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MC LC
Phn 1:TNG QUAN V NH MY LC DU DUNG QUT.........................................3
Chng I:S LC LCH S HNH THNH V QU TRNH TRIN KHAI.............3
THC HIN D N NH MY LC DU DUNG QUT................................................3
1.1 PHN M U..................................................................................................................3
1.2 QU TRNH HNH THNH V TRIN KHAI THC HIN D N XY DNG
NMLD..........................................................................................................................................5
1.3 GII THIU TNG QUAN V NH MY LC DU DUNG QUT.....................12
1.3.1 a im v din tch s dng:...................................................................................12
1.3.2 S v tr nh my:....................................................................................................12
1.3.3 Cng sut ch bin v nguyn liu:............................................................................13
1.3.4 Cu hnh nh my:......................................................................................................14
1.3.5 C cu sn phm:.......................................................................................................14
1.3.6 Tin tng th:..........................................................................................................15
1.4 KHI QUT V CC GI THU EPC CA D N:...............................................15
1.4.1 Gi thu EPC 1+2+3+4, do T hp Nh thu Technip thc hin:...........................15
1.4.2 Gi thu EPC 5A - chn sng, do Cng ty Lng L lm tng thu:...................16
1.4.3 Gi thu EPC 5B - Cng xut sn phm...................................................................17
1.4.4 Gi thu EPC7 - Khu nh hnh chnh v iu hnh................................................18
Chng II:GII THIU KHI QUT V CC PHN XNG CA NH MY.....19
2.1 CC PHN XNG CNG NGH...............................................................................19
2.1.1 Phn xng chng ct kh quyn, U-011 (CDU)......................................................19
2.1.2 Phn xng Naphtha Hydrotreater, U-012 (NHT)....................................................19
2.1.3 Phn xng Reforming, U-013 (Continuous Catalytic Reformer CCR)...............20
2.1.4 Phn xng Isome ha, U-023 (ISOM).....................................................................21
2.1.5 Phn xng x l Kerosene, U-014 (KTU)...............................................................21
2.1.6 Phn xng Cracking xc tc tng si, U-015 (RFCC)...........................................21
2.1.7 Phn xng x l LPG, U-016 (LTU)........................................................................22
2.1.8 Phn xng x l Naphtha t RFCC, U-017 (NTU)...............................................22
2.1.9 Phn xng x l nc chua, U-018 (SWS).............................................................22
2.1.10 Phn xng ti sinh amine, U-019 (ARU)...............................................................22
2.1.11 Phn xng trung ha kim thi, U-020 (CNU).....................................................22
2.1.12 Phn xng thu hi Propylene, U-021 (PRU).........................................................23
2.1.13 Phn xng thu hi lu hunh, U-022 (SRU).........................................................23
2.1.14 Phn xng x l LCO bng Hydro, U-024 (LCO HDT).......................................23
2.2 CC PHN XNG PH TR.....................................................................................23
2.2.1. H thng cp nc (nc ung, nc cng ngh v nc kh khong)U-031......23
2.2.2 H thng hi nc v nc ngng, U-032 (Steam and condensate Unit)...............24
2.2.3 Phn xng nc lm mt, U-033 (Cooling Water)..................................................25
2.2.4 H thng ly nc bin, U-034 (Seawater Intake)....................................................25
2.2.5 Phn xng kh iu khin v kh cng ngh, U -035..........................................25
2.2.6 Phn xng sn xut Nit, U-036 (Nitrogen System)...............................................25
2.2.7 Phn xng Kh nhin liu, U-037............................................................................26
2.2.8 H thng du nhin liu ca Nh my, U-038...........................................................26
2.2.9 Phn xng cung cp kim, U-039............................................................................26

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2.2.10 Nh my in, U-040.................................................................................................27

2.3 CC PHN XNG BN NGOI HNG RO NH MY (OFFSITE
FACILITIES)............................................................................................................................27
2.3.1 Khu b cha trung gian, U-051 (Refinery Tankage)..................................................27
2.3.2 Khu b cha sn phm, U-052 (Product tank farm).................................................27
2.3.3 Khu xut xe bn, U-053 (Truck Loading)..................................................................27
2.3.4 Phn xng phi trn sn phm, U-054 (Product Blending)...................................28
2.3.5 Phn xng Flushing Oil, U-055...............................................................................28
2.3.6 Phn xng du thi, U-056 (Slops)..........................................................................28
2.3.7 H thng uc t, U-057 (Flare)...............................................................................28
2.3.8 Phn xng x l nc thi, U-058 (Effluent Treatment Plant, ETP)....................29
2.3.9 H thng nc cu ha, U-059 (Firewater System)..................................................29
2.3.10 Khu b cha du th, U-060 (Crude Tank Farm)...................................................29
2.3.11 H thng ng dn sn phm, U-071 (Interconnecting Pipelines)...........................29
2.4 CC THIT B TRN BIN...........................................................................................29
2.4.1 Cng xut sn phm........................................................................................................30
2.4.1.1 chn sng..........................................................................................................30
2.4.1.2 Cng xut sn phm, U-081 (Jetty Topside).........................................................30
2.4.2 Phao rt du mt im neo, U-082 (Single Point Mooring, SPM)...........................30
Phn 2 : MT S HNH NH V NH MY LC DU DUNG QUT.........................32

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PHN 1
TNG QUAN V NH MY LC DU DUNG QUT
CHNG I
S LC LCH S HNH THNH V QU TRNH TRIN KHAI
THC HIN D N NH MY LC DU DUNG QUT
1.1 PHN M U
Pht trin ngnh cng nghip lc - ha du l ch s nh gi thnh cng s
nghip cng nghip ha ca mi quc gia, bi y l ngnh cng nghip mi nhn c
vai tr nn tng vi nhng nh hng su rng n cc din ca mt nn kinh t. D
n xy dng Nh my l c du ( NMLD) nc ta c ng v Chnh ph ch
trng t rt sm, xut pht t yu cu m bo an ninh nng lng v nhu cu cng
nghip ha - hin i ha t nc. Qu trnh hnh thnh v trin khai thc hin d n
NMLD u tin ca nc ta tri qua nhng giai on khc nhau vi nhiu kh
khn, thch thc to ln song phn nh tm hoch nh chin lc v quyt tm ca
ng, Nh nc i vi vic quy hoch cng nh xc nh l trnh pht trin cho
ngnh cng nghi p lc - ha du y mi m ca Vit Nam.
Trong khu vc Chu , chng ta thy Hn Quc mc d phi nhp hon ton du
th nhng xy dng 6 NMLD vi tng cng sut 127,5 triu tn/nm, vt 30% so
vi nhu cu s dng ni a. Singapore khng c du th nhng vi chin lc tr
thnh trung tm lc - ha du ca khu vc nn u t xy dng 3 NMLD vi tng
cng sut l 62,7 triu tn/nm, ng th 5 Chu . i Loan phi nhp du th,
nhng c 4 NMLD vi tng cng sut 45,8 triu tn/nm. Indonesia c 8 NMLD t
ng cng sut l 49,4 triu tn/nm. Trung Quc trong cng cuc hin i ha ch
trng u t c bit vo vic tng nhp v cht lng pht trin ca ngnh du
kh. Trung Quc c 95 nh my lc ha du vi tng cng sut khong 225,5
triu tn/nm. Trung Quc ang thc hin l trnh pht trin cng nghip lc - ha
du vi mc tiu n nm 2010 t cng sut trn 8 triu thng du/ngy.
Vit Nam l quc gia c tr lng du th vo hng u so vi cc nc ng ,
ch sau Trung Quc, Innxia v Malaysia. Hin nay, tr lng du kh ca Vit
Nam vo khong 4 - 4,5 t tn du quy i. Tr lng xc minh khong 1,8 t
tn. Nm 2005, sn lng khai thc du kh ca Vit Nam t gn 25,7 triu tn du
quy i, trong c 18,8 triu tn du th v gn 6,9 t m3 kh. Bn cnh vic tm
kim, thm d v khai thc du kh trong nc, Tng cng ty Du kh Vit Nam
trin khai 7 n hp tc thm d, khai thc du kh nc ngoi, trong gi
vai tr iu hnh ti Hp ng l 433a - 416b Algeria v Hp ng pht trin M
Amara Iraq.
L quc gia xut khu du th nhng hng nm Vit Nam phi nhp khu ton
b sn phm xng du. C th nm 2005 Vit Nam phi nhp trn 12 triu tn xng
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du. D bo n nm 2010 , nhu cu s dng xng du trong nc s vo khong

17 triu tn v nm 2020 khong 34 - 35 triu tn. Theo B Ti chnh, ch ring qu
I/2005 , Nh nc phi b ra 4.870 t ng b l cho vic nhp khu xng du
nhm p ng nhu cu s dng trong nc. Vic u t xy dng Nh my lc du
Dung Qut cho php chng ta ch bin du th trong nc, m bo tng bc v an
ninh nng lng, gim bt s ph thuc vo ngun cung cp xng du t nc ngoi,
gp phn vo s nghip y mnh cng nghip ha - hin i ha t nc. Theo
tnh ton ca d n , NMLD Dung Qut khi i vo hot ng vi cng sut 6,5
triu tn/nm , s p ng c khong 33% nhu cu s dng xng du trong nc.
Bn cnh , vic u t xy dng NMLD Dung Qut cn l ng lc to ln
thc y pht trin kinh t, x hi ca tnh Qung Ngi v cc tnh, thnh ph trong
vng kinh t trng im Min Trung v l iu kin quan trng nhm m bo an
ninh quc phng, gp phn thc hin hai nhim v chin lc hin nay l xy dng
v bo v t quc.
NMLD Dung Qut c xy dng ti a bn hai x Bnh Tr v Bnh Thun,
huyn Bnh Sn, tnh Qung Ngi trong quy hoch ca Khu kinh t Dung Qut vi
h thng cng bin nc su v vnh kn gi to nn mt v tr chin lc pha
Bc vnh Cam Ranh, xc lp h thng phng th ven bin bo v cc khu vc c
quyn kinh t v h tr cc hot ng tm kim, thm d, khai thc du kh ti
thm lc a Vit Nam. V tr ny cn c coi l u mi ca tuyn ng ngn
nht khng phi qua eo bin Malacca v cng Bangkok chuyn ch hng ha t
cc nc trong khu vc i qua Min Trung Vit Nam, ti Myanmar, Bc Thi Lan v
Nam Trung Quc. Khu vc ny sau khi c u t v pht trin s c vai tr bao
qut ton b vng Bin ng, ginh c th ch ng v an ninh, quc phng cng
nh giao lu kinh t.
S t chc:

