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Refrigerator: Service Manual
Refrigerator: Service Manual
Refrigerator: Service Manual
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
models
LRTN19310**
LRTN22310**
CONTENTS
SAFETY PRECAUTIONS ....................................................................................................................................................... 2
SPECIFICATIONS................................................................................................................................................................... 3
PARTS IDENTIFICATION ....................................................................................................................................................... 4
DISASSEMBLY.................................................................................................................................................................... 5-6
DOOR................................................................................................................................................................................... 5
DOOR SWITCH.................................................................................................................................................................... 5
FAN AND FAN MOTOR........................................................................................................................................................ 6
DEFROST CONTROL ASSEMBLY...................................................................................................................................... 6
LAMP.................................................................................................................................................................................... 6
CONTROL BOX-REFRIGERATOR ...................................................................................................................................... 6
ADJUSTMENT..................................................................................................................................................................... 7-8
COMPRESSOR.................................................................................................................................................................... 7
PTC-STARTER..................................................................................................................................................................... 7
OLP (OVERLOAD PROTECTOR) ....................................................................................................................................... 8
TO REMOVE THE COVER PTC ...........................................................................................................................................8
CIRCUIT DIAGRAM................................................................................................................................................................ 9
TROUBLESHOOTING..................................................................................................................................................... 10-15
COMPRESSOR AND ELECTRICAL COMPONENTS ....................................................................................................... 10
PTC AND OLP .................................................................................................................................................................... 11
OTHER ELECTRICAL COMPONENTS ............................................................................................................................. 12
SERVICE DIAGNOSIS CHART.......................................................................................................................................... 13
REFRIGERATION CYCLE ............................................................................................................................................ 14-15
DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ............................................................................................... 16-25
EXPLODED VIEW & REPLACEMENT PARTS LIST ......................................................................................................... 26-
SAFETY PRECAUTIONS
Please read the following instructions before servicing your
refrigerator.
1. Check the refrigerator for electrical faults.
-2-
1. SPECIFICATIONS
Ref. No.: 19Cuft / 22Cuft
ITEMS
DOOR DESIGN
SPECIFICATIONS
ITEMS
SPECIFICATIONS
Slide Rounded
VEGETABLE TRAY
COMPRESSOR
EVAPORATOR
91 (19 cu.ft)
CONDENSER
Wire Condenser
REFRIGERANT
R-134a (155 g)
COOLING SYSTEM
Fan Cooling
LUBRICATING OIL
TEMPERATURE CONTROL
Micom Control
DEFROSTING DEVICE
SHEATH HEATER
Full Automatic
LAMP
60 W (1EA)
DIMENSIONS (mm)
DEFROSTING SYSTEM
Heater Defrost
DOOR FINISH
VCM
HANDLE TYPE
Bar
INNER CASE
ABS Resin
INSULATION
Polyurethane Foam
-3-
REFRIGERATOR
2. PARTS IDENTIFICATION
FREEZER
COMPARTMENT
Ice Bin
Freezer Door Bin
Freezer Shelf
REFRIGERATOR
COMPARTMENT
Digital Sensor
Control
Can Dispenser
Snack Corner
Dairy Bin
Shelves
Egg Tray
Door Bin
Crisper
Keeps fruits
and vegetables
fresh and crisp.
Refrigerator Door
Rack
Base Grille
-4-
3. DISASSEMBLY
3-1 DOOR
Freezer
Door
1. Remove the hinge cover by pulling it upwards.
2. Loosen hexagonal bolts attaching the upper hinge to the
body and lift the freezer door.
HINGE COVER
LEAD WIRE
BOLT
DOOR SWITCH
HINGE
Figure 4
Figure 1
3. Pull out the door gasket to remove from the door foam
assembly.
GASKET
Figure 2
Refrigerator Door
1. Loosen hexagonal bolts attaching the lower hinge to the
body to remove the refrigerator door only.
LOWER HINGE
BOLT
Figure 3
2. Pull out the door gasket to remove from the door foam
assembly.
