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PP-Tscm42-2 - UNIT 3 PDF
PP-Tscm42-2 - UNIT 3 PDF
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Lesson 1
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Unit 3 Exercise 9
In the Logistics folder in the SAP ECC menu, navigate to the material master of
motherboard T-B10## (## represents your group number), plant 1200, and go to the
MRP 4 view. Use the change mode (transaction MM02).
1. Navigate to the Material Master of motherboard T-B10## and go to the MRP 4,
plant 1200 view.
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Unit 3 Exercise 9
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Unit 3 Exercise 9
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Unit 3 Solution 9
In the Logistics folder in the SAP ECC menu, navigate to the material master of
motherboard T-B10## (## represents your group number), plant 1200, and go to the
MRP 4 view. Use the change mode (transaction MM02).
1. Navigate to the Material Master of motherboard T-B10## and go to the MRP 4,
plant 1200 view.
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Unit 3 Solution 9
Continue.
2. Name the basic material master settings that are specific to repetitive
manufacturing.
____________________________________________________
____________________________________________________
____________________________________________________
a) Repetitive mfg indicator, Repetitive manufacturing profile, Production version
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Unit 3 Solution 9
ProdVersions.
Cancel.
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Unit 3 Solution 9
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Unit 3 Exercise 10
1. Display your bill of material for T-B10## at plant 1200 with a BOM usage of 1.
2. How many assemblies are on the hierarchy level directly below the finished
product? Finally, leave the transaction.
____________________________________________________
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Unit 3 Exercise 10
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Unit 3 Solution 10
1. Display your bill of material for T-B10## at plant 1200 with a BOM usage of 1.
a) SAP ECC menu path: LogisticsProductionMaster dataBills of
materialsBill of materialMaterial BOMDisplay (CS03)
b) Enter material T-B10##, plant 1200, and BOM usage 1.
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Unit 3 Solution 10
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Unit 3 Exercise 11
1. Display the rate routing for material T-B10##, plant 1200 in the Logistics master
data.
2. How many different routings are displayed in the overview?
____________________________________________________
____________________________________________________
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Unit 3 Exercise 11
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Unit 3 Exercise 11
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Unit 3 Solution 11
1. Display the rate routing for material T-B10##, plant 1200 in the Logistics master
data.
a) SAP ECC menu path: LogisticsProductionMaster
dataRoutingsRoutingsRate routingsDisplay (CA23)
b) Enter your material T-B10## and plant 1200 only.
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Unit 3 Solution 11
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Unit 3 Solution 11
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Unit 3 Solution 11
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Unit 3 Exercise 12
1. Display the product cost collectors, using the Repetitive Manufacturing menu, for
material T-B10## in plant 1200.
2. How many product cost collectors exist and how are they assigned? Finally, leave
the transaction.
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Unit 3 Exercise 12
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Unit 3 Solution 12
1. Display the product cost collectors, using the Repetitive Manufacturing menu, for
material T-B10## in plant 1200.
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Unit 3 Solution 12
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Unit 3 Solution 12
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Summary
You should now be able to:
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Unit 3 Lesson 2
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Unit 3 Lesson 2
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Unit 3 Lesson 2
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Unit 3 Lesson 2
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Unit 3 Exercise 13
Before you can run MRP you must assure yourself that master data is in place for
repetitive manufacturing.
1. Is the material T-B10## (the motherboard) in plant 1200 permitted for repetitive
manufacturing?
____________________________________________________
____________________________________________________
2. Is there a repetitive manufacturing profile maintained on the same view?
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Unit 3 Exercise 13
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Unit 3 Solution 13
Before you can run MRP you must assure yourself that master data is in place for
repetitive manufacturing.
1. Is the material T-B10## (the motherboard) in plant 1200 permitted for repetitive
manufacturing?
____________________________________________________
____________________________________________________
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Unit 3 Solution 13
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Unit 3 Solution 13
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Unit 3 Exercise 14
1. Manufacturing is unsure of the accuracy of the sales department forecasts for the
upcoming months for your personal computers. However, operations wants to
hedge sales by putting a forecast in at the sub-assembly level. Enter 1200 PC for
next week for your material T-B10## at plant 1200 in version 00, and activate the
demand plan for MRP. Before saving the results split the weekly demand into daily
buckets.
