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CONN 14

CONN 9

22

23

25

12V CONVERTER

KENR9003-01 VOL 1 of 2

11
Component Location
Component

Schematic
Location

Machine
Location
1

Alarm - Action

D-8

Arc Suppressor - Key Switch

E-6

Arc Suppressor - Start Aid

A-11

Control - Variable Frequency

C-2

Converter - 12V

I-7

Diode - Brake

H-12

Diode - Neutral

H-12

Display - LED

F-6

Flasher

I-11

Gauge - Fuel

F-6

10
11

Gauge - VPM

G-6

Ground - Platform

B-8

12

Ground - Steering Wheel

H-6

13

Horn - Forward

G-6

14

Meter - Hour

G-6

15

Module - Speed Scaler

I-2

16

Module - Vibe Frequency (Tachometer (Fixed Frequency Vibe) ATCH)

G-2

17

Module - Vibe Frequency (Tachometer ATCH)

I-2

18

Power Port - 12V

H-7

19

Regulator - (Tachometer (Fixed Frequency Vibe) ATCH)

G-3

20

Regulator - (Tachometer ATCH)

CONN 10

CONN 6

34
E HARNESS

CONN 21

RR HARNESS

19

C HARNESS

27

CONN 23

26

I-3

21

Relay - Brake P1

B-14

22

Relay - Brake P2

B-14

23

Relay - Main

B-7

24

Relay - Neutral Start P3

B-13

25

Relay - Neutral Start P4

A-13

26

Relay - Start Aid

A-12

27

Relay - Variable Frequency Control

C-4

28

Resistor - Alternator

E-6

29

Resistor - CAN

C-7

30

Resistor - Variable Frequency Control

C-2

31

Switch - Beacon

G-11

32
33

Switch - Flood Light

G-11

Switch - Head and Position Lamp

J-13

34

Switch - Key

E-6

35

Switch - Park Brake

G-12

36

Switch - Speed Select

H-7

37

Switch - Steering Wheel Horn

H-6

38

Switch - Throttle

H-6

39

Switch - Turn Signal Hazard

J-10

40

Switch - Vibe Frequency Control

B-4

41
42

Switch - Vibratory Select

D-8

Tachometer (Fixed Frequency Vibe) ATCH

F-1

43

Tachometer ATCH

H-1

44

CP44 and CS44


Vibratory Soil Compactor
Electrical System
CP44:
MPC1-UP
M4P1-UP

CS44:
M4C1-UP
M4S1-UP

Volume 1 of 2: Main Schematic with Options and Attachments

FUSE PANEL

12V CONVERTER/RADIO

ITALIAN ROADING LIGHTS

2012 Caterpillar, All Rights Reserved

VIBE TACHOMETER (LEGACY) ATCH

Printed in U.S.A.

Connector Location

32

36
24

33

Connector Number

42

CONN 22

30

44

21

CONN 15
CONN 16

CONN 27
CONN 19

CONN 21

CONN 8
CONN 9

CONN 1

F-16

CONN 2

E-16

CONN 3

E-16

CONN 4

D-16

CONN 5

C-16

CONN 6

I-14

CONN 7

I-12

CONN 8

H-12/H-11

CONN 9

H-12/H-9

CONN 10

I-10

CONN 11

F-9

CONN 12

G-9

CONN 13

G-9

CONN 14

I-9

CONN 15

B-7/G-4

CONN 16

B-7/F-4

CONN 17

C-7/D-4

CONN 18

C-7/C-4

CONN 19

C-7/H-4

CONN 20

B-7/F-4

CONN 21

C-7

CONN 22

D-7

CONN 23

G-6

CONN 24

E-6

CONN 25

C-4

CONN 26

F-3

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

16

Related Electrical Service Manuals


Title
Cross Reference for Electrical Connectors:

