S0C21) »4. Wiring 4-1, Cables Connect thermocouple wires 10 the terminals with a thermocouple input. However, if the w distance is long ora thermocouple is connected to terminals. connect the wires vita shielded compensating lead wire for extension. | Oid symbol reference) Symbol use and allowances temperature Color identification of sheathed cables tne tna JIS WRe0.26 JIS C1610-1981 | 8 Oncinary cass tr general use © ~ 300 [ . revommane eta mes R BEE | Ordinsry cass ter gonoral use i po eer | oe | AX ; s| | BH | amyeamernennn — | i | KGS | Precision ass fr gon | | ron oar ene [tc | reason i S_| Peso cao ann WG | Oday an | | rena ass er heat eitance | ondary cas orneatesstancs Ordinary class for general use Ordinary class ‘or heat resistanca Orcinary class for general use TX-GS | Precision class for general use — — ——__-_| TH renary class lerheat resistance | ac TX-HS Pracesion class for neat resistance | 49 occlusive compensating lead wie is usec Brown 30+ For input/output other than thermocouples, use a shielded polyethylene insulated vinyl sheathed cable for instrumentation use conforming to JIS 364 or equivalent (generally called twisted shielded cable for instrumentation use). + A shielded multiconductor microphone cord (MVVS) may be used. iff electromagnetic induc tion noises are comparatively low. Reference | Recommended twisted shielded cables 2 conductors IPEV-S-0.9mm? x 1 Fujkura Cable Co i 3 conductors ITEV-S-0.9mm? i 1P 2 eonauctors KPEV-S-0 9mm? x 1P Hitachi Cable Co, | 3 conductors. KTEV-S-0.9mm? <1P 4-2. Terminal connections =] +7 FF Cc Le 7 4 —— sao +» Caution 1: Be sure to use round crimped style solderless terminals co prevent disconnection from terminals, if the instrument is mounted at a place subject to noticeable vibra- tions oF impacts. Caution 2; Be careful not to allow any crimp style solderless terminals to touch adjacent terminals. 34-3. Terminal arrangement Terminal arrangement (rear view) SDC20 (48 = 96) SDC20 (48 x 96) 4-4. Power supply connections + Obtain the SDC20/21 power source from a single phase instrumentation power source not subject excess noise, AC90 ~ 264 po Nee | + If the power source generates noise, add an insula ion transformer, and use a line filter Line filter YH Mode! 989017001 (Equivalent to TDK ZAC2205-00U) F7 (32)7 (33) * soar Recommended product Yoorao V zac2205 000 tnsuabon {Manctactred by TOK) soce trsirument—— wanstormor ne er soczere TUE str Grounding Grounding Reducing electrical noise Be careful not to bundle the primary and secondary coils of the power cable together. Do not to put them into the same conduit or duct after introducing noise-reduction measures. 4-5. Grounding is ® and ®). Don’t elded cables. Connect the instrument by one-point grounding to GND terminals (termin: perform any jumper wiring. Mount a grounding terminal strip separately, ard connect s cle. to the ground, if grounding work is difficult Grounding type Category 3 grounding or higher (Lower than 10082) Grounding conductor: Annealed copper wire more than 2mm? (AWG14) Grounding conductor length: ~~ Max 20mm i 3 GND terminal Shield GNO re 00° T Grounding terminal oars ' Category 3 graunaing ornghor 34-6. Input connection Connect the thermocouple input, resitance thermometer input, voltage input, and curreat input as shown below. Inside the instrament [> nade the insturent te ‘ oS 8 en Thermocouple input Votage input te age in tial 8 Cit} s t ; ‘ & currentinput : — Resistance thermometer input 8 tit! a | Caution 1: Be careful not to apply any voltage to current input terminals (6, 8), otherwise the in- strument may malfunction 4-7, Output connection + Connect the relay output (OD)k, voltage output (6D), and current output (5G) as shown below he hainsromens <—| | 4 ~ 19 bead & Aeday output Le 100) Ye ¢ PLN, 1 Insida theinstument <1 1 KO + Vottage output (60)F7 (38) Note I: The voltage output is 2.5 VDC +15%, and the internal resistance is 1.5kQ+10%. {fan SSK is connected as a load, examine the number of connectable SSR units according to the SSR specifications. i Inside te insteument <— i e | }cument autpur tsa ® . Recover | Suerte nie i ~ - 1 j + An event output (option) is sent as follows, ' Inside the instument <—<——t 1 oO Lso 4 Leas Note 2: Terminal numbers of the event output (optional) differ by model, Check the label mounted on the side panel of this instrument to determine the numbers. + An auxiliary output (option) is sent as follows, inside instrument <—| Receiver Note 3: Terminal numbers of the auxiliary output (option) differ by model. Check the label mounted on the side pune! of the instrument, to determine the numbers Note 4: Isolation is not executed between the auxiliary ouput and the current output (3G) oF between the auxiliary output and the voltage output (6D). Use an isolator as required. Refer 0 12-7, “input-output isolation”, on page 70. 6F7 (38) 4-8. Connection of remote switch (option) No-votage contact Note 1: Use a no-voltage remote switch input and a micro current contact (contact type). 4-9. Connection of current transformer (CT, option) Inside the instrument _eSa a 774] -— Periods are incited. Anh) tC) is regotor res tho PARA hay To assign SPO Setup 6-1. What is setup? ‘Setup means the setting of the conditions of this instrument according to its control action and other working modes, This is generally performed before running the instrument 6-2. Setup operation To initiate sewp, press ® the ENT key and @ DOWN key simultaneously for 3 seconds under basic indication status. COI (key lock) is indicated in D the No. 1 indi le its numesic is indicated in ® the No. 2 indicator. To change the numeric, press @ the ENT key, the numeric will flash and then, change the numeric by pressing © the UP key or @ DOWN key. Define the numeric by pressing ® the ENT key. The aumeric stops flashing tor, wi To indicate the next setup, press ®the UP key or 10 the DOWN key when the numenic is not flashing. Press @ the UP key, and the last setup is selected. Press @ the DOWN key, and the next setup is selected. Refer to the operation example on page. For the sequence, indications, setting conditions, initial values, and setting ranges of the setup items to be indicated, see the setup table on page 2 6. . Setup related to PV 6-3-1. Input range ‘The kinds of thermocouple input, resistance thermometer input, linear input, ete. and the reference temperature range can be set, Refer to the input range table (next to the setup table). ‘To set an input range, indicate C04. Set the desired number in the input range table to 2 the No. 2 mndicator. Note |: Atter changing the input range, check if the high/low limits of the input range In 6-3-3, decimal point position in 6-3-4. upper/lower-limut of SP limit in 6-4-2, and event se: value in 2-8 are suitable,‘Tochange ‘he numeric To change the numeric To detine the numeric next setup se