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1.2 QU TRNH HNH THNH V TRIN KHAI THC HIN D N

XY DNG NMLD
1.2.1 Giai on t 1978 n 1991
Hp tc hu ngh vi Lin X lp d n xy dng Khu Lin hp lc - ha
du ti thnh Tuy H , huyn Long Thnh (nay l huyn Nhn Trch), tnh
ng Nai.
Ngay t cui thp k 70, sau khi c nhng hp tc quan trng vi Lin X v lnh
vc tm kim, thm d v khai thc du kh ti thm lc a Vit Nam, ng v Nh
nc ta ch trng n vic hnh thnh mt chin lc xy dng ngnh cng nghip
lc - ha du. Bt u l vic lp Lun chng nghin cu kh thi khu Lin hp lc ha du do Lin X thc hin vo nm 1978. Mt s a im c hai bn la
chn thc hin d n Khu Lin hp lc - ha du, trong c Nghi Sn (Thanh
Ha), thnh Tuy H - Long Thnh (ng Nai).
T u nhng nm 1980, Lin X v Vit Nam thng nht a im xy dng
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Khu Lin hp lc - ha du ti thnh Tuy H - Long Thnh (ng Nai). Khu Lin hp
lc - ha du d kin c u t xy dng trong 2 giai on, giai on 1 s xy dng
mt nh my lc du vi mt dy chuyn ch bin du th cng sut 3 triu tn/nm.
Giai on 2 d kin u t thm mt dy chuyn ch bin du th nng cng sut
lc du ln 6 triu tn/nm v hnh thnh mt khu ha du sn xut cht do, si tng
hp v mt dy chuyn sn xut Ur. Tng vn u t cho c hai giai on vo
khong 3 t Rp chuyn nhng.
u nhng nm 1990, vic gii phng 3000 ha mt bng v tin hnh kho st a
cht s b, chun b cc iu kin ph tr xy dng Khu Lin hp c
pha Vit Nam hon tt. Lc ny, pha Lin X c
ng thc hin xong thit
k c s v chun b cc iu kin u t khc cho d n. Tuy nhin do tnh hnh
chnh tr v th ch ca Lin X thay i dn n vic chm dt Hip nh lin Chnh
ph nn d n Khu Lin hp lc - ha du ti thnh Tuy H khng th tip tc trin
khai theo hng ban u.

1.2.2 Giai on t 1992 n 1996:

Tip tc tm kim cc i tc lin doanh u t xy dng nh my lc
du s I ti Dung Qut - Qung Ngi.
Sau khi d n Khu Lin hp lc - ha du ti thnh Tuy H gp tr ngi , vic
tip tc chun b xy dng NMLD u tin ca Vit Nam c Chnh ph ch o
khn trng hn. Cng tc kho st v nghin cu la chn a im xy dng nh
my c tin hnh ti nhiu khu vc dc b bin Vit Nam.
Nm 1992, Chnh ph ch trng mi mt s i tc nc ngoi lin doanh u
t D n xy dng Nh my lc du, trong c Lin doanh PetroVietnam / Total /
CPC / CIDC) do Total (Php) ng u. Trong giai o n ny, c nhiu kin
khc nhau ca cc bn v a im t nh my, trong Total xut a im
xy dng NMLD ti Long Sn, tnh B Ra - Vng Tu. Thng 02/1994, Th tng
Chnh ph giao cho Tng cng ty Du kh Vit Nam lm vic vi cc i tc nc
ngoi gm Total (Php), CPC v CIDC (i Loan) lp Bo co nghin cu kh thi
chi tit Nh my lc du s I vi v tr d kin t ti m Mn - vnh Vn Phong tnh Khnh Ha.
Trong qu trnh nghin cu tip theo, do c mt s quan im khc nhau v a
im t nh my nn Th tng Chnh ph giao cho B Xy dng ch tr phi
hp vi cc b ngnh lin quan trong c Tng cng ty du kh Vit Nam tip
tc nghin cu v bo co y v cc yu t a hnh a cht, tnh ton ton din
cc mt li ch kinh t x hi, an ninh quc phng ca cc a im d kin xy
dng Nh my lc du ti: Nghi Sn (Thanh Ho), Hn La (Qung Bnh), Dung Qut
(Qung Ngi), Vn Phong (Khnh Ho), Long Sn (Vng Tu).
Ngy 19/9/1994,Th tng V Vn Kit trc tip th st khu vc Dung Qut
- Qung Ngi v ch th cho cc b, ngnh lin quan phi hp vi UBND tnh Qung
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Ngi tip tc kho st v lp quy hoch Khu Cng nghip tp trung, NMLD s I v
Cng nc su Dung Qut (nay l Khu Kinh t Dung Qut). Sau khi xem xt
nhng kt qu kho st khoa hc thu c v quy ho ch s b , ngy 09/11/1994,
Th tng Chnh ph ra Quyt nh s 658/Q -TTg v a im xy dng Nh
my lc du s I v quy hoch Khu kinh t trng im min Trung , trong chnh
thc chn Dung Qut - Qung Ngi lm a im xy dng Nh my lc du s I.
Vic lp Lun chng nghin cu kh thi chi tit ca d n c mt T hp bao
gm Tng cng ty du kh Vit Nam, Total, CPC v CIDC tip tc thc hin. Tuy
nhin n thng 9/1995, Total xin rt khi d n do khng t c s tha thun
v a im t nh my. tip tc trin khai d n, theo ch o ca Th tng
Chnh ph, Tng cng ty du kh Vit Nam khn trng son tho v trnh
Chnh ph ph duyt hng dn u bi Nh my lc du s I v mi cc i tc
khc thay th Total tham gia d n.
Ngy 15/02/1996, Tng cng ty Du kh v cc i tc nc ngoi l LG (Hn
Quc), Stone & Webster (M), Petr onas (Malaysia), Conoco (M ), CPC v CIDC
(i Loan) k k t t h a thun lp Lun chng kh thi chi tit Nh my lc
du s I. Ngy 05/03/1996, l k chnh thc tha thun lp Lun chng kh thi chi
tit Nh my lc du s I c tin hnh. Theo , t l gp vn ca cc bn tham
gia d n nh sau :
- Tng cng ty Du kh Vit Nam = 30%;
- Nhm A = 30% (gm LG = 27% v Stone & Webster = 3%);
- Nhm B = 30% (gm Petronas = 15% v Conoco = 15%);
- Nhm C = 10% (gm CPC = 9% v CIDC = 1%).
Sau khi k tha thun lp lun chng nghin c u kh thi chi tit d n, t
hp bao gm PetroVietnam v cc bn nc ngoi khn trng trin khai cng
vic. Trong thi gian t 15/02/1996 n 15/8/1996, Lun chng nghin cu kh thi
chi tit c thc hin vi s tham gia ca cc bn v cc T vn k thut (Foster
Wheeler), T vn Cng (Fluor Daniel), T vn Ti chnh (Barclays) v T vn Lut
(White & Case). Theo hng dn u bi c Chnh ph ph duyt, Nh my lc
du s I s c xy dng ti Dung Qut, thuc a bn 2 x Bnh Tr v Bnh Thun,
huyn Bnh Sn, tnh Qung Ngi. Vi hnh thc u t lin doanh, nh my s ch
bin mt hn hp 6,5 triu tn du ngt v du chua/nm; trong lng du ngt
Vit Nam l ch yu, cho ra sn phm chnh l nhin liu phc v giao thng v
cng nghip.
Lun chng nghin cu kh thi a ra 50 phng n u t xem xt, vi
IRR ca cc phng n t 8 - 11 v tng vn u t khong 1,7 n 1,8 t USD.
Lun chng nghin cu chi tit c cc bn hon thnh ng tin v trnh
Chnh ph Vit Nam ph duyt vo thng 11/1996. Tuy nhin, kt qu ca Lun
chng nghin cu kh thi chi tit cho thy d n - vi cc thng s theo hng dn
ca u bi - i hi vn u t cao, khng tha mn hiu qu kinh t v tim n kh
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khn trong vi c thu xp ti chnh. Pha nc ngoi ngh Chnh ph Vit Nam h
tr bng cch cho php d n c hng mt s u tin, u i khng nm trong
quy nh ca u bi hng dn.Thc cht ca cc ngh ny l s i hi Chnh
ph Vit Nam phi u i c bit v thu, b l cho d n v cho php pha nc
ngoi tham gia th trng phn phi sn phm. ngh ny khng c li cho pha
Vit Nam nn khng c Chnh ph ta ph chun.V l do , nm 1996 pha i
tc nc ngoi xin rt khi d n.