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Unit 3 Solution 14
1. Manufacturing is unsure of the accuracy of the sales department forecasts for the
upcoming months for your personal computers. However, operations wants to
hedge sales by putting a forecast in at the sub-assembly level. Enter 1200 PC for
next week for your material T-B10## at plant 1200 in version 00, and activate the
demand plan for MRP. Before saving the results split the weekly demand into daily
buckets.
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Unit 3 Solution 14
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Unit 3 Solution 14
Save.
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Unit 3 Exercise 15
1. Plan the T-B10## at plant 1200 using an multilevel single-item MRP run. Use the
default parameters that are set when you enter the transaction.
Hint:
Multilevel planning ensures that dependent requirements are also generated for
lower hierarchy levels in the BOM.
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Unit 3 Exercise 15
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Unit 3 Solution 15
1. Plan the T-B10## at plant 1200 using an multilevel single-item MRP run. Use the
default parameters that are set when you enter the transaction.
Hint:
Multilevel planning ensures that dependent requirements are also generated for
lower hierarchy levels in the BOM.
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Unit 3 Solution 15
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Unit 3 Solution 15
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Summary
You should now be able to:
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Unit 3 Lesson 3
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Unit 3 Lesson 3
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Unit 3 Lesson 3
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Unit 3 Exercise 16
As a result of the MRP run, planned orders have been created to cover the forecast
requirements for your mother board T-B10## at plant 1200. Earlier you reviewed your
master data and recognized that two production lines could manufacture the
motherboard. In order for execution to take place we must decide what quantities are
going to run on what lines taking capacity availability into account. Access the repetitive
planning table and assign quantities to production lines.
1. Access the planning table for repetitive manufacturing. for your production line TL3## and T-L4## in plant 1200. Make sure that you are scheduling using rate
based planning; that capacity planning data is visible, and that all other production
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Unit 3 Exercise 16
2. Double-click a quantity in the planning table section that is ready for input to
display the detail data for the planned order. Which order type is assigned (F4
help)?
____________________________________________________
3. Change your user settings so the total requirements as well as supply is visible in
the lower table.
4. Put the table in assignment mode to schedule the unassigned quantities in the
planning table section that is ready for input. Assign the unassigned quantity to the
final assembly line.
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Unit 3 Exercise 16
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Unit 3 Solution 16
As a result of the MRP run, planned orders have been created to cover the forecast
requirements for your mother board T-B10## at plant 1200. Earlier you reviewed your
master data and recognized that two production lines could manufacture the
motherboard. In order for execution to take place we must decide what quantities are
going to run on what lines taking capacity availability into account. Access the repetitive
planning table and assign quantities to production lines.
1. Access the planning table for repetitive manufacturing. for your production line TL3## and T-L4## in plant 1200. Make sure that you are scheduling using rate
based planning; that capacity planning data is visible, and that all other production
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Unit 3 Solution 16
Settings.
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Unit 3 Solution 16
Planning Table.
g) In the window that appears select all production lines and select
Continue.
2. Double-click a quantity in the planning table section that is ready for input to
display the detail data for the planned order. Which order type is assigned (F4
help)?
____________________________________________________
a) The planned order has order type LA Stock order. Choose the Cancel button to
leave the screen.
3. Change your user settings so the total requirements as well as supply is visible in
the lower table.
a) Select
User Settings.
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Unit 3 Solution 16
Check Data.
d) Select
Adopt.
4. Put the table in assignment mode to schedule the unassigned quantities in the
planning table section that is ready for input. Assign the unassigned quantity to the
final assembly line.
a) Select the line labeled Not Yet Assigned.
b) Switch on the assignment mode using the push button with the truck icon.
c) A symbol appears at the start of the line, signifying that you are in assignment
mode for this line.
d) Assign the quantities in the Not yet assigned section. Enter the quantities in
one of the production line fields that belongs to the same period.
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Unit 3 Solution 16
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Unit 3 Solution 16
Save.