-5-
3-5 LAMP
BRACKET
FAN
GRILLE
Figure 5
GRILLE ASSEMBLY
Figure 6
CONTROL BOX
COVER LAMP
Figure 9
DEFROST-CONTROL
ASSEMBLY
Figure 7
-6-
4. ADJUSTMENT
4-2-3 PTC-Applied Circuit Diagram
Method for the Motor
4-1 COMPRESSOR
Starting
4-1-1 Role
The compressor intakes low temperature and low pressure
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
delivers the gas to the condenser.
OVERLOAD PROTECTOR
N
4-1-2 Composition
The compressor includes overload protection. The PTC
starter and OLP (overload protector) are attached to the
outside of the compressor. Since the compressor is
manufactured to tolerances of 1 micron and is hermetically
sealed in a dust and moisture-free environment, use
extreme caution when repairing it.
C
PTC
5
S
L1
PTC STARTER
COMPRESSOR
MOTOR
M
M
S
SEALED
TERMINAL
RSCR
Figure 10
4-2 PTC-STARTER
4-2-1 Composition of PTC-Starter
(1) PTC (Positive Temperature Coefficient) is a no-contact
semiconductor starting device which uses ceramic
material consisting of BaTiO3.
(2) The higher the temperature is, the higher the resistance
value. These features are used as a starting device for
the Motor.
-7-
12345678
330 FBYY
Electrical
characteristics
part number
-S1 BOX98
Customer part
number
Lot code/
date code
Physical
termination
part number
Part
No.
Name
Base, phenolic
(UL 94 V-0 rated)
Movable arm support, plated steel
Stationary contact support,
plated steel
Heater support, plated steel
Heater, resistance alloy
Disc, thermostatic alloy
Movable arm, spring temper
copper alloy
Contact, movable, silver on copper
Contact, stationary, silver on copper
Slug, plated steel
Cover, polyester
(UL 94 V -0 rated)
Pin connector, plated copper alloy
(To engage 2.33/2.66 mm dia. pin)
Quick-connect terminal, brass,
conforms to UL 310, MEMA
DC-2, DIN 46344
Figure 11
(4) Take out the cover PTC from upper to lower position
like .
-8-
5. CIRCUIT DIAGRAM
GOOD MODEL
-9-
6. TROUBLESHOOTING
6-1 COMPRESSOR AND ELECTRIC COMPONENTS
Power Source.
Remove PTC-Starter
from Compressor and
measure voltage
between Terminal C of
Compressor and
Terminals 5 or 6 of PTC.
(Reated Voltage
10%)?
No Voltage.
OLP disconnected?
YES
YES
Replace OLP.
Check connection
condition.
Reconnect.
Check
resistance of
Motor
Compressor.
Check resistance
between M-C, S-C and
M-S in Motor
Compressor.
Check
resistance of
PTC-Starter.
Check resistance of
two terminals in
PTC-Starter.
Check OLP.
Check resistance of
two terminals in OLP.
Check
starting state.
Readings OK
Open or short
Replace
Compressor.
Readings OK
5
4
Replace
PTC-Starter.
Open or short
Readings OK
Open or short
Supply
voltage
rating with
10%.
YES
Replace OLP.
YES
Did
compressor
start?
NO
NO
- 10 -
Compressor
is OK
Replace the
compressor
Observation value is
115V/60Hz : 6.830%
Check another
electric component.
Replace PTCStarter
Shows continuity
Separate OLP from
Compressor and check
resistance value
between two terminals
Open
of OLP with a Tester.
(Figure 13)
Check another
electric component.
Replace OLP.
Normal operation of
Compressor is
impossible or poor.
Figure 12
- 11 -
Figure 13
Cause
a. Starting devices
b. OLP
Poor contact
or shorted.
c. Compressor coil
d. Wiring harness
Poor contact
or shorted.
Replace
indicated component.
Fan motor
doesn't run.
Check a starting
voltage.
Low voltage.
Raise voltage.
Check voltage at
starting devices.
Poor or broken or
open contact.
Replace
indicated component.
Check current at
Compressor.
Shorted.
Lack of capacity.
Wire is open or
shorted.
Replace
indicated component.
Coil is shorted or
open.
- 12 -
Open.
Replace
indicated component.
Open.
Replace
Defrost Heater.