1.2.3 Giai on t 1997 n 1998:

Thc hin phng n t u t theo Quyt nh 514/Q-TTg ca Th
tng Chnh ph.
Sau khi cc i tc nc ngoi rt khi d n, theo ch o ca Chnh ph, Tng
cng ty du kh Vit Nam tip tc lp Lun chng nghin cu kh thi chi tit D n
NMLD s I theo phng n Vit Nam t u t . Lun chng nghin cu kh thi
c thc hin trong thi gian t thng 01/1997 n ht thng 3/1997 vi s tham gia
ca B K hoch v u t, B Giao thng - Vn ti, B Xy dng, B Ti chnh, B
Khoa hc - Cng Ngh & Mi trng, B Quc phng, B Cng nghip, Vn
phng Chnh ph v UBND tnh Qung Ngi.
c s ng ca Th tng Chnh ph, m bo khch quan v tin cy
ca Lun chng nghin cu kh thi, Tng cng ty d u kh Vit Nam thu
Cng ty Foster Wheeler Energy Limited (Anh) v UOP (M) lm t v n trong qu
trnh xy dng Lun chng. Trn c s xem xt Lun chng nghin cu kh thi v
cc kin ca cc cng ty t vn, ngy 10/7/1997 Th tng Chnh ph ra
Quyt nh
514/Q-TTg ph duyt d n Nh my lc du s I - Dung Qut theo hnh th c
Vit Nam t u t vi cng sut ch bin 6,5 triu tn du th/nm, tng vn u t
1,5 t USD, bao gm c chi ph ti chnh . Tng Cng ty du kh Vit Nam c
Chnh ph giao lm Ch u t ca d n.
Ngay sau khi c Quyt nh 514/Q-TTg, Tng cng ty du kh Vit Nam
thnh lp Ban QLDA NMLD s I thay mt Ch u t trin khai d n. Mt s
cng vic c Ban QLDA NMLD s I khn trng trin khai nh thu t vn
kho st a hnh, a cht mt bng xy dng nh my; lp h s mi thu la chn
nh bn quyn cng ngh; t chc u thu la chn t vn qun l d n; t hc
hin cc cng trnh xy dng c bn nh Bn cng s 1, ng giao thng, chun b
mt bng vv. Ngy 08/01/1998, L ng th khi cng xy dng Nh my lc du
s I c tin hnh ti x Bnh Tr, huyn Bnh Sn, tnh Qung Ngi.
y l mt d n trng im ca quc gia, ln u tin c thc hin ti Vit
Nam, c yu cu v k thut cng ngh hin i v phc tp, vn u t rt ln, v
vy trong qu trnh trin khai d n, Chnh ph vn ch trng ch o Tng
Cng ty du kh Vit Nam tip tc tm kim s hp tc u t ca nc ngoi. Nm
1998, trong lc chng ta ang trin khai d n th cuc khng hong kinh t khu vc
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Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Chu din ra nhanh trn din rng vi nhng nh hng rt nghim trng n nn
kinh t ca mt s nc trong khu vc. Vit Nam tuy khng b nh hng nhiu song
kh nng huy ng vn thc hin d n xy dng NMLD s I c d bo s
gp kh khn. Trc tnh hnh , Chnh ph quyt nh chn i tc nc
ngoi u t thc hin d n theo hnh thc lin doanh.

1.2.4 Giai on t 1999 n 2003:

Hp tc vi Nga thnh lp Cng ty Lin doanh NMLD Vit Nga
(Vietross) trin khai d n theo hnh thc lin doanh vi t l gp vn 50/50.
Nh trn cp, cuc khng hong ti chnh trm trng trong khu vc Chu
c nhng tc ng xu n vic huy ng vn thc hin d n xy dng
NMLD Dung Qut . Ngoi 600tr USD thu c t phn li nhun ca ta ti Lin
doanh Vietsovpetro trong thi gian 4 nm trc m Chnh ph cho php Tng cng
ty du kh Vit Nam gi li u t vo d n th vic thu xp khon ti chnh cn
li l qu ln v kh c th thc hin c. Trc tnh hnh , phng n Lin
doanh vi Nga hp tc xy dng v vn hnh Nh my Lc du s 1 ti Dung
Qut c xc tin.
Ngy 25/8/1998, Chnh ph Vit Nam v Chnh ph Lin bang Nga k Hip
nh Lin Chnh ph v vic xy dng, vn hnh Nh my lc du s I ti Dung Qut.
Theo , ta v bn thng nht giao cho Tng cng ty du kh Vit Nam(Petrovietnam)
v Lin on kinh t hi ngoi n h nc Lin bang Nga ( Zarubezhneft) lm Ch
u t ca d n.
Ngy 19/11/1998, hai pha tha thun thnh lp Lin doanh xy dng v vn
hnh NMLD trc tip thc hin cng tc qun l xy dng v vn hnh Nh my
lc du Dung Qut. Thi gian hot ng ca Lin doanh d kin l 25 nm. Ngy
28/12/1998, Cng ty Lin doanh Nh my lc du Vit - Nga (Vietross) chnh thc
c thnh lp theo Giy php u t s 2097/GP KHT ca B K hoch v
u t nc CHXHCN Vit Nam.
Theo Quyt nh 560/CP -DK ngy 21/6/2001 ca Chnh ph, tng mc u t
cho d n l 1,297 t USD, khng bao gm ph ti chnh. Trong vn php nh l
800 triu USD, cha tnh chi ph li vay trong thi gian xy dn g v mt s khon
chi ph ca ch u t, chi ph bo him, chi ph xy dng cng, chi ph thu t v
mt s hng mc cha u t. T l gp vn ca hai pha Vit Nam v Lin bang
Nga l 50/50. Vic lin doanh vi Nga gii quyt c hai vn ln l ku
gi c ngun vn u t v huy ng c cc chuyn gia c kinh nghim thc
hin d n.
Trong giai on Lin doanh, d n NMLD Dung Qut c chia lm 8 gi thu,
trong c 7 gi thu EPC (thit k, mua sm, xy lp) v 1 gi th u san lp mt
bng nh my.
- Gi th u EPC s 1: Cc phn xng cng ngh, nng lng ph tr trong
GVHD :
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Tng quan nh my lc du Dung Qut

hng ro nh my.
- Gi thu EPC s 2 : Khu b cha du th.
- Gi thu EPC s 3 : H thng ng dn sn phm, khu b cha sn phm, cc
bn xut ng bin v ng b.
- Gi thu EPC s 4 : H thng nhp du th, gm phao rt d u mt im neo
(SPM) v h thng ng ngm dn du th n khu b cha du th.
- Gi thu EPC s 5A : chn sng bo v bn xut sn phm.
- Gi thu EPC s 5B : Bn xut sn phm bng ng bin.
- Gi thu s 6 : San lp mt bng nh my.
- Gi thu EPC s 7 : Khu nh hnh chnh, iu hnh.
Cng ty Lin doanh Vietross tin hnh u thu, m phn v k kt v
trin khai 7/8 gi thu, tr gi thu EPC 1 - Gi th u quan trng nht ca d n .
Lin doanh cng thu xp vn cho d n t ngun tn dng ca hai pha,
ng thi hon thnh c mt s hng mc xy dng c bn, n nh c s vt
cht, phng tin v cc iu kin lm vic ca CBCNV; t hit lp c cu t chc,
b my nhn s, iu hnh; ban hnh cc ni quy, quy trnh v quy ch hot ng v
v.
Trong qu trnh Cng ty Lin doanh Vietross m phn hp ng EPC 1 vi T
hp nh thu Technip (Php)/ JGC (Nht Bn)/ Tecnicas Reunidas (Ty Ban
Nha), c nhng vn phc tp ny sinh khin cho tin cng vic ko di. Hai
bn trong Lin doanh khng t c s ng thun i vi mt s vn quan
trng nh vic thu t vn qun l d n, quyt nh s dng cc nh thu ph, cc
nh cung cp thit b, phng n phn phi sn phm v mt s gii php hon thin
cu hnh cng ngh, nng cao cht lng v chng loi sn phm ca nh my vv.
Do vy hai bn ngh Chnh ph hai nc quyt nh chm dt Lin doanh.
Pha Nga c h p thun phng n rt khi d n chuyn giao li ton b quyn
li v ngha v ca mnh trong Lin doanh sang pha Vit Nam.
Ngy 25/12/2002, Phi on lin Chnh ph hai nc Vit Nam v Lin bang
Nga k Ngh nh th tha thun chuyn quyn ch u t d n Nh my lc
du Dung Qut sang pha Vit Nam. Ngy 05/01/2003, B Cng Sn Nga,
Zarubezhneft v Petrovietnam k bin b n chuyn giao ton b ngha v v
trch nhim tham gia Lin doanh Vietross ca pha Nga hon ton sang pha Vit
Nam. Cng ty lin doanh Vietross chm dt hot ng.

1.2.5 Giai on t 2003 n nay:

Tr li hnh thc t u t v trin khai xy dng Nh my theo Quyt
nh 546/Q-TTg ca Th tng Chnh ph.
Sau khi pha Nga rt khi Lin doanh Vieross, d n xy dng NMLD Dung
GVHD :
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Tng quan nh my lc du Dung Qut

