Lap Joint
Weld subject to longitudinal shear only
he
1. Simple Shear
‘Maximum Shear Stress =
2. IW Method
Allowable Tensile Stress >
‘Which Gives
Allowable Tensile Stress = B
AND
Allowable Tensile Stress > Gy‘The limitation ofthe above equation is that it assumes that stress levels are consistent along the
fill length of the fillet weld, this is not tue. The shear stress distribution for such a filet weld
will be
Plastic Zone
Elastic Zone
Experimentation has shown that the stress peaks tend to equalise during loading by localised
plastic deformation However this does not hold true when the weld becomes long Therefore
for the purposes of strength calculation a rule of thumb is to consider only a length = 100 x.
‘Throat thickness as contnbuting to strength. e.g alap joint with a side weld of throat thickness
= Smm should not exceed 500mm in length.
‘The ends of the welds are critical and must be defect free as far as possible
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