POINTS TO BE CHECKED
REMEDY
No Cooling.
Cools poorly.
Foods in the
Refrigerator
are frozen.
Condensation or ice
forms inside
the unit.
Condensation forms
in the Exterior Case.
There is abnormal
noise.
Not
defrosting.
Check Components
of the defrosting
circuit.
Check the
refrigeration system.
The system
is faulty.
Perform sealed
system repair.
Check the
Thermistor.
The operation of
the Thermistor is
incorrect.
- 13 -
Replace the
Thermistor.
STATE OF
THE UNIT
CAUSE
STATE OF THE
EVAPORATOR
TEMPERATURE
OF THE
COMPRESSOR
REMARKS
LEAKAGE
RESTRICTED BY DUST
PARTIAL
LEAKAGE
Freezer
compartment and
Refrigerator don't
cool normally.
A little higher
than ambient
temperature.
COMPLETE
LEAKAGE
Freezer
compartment and
Refrigerator don't
cool normally.
Equal to ambient
temperature.
No discharging of Refrigerant.
Normal cooling is possible by
restoring the normal amount of
refrigerant and repairing the leak.
PARTIAL
RESTRICTION
Freezer
compartment and
Refrigerator don't
cool normally.
A little higher
than ambient
temperature.
WHOLE
RESTRICTION
Freezer
Flowing sound of refrigerant
compartment and
is not heard and frost isn't
Refrigerator don't cool. formed.
Equal to ambient
temperature.
Cooling operation
stops periodically.
Lower than
ambient
temperature.
COMPRESSION
Freezer and
Refrigerator
don't cool.
A little higher
ambient
temperature.
NO COMPRESSION
No compressing
operation.
Equal to ambient
temperature.
MOISTURE
RESTRICTION
DEFECTIVE
COMPRESSION
Leakage Detection
Observe
the discharging point of the refrigerant, which may be in the oil discharging part of the compressor and in a hole
in the evaporator.
Check if compressor
runs.
YES
Check if frost
forms in
Evaporator.
Check if oil
leaks.
No frost
or frost forms
in inlet only
Normal amount
Faulty
Compressor.
Check Compressor
YES
Clogged by dust.
Gas leakage.
Frost formed normally
- 14 -
NO.
ITEMS
UNIT
Pipe and
piping system
opening time
Min.
To protect
moisture
penetration.
Welding
Nitrogen
pressure
To protect oxide
scale formation.
N2 sealed
parts
Confirm
N2 leak
To protect
moisture
penetration.
Refrige- Evacuation
ration time
Cycle
Vacuum
degree
Min.
To remove moisture.
Torr
Vacuum
EA
Vacuum
piping
EA
Pipe
coupler
EA
To protect R-12
refrigerant mixing.
Outlet
(Socket)
To protect R-12
refrigerant mixing.
Plug
To protect R-12
refrigerant mixing.
EA
STANDARDS
PURPOSES
Refrigerant
weighing
Drier
replacement
To remove the
moisture from
pipe inside.
Leak check
Defect in
refrigerant leak
area.
- 15 -
REMARKS
WARMER
5
COLDER
TEMPERATURE
ADJUST
Initial power on
Temperature of Defrost
Sensor is 113F(45C) or
more (when unit is newly
purchased or when moved)
Temperature of defrost
sensor is lower than
113F(45C) (when power
cuts, SERVICE)
ORDERS
COMP &
POWER in 1/2 second
Freezer FAN
ON
ON
POWER
ON
in 1/2 second
in 1/2 second
Total load
OFF
Defrost
heater ON
in 10 second
COMP &
Freezer FAN
ON
in 7 minute
- 16 -
COMP &
Freezer FAN
ON
Defrost
heater OFF
WARMER
5
COLDER
TEMPERATURE
ADJUST
:ON
DEFECT SIGNS
R2 R3 R4 R5
NO
ITEM
Refrigerator sensor
malfunctions
Defrost sensor
malfunctions
Room
Temperature
sensor
malfunctions
Defrosting
malfunctions
2 hours after
defrosting starts,
the sensor is not
above 50F(10C)
R1
CONTENTS
- 17 -
:OFF
REMARKS
*Inspectwires
connecting
on each sensor
MODE
MANIPULATION
CONTENTS
REMARKS
TEST1
TEST2
1. COMP OFF
2. Freezer FAN OFF
3. Defrosting heater ON
4. 1, 3, 5 LED ON
Reset if the
temperature of the
Defrosting sensor is
50F(10C) or more.
