@ MATERIAL LIST BRADEN PD12C Refer to PD12C Service Manual for maintenance and service procedures a PACCAR WINCH DIVISIONS ‘06 Pretegin USA P.O. BOX 547 * BROKEN ARROW, OK U.S.A. 74013 PHONE (918) 251-8511 » FAX (918) 258-4822BRADEN PD12C COMPONENTS TOWINeH Ase (eM 2 PLANETARY GEAR ‘GROUP.DRUM GROUP. BRAKE GROUP (All Models) a8 [25643 _| Backup Fg, ‘36 To0200_[ Sping Spacer Trew [ory | DESCRIPTION PART NO, ary. “1 [Gable Oram (07 25757 ‘Spinea Lobe +} Gabo Oren (@2)} ~assre| | mew | Pant no.| pescriprion Brake | Brake 2 || cable onan (00) Bises | Dies 4 || Bassa Brake Grnser Spined are Decs 1 | = ara 100035 | Brake Cyinder-Loded Brake Diss [4 @ ra ioe (02605 um) [26642 [Brake Paton Soa! Tap eg ee 3] 25695 —| Pressure Pato iif “| Beat | 25690 Backup ing Et +f oRing See S| 25688 Spring he + | Sea [71096 | Dsc-ereton 77 + | Pug > [ide] De Soa Spied + 1+ Cable Aneto in Tre) 00027 | Disc Stee Lobed =e “1 cable ancror (716-66 n.1- 8mm)| —aoigo_| {38 | 28897 | Spacer fing zo 87 || cate nrae ata aoe emmy] 40190 | ao taata| capscron, Roxread TEXTIEGH] 8 |e 1] Cable Anchor (1-1 18 in 25-28 mp | 2aaia | [1 | 026 | Loctowasher (ay os (Paly Rope ONLY). | ai081 | O-Ring cm i eoilen O-RING AND SEAL KITS PART NUMBER 61715 - PD12C Seal Kit (Contains all seals and O-Rings to service any PD12C winch. Not all parts in this kit wil be used on any one winch.) PART NUMBER 61567 - Brake Valve O-Ring kit (Contains all O-Rings and backup rings to service all PD12C brake valves, EXCEPT 071 and 080 motor.) MOTOR GROUP. PLANETARY GEAR GROUP (REFER TO PAGES: RATIO 5 &6 FOR MOTOR trem | ary.| DescRIPTION at | aot | ait | set JROUP PARTS) PART No.|PART NO,| PART NO| PART NO. 0_|7_[ Primary Planet Carrer ‘@57ts | 25790 | 25606 | 25604 41_|3_| Primary Pianet Gear ~2e2e0 | 26278 | 2sa7e | 26076 12 | 3 | Primary Planet Goar Shatt aser4 | 25614 | 25614 | 25614 13 |-3_| Bearing airs | 2ar7s | zar7s | 24175 44 [6 | Thrust Washer ‘25a61_| 2sa61 | 2sa61 | 25961 '3__| Ralpin (Primary Planet Carrer) | 24113 | 2ana | 24113 | 24113 $5 [3 | Rolpin Output Planet Caron) | zase4 | 23564 | 23584 | 29564 16 | + | Output Pianet Carrer ‘5602 | 25602 | 2sse2 | 25562 17 | 3 | Output Planet Gear ‘6e73 | 2ez7e | 2ear7 | 20277 18 | 3. | Output Planet Gear Shaft asia | 25613 | 25813 | 25813 13 | 6 | Boarng ‘aszez | 2szv2 | 2sav2 | 25292 20 | 3 | Bearing Spacer ‘543 | 254as | 254s | 25443 21_| 6 | Thrust Washer — ‘egos | 2c06 | 24s06 | 24906 ‘3t_|_1_| Trust Washer ‘as7a8 | 25728 | 25728 | 25728 a4 | 1 | Output Sun Gear ‘25608 | 25608 | 25610 | 25610 35. | 1 | Primary Sun Gear asria | ases2 | asese | 25640 ‘37_| 1. | Primary Thrust Plate as7ea | 25729 | 25720 | 25720 38 | 1 | Outpue Thrust Pate 25638 | 25638 | 25836 | 25838 43 | 1_| Thrust Washer 11890 | 11890 | 11890_| 11890 3MOTOR GROUP (STANDARD WINCHES) [MOTOR CONFIGURATION - DISPLACEMENT CODE /BOLT PATTERN Jary. | DESCRIPTION (0497 024 028, 034, 039 | 039, 051, 068 2eoure | asoutc os4/os2| ort | vasrz0 sourc|2s0Lr-8|480Lr-¢ PART NO. pan no, we | 1 | Maio Supper Spined Brake Diss] zara 26142 | 1 | Motor Support Lobed Brake Dio s0048e 100450 a [1 forng =e Ero oe ‘ay [S| bookwasher (72) “1028 8 | Lockwasher (172) = 42 | 4 | Capecrom (12-1922 5) 56_| 1 [Brake Cutch Assembly 5 | 1 | AdaterMtanios 59 [4 [O-Ring (@ on 0808 074) co | 4 | Capscrw er [2 | capscew 3. | Capscrow (G8 1634 Socket Hi @ [+ [Bree vave ca 62a | 1 | Brake Vane Bik 028 | + | Brake Vave Canrage : = zsis |= | zrase | —— €3 [1 | Hose (Brake Release) zeraa_ | asraa | 25750 | a5raa| 25052 | 25052 64 | 1 | Hose (Oran Caso) aso | 13704 |= | _ 05 | 1 | Adaptor (2a on v3820) ‘5061 | 25864 | 25064 “25068 | 6 [+ | ebow zso02 | 2169 = 25302 67 | + | Swivel To (tow on 080 8 vsa20) | 25786 | —257a8 | 26140 210 #3 [1 Elbow “aptor on 060) 25191 ps02 | ot204 25302 69 | 1 |evow zazse | 2aase = | 2ez06 | 2sa02 70 | 2 | cavscen 13613 = zoe [=| saa | 4 | Capscrow = 13808 =| tea f= | saat a4 25750 | =| 25750 | = | asese eli 21180 a = =| eaes ‘CABLE SPOOLING/DRUM ROTATION TO HOIST 02 & 05 DRUM/BASE SHOWN a SANS, © + yNDEAWy Sex 3 3) BRAKE CLUTCH ASSEMBLY - ITEM 56 aS 4 MOTOR SH SAE C_| SAEw 4 ees Tem [GTy. | OESCRIPTION | PART NO_ [PART NO. ~ 4 | 1 [Outer Brake Race} NSS] _NSS Ru Beee eae 50 | 1 | ier Srake Raco | Nes | NSS st | 2 | Sorag Gearing ares | 27684 : 52 | 2 | Tn Bearrg ases | 24581 yeBWIND Sr 53 | 2 | Rearing Rig ‘20ss | 12004 Sk st [1 | Sprag Custom ss | NSS ER 55 | 1 | Retaning Arg 2as06 | 28031 = See "NGS Wt Senced Separate, rer etre Bake Cul sae BRAKE CLUTCH ASSEMBLY - ITEM 56 [CABLE SPOOLING/ [BRAKE CLUTCH b motor shart] winch Base | DRUM ROTATION | ASSEMBLY f size |conriauration| To Hoist PART NO. AES Hsia. | Overwound - B17 aT H- sto. ‘Underwound _ i777 paar lH ‘Gverwound std. | 1777 tH {Undorwouna 1774 LH BASE - (Optional) © ‘SAEC BH. | Overwound - st B1716 Z ‘aT RH ste ‘Underwauna 8170 + Underwound 1224 DF UH Overwound - sic. 81776 will have “U" in La ‘Underwound 8716 Pacdaliainbae(| DESCRIPTION Hydraulic Motor (029 2 bolt) _| Hyerautc Motor (034 2 bolt) Hydraulic Motor (039 2 bal) Hydraulic Motor (071 2 bot) REFER TO PARTS LIST ON PAGE 6 FOR ITEM 65MOTOR GROUP (- 1 OPTION) o29, 034 & 030] 057 & 068 | O¥aI0zN trem | ary. | vescRIPTioN PART NO. | PART NO. [PART NO. 631 [ Hose (rake Releassy] 13791 —] 13731] 19708 64_| 1 | Hose (Case Drain) | 19708 | ta704_| 19731 6 [1 [etow | asa0 2ites | 25302 _| oe 7 [+ [Hose 13707 | 1a707_| 13707 73_|-1_| Needle Vave 25058 | 25250 | 25058 74 [4 [T0e ee 75 [4 | Cap 7012 | rove | 70102 76_|-4_| Weming Tag 25es7 | 2sas7_| 25087 a5 | 1 | Tee = 20078 e7 | 4 | Waming Tag = 29060 a8 | 1 | Adapter zarea | 2avea | 2a7ea ‘See MOTOR GROUP (STANDARD WINCHES) fr all parts not listed above.BASE AND BEARING SUPPORT GROUP [anes LH BASE RH BASE OPTIONAL STANDARD, PARTS COMMON TO CAST OR FABRICATED BASE Trem [ary. | DESCRIPTION [PART NO] 1 im 4 1 a 1 a Bearing Support (01 & 04 drum)| 26770 Beating Support (02 405 drum) | 25521 30 Retaining Ring 70575 a Pug (standard winches 31386 ‘Sight Glass (-1 option) 25058 Plug 16062 6 CAST BASE PARTS Trem [aTy. | DESCRIPTION [PART NO] 40 | 8 | Capscrew (i12-TSxT12Gr 6] 13419 41] 8 | Lockwasher (12) ‘1026 | Base (right hana) 25615, 1 | Base (eft hand) 25087 1TEM | QTY. | DESCRIPTION + [| abo Housing a] 2 | 1_| Shing Retanar- Check va | ~2aie2 + | Ral Vale Assembly 81728 PART NOS. REFLECT STO, FABRICATED BASE END 2 [| ear 2a, PLATES. SOME OEM WINCHES MAY HAVE PROPRIETARY 4S oe SHAPED END PLATES, REFER TO YOUR OEM'S PARTS S| Seen i UST FOR THOSE SIDE PLATES. a oes & | + | check vais Poppat 2ater FABRICATED BASE PARTS 3 | + | PuotOrtice 24200 