Qut tr li vi phng n t u t. Chnh ph giao cho Tng cng ty du kh

Vit Nam tip tc trin khai thc hin d n Nh my lc du Dung Qut theo nhng
ni dung Quyt nh s 514/Q-TTg ngy 10/7/1997 ca Th tng Chnh ph .
Ngy 12 thng 02 nm 2003, Tng cng ty du kh Vit Nam thnh lp Ban
QLDA NMLD Dung Qut trin khai d n xy dng NMLD theo phng n Vit
Nam t u t.
T qu II nm 2003 n nay, Ban QLDA NMLD Dung Qut tp trung thc
hin nhng nhim v quan trng ch yu nh gii quyt cc vn php l sau khi
chm dt Lin doanh, n nh b my t chc v t tng ca CBCNV; k kt hp
ng T vn qun l d n (PMC); m phn, k kt v trin khai Hp ng pht
trin thit k tng th (FDC) nhm iu chnh c cu sn phm, kt ni cc gi thu
EPC giao cho mt t hp nh thu duy nht thit k, mua sm, lp t v vn
hnh ng b nh my. Lp tng d ton ca d n; m phn, k kt v trin khai
cc hp ng EPC 1+2+3+4; tp trung gii quyt nhng pht sinh, vng mc v k
thut, cng ngh v ti chnh ca cc gi thu EPC 5A, EPC 5B, EPC 7; lp k
hoch o to tng th v chun b vn hnh nh my vv.
Trong qu trnh ti p tc trin khai d n, nhn thy c cu sn phm theo thit
k c trc y c xng Mogas 83 v du Diesel cng nghip - l nh ng loi
sn phm khng cn ph hp vi qui nh mi ca Nh nc v tiu chun cht
lng sn phm xng du - nn Ban QLDA xut phng n b sung 2 phn
xng cng ngh x l LCO bng Hyr v Izome ha vo cu hnh nh my. Vi
phng n ny, nh my s loi b xng Mogas 83 v du Diesel cng nghip khi c
cu sn phm sn xut xng Mogas 90/92/95 v du Diesel t cht lng cao,
m bo tiu chun qui nh v ch tiu cht lng sn phm v p ng nhu cu ca
th trng xng du quc t.
Do b sung hai phn xng cng ngh ni trn vo cu hnh nh my, thit k
tng th FEED do T vn Foster Wheeler lp trc y cn phi iu chnh v pht
trin cho ph hp. Trc yu cu , Th tng Chnh ph cho php
Petrovietnam ch nh la chn nh thu pht trin thit k tng th v lp li T
ng d ton ca nh my. Ngy 18/02/2004, HQT Tng cng ty Du kh Vit
Nam ph duyt Hp ng pht trin thit k tng th ( FDC) c k gia
Petrovi etnam v T hp Nh thu Technip.
m bo cng tc qun l, gim st d n trong iu kin ta cha c kinh
nghim v xy dng NMLD, Chnh ph cho php Petrovietnam k hp ng t vn
qun l, gim st v vn hnh chy th NMLD Dung Qut. Ngy 24/10/2003, Hp
ng PMC (T vn qun l, gim st, vn hnh th nh my) c
Petrovietnam k kt vi Cng ty Stone & Webster (Vng quc Anh).
Ngy 17/5/2005 Hp ng EPC 1+4 c k kt gia Petrovietnam v T hp
nh thu Technip (Cng ty Technip France (Php), Technip Geoproduction
(Malaysia), JGC (Nht Bn), Tecnicas Reunidas (Ty Ban Nha) thc hin, trong
Technip France (Php) ng u ). Ngy 25/6/2005, Hp ng EPC 1+4 bt u c
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Tng quan nh my lc du Dung Qut

hiu lc.
Ngy 24/8/2005, Hp n g EPC 2+3 bao gm khu b cha du th, ng ng
dn sn phm, khu b cha v cng xut sn phm c Petrovietnam k kt vi T
hp nh thu Technip. Hp ng EPC 2+3 c cc bn tha thun coi nh mt ph
lc ca Hp ng EPC 1+4. Ngy 21/9/2005 hp ng EPC 2+3 c hiu lc. Trc
, ngy 17/6/2005 Th tng Chnh ph ra Quyt nh s 546/Q -TTg v vic iu
chnh D n u t NMLD Dung Qut. Tng mc u t ca d n theo Quyt nh
l 2,501 t USD (cha bao gm chi ph ti chnh).
Ngy 28/11/2005, L khi cng cc gi thu EPC 1+2+3+4 c T hp Nh
thu Technip phi hp vi Petrovietnam t chc ti hin trng xy dng nh my.

1.3 GII THIU TNG QUAN V NH MY LC DU DUNG QUT

1.3.1 a im v din tch s dng:
a im: t ti Khu kinh t Dung Qut, thuc a bn cc x Bnh Thun v
Bnh Tr, huyn Bnh Sn, tnh Qung Ngi.
Din tch s dng: Mt t khong 338 ha; mt bin khong 71 ha.
Trong :
- Khu nh my chnh = 110 ha
- Khu b cha du th = 42 ha
- Khu b cha sn phm = 43,83 ha
- Khu tuyn dn du th, cp v x nc bin = 17 ha
- Tuyn ng dn sn phm = 77,46 ha
- Cng xut sn phm = 135 ha
- H thng phao rt du khng bn, tuyn ng ngm di bin v khu vc vng
quay tu = 336 ha

1.3.2 S v tr nh my:
Mt bng d n gm c 4 khu vc chnh: cc phn xng cng ngh v ph tr;
khu b cha du th; khu b cha sn phm cng xut sn phm; phao rt du khng
bn v h thng ly v x nc bin. Nhng khu vc ny c ni vi nhau bng h
thng ng vi ng ph lin k.

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Hnh1. 1 : S v tr nh my lc du s I Dung Qut

1.3.3 Cng sut ch bin v nguyn liu:

Cng sut ch bin: 6,5 triu tn du th/nm; tng ng 148.000 thng/ngy).
Nguyn liu: 100% du th Bch H (Vit Nam) hoc du th hn hp (85%
du th Bch H + 15% du chua Dubai).

Cng sut

6, 5 triu tn du th/nm

Vn u t

2,5 t USD

Ch u t

100% vn PetroVietnam

a im

Dung Qut Tnh Qung Ngi

Nguyn liu

Giai on I du th Bch H
Giai on II- du phi trn (Bch H/Trung
ng = 85/15)

K hoch

Bt u c sn phm vo thng 02/2009

Nh thu EPC

Technip (Php)/JGC (Nht)/Technica Reunidas

(Ty Ban Nha)

GVHD :
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1.3.4 Cu hnh nh my:

Sau khi thc hin hp ng pht trin thit k tng th (FDC), cu hnh nh my
c thay i c bn nh sau:
Gi nguyn cc phn xng cng ngh c nhng hiu chnh v cng sut v
thay i v tr lp t cho ph hp vi vic b sung 02 phn xng mi. B sung
thm hai phn xng cng ngh mi l:
- Phn xng ng phn ha Naphtha nh (Isome ha).
- Phn xng x l phn on trung bnh (LCO) bng Hydro.
Hiu chnh cng sut ca 15/22 phn xng cng ngh v ph tr c. Nng dung
tch cha khu b cha trung gian t 186,5 ln 336,7 nghn m3. Tng dung tch xy
lp khu b cha du th t 448,4 ln 502,6 nghn m3. Tng dung tch lm vic ca
khu b cha sn phm t 397,0 ln 403,8 nghn m3. Nng cp v b sung h thng
iu khin hin i v tin tin nht cho nh my. B tr li mt bng nh my ph
hp vi thit k mi nhm nng cao hiu qu vn hnh.

Hnh1. 2 : S cng ngh ca nh my lc du Dung Qut

1.3.5 C cu sn phm:

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Tng quan nh my lc du Dung Qut

Tn sn phm

(Nghn tn/nm)

Propylene

110 - 150

LPG

280 - 300

Xng Mogas 90/92/95

Du ha/nhin liu phn lc Jet
A1

2000 - 2500
400 - 410

Diesel t

2500 - 3000

Du nhin liu (FO)

300 - 350

Nhin liu cho nh my

470 - 490

Vic chnh sa thit k tng th cho php nh my sn xut ra c cu sn phm

mi c cht lng cao hn, n u v cnh tranh c vi th trng xng du
trong khu vc cng nh th gii.

1.3.6 Tin tng th:

Tng thi gian thc hin d n: 44 thng tnh t ngy hp ng EPC 1+4 c
hiu lc n thi im k nghi m thu s b d n (25/6/2005 - 25/02/2009); trong
:
- Giai on thit k, mua sm v hon thin xy lp c kh: 36 thng;
- Giai on chy th, chy nghim thu: 08 thng.

1.4 KHI QUT V CC GI THU EPC CA D N:

1.4.1 Gi thu EPC 1+2+3+4, do T hp Nh thu Technip thc hin:
y l hp ng ln nht v quan trng nht ca d n, chim trn 80% tng mc
u t ca c nh my. Gi thu EPC 1+2+3+4 c iu chnh, pht trin v kt ni
li t 4 gi thu chnh EPC 1, EPC 2, EPC 3 v EPC 4 theo thit k ca thi k lin
doanh vi Nga trc y nhm m bo tnh ng b v hiu qu ca nh my. Gi
thu ny do T hp Nh thu Technip bao gm cc Cng ty Technip France (Php),
Technip Geoproduction (Malaysia), JGC (Nht Bn), Tecnicas Reunidas (Ty Ban
Nha) thc hin, trong Technip France (Php) ng u. Tng cng ty LILAMA
ca Vit Nam l Nh thu ph ch nh ca gi thu ny.
Cng vic ca T hp Technip trong Hp ng EPC 1+2+3+4 l thit k chi tit,
mua sm vt t thit b, xy dng v lp t, chy th, chy nghim thu v chuyn
giao nh my cho ch u t vn hnh ng b nh my. Phm vi tin hnh ca
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Tng quan nh my lc du Dung Qut

gi thu EPC 1+2+3+4 bao gm: Cc phn xng cng ngh v ph tr , cc hng
mc cng trnh khc trong phm vi hng r o nh my; h thng phao rt du khng
bn v tuyn ng dn du th; khu b cha sn phm, tuyn ng dn sn phm t
nh my lc du n khu b cha sn phm, t khu b cha sn phm n khu cng
xut v cc hng mc xut sn phm bng ng b v ng bin. Bn cnh , T
hp Technip cn c trch nhim thc hin mt phn cng tc o to i ng vn
hnh v bo dng nh my cho ch u t, cung cp cc vt t, ha phm, ph
tng thay th trong nhng nm u vn hnh nh my.
thc hin cc cng vic lin quan n thit k chi tit, t hng mua sm
vt t, thit b ca gi thu, t thng 6/2005 T hp Technip t chc 4 trung tm
iu hnh v thit k ti Paris (Php), Yokohama (Nht Bn), Kuala Lumpur
(Malaysia) v Madrid (Ty Ban Nha).
Theo k hoch t chc thi cng ca T hp nh thu, d kin s lng cc k s,
chuyn gia v cng nhn k thut tham gia trc tip vo G i thu EPC 1+2+3+4 l
rt ln, c bit vo giai on cao im, phn vic 1+4 cn khong 10.000 ngi,
phn vic 2+3 cn khong 5000 ngi. Ring s chuyn gia gim st ca cc nh
thu ph 1+4 cn khong 1600 ngi v 2+3 cn khong 900 ngi. S chuyn gia
gim st ca nh thu chnh cho phn vic 1+4 cn khong 400 ngi v 2+3
cn khong 200 ngi.
Hp ng EPC 1+4 c hiu lc t ngy 25/6/2005 v hon thnh vo
ngy 25/02/2009.
Hp ng EPC 2+3 c hiu lc t ngy 25/9/2005 v hon thnh vo ngy
25/12/2008.