Harness and Wire Symbols

Form Number
Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

REHS0970

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

12

Resistor Specifications
Component Description

Part No.
134-2540

CONN 2

41

Resistor

CAN

Resistance (Ohms)
120 12

C HARNESS

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

TACHOMETER ATCH
43

COMPONENT
NOT SHOWN

Part Number: for Connector Receptacle

2
Plug

INSTRUMENT PANEL D

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

CONN 15

CONN 1

Circuit Breaker
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

AG-C4
111-7898

CONN 5

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

1
CONN 17
CONN 18
CONN 19
CONN 20

CONN 4

Level
Symbol

Symbols and Definitions

CONN 27
H-3
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

18

CONN 3

Schematic
Location

38

20
CONN 26

28

10

KEY SWITCH

FORWARD HORN

13

CONN 20

31

CONN 17

37
2

CONN 18

CONN 25

17

29

CONN 16

15

C HARNESS

VARIABLE FREQUENCY VIBE CONTROL

C HARNESS

FIXED FREQUENCY VIBE CONTROL

39

CONN 24

35

14

CONN 13

C HARNESS

TACHOMETER (FIXED FREQUENCY VIBE) ATCH

INSTRUMENT PANEL A

CONN 12

CONN 11

Wire Gauge
Wire Color

(Dimensions: 56 inches x 35 inches)

40

42 Page,

CONN 7

KENR9003-01
November 2012

16

15

14

13

12

11

10

ITALIAN ROADING LIGHTS

RADIO READY OPTION

(34) HEAD AND POSITION LAMP SWITCH


2730285
HEAD AND POSITION

(40) TURN SIGNAL/HAZARD SWITCH


1733064

LH TURN INDICATOR
2N2371

540-J14 WH-18

540-J15 WH-18

LENS

2V-7086

200-J13 BK-18

539-J16 BU-18

BULB

7N-5876

614-A27 PU-16

604-A28 OR-16

200-J12 BK-16

SPEAKER LH
1688772

592-RR7

BU-16

LENS

2V-7086

200-J10 BK-18

512-RR4

GN-18

BULB

7N-5876

511-RR3

BR-18

512-RR4

GN-18

539-J1

BU-18

200-J2

BK-16

540-A19 WH-18

540-J3

WH-18

614-A18 PU-16

614-J4

PU-16

605-A17 YL-18

605-J5

YL-18

606-A33 GY-18

606-J6

GY-18

122-A15 RD-18

122-J7

RD-18

592-RR7

200-A20 BK-16

539-A21 BU-18

PK-16

J-C1
3E3388

BU-16

BR-18

BK-14

511-RR3

12V RADIO
WITH JUMPER HARNESS

RR-C2
1552264

BK-14

539-J11 BU-18

BU-16

614-A24 PU-16

WH-18

2N2371

509-RR2

WH-18

WH/BK,GN/BK

LH SPEAKER (-)

508-RR1

PU-18

WH,GN

LH SPEAKER (+)

200-RR6

BK-14

BK

GROUND

4
A513-RR5

PK-16

YL

+12V MEMORY

592-RR7

BU-16

RD

+12V

512-RR4

GN-18

GY/BK,PU/BK

RH SPEAKER (-)

511-RR3

BR-18

GY,PU

RH SPEAKER (+)
ANTENNA

ANTENNA
8E-1118
+
-

ANTENNA CABLE
1172932

SPEAKER RH
1688772

RR-C1
3E3370

(9) FLASHER
1080358

CONN 10

619-A22 GN-16

614-A32 PU-16

509-RR2

BASE

539-A21 BU-18

614-A27 PU-16

PU-18

+
-

A513-RR5 PK-16

540-A19 WH-18

200-A31 BK-16

508-RR1

200-RR6

VV-C3
1552267

200-A26 BK-16

WH-18

CONN 14

A-C2
1552273

539-A21 BU-18

200-A31 BK-16

614-A32 PU-16

619-A22 GN-16

540-A19 WH-18

592-VV10

606-A33 GY-18

173-A23 YL-16

539-A21 BU-18

A513-RR5

540-A19 WH-18

200-A26 BK-16

GY-18

200-RR6

122-A15 RD-18

606-J6

200-A20 BK-16

605-A17 YL-18

7N-5876

PU-16

614-A18 PU-16

BULB

614-J4

BK-14

606-A33 GY-18

(16) SPEED SCALER MODULE


2201100

(18) VIBE FREQUENCY MODULE (TACHOMETER ATCH)


2201100

PK-16

+12V UNSWITCHED

592-VV5

BU-16

592-VV5

BU-16

+12V SWITCHED

200-VV6

BK-14

200-VV6

BK-14

GROUND

(5) 12V CONVERTER


2054285

(37) SPEED SELECT SWITCH


2730282
LOW
HIGH

(21) REGULATOR (TACHOMETER ATCH)