Pv ef pone Cer > off mt + Press tho key. To indicate the Fy 4s) Ary ones v Conte pressing oH soy cna Y * [QIGISIG| — © SP is indicates, a TA f= cor isineatod Dom) A a TG) — 0008 not tas po Dm + praes 9 CA) voy « D y ¥ rress we (Ck) *ey — Flashes. Flashes. met 7 f -— Goes not nash. Lot aT 602 is indicat iwtien (CW) keys pressed + Does not lash ar(46) Setup table tndeaton | Setingcondion |” totalvove Sang ange ° ©: No kay lock t 1 Jock bt ter Temperature . ©: Centigrade unit Vor RTD ° 1:Fahrenheit ©: Reverse action range uw I 46 ‘See the input range table Decimal point | = ey 5 ‘Setting time with ° TiC, RTD: 0-1 coment | £5 Simic one o3 num |caes ws ‘ooo ts oer ——! o%0 {1 vaporta | pq) LL Upper ant ange | Ge uppernaran sae? (£8 0 |? Sige pst tment |p ag | TT etatgg, | ut ovange Sam" ca Lonectintot ange | ome pst sree | ££ —— | vporsnnctiange | S288 va | C9 set value Upper-imit of range 46Retoronce Sotup tem | Indication Soting condition | nial valve Sattng range Hore Selection ot 0: P20 operation ° 1 outputincasaot | Lf f 1h cresetvaue ey PVoverrange | Sorting of outputincaseot | ft — Normally 0% | @ ~ 100% pss jt PVoverrange : | Time proportional Retayouput 5-120 | gg | gee Et A | Powpuype 10 | Vonage ouput 1 = 120860 | Inia manipu- , tudvaaen | ES Normaly 0% | 0 ~ 100% pa ft PID operation : | 0; AUTO PiDeparaton | — | 1 Initazo in SP change ese |e intiotze cis | 2: Continvouse PID 0: Normal PID conto! 1: Overshoot relaxation | : Conirl sytem poe |e selocion c | 2; Leaming unciotn status | 2: Fined earning status y + | ame, Pv 1 SP > Type ot auniiaty | = > + | auxin povided > 8 os output cei or aM k 5 0 = 12PV range Pee |i Greenber | 5 eo A vont yee | YY | EVI sprvides 0 | For details, s00 he avont codes tabio. eveni2y0e | £ | eveis provises ° | ess +t | 0: Event OFF Evensype | LBS | eva: proved ° | ; | 0: NOP. | YY Remote wich | 3 —y | Aramote switch | 1 READ pss function Ce 7 | sponded 2: SP stctn 47(48) Rotaronce Sotupitam | Indication | Setting concition | Intial value Setting range ree ‘Communication - accross cat ° 0 254 pose i Transmission Communication [0 9600 1: 4800 weal ce Sor oS sim | ee | Communication 0: abit EP 1SP code c37 oS ak WP 2SP P se SP ramp up rac > adiont cas i 0 ~ s99a pst unit min * c36 —_ ° Zener barter Zener barner model r -20.00 ~ Same” | LIF | Score @ | 2900 - 20 pee For factory ce - adjustment og Note |: All codes other than those specified in this table are used for factory adjustment Note 2: Non-corresponding items are skipped. Note 3: After C40, C1 follows. Note 4: Codes marked | can be used as initial values. 48Input ranges table No. Type “crange “range 01 o- 1200 o ~ 2200 02 K 00 - 800.0 - 3 “2000 ~ 400.0" - 2 - os 6 300 50.0 Scaling an¢ éecimal point position are variable _ within a range of -1999 ~ 3999, Note | In the ranges with decimal point indication. the indi point 9 Although ~200.0 cannot be indicated, the operation is correct. ‘ation ean be done (0 one decint6-3-2, Temperature unit Either "C or “F is available. After indicating C02, set ® the No. 2 indicator to 0 Chor! Note I: After the temperature unit has been changed, check if the upper and lower fimits of the input range, decimal point position, upper and lower SP limits, and event set value are correct. 6-3-3. Upperftower-limit of the input range ‘The input range of temperature inputs (thermocouple, resistance thermometer bulb), in 6-3-1 above can be narrowed. For example, K 0 ~ 800°C can be narrowed to K 0 ~ 500°C in No. 02 of the input ranges table. To narrow the input range, set the lower limit of the temperature (O°C in this case) via CO6, and set the upper limit (500°C in this case) of temperature via CO7. For the linear input, desired values can be assigned t 0% and 100%. For example, 4mA can be assigned to 0, and 20mA can be essigned to 1000 in 4~20mA input. Set the lower limit (0 in this case) via C06, and the upper limit (1000 in this case) via cor. With the temperature input, the input range can be set up to “upper-limit value (CO7) ~ lower limit value (C06) 2 reference temperature range/4". (The reference temperature range means the temperature range shown in the input range table). Note |: When changing the upper and lower limits of the input range, check if 6-4-2, upper and lower-limit of the SP limit and 2-8, Event set value, are correct. Note 2: When the upper-limit and lower-limit of the input range have been changed, the PUD constants are determined based upon the range change. 6-3-4, Decimal point position ‘This setup code determines whether the decimal point is added to the PV indication and SP indication. With the temperature input, the range shown with a decimal point in the input range table can be set to one decimal point. With a linear input, a decimal point can be added to an optional position. To set the decimal point position, indicate COS, and set the value of @ the No. 2 indicator to 0 (no decimal point), 1 (indication down to one decimal point), 2 {indication down to two decimal), or 3 (indication down to three decimal point). Note 1: When the decimal point position has been changed, check if 6-3-3, upper and lower-limits of the input range, 2-4, 2-9-2, SP set value, 6-4-2, SP limit, upper/lower, 2-8, Event set value, and 5-6, Event hysteresis, are correct. 306-4, Setup related to SP 6-4-1, SP setting system Set either single SP or multi SP. After indicating C08, set the numeric on @ the No. 2 indicator to 0 (single SP) or 1 (multi SP). 6-4-2. Upperflower-limits of the SP. “The SP limit limits the setting and indication of SP values. It also limits the set value of the SP event. (See setup related to event in 6-6). To set the SP limit, indicate C09, and set the lower-limit value of the SP limit on @ the No, 2 indicator. Then, set the upper-limit value by C10. 6-4-3. SP ramp ‘The SP ramp function makes the set point changing rate of time constant when changing an SP val It also functions when the SP selection is changed in multi SP. To set the SP ramp, indicate C35. Set the up gradient of the ramp via @ the No. 2 indicator, and set the down gradient via C36, ‘The unit shown is in uniymia. The SP LED flashes during SP ramp action. Stop point (SP after change) Start point (SP b a Note 1: If the gradient is set to 0, the SP ramp does not function, and the SP is set to the point just after the change. — Time Note 2; When the instrument power supply is turned on, the PV value is regarded as the start point of the SP ramp after about 2.5 seconds. Now 3: When the READY condition has been changed to the RUN condition via the remote switch, the PV value at that time is regarded as the start point of the SP ramp. stFy (62) 6-5. Setup related to the control action 6-5-1. Direevreverse action “This setup determines the control action directions. When the output increases as the PV increases, the control action is called direct action. To