1.4.2 Gi thu EPC 5A - chn sng, do Cng ty Lng L lm tng thu:

chn sng l hng mc cng trnh nm trong d n NMLD Dung Qut.
c xy dng ti vnh Dung Qut nhm ngn sng, bo v khu Cng xut sn phm
(gi thu EPC 5B) ca NMLD. Vic xy dng chn sng cn c tc dng to ra
s n nh v mt nc ca ton b khu vc vnh Dung Qut, m bo hot ng ca
cc hng mc nh bn s 1 ca Cng cng v, cc bn ca Cng tng hp Dung
Qut , Cng chuyn dng cho cng nghip nng v cc cng trnh khc trong vnh.
- Chiu di ton : 1.557 m (phn nh ).
- Chiu rng trung bnh ca : 11 m.
- Chiu cao : Phn tip gip vi b l +10 m v phn nh l +11 m.
- Mi dc : dc 4/3.
- Thn trong ca : cc loi theo tiu chun quy nh.
- Thn ngoi : Ph bng khi Accropode.
Cng trnh chn sng c Cng ty Lin doanh Vietross k hp ng vo
ngy 17/02/2001 vi t hp cc nh thu do Cng ty Lng L (B T lnh Cng
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Tng quan nh my lc du Dung Qut

Binh) ng u . Cc nh thu ph tham gia gm Tng Cng ty Xy dng & Pht

trin h tng (LICOGI), Tng Cng ty Xy d ng Thng Long v Cng ty Thit k Xy dng Du kh (PVECC). Hp ng c hiu lc t ngy 09/3/2001 v d kin
cng trnh s c hon thnh sau 28 thng.
Tuy nhin, sau khi thi cng c hn 500 mt u tin, qu trnh kho st
a cht b sung pht hin nn t yu di nn vic thi cng tm ngng
tm bin php x l. Qu trnh ngng tr cng trnh ny ko di cho n nm
2005 v nhiu nguyn nhn trong c nguyn nhn i phng thc u t ca d
n v gii quyt tnh php l ca vic pht sinh nn t yu trong hp ng.
u nm 2005, ch u t v Nh thu Lng L tin hnh cho u thu
chn nh thu ph x l n n t yu. Nh thu Ballast Ham Dredging (H Lan)
trng thu v tin hnh kho st, thit k chi tit hng mc x l nn t yu
ca chn sng. Ngy 11/3/2005, Hp ng gi thu x l nn t yu ca chn
sng c k kt gia Nh thu chnh Lng L v Nh thu ph Ballast Ham
Dredging (H Lan), thi gian thi cng l 7 thng.
T thng 3/2005 n thng 10/2005, Nh thu ph Ballast Ham Dredging (H
Lan) tin hnh no vt trn 1.125.000 m3 t yu di thn v ct, theo
yu cu thit k vo cc mt ct ng thi m nn m bo cc tiu chun v k
thut ca nn . Ngy 14/10/2005 Nh thu BHD hon thnh cng tc x l nn
t yu ca chn sng. Ngy 21/10/2005 Ban QLDA NMLD Dung Qut cng vi
Lin danh Nh thu 5A, Nh thu ph Ballast Ham Dregding v cc bn lin quan
nghi m thu hng mc x l nn t yu ca chn sng v bn giao cho Lin
danh Nh thu 5A tip tc thi cng phn thn . Theo tin , gi thu EPC 5A s
c hon thnh vo thng 10 nm 2007.

1.4.3 Gi thu EPC 5B - Cng xut sn phm, do lin danh nh thu

Cienco1 v cc nh thu ph thc hin :
Gi thu EPC 5B l h thng kt cu cc v sn nng h thng ng cng ngh,
cc cn xut sn phm, thit b in v t ng ha ca cng xut sn phm. y
l mt gi thu c tnh cht quan trng v hng mc ny c giao din trc tip vi
Gi EPC 1+2+3+4. Cc hng mc cng trnh thuc gi thu EPC 5B c b tr nm
trong khu vc vnh Dung Qut st vi pha trong ca thn chn sng, c din tch
s dng khong 135 ha gm mt t v mt bin vi quy m nh sau:
- Hai bn xut (s 1 v s 2) cho php tip nhn tu c trng ti t 15.000 tn
n 30.000 tn, c th m rng tip nhn tu c trng ti ln nht l 50.000 tn.
- Bn bn xut thnh phm (s 3, 4, 5 v 6) cho php tip nhn tu c trng ti t
1.000 tn n 5.000 tn, c th m rng tip nhn tu 30.000 tn.
- H thng cu dn ra cc bn gm cc tr cu dn tuyn ng v mt ng
cng v.
- Tuyn lung dn vo bn v vng quay tu.
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Gi thu EPC 5B c Cng ty Lin doanh Vietross k hp ng vi Tng Cng

ty XDCT Giao thng 6 (CIENCO 6) v Tng Cng ty XDCT Giao thng 1 (CIENCO
1) v Cng ty Tedi South trong CIENCO 6 l nh thu ng u. Thi gian thi
cng cng trnh l 25 thng bt u t ngy 01/11/2001.
Trong qu trnh ng th cc, nh thu pht hin cc s liu a cht thc
t khc vi s liu kho st ban u. Mt s cc thp khng th ng c v gp
phi gc, v vy tiu chun cc ng thp cng phi thay i t BS EN 10113, BS
EN 10155 sang tiu chun ASTM A252 Grade 3. Bn cnh , s lng cc cng
pht sinh nhiu so vi d kin ban u ca hp ng EPC c k kt.
Thng 7/2003, vic th tnh 05 cc trong s 14 cc th do iu kin thi cng trn
bin thng xuyn gp sng gi ln nn n h thu b sp gin th 2 ln , cng
vic ca gi thu tm ngng li. Cng tc thit k chi tit cng b chm tr do vic
pht trin thit k tng th ca d n (FEED) lm thay i cc yu cu cng
ngh ca gi thu. Lin danh cc nh thu ca hp ng EPC 5B khng nng
lc x l cc vn ca gi thu, v vy u thng 9/2005, Ch u t v Lin
danh cc nh thu 5B tin hnh cho u thu chn nh thu ph khoan v h
cc ng thp vo gc v nh thu ph cung cp cc ng thp theo tiu chun mi.
Ngy 27/09/2005, Lin danh Nh thu EPC 5B k hp ng vi Nh thu
ph Spindo (Indonesia) cung cp cc ng thp.
Ngy 24/01/2006, Lin danh Nh thu EPC 5B k hp ng vi Nh thu
ph Antara Koh (Singapore) thc hin vic khoan v h cc ng thp vo
gc.
Thng 02/2006, sau khi thng nht v ti trng vi T hp Nh thu Technip
(Gi EPC 1+2+3+4), Nh thu EPC 5B tip tc hon chnh thit k chi tit v
trin khai thi cng cng trnh. Theo tin , gi thu EPC 5B s c hon thnh
vo thng 6 nm 2007.

1.4.4 Gi thu EPC7 - Khu nh hnh chnh v iu hnh, do Nh thu

COMA thc hin:
Gi thu EPC 7 nm pha bc ca khu nh my chnh, c tng din tch khong
10 ha, trn cao trnh san nn +11m, c quy hoch trong khu vc khng c nguy
c chy n. Bao gm cc hng mc nh hnh chnh, nh bo v, trm y t, trm cu
ha, gara sa cha t, nh n, ca hng, nh git l, xng bo tr c kh, xng
bo tr in, h thng thng tin lin lc, kho bo tr , ng giao thng, sn bi, cy
xanh, vn hoa v cc h thng k thut kt ni vi khu nh my chnh.
Gi thu EPC 7 c Cng ty Lin doanh Vietross k hp ng vi Tng
Cng ty c kh - xy dng H Ni (COMA) vo ngy 25/10/2001. Thi gian thi
cng 22,5 thng, tnh t ngy t chc L khi cng (15/11/2001). Sau khi chuyn
i hnh thc u t t Lin doanh sang Vit Nam t u t, Hp ng EPC 7 cng
b nh tr nh nhng hp ng khc.
GVHD :
ThS.V c Anh

- 18 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Trong qu trnh thc hin , gi thu EPC 7 c mt s thay i v tiu chun

thp v b tng trong mt s hng mc cng trnh , thay i d ton ca gi thu do
ko di thi gian thc hin, b sung phn in chiu sng ngoi nh cng vi mt s
thay i v nguyn l ca h thng iu ha khng kh . Nhng thay i, b sung trn
c Petrovietnam xem xt v trnh cc cp c thm quyn ph duyt . Theo ti n
, gi thu EPC 7 s c hon thnh vo thng 02 nm 2007 v ch kt ni phn
in v t ng ha vi khu nh my chnh.

CHNG II
GII THIU KHI QUT V CC PHN XNG CA NH MY
2.1 CC PHN XNG CNG NGH
2.1.1 Phn xng chng ct kh quyn, U-011 (CDU)
Cng sut thit k 6,5 triu tn du th/nm.
Phn xng Chng ct kh quyn c nhim v phn tch du th nguyn liu
thnh cc phn on thch hp cho cc qu trnh ch bin h ngun trong Nh my.
Du th sau khi c gia nhit ti cm thu hi nhit c a vo thp chng ct T
1101 v phn tch thnh:
- Kh nh (C4-) c a qua cm thu hi kh Gas Plant ca phn xng RFCC
thu hi LPG
- Phn on xng tng (Full Range Naphtha) lm nguyn liu cho phn xng
Naphtha HydroTreater (NHT)
-

Phn on Kerosene c a sang lm sch (loi b Mercaptan,

H2S, Naphthenic acide) ti phn xng Kerosene Treater (KTU), Kerosene
thnh phm c sang b cha. Kerosene cng c th c s dng phi
trn Diesel Oil (DO) hoc Fuel Oil (FO) khi cn

- Phn on Light Gas Oil (LGO) c trc tip a i phi trn DO. Khi cn,
mt phn ca dng LGO c a sang phn xng LCO
Hydrotreater.
- Phn on Heavy Gas Oil (HGO) c trc tip a i phi trn DO/FO. Khi
cn, mt phn ca dng HGO c a sang phn xng LCO Hydrotreater
- Cn chng ct kh quyn s c a sang lm nguyn liu cho phn xng
Residue Fluid Catalytic Cracking (RFCC) cho ra cc sn phm c gi tr thng
mi cao.
2.1.2 Phn xng Naphtha Hydrotreater, U-012 (NHT)
Phn xng c thit k bi Nh bn quyn UOP, c cng sut thit k
GVHD :
ThS.V c Anh

- 19 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

23.500 BPSD, Phn xng x l Naphtha bng Hydro s dng thit b phn ng mt
tng xc tc c nh kh cc tp cht Lu hunh, Nit c trong FRN t phn xng
CDU, chun b nguyn liu cho phn xng ISOM v CCR. Naphtha sau khi c
x l s i vo thp phn tch (Naphtha Splitter) cho ra hai sn phm:
- Light Naphtha (LN) a sang phn xng Light Naphtha Isomerization Unit
ISOM
- Heavy Naphtha (HN) a sang phn xng Reforming CCR.