0814135

(39) THROTTLE SWITCH


2730282
LOW
HIGH

30 85 86 87 87a

173-A4

YL-16

173-A9

YL-16

E727-A5 BU-16

E727-A10 BU-16

776-A6

776-A11

YL-16

YL-16

7
8
1
2
3
4
5
6
9
10

E-C11
1429117
143-E5
751-E23
C905-E172
C906-E171

12V ADAPTER OPTION

VV-C1
3E3382

E-C12
1429117

CONNECTS TO C-C215
VOL 1 LOC C-7

C968-E12
F729-E167
J900-E7
103-E1
C906-E25

CONNECTS TO C-C81
VOL 1 LOC G-7

CONNECTS TO C-C81
VOL 1 LOC G-7

CONN 8 - ITALIAN ROADING LIGHTS

PK-18
GN-18
WH-18
YL-18
PU-18

CONNECTS TO A-C1
VOL 1 LOC H-10
OR

322-E115 GY-18

CONNECTS TO VV-C1
VOL 1 LOC H-5

200-FG1 BK-16

1
2
3
4
5
6

(36) PARK BRAKE SWITCH


BULB 116-5275
KNOB 116-5274
116-5270
LAMP BLOCK
X1
116-6565
X2

1
2

128-E101 RD-18

128-E43

776-C193 YL-16

RD-18

103-C196
104-C160
105-C27
123-C197
128-C195
143-C30
200-C38
205-C77
307-C105
308-C32
309-C4
403-C20
447-C10
450-C79
451-C67
607-C198
751-C13
892-C26
893-C25
A701-C6
A702-C36
C906-C35
C968-C65
C973-C76
E798-C15
F701-C16
F707-C33
F708-C60
F709-C205
F710-C8
F729-C29
F712-C207
F711-C108
J900-C28
326-C81

YL-18
YL-18
RD-18
WH-18
RD-18
BR-16
BK-18
BK-18
OR-18
YL-18
GY-18
GN-18
PK-18
YL-18
BR-18
PK-16
GN-16
BR-18
GN-18
GY-18
PU-18
PU-18
PK-18
GN-18
PK-18
BR-18
WH-18
YL-18
BU-18
BR-18
GN-18
GY-18
GN-18
WH-18
RD-18

WH-18

E-C2
1907612
308-E9
309-E10
F709-E51
104-E13
F712-E500
F711-E501
A701-E15
E798-E16
F701-E48
F707-E49
893-E116
892-E11

451-E20
307-E8
308-E9
309-E10
326-E21
751-E23
403-E99
447-E18
450-E19
607-E22
C973-E14
205-E17
892-E11
893-E116
A701-E15
A702-E52
C905-E172

GN-18

893-C53

GN-18

892-C52

F712-C113 GY-18

F711-C112 GN-18

BR-18

9
10
11
12

C-C1
9X1343

D
CONN 4

CONNECTS TO N-C1
VOL 2 LOC C-6

CONN 5

CONNECTS TO N-C102
VOL 2 LOC C-6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

121-C1
C968-C65
308-C3
309-C4
321-C5
A701-C6
330-C7
F710-C8
326-C81
447-C10
450-C11
451-C66
751-C13
777-C14
E798-C15
F701-C16

YL-18
PK-18
YL-18
GY-18
BR-18
GY-18
YL-18
BR-18
RD-18
PK-18
YL-18
BR-18
GN-16
PU-16
PK-18
BR-18

A892-C18
A784-C19
403-C21
A702-C36
F711-C114
F712-C115
306-C24
F708-C60
892-C208
893-C209
J900-C28
F729-C29
105-C37
376-C31
F706-C86
F707-C33
104-C34
R810-C191
F709-C205
C974-C72
C973-C73
205-C74
497-C75

OR-18
YL-18
GN-18
PU-18
GN-18
GY-18
GN-18
YL-18
BR-18
GN-18
WH-18
GN-18
RD-18
GN-18
PU-18
WH-18
YL-18
BR-18
BU-18
PU-18
GN-18
BK-18
BU-18

F712-C113 GY-18

F712-C110 GY-18

F711-C112 GN-18

F711-C206 GN-18

F711-C114 GN-18
F712-C115 GY-18
326-C81
104-C34
105-C37
177-C17
308-C3
309-C4
321-C5
330-C7
376-C31
403-C21
447-C10
450-C11
451-C66
751-C13
892-C208
893-C209
A701-C6
A702-C36
A784-C19
A892-C18
C968-C65
E798-C15
F701-C16
F706-C86
F707-C33
F708-C60
F709-C205
F710-C8
F729-C29
J900-C28
R810-C191
C974-C72
C973-C73
205-C74
497-C75