this display CO3. The reverse action is selected by setting the numeric on @ the No. 2 indicator 1 0, The direct action is selected by setting the numeric to | 5-2, Control system selection A function to suppress overshoot during control action can be selected. By selecting “overshoot relaxation”, a certain (fixed) overshoot suppression effect is obtainable. By selecting the “learning function condition”, the overshoot suppression strength is determined based on repetitive control, or "leaning". By selecting the “fixed learning condition”, the suppression strength is, fixed (0 the results of the first. The AT LED lights during leaning — Oversheot “To set this, display C18, and select 0 (normal PID), 1 (overshoot relaxation), 2 (learning function condition), or (fixed learning condition) in ® the No. 2 indicator. When using the overshoot suppression function, first set C18 to 1 (fixed overshoot suppression), and check during control action whether or not the overshoot is of a satisfactory value. When satisfactory, the learning is terminated as it i. If not, set C18 to 2, and execute learning by repetitive control. Execute repetitive control to check the results of learning. When the results of learning are satisfactory, set C18 to 3, and fix the results of learning to terminate the learning. If the results of learning are unsatisfactory. repeat learning by repetitive control until the satisfactory results are obtained. When the results of learning, are satisfactory, set C18 to 3 and fix the results of learning to terminate the learning, Note 1: Before selecting the overshoot suppression function, execute auto tuning (or by manutl setting), and set an optimum PID constant Note 2: If there is huntin satisfactorily. tn in the control a uch a cas ion, the overshoot suppression function is not activated reset the PID constant to reject the hunting,FA (53) Note 3: If any of the following items occurs during learning, the learning is interrupted. ® When SP is changed. ® When auto tuning is executed. ® When the SP lamp is operated. ® When an alarm occurs. 6-5-3. Initial manipulated variable in PID operations “the PID control output values (manipulated variables) can be determined when turing on the power supply or when finishing auto tuning, Their initial values can also be used as MV values. ‘To set this, display C15, and set the initial manipulated variables in @ the No. 2 indicator. 6-5-4, Initialization for PID operations PID operations are initialized to prevent abrupt changes of outputs (manipulated variables) when an SP value has been changed, (AUT): Initializes automatically. (Initialization at time of SP change) ‘alizes each time an SP value change. (=Continuous PID) : Not initialized. To set this, display C16, and then, set 0, 1, or 2 in @ the No. 2 indicator. The initial value (= also be used as itis. 6-5-5. Time proportional cycle This setup code determines the output cycle in the time proportional control. (OD model, 6D model See chapter 11 "Model number configuration.") To set this, display C13, and set the cycle on @ the No. 2 indicator. The unit is second. (In model 5G, this item is skipped.) 6-6. Setup related to events If the event output relay is added, (optional), a max. 3 points can be set depending on the model ‘The operating conditions can be set independently. 6-6-1, Types of events The types and functions of events are shown below. "EV" shows an event set value, while "F’ hysteresis set value. 3Direct action with PV event Kineton, dvect action b with standby overt function | Reverse action with PV event function, reverse ‘efon wih PV standby evant function, ‘ON bore | Reverse action with deviation event function, Direct action wih deviation event lunction, cect reverse action wit deviation atandby event Pockets bacterin = / ! orr_} , on Loe leo P ort : | -pv ev speev Sev Diecacian wh siete van oaton rons” | Rvapescionwin saan va devon : | Riegaiecteettmawcwercueseracn | aromatase abe rae sony cron eco | Sitioneny eve tren tod i 4 1 : ORT ore ow or Lore ‘ len Pa i pv Pv i Direct action with SP event function, direct action with SP standby event function Reverse action with SP event function, reverso acto wit SP standby event function OFF ! ‘ON ON “OFF Direct action wih SP event function, erect action “wit SP standby event function Tener Alarm : Turned on during an alarm Note l: Standby event function. After power is fed to the unit, the event output function is tuned off by the standby event function, Normal action resumes as shown in the above drawing, Assume that the PV is lower than EV at the start of the power teed. The event output does not turn on at this time. It tums on when PV becomes larger than EV+F (turn-off statts), and then, PV becomes lower than EV againTo set the event, display C24. Select a set value of El (event 1) on @ the No. 2 indicator. For the event set values, see the following table. If two events are provided, events are provided, set E3 (event 3) via C26. set E2 (event 2) via C25. If three Reverse Direct with standby event function Reverse with standby event lunetion Deviation event PV event Absolute value daviation event SP event Alaren event Tamar avant Heater breakage event Event off ° ‘The event set value range by © SP/EV key is as shown below. page 15) (To change an event set value, see +PY range span / 2 (more than ~1999 unit) Deviation avant Setting range PV ovent Within PV range Absolute value deviation event (0-PV range span/2 SP event Within SP limit range Timer overt 9999600 Heater breakage evant 0.0--50.08 FA (55)FA (56) Note 1: An alarm event is output when an alarm occurs. (See chapter 10, "Alarms", on page 63). Itdoes not contain any setting range or hysteresis. Note 2: The timer event does not contain hysteresis, Note 3: The timereventis combined with the remote switch at all times, (See 6-9, "Remote switch’, on page 56) Note 4: ‘The timer event can be assigned to one event only. Note 5: The heater breakage event is optional. If provided, it can be used as a heater breakage event or other event. Note 6: ‘The heater breakage event can be assigned to multiple events. In this case, different set values are allowable. (Example) 6-7. Setup of green belt ‘The green belt @ lights when the absolute value of the control deviation (PY-SP) becomes lower than a specified value. This setup is used to set a control deviation value when the green belt lights, To set this, display C23 on @ the No. 2 indicator. 