Hnh 1.3 : S cng ngh phn xng NHT

2.1.3 Phn xng Reforming, U-013 (Continuous Catalytic Reformer CCR)

Hnh 1.4 : S cng ngh phn xng CCR

Phn xng c thit k bi Nh bn quyn UOP, c cng sut thit k 21.100
PSD Phn xng Reforming s dng thit b phn ng lp xc tc ng chuyn
ha cc Parafin trong nguyn liu HN t phn xng NHT thnh hp cht thm c
ch s octane cao lm phi liu pha trn xng. Xc tc chuyn ng lin tc theo chu
trnh khp kn t thit b phn ng sang thit b ti sinh xc tc nh hot tnh ca
xc tc c duy tr.
Sn phm chnh ca phn xng:
GVHD :
ThS.V c Anh

- 20 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

- Hydro hnh thnh t qu trnh thm ha Hydrocacbon. CCR p ng ton b

nhu cu Hydro trong nh my.
- LPG phi trn vi cc ngun LPG khc trc khi c a sang b cha
- Reformate c ch s Octane cao, l cu t pha trn xng c cht lng cao.
2.1.4 Phn xng Isome ha, U-023 (ISOM)
Phn xng c thit k bi Nh bn quyn UOP, c cng sut thit k 6.500
BPSD Phn xng ISOM s dng hai thit b phn ng lp xc tc c nh chuyn
ha cc Parafin mch thng trong nguyn liu LN n t NHT thnh Parafin mch
nhnh c ch s Octane cao, ci thin cht lng xng thnh phm.
Sn phm chnh ca phn xng:
- Isomerate lm cu t pha trn xng.
2.1.5 Phn xng x l Kerosene, U-014 (KTU)
y l phn xng bn quyn ca Merichem, c cng sut thit k 10.000 BPSD
KTU c thit k s dng kim trch ly, lm gim hm lng Mercaptan, H2S,
Naphthenic acide trong dng Kerosene n t CDU ng thi tch loi ton b nc
c trong Kerosene trc khi a sang b cha. Kerosene thnh phm phi t tiu
chun ca Jet A1. Do nhu cu hin nay v du t (KER) l rt nh do khi c nhu
cu, Jet A1 s c bn nh KER thng phm. Ngoi ra mt phn Kerosene thnh
phm c th c s dng lm phi liu cho DO/FO khi cn.
2.1.6 Phn xng Cracking xc tc tng si, U-015 (RFCC)

Hnh 1.5 : S cng ngh phn xng RFCC

y l phn xng bn quyn ca IFP (AXENS) c cng sut thit k 3.256.000
tn/nm.
RFCC c thit k x l dng nguyn liu nng n trc tip t CDU hoc
GVHD :
ThS.V c Anh

- 21 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

dng nguyn liu ngui t b cha. Phn xng bao gm mt thit b phn ng v
hai tng ti sinh xc tc (R2R). Xc tc trong c ba thit b lun trong trng thi tng
si.
Ngoi ra cn c cc cm thu hi nhit t khi thi: CO Boiler/Waste heat
Boiler/Economizer; Cm phn tch sn phm v Cm thu hi kh (Gas Plant). Sn
phm chnh ca cm phn ng/phn tch sn phm:
- Wet gas c a sang RFCC Gas Plant thu hi LPG
- Overhead Distilate c a sang RFCC Gas Plant lm cht hp th
- Light Cycle Oil (LCO) c a sang b cha trung gian, lm nguyn liu
cho phn xng LCO Hydrotreater
- Decant Oil (DCO) lm phi liu ch bin FO hoc du nhin liu cho Nh my.
2.1.7 Phn xng x l LPG, U-016 (LTU)
y l phn xng bn quyn ca Merichem, cng sut thit k 21.000 BPSD
LTU c thit k s dng kim trch ly, lm gim hm lng Mercaptan, H 2S,
COS, CO2 khi dng LPG nguyn liu n t Gas Plant ca phn xng RFCC. Qu
trnh trch ly c tin hnh trong hai thit b mc ni tip trong dng LPG v
dngkim di chuyn ngc chiu. LPG x l c a sang phn xng thu
hi Propylene. Kim thi c a sang phn xng trung ha kim thi (CNU).
2.1.8 Phn xng x l Naphtha t RFCC, U-017
(NTU)
y l phn xng bn quyn ca Merichem, cng sut thit k 45.000
BPSDNTU c thit k l oi b cc tp cht ca lu hunh (ch yu l Mercaptan)
v phenol ca phn on Naphtha t RFCC da trn nguyn tc trch ly gia dng
RFCC Naphtha v dng kim tun hon. Dng Naphtha sn phm c em i phi
trn xng thng phm hoc a vo b cha trung gian . Kim thi c a sang
phn xng trung ha kim thi (CNU).

2.1.9 Phn xng x l nc chua, U-018 (SWS)

Cng sut thit k 74,2 tn/h Phn xng bao gm mt bnh tch s b v hai
thp chng ct c nhim v loi b NH3 v H2S khi dng nc chua thi ra t cc
phn xng cng ngh trc khi nc thi c a i x l phn xng x l nc
thi (ETP). Mt phn nc chua sn phm ca phn xng SWS c a v thit b
tch mui trong phn xng CDU. Kh chua c a v phn xng thu hi lu
hunh. Kh chua t bnh tch s b c a i t ti uc t kh chua.

2.1.10 Phn xng ti sinh amine, U-019 (ARU)

3

Cng sut thit k 101m /h Phn xng c thit k l oi b kh chua khi

dng Amine bn t phn xng RFCCv LCO HDT. Amine bn c a vo bnh n
nh, ti y xy ra qu trnh tch loi Hydrocacbon lng kh, trc khi vo thp ti
GVHD :
ThS.V c Anh

- 22 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

sinh .Sau khi c loi b kh chua amine c a tr li cc thp hp th trong phn

xng RFCC v LCO HDT.Mt phn dng amine sch ny s i qua thit b lc
loi b cc tp cht c hc.Kh chua s c a qua phn xng thu hi lu hunh
SRU.

2.1.11 Phn xng trung ha kim thi, U-020 (CNU)

3

y l phn xng bn quyn ca Merichem, cng sut thit k 1,5m /h, lm vic
gin on do phi x l 2 ngun nguyn liu c tnh cht khc nhau :
- Phenolic Caustic t NTU v ETP (gin on)
- Naphthenic Caustic t LCO HDT, KTU, LTU v alkaline water t NHT
Kim c trung ha bi axit sulfuric n pH nm trong khong 6 - 8 trc khi
a sang x l phn xng x l nc thi. Kh chua to thnh c t
Incinerator trong phn xng SRU.

2.1.12 Phn xng thu hi Propylene, U-021 (PRU)

Cng sut thit k 77.240 kg/h.
Phn xng PRU c thit k phn tch thu hi Propylene trong dng LPG
n t phn xng LTU. Propylene sn phm phi c lm sch n phm cp
Propylene dng cho ha tng hp (99,6 % wt). Phn xng gm c ba thp chng
ct :
- Thp tch C3/C4
- Thp tch C2/C3
- Thp tch Propane/Propylene
Sau Propylene cn c lm sch tch loi cc tp cht : Carbonyl Sulphic,
arsenic, phosphorous and antimony, trc khi a sang b cha.
2.1.13 Phn xng thu hi lu hunh, U-022 (SRU)
Cng sut thit k: thu hi 5 tn lu hunh /ngy khi nguyn liu ca Nh my l
du th Bch H v s c m rng ln n 36,5 tn/ngy khi x l du th hn hp
Ti phn xng SRU, cc dng kh chua t ARU, SWS, CNU s c x l bng
cng ngh Claus thu hi Lu hunh hoc c t Incinerat or. Lu hunh sn
phm trng thi rn v c xut bn bng xe ti.

2.1.14 Phn xng x l LCO bng Hydro, U-024 (LCO HDT)

y l phn xng bn quyn ca AXENS, cng sut thit k 1.320.000
tn/nm Nguyn liu ca phn xng l dng LCO n t phn xng RFCC hoc l
hn hp ca LCO, LGO v HGO ty theo ch vn hnh ca phn xng RFCC.
LCO HDT s dng Hydro lm sch cc tp cht Lu hunh, Nit trong LCO m
bo sn phm Diesel thng mi t tiu chun hm lng lu hunh thp. Nguyn
GVHD :
ThS.V c Anh

- 23 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

liu c x l trong 1 thit b phn ng lp xc tc c nh. Theo tnh ton thit k

ca AXENS, lp xc tc c chia lm hai tng thun tin cho qu trnh lm mt
trung gian, m bo phn ng c tin hnh iu kin lm vic ti u. LCO
c x l c a i lm phi liu pha trn DO.