RD-18
YL-18
RD-18
RD-6
YL-18
GY-18
BR-18
YL-18
GN-18
GN-18
PK-18
YL-18
BR-18
GN-16
BR-18
GN-18
GY-18
PU-18
YL-18
OR-18
PK-18
PK-18
BR-18
PU-18
WH-18
YL-18
BU-18
BR-18
GN-18
WH-18
BR-18
PU-18
GN-18
BK-18
BU-18

321-C5
376-C31
447-C10
497-C75
A701-C6
A702-C36
326-C81
C968-C65
R810-C191
403-C21

YL-18
YL-18

GN-18
GN-18

403-C102 GN-18

607-C41

A784-C19
603-C199

YL-18
PK-16

450-C11
451-C66

YL-18
BR-18
607-C198 PK-16
607-C45 PK-16
607-C46 PK-16

PK-16
608-C40
751-C13

GN-18
GN-16

892-C52 BR-18
892-C208 BR-18

892-C26

330-C7
309-C4
893-C53

BR-18

YL-18
GY-18

GN-18

893-C25

C974-C72
C973-C73

447-E18
451-E20
450-E19
403-E99
F708-E121
607-E22
751-E23
F729-E167
C906-E170
A702-E52
C905-E172
200-E28

RD-18
YL-18
GY-18
GN-18
PK-18
PK-16
PK-16
PK-16
PK-16
GN-18
GN-16
GY-18
PU-18
PK-18
BR-18
WH-18
YL-18
BU-18
BR-18
WH-18
GN-18
BR-18
GN-18
PK-18
GY-18
GN-18
YL-18
RD-18
RD-18
GN-18
BK-18
BK-18
PU-18
YL-18
BR-18
YL-18
BR-18
GN-18
YL-18
BR-18
YL-18
OR-18
BK-18
PU-18
BU-18
RD-6
BK-14

D3

D4

DOME LIGHT
1412760

D5

10

D6

OPTIONAL
CONNECTOR
1138490

7.5

D8

KEY SWITCH
1412759

7.5

D9

C2
C1

C3

7.5

C4

START AID
RELAY
1412759

C5

7.5

C6

REVERSE
ALARM
1412759

10

C8

C7

FRONT WORK
LIGHTS
1138490

124-C64 GN-14
118-C39 GY-16
122-C42 RD-18
124-C64 GN-14
121-C1
306-C24
777-C14

B3

15

B4

FAN
1138491

B5

7.5

B6

VIBE
1412759

7.5

7.5

C9

148-C104
115-C92
123-C168
112-C204

WH-18
PK-16
WH-18
PU-10

103-C196
116-C51
122-C22
128-C195
H834-C12
173-C61
112-C204
177-C48
111-C62
104-C132
105-C100
115-C92
123-C168
143-C88
148-C104

B8

B7

REAR WORK
LIGHTS
1412760

10

B9

103-C196 YL-18
116-C51 BR-18
143-C88 BR-16

PARKING
BRAKE
1138490

112-C211 PU-10

A1

A2

A3

15

A4

AUXILIARY
CONNECTOR
1138491

A5

10

A6

OPTIONAL
LIGHTS
1138490

10

A8

A7

WIPERS
1138490

7.5

A9

200-C90
321-C106
C906-C83
A990-C44
BR-18

123-C190

321-C106
321-C107

1
2

BK-18
BK-18

F712-C111
F711-C109
205-C74
177-C17
200-C2
200-C103
200-C9
200-C38
200-C98
200-C150
200-C151
C974-C72
308-C84
321-C5
450-C79
450-C11
451-C66
451-C67
A784-C19
A892-C18
C906-C35
F706-C86
C973-C73
205-C77
C973-C76
497-C75
112-C204
177-C48
111-C62
148-C87
200-C93
200-C94
200-C95
200-C96
123-C190
330-C89