6-8. Setup of PV abnormal output (manipulated variable) ‘This setups provided to set an output (manipulated variable) when a PV input has become abnormal. Display Ci 1, When @ the No. 2 indicator is set to 1, PLD operation values are output if the PV is abnormal. When ® the No. 2 indicators set to 1, a C12 set value is output if the PV is abnormal. To set C12, display C12, and set an output value on @ the No. 2 indicator. The units are in %. Set the output value to secure the safety of the instrument Set it to the non-heating direction with a heater, for exampie. Note 1: An abnormal PV input means an output of alarm ALOL, AL02, ALO3, or ALTO. For the alarm contents, see chapter 10, "Alarms" Note 2: C12 is output under the READY condition 6-9, Setup of remote switch (optional) If the remote switch is provided, one of the following actions is executable. 6-9-1, READY/RUN selection ‘The remote switch controls the control action of this instrument. It executes normal control action (RUN) when itis turned off, When the remote switch is turned on, the instrument is set to ready and the control action stops. A set value of C12 is sent as a control output. The Green belt ® flashes READY status, 56Fe on 6-9-2. SP selection (Multi SP) With the multi SP (C8=1), either SPO or SPI can be selected via the remote switch. SPQ is selected when turning off the remote switch, and SP1 is selected when turning on the remote switch. In this case, no SP can be selected via keying operations. 6-9-3. Timer event drive ‘The timer event is started and reset by the remote switch. By turning on the remote switch, the timer event is started to turn on the event output after a preset time. By turning off the remote switch, the timer is reset to turn off the event output. Note t: The timer is reset by turning off the remote switch during timer operation. The remote switch must be kept tumed on until the event is output 69-4, Setup of remote switch Display C27 on @ the No. 2 indicator as shown below, Oparation contents Allocation No No operation ° READYIRUN condition selection 1 SP selaction 2 Timer event deve 3 Note 1: The remote switch input must be held for longer than 400ms. 6-10. Setup of auxiliary output (optional) Set this auxiliary output when it is provided. The auxiliary output is sent as a DC 4 ~ 20mA current signal. lus contents can be selected by PV, SP, or manipulated variable output To set this, display C21. Set "0 indicator. ‘anipulated variable) by @ the No. 2 Zero and span outputs are as specified below. Type of output Zo Span sP - Lowarsimtot SP Uppermit of SP ee Lowertimit value of PV range Upperimt valu of PY range Manputated variable Fixed value I Fixed value Note 1A PV output value or a manipulated variable output value ranges from ~10% (2.4mA) to +110% (21.6mA). sr7 (58) 6-11. Commu sation setup ‘This communication is set when it is provided as an option. Set the communication address by C31 from 0 to 254. Communication address 0 means no answer. Set the transmission speed via C32. 0=9600bps, 1=4800bps, =2400bps, 3=1200bps. Set the communication code via C33. Code 0 is 8 bits, even parity, 1 stop bit, while code 1 is 8 bits, no parity, 2 stop bits. 6-12. Key lock A set value can be displayed, but it cannot be changed via key lock. Display COL. The key lock is set by setting "I" on ® the No. 2 indicator, and released by setting 38F7 (59) 7. Operation 7-1. ‘Turning on the power supply ‘This instruments set to operating condition by turning on the power supply. However, no PV display appears and @ the No. | indicator does not indicate anything for 2 ~ 3 seconds after turning on the power supply. During this period, the control output becomes 0%, and no event output is sent. 7-2. Warm-up ‘This instrument is operated soon after turning on the power supply. However, the instrument must be warmed up to satisfy the specified accuracy. The warm up period ends after about one hour, while power is fed to the instrument. 7-3, READY/RUN selection (optional) ‘The control action is controlled by an optional remote switch. The remote switch is allocated to the READY/RUN selection. By turning on the remote switch, the instrument is set to READY status and the the control action stops. A C12 set value becomes a control output, and the green belt flashes. The control action is executed when the remote switch is turned off. 7-4. Auto tuning Optimum PID constants can be obtained by operating the auto tuning during a run. For details, see 2-921, "Auto tuning" on page 18. 98, Heater breakage alarm (optional) 8-1. Introduction Heater breakage can be detected by connecting a current transformer to the exterior when the heater breakage function is provided. 8-2. Current transformer (CT) ‘The current transformer is optional. Mode! number QN206A (95.8) or QN212A (912). A current sformer manufactured by other companies may be used so long as its secondary coil is wound 800 tums. Connect the current transformer to the CTIN terminal of this instrument, wa ) cnn {instrument cr coun The terminal position differs by model, Check the label mounted on the side panel of this instrument for varification, Note 1: Connect a heater current wire through the current transformer (once only). 8.3. Setting Perform this setup via C24-~ C26. A set value is 26. (See 6-6, "Setup of events” on page $3.) Set the heater breakage alarm value by © SP/EV key. (Refer to 2-8 "To Change an event set value’ on page !5). Set the hysteresis by parameter setting. (See 5-6, "Event hysteresis", on page 43) or ser if via @ the PARA key. if 1 is previously assigned to that key. 8-4. Heater current value indication A heater current value is indicated on @ the No. 2 indicator via © the DISP key, Refer to 2-6 "To indicate the heater current value” on page |4. The measuring range is 0 ~ 50.08, The indicating resolution is 0.30 ooNote | Note 2 Note 3 Note 4: Note 5 ‘The heater breakage event output is not locked (latched), so that its output tums on when ‘event output conditions are satisfied, and the output turns off when these conditions are not satisfied. ‘The heater breakage event can be added to either relay output (OD model) oF voltage output (6D model). The output must be turned on longer than 200ms during heater current measurement, Measurement cannot always be done if the output on-time is shorter than specified above. In such a case, the last measured value flashes This is not applicable to a -phase heater. This is not applicable to the phase contro! ‘The measuring range is 0.0 ~ 50.0A. Don’t flow any current exceeding 50.0A i current transformer (CT). toth 6Fy 62) 9. Zener barrier adjustment ‘This instrument must be adjusted to correct a dispersion of the resi (with models having an additional Zener barrier processing function with a r input). ince value of Zener barriers ‘sistance thermometer bulb 9-1, Connection Connect a Zener barrier into A, B, C lines respectively. thermometer bulb. and short both ends of the resistance Zener barior LEE HO seers mane i} ® (a }—O Resistance thermometer bulb 9-2, Adjustment ‘This adjustment can be performed in the same way as in the setup operation, (See page 44.) Display 9 on @ the No. | indicator. Press ® the ENT key, and @ the No. | indicator indicates a resistance ifference (A~B) between