2.2 CC PHN XNG PH TR

2.2.1. H thng cp nc (nc ung, nc cng ngh v nc kh khong)U-031
H thng cp nc ca Nh my nhn nc t Nh my nc nm cch Nh
my khong 3km. Ngun nc ny phi m bo tiu chun nc ung TCVN 550191. H thng cp nc sn xut v phn phi nhiu loi nc khc nhau c tiu th
trong Nh my v Khu b cha sn phm:
- Nc dch v dng trong Nh my v khu b cha
- Nc b sung cho h thng nc lm mt
- Nc b sung cho b nc ung trong Nh my
- Nc b sung cho h thng nc kh khong ca Nh my. y l h thng
cung cp Boiler Feed Water cho cc h tiu th trong Nh my v Khu b cha
sn phm
- Nc b sung cho h thng nc cu ha ca nh my, ngoi ra cn c u ch
cung cp cc loi nc trn cho Nh my Polypropylene.

2.2.2 H thng hi nc v nc ngng, U-032 (Steam and condensate Unit)

H thng hi nc v nc ngng bao gm: cc thit b sn xut hi nc, h
thng phn phi hi nc v cc cm chuyn i hi cao p (HP) thnh hi trung p
(MP); hi trung p thnh hi thp p (LP). Ngoi ra cn c h thng thu hi v x l
nc ngng, h thng tch kh v cc cm np ha cht. Phn xng c thit k
cung cp:
- Hi nc cao, trung v thp p s dng trong Nh my
- Thu h i v x l nc ngng trong Nh my v ti s dng lm BFW cao v
trung p cho cc thit b sinh hi trong khu cng ngh
-

Thu hi v x l nc ngng trong Nh my in v ti s dng lm BFW

siu cao p cho Nh my in.

Trong Nh my lc du, hi nc c sn xut ti nhiu ni khc nhau, vi cc

cp p sut khc nhau th ng qua vic tn dng thu hi nhit tha ca cc phn
xng, hoc t b sung FG. Tuy nhin lng hi nc tiu th trong ton Nh my
ch yu c cung cp bi Nh my in:
- Hi cao p c to thnh t vic gim p hi siu cao p sinh ra t cc l hi
ca Nh my in

GVHD :
ThS.V c Anh

- 24 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

- Hi trung p c ly t u x ca cc turbin pht in trong Nh my in.

Ngoi ra, cm chuyn i hi cao p thnh hi trung p s lm vic khi c s
thiu ht MP.
- Hi thp p c sinh ra t cm chuyn i hi trung p thnh hi thp p.
u ch cp hi thp p v thu gom nc ngng thp p cho Nh my
Polypropylene cng c lp t.

2.2.3 Phn xng nc lm mt, U-033 (Cooling Water)

H thng nc lm mt l mt vng tun hon khp kn c lm mt bi
nc bin bao gm cc thit b chnh:
- Vng tun hon nc lm mt.
- Bm tun hon nc lm mt.
- Thit b trao i nhit dng tm.
- Bnh b gin n.
- H thng thu gom hydrocacbon.
- Cm np ha cht.
H thng c thit k c cng sut cung cp nc lm mt cho ton b
Nh my tr cc Turbine Condenser ca phn xng RFCC v ca Nh my in.
u ch cp v thu hi nc lm mt cho Nh my Polypropylene cng c lp
t.

2.2.4 H thng ly nc bin, U-034 (Seawater Intake)

H thng bao gm mt u ly nc bin nm ngoi khi, mt b cha nc
bin, ng dn nc bin, bm nc bin, cm np hypochlorite v u x nc bin.
H thng c thit k nhm:
- Cung cp nc bin lm mt cho cc Turbine Condenser ca phn xng RFCC
v ca Nh my in
- Cung cp nc bin lm mt cho phn xng nc lm mt.

2.2.5 Phn xng kh iu khin v kh cng ngh, U -035(Instrument

and Plant Air)
Khng kh c nn trong my nn, sau c lm kh theo c ch lm lnh
trc khi i vo bnh cha kh iu khin.
u ch cung cp kh iu khin v kh cng ngh c lp t cho Nh
my Polypropylene.

2.2.6 Phn xng sn xut Nit, U-036 (Nitrogen System)

GVHD :
ThS.V c Anh

- 25 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng bao gm cm sn xut Nit v cc bnh cha Nit lng, thit b ha
hi Nit. Phn xng c thit k vi mc ch:
-

Cung cp kh Nit cho cc h tiu th trong khu cng ngh

- Nit lng (s c ha hi khi s dng) d phng cho trng hp c nhu cu

t xut hoc cho qu trnh khi ng (start-up) Nh my.
- Nit lng v thit b ha hi dnh ring cho cm ti sinh xc tc ca phn xng
CCR.
- H thng Nit cao p c lp s dng kim tra r r ca cc thit b cng
ngh, ng ng.
- Nit, c sch 99,7 % th tch, c sn xut bng cch ng lnh khng kh.

2.2.7 Phn xng Kh nhin liu, U-037.

Phn xng kh nhin liu bao gm Bnh cha FG, Cm ha hi v h thng ng
thu gom/phn phi FG. Phn xng c thit k cung cp cho nhu cu FG ca
cc l t trong cc phn xng cng ngh v cho ni hi siu cao p ca Nh my
in. Ngoi ra cn c h thng ha hi LPG/Propylene nhm: i) cung cp LPG cho
Phn xng Kh nhin liu vo giai on start-up ca Nh my; ii) t b
LPG/Propylene khng t tiu chun cng nh lng C4 tha trong trng hp
khn cp. FG cn c s dng cho cc pilot ca uc t hoc dng thi ra cc
u ni.
Thng thng Cm ha hi lun trng thi ch nng (hot stand -by). Khi xy
ra tt p trong h thng FG, LPG s c ha hi mt cch t ng, nh m
bo nhu cu FG khng b thiu ht.

2.2.8 H thng du nhin liu ca Nh my, U-038

H thng bao gm hai b cha du nhin liu dng trong Nh my, bm, thit
b gia nhit v h thng ng cung cp, hi lu du nhin liu. H thng c thit k
cung cp du nhin liu cho tt c cc h tiu th trong Nh my.
Do trong Nh my u tin s dng FG nn du nhin liu ch c s dng
b cho phn cn thiu ca FG. V vy, nhu cu tiu th du nhin liu l khng n
nh. Thng thng du nhin liu c s dng l DCO ca phn xng RFCC .
i vi
ln start-up u tin ca Nh my, du nhin liu s l FO nhp t SPM . Trong qu
trnh start-up, hai b cha du nhin liu c th tip nhn HGO hoc cn chng ct
kh quyn t phn xng CDU.

2.2.9 Phn xng cung cp kim, U-039

Phn xng gm b ha tan kim cng cc b cha v bm vn chuyn kim. C
GVHD :
ThS.V c Anh

- 26 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

bn loi kim c s dng trong nh my:

o

- 50 B tng ng dung dch kim c nng 49,5 % wt.

o

- 20 B tng ng dung dch kim c nng 14,4 % wt.

o

- 14 B tng ng dung dch kim c nng 10,0 % wt.

o

- 5 B tng ng dung dch kim c nng 3,4 % wt.

o

Kim 50 B c sn xut trc tip bng cch ha tan kim rn bng nc kh

khong. Cc loi kim cn li nhn c khi ha tan kim 50o B vi nc kh khong.

2.2.10 Nh my in, U-040.

Nh my in c thit k vi 4 my pht in cng sut 27 MW mi my v 4 ni
hi cng sut mi ni hi l 196 tn hi/h. Nh my in l ngun cung cp hi nc v
in s dng trong ton Nh my. Ngoi ra, Nh my cn c trm kt ni vi li in quc
gia xut in khi sn lng vt nhu cu tiu th ni b v nhp in khi c s c v
trong giai on start-up.
Trong thit k ca Nh my in cng tnh n vic cung cp in cho Nh
my Polypropylene trong tng lai.

2.3 CC PHN XNG BN NGOI HNG RO NH MY

(OFFSITE FACILITIES)
2.3.1 Khu b cha trung gian, U-051 (Refinery Tankage).
H thng b cha trung gian bao gm:
- B cha sn phm trung gian trc khi c tip tc x l cc phn xng h
ngun nh: Residues, FN, HN, RFCC Naphtha, LCO.
- B cha cu t trc khi phi trn thnh phm : Isomerate, reformate, Mixed
C4s, SR Kerosene, LGO, HGO, HDT LCO
- B cha sn phm khng t tiu chun: Off-spec Propylene, off-spec LPG B kim tra (check tank): Mogas 90, Mogas 92/95, DO

2.3.2 Khu b cha sn phm, U-052 (Product tank farm)

H thng b cha sn phm nm cch Nh my 7 km v pha Bc v cch bn
xut sn phm 3 km. Cc sn phm sau c a n Khu b cha sn phm thng
qua h thng ng ng dn sn phm: Mogas 90, Mogas 92/95, Jet A1, DO, FO, LPG,
Propylene.
Ngoi ra trong Khu b cha sn phm cn c h thng x l nc thi ring,
khng ch c nhim v x l nc thi ca khu vc ny m cn x l nc thi t
Khu xut xe bn v nc dn tu nhn t cng xut sn phm.

GVHD :
ThS.V c Anh

- 27 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

2.3.3 Khu xut xe bn, U-053 (Truck Loading)

c thit k c th:
- Tip nhn cc sn phm 90 RON Mogas, 92 RON Mogas, 95 RON Mogas, Jet
A1, Auto Diesel, Fuel Oil t Khu b cha sn phm.
- Np cho xe bn
- o lu lng sn phm xut cho mi xe.

2.3.4 Phn xng phi trn sn phm, U-054 (Product Blending)

Bao gm cc h thng c lp phi trn cc sn phm khc nhau t cc phi
liu c trong Nh my. Sau khi c kim tra cht lng b kim tra (ty trng
hp) , sn phm c a sang Khu b cha sn phm, sn sn xut ra Bn xut sn
phm. C bn h thng phi trn ring r sau: Mogas 90; Mogas 92/95; DO; FO.
Cc h thng phi trn u lm vic gin on tr trng hp FO c phi trn
lin tc trc tip trn ng dn sn phm.