Reset
- 18 -
- 19 -
To measure outputs of the control board, check voltages between the pins for the following components:
Circuit
Pin Number
Pin Number
Output Voltage
Compressor
Con1 pin1
Con4 pin1
115 VAC
Condenser fan
Con1 pin1
Con4 pin1
115 VAC
Evaporator fan
Con1 pin1
Con4 pin1
115 VAC
Defrost heater
Con1 pin3
Con4 pin1
115 VAC
F,R-lamp
Con1 pin5
Con4 pin1
115 VAC
NOTE: When the door of the freezer/refrigerator is left open for 7 minutes or longer, the lamp of the freezer/refrigerator turns
off automatically.
- 20 -
Freezer or Refrigerator
Both Closed
0 volts
5 volts
- 21 -
- 22 -
RESISTANCE OF FREEZER
SENSOR
RESISTANCE OF REFRIGERATOR
& DEFROST SENSOR
- 20 C (-4 F)
22.3 K
77 K
- 15 C (5 F)
16.9 K
60 K
- 10 C (14 F)
13.0 K
47.3 K
- 5 C (23 F)
10.1 K
38.4 K
0 C (32 F)
7.8 K
30 K
+ 5 C (41 F)
6.2 K
24.1 K
+ 10 C (50 F)
4.9 K
19.5 K
+ 15 C (59 F)
3.9 K
15.9 K
+ 20 C (68 F)
3.1 K
13 K
+ 25 C (77 F)
2.5 K
11 K
+ 30 C (86 F)
2.0 K
8.9 K
+ 40 C (104 F)
1.4 K
6.2 K
+ 50 C (122 F)
0.8 K
4.3 K
- 23 -
7-4 TROUBLESHOOTING
COMPLAINT
SOLUTION
POSSIBLE CAUSES
1. Supply voltage not within specifications
SYMPTOM
1. No Display at all
not operating
3. Open in door monitor switch circuit
Electronic Display
correctly
2. Partial or
board
abnormal display
1. Display on but
compressor not
operating
compressor is
wiring, etc.
operating
3. Check drain
2. Check sensor
1. Frosted up in
7. Evaporator Frosted up
2. Display on
Not Cooling
Not defrosting
Freeer
- 24 -
- 25 -
281A
B01
281B
S01
103A
S02
501F
282E
418A
410G
411A
282B
406B
120A
501A
B02
304A
S13
145A
113A
S05
S17
282H
S04
S14
120B
503C
113C
503D
113B
S16
105A
S06
113D
317A
S19
318A
158A
145B
328A
314A
409B
283E
327A
307A
283B
S07
308A
B03
106A
309A
310A
S09
323B
S38
305B
420A
106A
305C
312A
329C
S08
315A
319A
105F
305C
B04
319C
305B
S10
- 26 -
S10
103C
FREEZER PARTS
CAUTION: Use the part number to order part, not the position number.
330B
S21
332A
110D
405C
405A
284A
S22
404A
329A
284C
S20
147B
125A
131A
149A
149B
- 27 -
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position number.
141B
141A
141A
141C
141B
170A
141C
141B
128A
141A
128B
141C
141B
141A
141C
141A
141C
141B
167B
154A
151A
155B
151A
151C
- 28 -
DOOR PARTS
CAUTION: Use the part number to order part, not the position number.
200A
205D
203A
281D
201A
201A
281D
281E
S25
281E
205D
*
244B*
607A*
S25
212A
212A
*
210B
210A
241B
S25
607A
*
*
S26
244C
S25
*
S25
230A
234B
233A
231A
281D
281D
231A
241C
281E
241A
281E
S25
241C
*
*
607A*
S25
244B
244A
241C
244A
*
244B*
S25
241D
243A
283F
*
244C*
607A
* : on some models
S25
S25
- 29 -
S27
P/No. 3828JL8015A