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Summary
You should now be able to:
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Unit 3 Lesson 4
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Unit 3 Lesson 4
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Unit 3 Lesson 4
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Unit 3 Lesson 4
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Unit 3 Exercise 17
Now that you have run MRP to cover your requirements and scheduled production to the
appropriate lines, you need to ensure that the material is available to support production.
In this section you will learn how material staging supports backflushing.
1. Execute the pull list for production line T-L3## in plant 1200, in order to stage the
necessary components for production. The staging should be performed for line
for all requirements that are received until Tuesday of the week after next. In this
example, material staging is performed at storage location level. Some steps in the
pull list can be carried out automatically, Create replenishment proposals and
Batch/stock determination. Make the changes in global settings.
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Unit 3 Exercise 17
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Unit 3 Exercise 17
8. Check the stock transfer posting in the message log for the pull list (in a separate
transaction).
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Unit 3 Solution 17
Now that you have run MRP to cover your requirements and scheduled production to the
appropriate lines, you need to ensure that the material is available to support production.
In this section you will learn how material staging supports backflushing.
1. Execute the pull list for production line T-L3## in plant 1200, in order to stage the
necessary components for production. The staging should be performed for line
for all requirements that are received until Tuesday of the week after next. In this
example, material staging is performed at storage location level. Some steps in the
pull list can be carried out automatically, Create replenishment proposals and
Batch/stock determination. Make the changes in global settings.
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Unit 3 Solution 17
Continue.
h) Select
Execute.
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Unit 3 Solution 17
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Unit 3 Solution 17
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Unit 3 Solution 17
a) Select
Save.
8. Check the stock transfer posting in the message log for the pull list (in a separate
transaction).
a) SAP ECC menu path: LogisticsProductionRepetitive
ManufacturingMaterial StagingLog (MF68)
The stock transfer was successfully posted in the system.
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Unit 3 Solution 17
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Unit 3 Exercise 18
1. First, open a second session of the planning table for repetitive manufacturing
(which you access by selecting production line T-L3##, plant 1200).
2. In the first session, execute a REM confirmation for 90 pieces of the motherboard
material T-B10## produced on line T-L3## in plant 1200. Then choose Post with
correction .
3. Look at the next screen and explain which components of assembly T-B10## were
backflushed on the line. Save.
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Unit 3 Exercise 18
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Unit 3 Solution 18
1. First, open a second session of the planning table for repetitive manufacturing
(which you access by selecting production line T-L3##, plant 1200).
a) Select System Create Session to open a new session and use the following
path:
b) SAP ECC menu path: LogisticsProductionRepetitive
ManufacturingPlanningPlanning TableChange Mode (MF50)
c) Enter plant 1200 and production line T-L3## and choose ENTER.
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Unit 3 Solution 18
d) Select Execute Planning Table, select all production lines and confirm to enter
the table.
2. In the first session, execute a REM confirmation for 90 pieces of the motherboard
material T-B10## produced on line T-L3## in plant 1200. Then choose Post with
correction .
a) SAP ECC menu path: LogisticsProductionRepetitive
ManufacturingData EntryRepetitive Manufacturing Confirmation (MFBF)
b) Enter the following data on screen of the backflush transaction screen:
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Unit 3 Solution 18
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Unit 3 Solution 18
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Summary
You should now be able to:
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Unit 3 Lesson 5
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Unit 3 Lesson 5
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Unit 3 Lesson 5
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Unit 3 Lesson 5
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Unit 3 Lesson 5
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Summary
You should now be able to:
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Open Question
Unit 3
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Open Question
Unit 3
.
Planning line loading, Scheduling, Calculation and monitoring of capacity requirements,
Costing, Avaiability checks, Printing dispatch lists, Printing operational method sheet,
Material staging, Goods issue/backflushing, Goods receipt with final confirmation, Periodend closing.
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Open Question
Why do you need a material cost estimate to calculate production activities in repetitive
manufacturing?
Unit 3
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Open Question
Why do you need a material cost estimate to calculate production activities in repetitive
manufacturing?
Unit 3
.
Due to the handling of production quantities with planned orders there is no real "order"
object to collect and carry the production activities. This is covered by a material cost
estimate and subsequent price update in the material master.