the Zener barriers connected to A and B lines. Also, @ the No. 2 indicator indicates the present adjusting value. Define the adjusting value by pressing @ the ENT key Note 1: ‘The resistance difference between the Zener diodes connected to A and B lines should be less than 209, otherwise no adjustment is possible. Note 2: This adjustment is not necessary if the instrument is used with an input other than a resistance thermometer bulb input Note 3: If no Zener barrier is used, this adjustment is not necessary even if the instrument is used with resistance thermometer bulb input Note 4: When Zener barrier adjustment is performed once, the instrument cannot be used with a resistance thermometer bulb input lacking Zener barriers. In such a case, the above adjustment must be done without Zener barriers 2Fy 63) 10. Alarms ‘This instrument always executes self-diagnosis, such as PV input check, memory check, and other checks. If a problem is detected, this instrument indicates an alarm code on ® the No. 1 indicator. The No. | indicator alternately indicates the display before the occurrence of the alarm and an alarm code. However, no alarm code is indicated during setup or parameter display. Indication Problem Causesiramedial measures PV input excesds 110% of the range Check the sensor and witing. {Overrange}. Chock the PV range. PV input is fess than -10% of the range CChack the sensor and witing. (Undar-range). ‘Check the PV range. Cline input error dunag RTD input ‘Chack ¢ tine wiring, YH service shop fr repair Cieparoror during TCinput_ AL 1G | ADconverter trouble Contact your nearest YH service shop for repair FIL @ # | Loader communication massage is not correct. | Check cable connection FIL 97 | Parametor error (Check sum) Reset AL GQ | Adjusting data ersor (Check sum) Resot 8311, Model number configuration 123456789 10 C2 ee HK EE Example: C206 DA006T i Bie el Contents Basic model No, | 622 | Diaitalindicatng corrallar, mask size 48mm x 96mm | 21 | Digital indicating contol, mask size 96mm x 96mm | ouputnpe 00. | 00 Relay ovpu, time proportional PID controler contol panera £0 | 6D Vottage output, time proportional PID controlion off control 56_| 5G.Current output, continuous PID contol Power voitage A RCBS ~ 264VAG, 50 ~ 6okiz oot Option 1 | See pages 08 © | standard product 1 | Tropicaltreatmont K | Arti-suitidization treatment Z_ | Correspondence to Zener bartiors © | Data atachmont racions | 8 | Topieal treatment plus data atachmant Addonalturctions | | | nj-suiization treatment pls data attachment E | Corraspondence to Zener barriers plus data atachmant & | Tropical reatment ptus correspondence to Zener barters F | Anti-sulfidization troaiment plus corespondence to Zener bartiors 2 | Yropicaltreatrmont + corespondence to Zener bartiors + data attachment P| Anti-sulidization eaiment + correspondence to Zone: bares + data atachmentFA (65) + Options (Additional functions) C20 (48x96) ‘Additional functions No. No.1 EV EV = Event HOB ler breakage alarm AUX — = Auxiliary output RS.485_ = Communication (RS-485) RS-232 C = Communication (RS-232C) RSW =Remote switch Note |: Current output type (5G) comprises neither 007 nor 008. 68+ Options (Additional functions) Fe (66) C21 (96x96) ‘adtiona tunctions No No.1 Ev | Nozev | nosev] He aux | RS-495 00 °. ~ - - | - cor | oo o | — =| = 902 | oO ° = - |} 0 = 903 ° ° = = ° ° oo4 Q ° aj = jo ft eos | o o o | o o | - oo6 ° ° ° ° = ° oor | o o | o I o | - [ - oo8 om ° -_| 0 2 ° ° cos ° ° = ° 2 - ° Note 1: No. 005, 006, and 007 of current output type (5G) are not provided with H.B. Note 2: Current output type (5G) has neither 008 nor 009 (Attachments) + Mounting bracket + Unit indicating label: (Options) + Current transformer (CT) + Hard dustproof cover: + Soft dustproof cover: + Terminal cover: N3174 (1 set) N3132 QN 206A (95.8) QN212A (912) 81446083-001 (for C21) 81446082-001 (for C20) 81446087-001 (for C21) 81446086-011 (for C20) 81446084-001 (for C2) 81446088-001 (for C20)12. Specifications 12-1, PV input 12-1-1. Type of input and range ‘Type of input: Selection of input type: °C selection: Range setting: Setting of decimal point Input sampling 12-1-2, PV indication accuracy Indicating accuracy Fy en See the input range table. (page 76) Can be selected. See "Input Ranges” table, page 76. With T/C and RTD, ‘The range can be set by contracting it to 1/4 of the original range width. Programmable range, with linear input (Possible by scaling) With the linear input, decimals can be freely set With temperature inputs, setting is possible in certain ranges, to one decimal point. (See the input range table on page 76) 500mSEC. +£0.3% FS +1 digit (Specified by input conversion under standard conditions.) The accuracy of B thermocouples is not specified lower than 260°C (500 12-1-3. T/C input (under operating conditions) Input current: Input circuit failure indication: 0.134 (Flows from + terminal.) Upscale + ALOL 12-1-4, RTD input (under operating conditions) Input bias current: Input circuit failure indication: ImA (Flows from terminal A.) When the resistor or A line is broken «Upscale + ALOT When B line is broken : Down scale + ALO2, 03 When C line is broken Undefined indication + ALO3 When A and B lines are broken Upscale + ALOL, 03 When B and C lines are broken... Upscale + ALOI, 03 When A and C fines are broken Upscale + ALOI, 03, When A, B, and C lines are broken Upscale + ALO!, 03 12-L-5. Linear voltage input (under operating conditions) Input bi vurrent Input circuit failure indication 0.34 (Flows into + terminal) Down scale + ALO2 orFe (68) -1-6, Linear current input (under operating conditions) Receiving resistance: 1002 Input circuit failure indication: Down scale + ALO2 (A.0~20mA input circuit failure is not detectable.) 12.2. Remote switch input W (under operating conditions) No. of channels: 1 Input type: No-voltage contact or open collector Off-terminal voltage: S£1V Turn-on current: 542mA (A current flowing to the contact) Allowable contact resistance: ON Lower than 1000 OFF Higher than 100k Minimum hold time: 400mSEC 12-3, Current transformer input H.B. (under operating conditions) Input object: (Current transformer No. of coil tums... .800 tums Option QN206A (Hole diameter 5.8mm) or option QN212A (Hole diameter 12mm) Current value indicating accuracy: £5%ES +1 digit or less Indicating resolution: 034 Maximum measuring heater current: SOA Waiting period for output on stabilization: Longer than 100mSEC, but less than 200mSEC Input sampling cycle: loomSEC (on time excluding the waiting period for output on stabilization) 12-4. Control output 12-4-1. Relay output (OD) Control action: ‘Time proportional PID,PD+MR, or on-off Output type: SPDT relay output Retay contact rating: 250VAC DC30V SA (Resistive load)Electrical life of relays: Minimum on-off time: 12-4-2. Voltage output (6D) Control action Output voltage (open time): Internal resistance: 12.4.3. Current output (5G) Control action: Output type: Allowable load resistance: Output accuracy: Output current range: Output update cycle: Output response time: 12-5, Event output (EVI - 3) No. of channels: ‘Output type: Relay contact rating: Output update cycle: Electrical life of relays: 12-6, Auxiliary output (AUX) Output type ‘Output contents: Allowable load resistance: Output accuracy FA 69) More than 100,000 times Longer than 250mSEC Time proportional PID, PD+MR, or on-off 22.SVDCEI5% (under operating conditions) 15kQ 410% Current proportional PID or PD+MR 4 = 20mADC current output 600 MAX. (under operating conditions) 40.2%FS MAX. (under standard conditions) 24mA ~21.6mA S00mSEC 120mSEC (90% response) 0 ~ 3 Depends upon models) SPST relay AC250V, DC30V 5A 500mSEC More than 100,000 times 20mADC current output PV, SP, MV (Manip lated Variables) 600Q MAX. (under operating conditions) 40.2% FS MAX. (under standard conditions) 0F7 (70) 12-7, Input-output isolation The isolation between input and output signals is illustrated below. Those bounded by a solid line are isolated from others. Those bounded by a dotted line are not isolated. CT input Voltage output (contol output) Digital circuit Relay output (control output) PV input Event 1 output Event 2 output Event 3 output : ‘Communication inpuveurout 12-8, Environmental conditions 2-8-1. Standard conditions Ambient temperature: 232°C Ambient humidity: 6025%RH Power voltage: 10SVACEI% Power frequency: 50/60Hzt1Hz Vibration resistance: 0G Shock resistance: 0G Mounting angle: (Reference level) #3° 12-8-2. Operating conditions Ambient temperature: 0 ~ 50°C Ambient humidity: 10 ~90%RH Power voltage: 85 ~~ 264VAC Power frequency: S0/6042Hz Vibration resistance: 0 ~ 0.2G (10 ~ 60Hz, in X, Y, Z directions for 2 hours each) Shock resistance 0-1G Mounting angle (Reference level) #10" 012-8-3, Transportation and storage conditions Ambient temperature: Cold resistance: Heat resistance: Ambient humidity: Vibration resistance: Shock resistance: Package drop test 12-9. Other specifications Insulation resistance: Dielecuric strength: Power consumption Weight: Mounting: ‘Terminal screw: Attachment: Front mask color: -20~ 70°C -20°C 48H. 70°C 48Hrs. 10 ~ 95%RH 0 ~ 0.5G (10 ~ 60Hz, in X, Y, Z directions for 2 hours each) 0 ~ 50G (3 times vertical %, when packaged.) Drop height-90cm (Free drop on 1 corner, 3 edges, and 6 faces) 50MQ min. between case or GND terminal and power terminals using a DCSO0V megger 1500V, Imin. between case or GND terminal and power terminals 18VA MAX (at rated voltage) Approx. LOkg, Panel-mount M3.5 self-up screw Mounting brackets, product manuat, industrial unit seal dark gray nF7 ar) 13. Tables 13.1. Parameters table For details, rater to 5, “Parametars"on page No, tem Indication | Setting condition | initial value | Setting rango Remarks 0: Execution stops @ | Autotuning stavstop | AL — ° 1: Execution stars 00 ~ 999.9% 00, 60 @ | Poporionaiband | so fF . 01 ~ 999% 56 ‘ Peo 120 | 0 ~ 3600 seconds @ Oorivatve me J |Peo [ge Jo ~ r200 seconds Lowers ot , ® | manipulated variablo | St & Pxo 0 | 0 = hiighstimit % Uppersimit of | iit 0 ee civanae | OH [Peo | 190 Loni ~ 10% * ! | Maral eae rE |iscarse so fo ~ 100% o! f Diterontia a 1FF numer is Sameas | 1 added tothe | spectied | Same asspectiog | note 1 above number. above. | 2". i Po er? 5P.9 cont 9 | Depends upon SP setpoint SP_: limits (C8, C10). @ | Evi hysteresis HYS | eviisprovies Can not be set @ HYS 2 | eveis proves 5s | o~ so0unk inalarm overt = modes. ® | eva hysteresis HYG F | vais provides t —T ~ ®| pvbias Pe if| — | +1000 une Note I: In 8 PID2, 7 are repeated by adding this number. (P2, 12, d2, oL2, oH2, E2/diFF2) Note 2: After 13, | follows, Note 3: If an item is not set oF it has no function, it is nor indicated.13-2. Setup table Setup tem | Indication | Setting condition | Intl value Sotting range ras ©: No kay lock Key lock cgi; — ° f koreee pss [iu Tem Me 1: Cent { Jempsrate | | corto ° ° parnarace Ps ot ©: Reverse action Contotacion | FF ° ©: Roverse act ps2 ot Typeetirou coe __ 46 See the inputrangerabie | pas | Decimaloint | | Stig mein ° TO. RTD: 0-3 ot position ou tomperature range: Linear: 0-3 st ovine rg Lowertmi ot range | Lower-imit of range ‘ows cg —_ Linear 0 | -1999- 7 i L ae an Po 1 Upperimt | 9 LUppersimst ot ange | ofPVrangs | Gt Linear: 0 | sPsetng og 0: Single SP system cag ° 1: Mul SP Ps |t Lowerimt | py Lowerlimitot ange tone cag) — Lowar.imt of ange | tower-timt of Ps Upper en rod in | G9 set value ~ cian EG Upoersimit ot ange | (ange pat B(74) __ | neaion Serig cons | ‘oa vate range [ pags feeame|Crt] — | oe [tthe | rw woe le a | Th PVoverrange soe £12 | Powe v0 | Sees eee | P59 || tated varabioin | ££ G | —— — | Nevmaty 0% 1 ps ebeseien | o. auto woreenton | > | ittmeinsperange pes ine 2; Continuouse PID. 0: Nomal PD coi convisnom | © Secret ran selection . ig ° 2: Learning funciotn status | ps2 ye 3: Fixod learning status | Type of auxitary cae is provided Gree £2 £ | aixisprovder ° ps7 Greenbet ce 5 Ps eventtiype | EY | Evtieprowdes ° | - -——— | Fordotals, seothe event Event 2 type TBS | eveis provides 0 | @eestable bP ss .. ~ 0: Event OFF Event 3iype | IG | Ev3is provisos ° 0: NOP Remote swich | = = —q | Aremote switch + READY function GS © | isprovides ° 2: SP selection P56 3: Timer drive 4T Rateronce Setup tiem Indication | Setting condition | Initiat value Setting range Pee Communication address cst ° 24 Poe ' Transmission Communication ©: 9600 1: 4800 | speed Oe | option 2 | 2 2400 a 1200 Psa Communication | 0: ae EP 1SP fod cia ° | ee NP 2sP Pe SP ramp up gradient cas ° SP ramp down | gradient f35|) — ° - —j - ' Zenerbarior | Zener bartier model . o lk adjustment OIF | cet range © | 2080 ~ 20.00 re ye For factory 7 : - | aiusimon | OG IF Note I: All codes other than specified in this table are used for factory adjustment. Note 2: Non-corresponding items are skipped. Note 3: After C40, C1 follows. Note 4: Codes marked J can be used as initial values. 1513-3, Input ranges table For details, reter 0 page Type “Crange | “Frange 0 = 1200 = 2200 Scaling and decimal point position ara variable within a range of -1999 ~ $399. * Although -200.0 cannot be indicated. the action is norinal Note I: In the ranges with dei decimals point imal point indication, indication can be performed to one %13-4. Event setup table Orc acn nh Yon hen, dn econ fener actoavi PV ore cove Saas myo Soman. som ence orr oe aan ih Sevan ont ncn es few scion ih Svat ov econ Son SMa re ea ate en ei on | a i On = a i spiev i . - we . 