YL-18
BR-18
RD-18
RD-18
YL-14
YL-16
PU-10
RD-10
RD-16
YL-18
RD-18
PK-16
WH-18
BR-16
WH-18

ENGINE
1412759

777-C14 PU-16

306-C24

GN-18

F5
F4

86 +

85

F3

87
30
87a
(22) BRAKE RELAY P1
1585089

E5
E4

86 +

BR-18
BR-18

450-C79
450-C11

YL-18
YL-18

450-C80

YL-18

451-C66
451-C67

BR-18
BR-18

451-C69

BR-18

GY-18
GN-18
BK-18
RD-6
BK-14
BK-18
BK-14
BK-18
BK-18
BK-16
BK-18
PU-18
YL-18
BR-18
YL-18
YL-18
BR-18
BR-18
YL-18
OR-18
PU-18
PU-18
GN-18
BK-18
GN-18
BU-18
PU-10
RD-10
RD-16
WH-18
BK-18
BK-16
BK-18
BK-16
WH-18
YL-18

330-C89
111-C62
148-C87
F706-C86
C974-C72

C906-C35 PU-18
497-C75
C973-C73 GN-18
C973-C76 GN-18
205-C77
205-C74

BK-18
BK-18

85

D1
E3

D5
D4

86 +

D2
85

D3

87
30
87a
(25) NEUTRAL START RELAY P3
1585089

87
30
87a
(23) BRAKE RELAY P2
1585089

307-C105 OR-18

E727-C59
143-C71
200-C93
200-C94
200-C96
200-C95
307-C105
776-C116
765-C194

765-C194 OR-16

720-C47 PU-16

330-C89 YL-18
330-C7 YL-18

330-C63 YL-18
330-C85 YL-18

C5
C4

BU-16
BR-16
BK-18
BK-16
BK-16
BK-18
OR-18
YL-16
OR-16

104-C132
104-C34
104-C133
104-C160

YL-18
YL-18
YL-18
YL-18

105-C27
105-C100
105-C37
105-C97

RD-18
RD-18
RD-18
RD-18

330-C63
200-C93

YL-18
BK-18

115-C91
115-C50
115-C92

143-C71

BR-16

123-C190 WH-18
123-C197 WH-18
123-C168 WH-18

C2

86 +

85

87
87a

30

C3

(26) NEUTRAL START RELAY P4


1585089

C-C60
1116795

C-C103
1129609

30
86
(27) START AID RELAY
3E6477

85
87
87a

30
86
85
87
87A

148-C87
148-C104
104-C133
104-C55
376-C56
376-C31
R810-C191

WH-18
WH-18
YL-18
YL-18
GN-18
GN-18
BR-18

R810-C191
376-C31
148-C104
104-C133
148-C87

143-C71 BR-16
104-C133 YL-18

BR-18
GN-18
WH-18
YL-18
WH-18

112-C204
177-C17
177-C48
200-C2
200-C9
200-C38
200-C93
200-C94
200-C95
200-C96
200-C98
200-C150
200-C151
200-C103
308-C84

YL-18
GN-18

143-C71
143-C70
143-C88
1
2

PK-16
PK-16
PK-16

143-C30 BR-16
143-C192 BR-16

C-C212
1552269
104-C55
376-C56

451-U46
450-U47
A784-U48
A892-U49

BR-18
YL-18
YL-18
OR-18

497-U15
205-U18
C973-U17
C974-U13

1
2
3
4
5
6
7
8
9
10
11
12

CONN 26
123-U16 WH-18
450-U11 YL-16
451-U10 BR-18

OR-16
YL-16
YL-16
BR-18
WH-18
BK-18
RD-16

15

14

13

12

110-U21
110-U12
200-U22
200-U9
200-U14
200-U20

GN-18
GN-16
BK-18
BK-16
BK-18
BK-18
111-U1
205-U18
497-U15
A784-U8
A892-U7
C973-U17
C974-U13

OVER VOLTAGE LAMP


BASE 9D3127
LENS 9D2867
BULB 7N5876

(2) KEY SWITCH ARC SUPPRESSOR


1893158

110-U2
110-U3

GN-16
GN-16

200-U4
200-U5

BK-16
BK-16

RD-16
BK-16
BU-16
YL-16
OR-16
GN-16
PU-16

YL-16

C
S
B

PU-16
OR-16
BR-16

OFF
ON
ST

RD-16
GN-16
GN-16

200-U4
200-U5

BK-16
BK-16

497-U15
205-U18
C973-U17
C974-U13

BU-16
BK-16
GN-16
PU-16

(43) TACHOMETER
U-C1 (FIXED FREQUENCY VIBE) ATCH
2829829
5E7763
A
1
UNSWITCHED POWER
2
REGULATED POWER
3
REGULATED POWER
4
5
GROUND
6
GROUND
7
8
U-C2
5E7764