em [ay | DESCRIPTION PART NO. 10 | | Chock vahe Spring 24100 ae] 8 | Capecew (12-19x1 1a fathead nyo Fs] 26770 it] + | Spoot spring aie 0 | 1 | Base Piste 2344 12 | 2 | ong 22601" 1 | Se Pat (earng suppon ond) O¥ um | 26764 19 | + | oing 2ar93" a Sie Pate (Dearing support end) O4 rum | 27212 14 | 1] O-Ring paiae + | Seo Pate (motor enc) OF cum eres 15 [+ | Beowp Ring 2e195° = Side Pale (motor end) 4 drum z7213 16_[+_ | Baowp Ring 28106" 36_| 16 | Capscrew specia) Saas 17 | + | Check tas (v4 in) 21158 34 | 16 | Weshor (2 extemal oot) tae 18 | 1. | check Bat Soong 25480 1 | Te Bar (01 dem) 26228 19. | 1] Eteow Fiting 25902 e 85 2 Bar (08 um) | 26083 20_| =| vate Spring Shim 25661 2 | Capserow (172 13:x1 14 G5) 01 rum | 12010. | NSS: Ne Seven Spar, oc corge Dal ive Roy 86 | capscrw (12-131 11 Gr 5) 04 gum | xa0g_| | “rekcedn Sie Ve OFRng Pet Nene oso oy [2 | tostewnster (1) 01 eum Toe NOTE: 81728 is the relief valve assembly which 4 | Loctwasher (12) 04 rum 11026] | is unique to Brake Valve Part Number 81719.‘Serial Numbers and Mode! Numbers are located to the left hand side of the hydraulic motor, stamped into the base. Always refer to pesca EXPLANATION OF MODEL NUMBER PD 12 c a4 o39 - 02 - U a T ie T T T T T T T POWER MAX DESIGN GEAR MOTOR DRUM ROTATION BASE OPTION DRUM RATING MODEL RATIO SIZE SIZE PD DESIGNATES POWER DRUM 12 DESIGNATES 12,000 LB. FIRST LAYER LINE PULL DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 41 DESIGNATES TOTAL GEAR REDUCTION (21=21.00:1, 29=29.25:1, 41=41.62:1, 59=59.06:1) 039 DESIGNATES HYDRAULIC MOTOR DISPLACEMENT IN CU IN/REV (DECIMAL POINT ELIMINATED. EXAMPLE: 039=3.9 CU IN/REV) DESIGNATES THE DRUM DESIGNATES UNDERWOUND CABLE DRUM - OPTIONAL, DESIGNATES LEFT HAND BASE - OPTIONAL PERMITS TESTING AND INSPECTION PER API 2C FOR OFFSHORE CRANES -reg TO ORDER - © (1) List model and serial numbers ofthe winch (2) Reter to exploded view and select the component(s) needed and note item number. (3) Find iter number on materialist, show part number, description and quantity on your order. (4) Reter to pars list and show price for each component or assembly * RECOMMENDED PLANETARY GEAR OIL For simplicity, BRADEN has listed one (1) readily available product in each temperature range which has been tested and found to meet our specifications. This is not to say that other lubricant brands would not perform equal- ly as well Ifthe following lubricant brands are not available in your area, make certain your lubricant vendor supplies you with oll that is equivalent to those products listed below. BRADEN planetary winches are factory filed with Texaco Meropa 150 gear oil or equivalent industrial grade gear lubricant meeting AGMA 4EP or API GL-2 with ISO viscosity grade 150. If there is still any doubt as to the suitabil- ty of a lubricant, contact the BRADEN Service Department, providing a copy of the product specification PREVAILING AMBIENT TEMPERATURE °F 40-30 -20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130° TDG MERGE EE OF ESUNALERT ae Reger TS ree Pee} a asamp co throne i |e eau oie eg | © °C-40 -35 +30 -25 -20 -15 10 -05 0 5 10 15 20 25 30 35 40 45 50 55°C For applications colder than 10°F, contact the BRADEN Winch Service Department. ‘Copyright 1986 PACGAR Winch Division. All rights reserved,