4 eee 7 Ovectactonmin ani vauedweanononn”””” t Rgagusobni can tps sonaia teekeca se aereacraeeee, —«f_ Remmaacinetnateare an deat, woes Somnamwre e tot 4 OT] lore on ore aS _SFS — a eo 3 ‘sP i | prstaon wth 8° oan ein, ren sens actonain 5 oventhncion evese Smarr Soot Sooysarasemne OFF . ‘ON ON — __s — Direct action with SP event function, direct action } Timer i Samat mS rt : : or ort Fo _ es Fanci wich S : | See page P $8 ev n(78) oe [twee | Oana [aa Deviation avent 1 2 3 4 Piet 5 8 7 a v s | 0 nf Heater breakage event Event off 13-5, Alarm table Indication Problem description Causesiremadial measures FLD £| Pinos en Chack th sans an wing. Chacha PV ange | Check the sonsor and wiring. Chack the PV range. (Undar-range) wor and wiring. nar FEL G2, P¥inoutis tess than 10% ofthe range a £3 | Sine nput er aurieg RTO input ia Fe EB | ossaare suing apa Santas Ysevscponanieyapal FEL VE | ap convenarrousie Contact a YH service patson for rep FL £ontrconmuncaionnessagisnaioran | Chckcableconetan — EL & 7 | parameter avon (Chesson | pact [ae FG | Adiusting data error (Check sum) Res 8F-8 CONTROL VALVE (ATS, HLS)£-8 owf-er¥s-0201 perator’s Manu Yamatake Honeywell e CV 3000 Series Control Valves Models: HLS HTS HPS HLC HSC ©1992 Yamatake-Honeywelll ALL RIGHTS RESERVED ocr. 1992. Issue 5 (H)4a 10. 1, TABLE OF CONTENTS PAGE GENERAL 11 Scope 1.2 Major Components of Control Valves 13° Structures .. 14 Nameplate INSTALLATION 2.1 Maximum Ling Loads of Eyebots 2.2 Installing Valve in Process Pipe 23. Items to be Checked After Installation and Before Starting Operation. INSPECTION AND MAINTENANCE ... seve DISASSEMBLY AND ASSEMBLY .... 4.1 Detaching Actuator from Valve Body .... 42. Disassembly and Assembly of Valve Body 43. Disassembly and Assembly of Actuator .. 44° Disassembly and Assembly of Model HA1 Actuator 45 Disassembly and Assembly of Model HA2, HA3, or HA4 Actuator... 26 ADJUSTMENT Aeee ones ~ DIRECT/REVERSE ACTION TYPE CONVERSION AND SPRING RANGE CHANGE OF ACTUATOR ....... 6.1 Direct/Reverse Action Change ... 6.2 Stroke and Range Spring Change INSTRUCTIONS FOR TOP HANDWHEEL OF ACTUATOR ..... 7.1 Model HAt Actuator .. . 7.2 Model HA2, HA3, or HAG Actuator ... INSTRUCTIONS FOR SIDE HANDWHEEL OF ACTUATOR 8.1 Installation Procedure ... 82 Operating Instructions 83 Disassembly and Assembly of Si Handwheel INSTRUCTIONS FOR BELLOWS SEALED TYPE OF CONTROL VALVES ...... 54 9.1 Structure. 9:2 Disassembly and Assembly ‘TROUBLESHOOTING ..... RECOMMENDED SPARE PARTS ...... se 6F-8 2) 4. GENERAL e Ll Scope This manual covers the instructions for the Small-port Single-seat Control Valves (Model HLS), Top-guided Single-seat Control Valves (Model HTS), and Top Guided High-Pressure, Single-Seat Control Valves (Model HPS). For the Valve Positioners, refer to Operator's Manual OM2-8310-0200 (for Model HTP) or OM2-8313-0100 (for Model HEP) or OM2-8310-0400 (for Model VPE). 1.2 Major Components of Control Valves Each control valve is comprised of two major components, namely, a valve body and an actuator. Various combinations of valve body and actuator are available to meet various types of uses with different valve sizes, pressure ratings, types of connections, types of materials, and actuator sizes. © (For details of specifications, refer to Specification Sheets $S2-8113-0200, -0210, -0300, -0310, and -0400. 13 Structures ‘The structures of typical CV3000 Series control valves are shown in Fig. 1-1 through 1-3. The valve body is connected to the bonnet with stud bolts and nuts. A gasket is (two gaskets are) provided at the connection section to seal against the internal fluid or to let the valve body make up a pressure vessel. The valve plug is supported by the guide ring and cage, © —_anddriven by the actuator. The actuator has multiple springs and a diaphragm, and converts the pneumatic control signal into a mechanical (positional) control signal with which to position the valve plug. | Fig. 1-1. Small-Port Single Seat Fig. 1-1B. Model HLC | Control Valve, Model HLSFig. 1-28. Top-Guided Single-Seat Fig. 1-28. Model HSC Control Valve, Model HTS Fig. 1-3. Top-Guided High-Pressure Single-Seat Controt Valve, Model HPS oS(4) 14 Nameplate ‘A nameplate as shown in Fig. 1-4 is posted on each control valve. The nameplate indicates the model number, valve size, pressure rating, trim material, date of manufacture and other major specifications of the control valve. Before installing the control valve, make sure that the specifications indicated on the nameplate conform with the conditions of use. ‘The nameplate indicates also the product number (PROD. NO.) of the control valve. Pifase mention this number also when consulting your Yamatake-Honeywell agent for replacement of parts or other modification of the control valve. (OF controL vALveO) (Gy) toro sara Fig. 1-4. NemepiateF-8 sD 2. INSTALLATION 2.1 Maximum Lifting Loads of Eyebolts ‘The diaphragm case has a pair of lifting eyebolts. These eyebolts primarily are for lifting the actuator alane. When using the eyebolts for other purposes (such as lifting an actuator fixed to its valve body or other components), note that the allowable maximum lifting loatls of the eyebolts are as shown in the following table. Table 2-1. Maximum Lifting Loads of Eyebolts ‘Actuator Model | Allowable Maximum Lifting | Weight of No. Load of Eyebolts ‘Actuator Alone HAI 160 kg 8kg HAZ, HAZR, 160 kg 16 kg HASD, HASR 100 kg s2kg HAD, HAR 220 kg 88 kg Note: The eyebolts may be used to lit the actuator together with its valve body (cast globe valve) of up to pressure rating "Class 600." When doing this, be extremely careful so that no shock (other abnormal force Is applied to the actuator or the valve body. 22 Installing Valve in Process Pipe (1) Before installing the valve in the process pipe, remove foreign matter (such as scales and welding chips) from both upstream and downstream sides of the process pipe. (2) Confirm that the direction of process fluid flow conforms with that of the arrowhead mark provided on the valve body. (3) Pay attention so that the pipe connection gaskets do not extrude into the process pipe inside. Be sure to use gaskets made of material which is suitable for the process fluid. The welding type of valve employ no gaskets. (4) Pay attention so that no excessively large stress is conveyed from the process pipe to the valve body. Uniformly tighten the bolts of the process pipe connection flanges. The high pressure type of valves have no flanges, since they are connected to the process by welding. (5) Before connecting the air pipes to the actuator and positioner, blow the pipes to clean them. (6) Do not install any heating or cooling provisions on the bonnet. 