2.3.5 Phn xng Flushing Oil, U-055

Phn xng bao gm:
- H thng cung cp Flushing Oil cho khu vc cng ngh v H thng ng
dn sn phm khi lu cht trong cc ng ng c cha cc ht xc tc mn hoc
khi im chy ca sn phm thp hn nhit thp nht ca mi trng.
- Cc thit b ring bit cung cp Flushing Oil cho SPM.
Thng thng HDT LCO t b cha trung gian s c s dng lm Flushing Oil
cho khu vc cng ngh trong khi LGO c dng cho SPM. H thng ng nhp du
th v SPM cn c flushing ngay trc v sau mi t nhp du th, sn phm
c im chy cao.
H thng pha trn FO v ng dn FO t Nh my ra Khu b cha sn phm lm
vic lin tc do nhu cu flushing ca h thng ny l rt him, ch xy ra khi c
nhu cu shutdown. Khi chnh bm HDT LCO hoc bm LGO ca h thng pha
trn FO s c s dng bm hn hp HDT LCO/LGO hoc ch ring LGO lm
nhim v ca flushing oil.

2.3.6 Phn xng du thi, U-056 (Slops)

Phn xng bao gm hai h thng khc nhau: du thi nh v du thi nng, c
nhim v thu gom cc loi du thi tng ng, lu tr v a i ti x l ti phn
xng CDU hoc RFCC.Ty tnh cht ca slops m s chn phn xng mt cch
ph hp, thng l RFCC trnh nguy c nhim cc hp cht olefin vo sn phm
Jet A1.

GVHD :
ThS.V c Anh

- 28 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

2.3.7 H thng uc t, U-057 (Flare)

H thng uc t bao gm hai cm:
- uc t ca Nh my c thit k c th t ton b lng kh thi trong
cc trng hp: i) khi c kh thi t mt thit b no ; ii) kh thi t mt phn
xng khi xy ra chy n hoc h thng ph tr gp s c; iii) khi xy ra mt in
trn ton Nh my.
- uc t kh chua: Kh c xem l chua khi H2S chim trn 10 % th tch H
thng uc cn c thit k d phng cho Nh my Polypropylene.

2.3.8 Phn xng x l nc thi, U-058 (Effluent Treatment Plant, ETP)

H thng x l nc thi bao gm hai cm:
- Cm x l nc thi ca nh my, tip nhn v x l nc thi ca cc khu
vc: Cc phn xng cng ngh, Khu b cha trung gian, Cc phn xng ph tr,
Nc thi sinh hot.
- Cm x l nc thi ca Khu b cha sn phm tip nhn v x l nc thi
ca cc khu vc: Khu b cha sn phm, Khu xut sn phm cho xe bn, Nc dn
tu, H thng ph tr ti Khu b cha sn phm.
Nc x l c thi ra bin sau khi i qua b kim tra. Du tch ra t dng
nc thi c a v b cha Heavy Slop trong Nh my. Bn sinh hc to thnh
trong qu trnh x l nc c a ra cc vng t trng trt (ty theo tiu
chun mi trng ca VN). Bn kh nc v du c a n cc khu vc
c quy nh trc.

2.3.9 H thng nc cu ha, U-059 (Firewater System)

C hai h thng nc cu ha ring bit: h thng nc cu ha cho Nh my v
cc vng ln cn v h thng nc cu ha chu Khu b cha, Khu xut sn phm cho
xe bn v Cng xut sn phm.
H thng nc cu ha trong Nh my bao gm b cha nc cu ha (nhn
nc t H thng cp nc), bm cha chy/jockey pump v h thng cc vi phun
cu ha, vi phun bt, Trong trng hp thiu ht nc cu ha, nc bin s
c kt ni vo h thng cu ha ca Nh my H thng nc cu ha cho Khu
vc b cha sn phm ly ngun nc trc tip t bin ti Cng xut sn phm v
cng c cc thit b tng t nh trn.

2.3.10 Khu b cha du th, U-060 (Crude Tank Farm)

Cc b cha du th c thit k nhm:
- Tip nhn du th t SPM thng qua ng dn du th.
- Lu tr v tch nc trong cc b cha c gia nhit.

GVHD :
ThS.V c Anh

- 29 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

- Cung cp du th cho Nh my vi lu lng thch hp.

- Lu tr cn chng ct chn khng trong trng hp phn xng RFCC
shutdown.

2.3.11 H thng ng dn sn phm, U-071 (Interconnecting Pipelines)

L h thng ng ng ni t Nh my ra Khu b cha sn phm v t Khu b
cha ra Cng xut sn phm. H thng bao gm cc ng ng dn ring bit cho
mi loi sn phm v cc loi ph tr cn thit.

2.4 CC THIT B TRN BIN

2.4.1 Cng xut sn phm
2.4.1.1 chn sng
Vi chiu di khong 1,6 km, chn sng to ra mt vng an ton trong vnh
Dung Qut nh hn ch c s gin on ca cc hot ng xut/np sn phm
ti Cng xut sn phm.
c lm t tng v cc kt cu b tng thch hp c kh nng lm gim
cao ca sng bin trong ma ma bo (thng 11 n thng 1 hng nm) xung
thp hn hoc bng 0,5 m. Vi s c mt ca , thi gian kh ng hot ng do ma
bo ca Cng xut sn phm s khng vt qu 7 8 ngy/nm.

2.4.1.2 Cng xut sn phm, U-081 (Jetty Topside)

Cng xut sn phm c thit k nhn sn phm thng qua ng dn sn
phm v xut cho cc tu ch hng ti cc bn xa b v cc bn gn b.
Cc bn xa b c thit k c kh nng tip nhn tu c ti trng 15.000 n
30.000 DWT. Tuy nhin kt cu v mng cc ca cc bn ny cho php m rng tip
nhn tu c ti trng 50.000 DWT trong tng l ai.Bn gn b c th tip nhn
tu ch Propylene/LPG c ti trng t 1.000 n 2.000 DWT v tu ch cc sn
phm khc c ti trng t 3.000 n 5.000 DWT. Bn gn b c kh nng m rng
tip nhn tu c ti trng n 30.000 DWT trong tng lai.
Ti cng xut sn phm, gim thiu thao tc sc ra ng ng v cn np
sn phm, mi sn phm s c xut qua cc cn xut chuyn bit. Trn cu cng
cn c cc thit b o lu lng xut sn phm. Cn xut sn phm c phn b nh
sau:
- Bn cng 1: 02 cn xut Mogas v 02 cn xut DO.
- Bn cng 2: 02 cn xut Mogas v 02 cn xut DO.
- Bn cng 3: 01 cn xut Mogas, 01 cn xut Jet A1 v 01 cn xut DO.
- Bn cng 4: 01 cn xut Mogas, 01 cn xut Jet A1 v 01 cn xut DO.
- Bn cng 5: 01 cn xut LPG, 01 cn xut Propylene.

GVHD :
ThS.V c Anh

- 30 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

- Bn cng 6: 01 cn xut LPG, 01 cn xut Fuel Oil.

Ti bn s 6 c lp t cc thit b tip nhn nc dn tu thng qua cn xut FO
v bm nc dn tu c sn trn tu. Sau , nc dn tu c a v x l ti
Khu b cha sn phm.

2.4.2 Phao rt du mt im neo, U-082 (Single Point Mooring, SPM)

SPM bao gm: thn phao, xch neo, PLEM (Pipeline end manifold), ng mm,
ng dn du th nm di y bin kt ni PLEM vi b. SPM c thit k tip
nhn du th t tu ch du v chuyn n Khu b cha du th v khng c thit
k xut bt k sn phm no. SPM nm trong vnh Vit Thnh cch Nh my
khong 3 km v pha ng c thit k tip nhn cc tu ch du c ti trng t
80.000 n 110.000 DWT. Thi gian dng hot ng hng nm do gi bo c tnh
vo khong 50 ngy.
ng mm ni c s dng kt ni tu vi SPM. ng d n du th d i y
o
bin c thit k vn chuyn dng du th Bch H c im chy cao (36 C).
V vy h thng c thit k vi hai ng dn c th thi ra (flushing) v chi
ra bng con thoi (pigging facilities). C hai ng ng u nm su di lp ct
y bin v c bao bc bi mt lp btng bo v.

GVHD :
ThS.V c Anh

- 31 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

PHN 2
MT S HNH NH V NH MY LC DU DUNG QUT

Nh my in

chn sng v cng xut sn phm

Phao rt du mt im neo (SPM)

GVHD :
ThS.V c Anh

Khu b cha trung gian

- 32 L ra mt cng ty Lc Ha Du Binh Sn

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng chng ct du th (011-CDU)

GVHD :
ThS.V c Anh

- 33 -

SVTH :
Nguyn Tho Nguyn

Phn xng x l Naphta bng Hydro (012-NHT)

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

GVHD :
ThS.V c Anh

Tng quan nh my lc du Dung Qut

- 34 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng Reforming xc tc lin tc (013-CCR)

Phn xng x l Kerosen (014-KTU)

GVHD :
ThS.V c Anh

- 35 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng Cracking xc tc tng si cn chng ct Kh quyn (015-RFCC).

Phn xng x l Naphta ca phn xng RFCC (016-NTU)

GVHD :
ThS.V c Anh

- 36 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng x l LPG (017-LTU)

Phn xng x l nc chua (018-SWS)

GVHD :
ThS.V c Anh

- 37 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng ti sinh Amin (019-ARU)

Phn xng trung ha kim thi (020-CNU)

GVHD :
ThS.V c Anh

- 38 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng thu hi Propylene (021-PRU)

Phn xng thu hi lu hunh (022-SRU)

GVHD :
ThS.V c Anh

- 39 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Phn xng ng phn ha Naphta nh (023-ISOM)

Phng iu khin trung tm

GVHD :
ThS.V c Anh

- 40 -

SVTH :
Nguyn Tho Nguyn

Trng HCN TP.HCM

Bo co kin tp tt nghip

Khoa Cng Ngh

Tng quan nh my lc du Dung Qut

Th Tng Nguyn Tn Dng n kim tra v lm vic ti cng trng xy

dng NMLD Dung Qut

GVHD :
ThS.V c Anh

- 41 -

SVTH :
Nguyn Tho Nguyn