23 Item to be Checked After Installation and Before Starting Operation (1) Check that there is no leak from air piping. (2) Check that the bolts and nuts of the diaphragm case are not loose. Standard tightening torques are as follows: (3) Tighten the packing flange nuts to prevent leak from the gland packing section. Standard tightening torques are as shown in Table 2-2.F-8 (6) Table 2-2. Tightening Torques of Packing Flange Nuts Valve Stem | Asbestos Yarn | Metallic Flament Reinforced Viteflon Diameter | Packing ‘Asbestos Yam Packing Packing (mm) (kgt-cm) (kgt-cm) | (kgF-om) ; 10 30 70 8 es 50 120 ; 8 16 80 | 180 8 | 20 100 250 8 | 25 150 400 7 8 | 20 | 500 eo ‘Note: The tightening torques mentioned In the abve are only to give you reference values. Note that tightening torques may vary depending on the type of packing (4) If the valve is provided with a lubricator as shown in Fig. 2-2, check whether the bonnet section has been lubricated or not. To do this, loosen the lubricator handwheel and tara the squeete screw. Ifthe aqueszeserew curs lightly. and gresse in the lubricating procedure mentioned below. (If the squeeze screw turns heavily, this means that grease has been applied.)F-8 7) ap ‘LuBRicATOR WANOMHEEL soueeze SCREW {Luar caToR HANDWHEEL, \ SQUEEZE SCREW 1 t / ove Fig. 22 Lubes Fig. 2-3. Lubricator for High Pressure | 2-2. Lubricator Valves (Class 600 or under) (Class 900 or higher) Lubricating Procedure (a) Prepare grease of the type indicated on the nameplate. (>) Tightly close the lubricator handwheel. (c) Remove the squeeze screw, apply grease, and set the squeeze screw. (d) Loosen the lubricator handwheel and drive grease by turning the squeeze screw. (e) Repeat the procedure of (b), (c) and (d) until turning of the squeeze screw becomes heavier. Tightly close the lubricator handwheel (5) Pressurizing the valve, check that there is no leak from the gasket sections for connection to the valve body and process pipe. If leak is found, tighten the nuts. (Especially when the process fluid temperature is 400°C or higher, tighten the nuts again after raising temperature of the valve in order that it may serve for a longer period without requiring immediate maintenance service.) Standard tightening torques are shown in Tables 4-4, 4-5 of Section 4. (6) When raising temperature of a valve which is used for high temperature service, raise temperature gradually (standard rate is 100°C per hour) and do not operate the valve when its temperature is being raised.3. INSPECTION AND MAINTENANCE Inspect and service the actuator as follows: (1) Tightening the gland: Tighten the gland once in every 6 months or thereabout, The tightening procedure is as given in Section 2-3-(3). @ Lubricating the gland: Lubricate the gland once in every 6 months or thereabout. The lubricating ptoce- dure is as given in Section 2-3-(4). @ Check for hunting of valve position: Refer to Section 10 "TROUBLESHOOTING." Check for abnormal noise and vibration: Refer to Section 10 "TROUBLESHOOTING." 44, DISASSEMBLY AND ASSEMBLY This section covers the disassembly and assembly procedures of the actuator for its overhaul or modification. 4.1 Detaching Actuator from Valve Body (Refer to Fig. 4-4.) (1) Apply to the actuator an air pressure so that the valve position pointer is at a point of 10% - 20% above the fully closed point. (2) Loosen the clamping-bolts of the stem connector, remove the stem connector, and detach the actuator stem from the valve stem. (3) Remove the clamping-nut of the yoke. (4) Raise the actuator to detach it from the valve body. Precautions: For detaching the actuator from the valve body which is kept installed in the process pipe, be sure to shut down the process for and release the process pressure before detaching the actuator. 42. Disassembly and Assembly of Valve Body To disassemble or assemble the valve body, refer to Fig. 4-1 through 4-3 and proceed as described below. (For handling of the bellows sealed type (optional type) of valves, see Section 9.) Disassembly Procedure (1) Loosen the hex nuts of the packing flange. (2) Remove the hex nuts (1) of the bonnet (extension bonnet). (3) Raise and detach the bonnet from the valve body. Precautions: If the valve plug comes out together with the bonnet, remove the plug from the bonnet by rotating the plug. When doing this, exercise care not to damage the valve stem. (4) Model HTS and HPS Valve For Model HTS and HPS valve, remove the guide ring. ‘The seat ring is fixed to the valve body by threading, To remove the seat ring, special tools (optional) are necessary. (Model HLS, HLC valves have no guide ring and in its stead the valve has a guide bushing pressed in the bonnet.) Inspection Inspect the disassembled parts for damage. If any damage is found, replace the parts. (When ordering parts, mention also the Prod. No. of the valve which is indicated on the nameplate.) (1) Do not re-use the removed gland packing. Use fresh packing when assembling the valve,2) (3) 4) F-8 Check that the seating surfaces of plug and seat ring are not damaged. Check that the gasket-contacting surfaces of valve body, bonnet and guide ring are not damaged. Do not re-use the removed gasket. Use fresh gasket when assembling the valve. Check that the plug guide section, the stem, and the internal guiding sections of guide bushing are not damaged. Assembly Procedure Model HLS, HLC (1) Securely fix the seat ring onto the valve body with threads, using the special tools (optional). For the tightening torque, see Table 4-1. (2) Set the plug on the seat ring. (Apply lubricant "Neverseize" to the threaded sections, except those of the oil-inhibited valves.) (3) Put the bonnet on the valve body and check that the bonnet is correctly mated with the indented section of the valve body. Tighten the nuts uniformly, paying attention so that they are not tightened unevenly (tighten alternately the ones located at symmetrical positions). For the tightening torque, see Table 4-3. (4) Insert the gland packing as shown in Fig. 2-1. Note: When yarn packing sheets are used, overlap sheets in such manner that their cut ends are positioned alternately. (5) Place the packing follower and packing flange, and tighten the nuts. For the tightening torques, see Table 2-2. © Models HTS, HSC and HPS (1) Securely fix the seat ring onto the valve body with threads, using the special tools (optional). For the tightening torque, see Table 4-1 or 4-2. (2) Set the plug on the seat ring. (Refer to the Disassembly Procedures.) (3) Putasheet of gasket on the valve body side and place the guide ring in a manner of covering the plug. (Apply lubricant "Neverseize" to the gaskets, except those of the oil-inhibited valves.) (4) Put the gasket on the guide ring. (Apply lubricant "Neverseize” to the gaskets, except those of the oil-inhibited valves.) (5) Put the bonnet on the vaive body and check that the bonnet is correctly mated with the indented section of the valve body. Tighten the nuts uniformly, paying attention so that they are not tightened unevenly (tighten alternately the ones located at symmetrical positions). For the tightening torque, see Table 4-3. (6) Insert the gland packing as shown in Fig. 2-1. Note: When yarn packing sheets are used, overlap sheets in such manner that their cut ends are positioned alternately. «e)