C850-U6

BR-16

A892-U7
A784-U8

U-C4
1671295
OR-16
YL-16

439-U19 YL-18
200-U20 BK-18

(35) KEY SWITCH


1107887

104-E13
200-E100

YL-18
BK-18

893-E116
892-E11
F712-E500
F711-E501

GN-18
BR-18
GY-18
GN-18

A
B
C
D
E
F
G
H
J

B
1
2
3
4
5
6
7
8

U-C3
5E7765

R
1
2
3
4

111-U1
110-U2
110-U3

C850-U6 BR-16

BU-16
BK-16
GN-16
PU-16

SENSOR POWER
SENSOR POWER RETURN
SENSOR SIGNAL
INV SENSOR SIGNAL

C
1
2
3
4
5
6
7
8

VIBE SENSOR SIGNAL

D
1
2
3
4
5
6
7
8

LOW VIBE
HIGH VIBE

TACHOMETER (FIXED FREQUENCY VIBE) ATCH

CONN 24

DIAGNOSTIC CONNECTOR
CONNECTOR

FIXED FREQUENCY VIBE CONTROL


XX-C1
1907612
1

CONN 17

A990-C44 BU-18

C906-C83 PU-18

321-C106 BR-18

200-C90

BK-18

CONNECTS TO C-C215
VOL 1 LOC C-7

CONN 22

6
7
8
9

A990-XX1 BU-18

10
11

N-C6
1907612
1

A892-C182 OR-18
A892-C23 OR-18

C-C10
1429117

YL-18
RD-16
WH-18
PU-18
PU-18
C906-C83 PU-18
C906-C82 PU-18
C906-C200 PU-18
BU-18

C973-C43

GN-18

205-C78

BK-18

PU-10
RD-6
RD-10
BK-14
BK-14
BK-18
BK-18
BK-16
BK-18
BK-16
BK-18
BK-16
BK-18
BK-18
YL-18

CONN 18

CONNECTS TO C-C215
VOL 1 LOC C-7

330-C89
321-C107

C-C6
1552269
YL-18
BR-18

C-C7
1552267
F711-C109 GN-18
F712-C111 GY-18

A784-N7

YL-18

WH-18

A990-N27 BU-18

A892-N26

OR-18

C801-N1

OR-18

123-N17

6
7

A784-N7

A892-N26 OR-18

WH-18

YL-18

10
1
2

CONN 21

11

C801-N1

OR-18

12

924-N2

GN-18

(28) VARIABLE FREQUENCY


CONTROL RELAY
3E6477

(30) CAN RESISTOR


1342540

111-C62
200-C99
123-C190
A990-C44
451-C69
450-C80
A784-C183
A892-C182
T825-C203
C906-C200
C801-C201
924-C202

C-C215
1552253
RD-16
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

497-C75
205-C78
C973-C43
C974-C72

C-C126
3E3376
BU-18
BK-18
GN-18
PU-18

(12) PLATFORM GROUND

1
2
3
4
5
6
7
8
9
10
11
12

N-C4
1116795

85
87

CONN 17 - FIXED FREQUENCY VIBE CONTROL


CONN 25

DIAGNOSTIC PORT

CONN 18 - VARIABLE FREQUENCY VIBE CONTROL

30

709-N9

OR-18

86

200-N13

BK-18

85

A990-N27 BU-18

A990-N27 BU-18

87

E825-N11 BU-18

709-N9

87A

OR-18

200-N14

BK-18

200-N13

BK-18

A571-N6

PU-18

A572-N12 PK-18

200-N14

10

OR-18

A2

+ SENSOR

123-N5

WH-18

200-N15

BK-18

A3

- BATTERY

A892-N26 OR-18

B1

VALVE 0 FWD

A784-N7

B2

VALVE 1 REV

709-N10

OR-18

709-N21

OR-18

200-N25

BK-18

200-N15

BK-18

916-N22

BU-18

916-N23

BU-18

916-N24

BU-18

E825-N11

BU-18

A571-N6

PU-18

A572-N12

PK-18

(41) VIBE FREQUENCY CONTROL SWITCH


3180682

CONN 20 - TACHOMETER (FIXED FREQUENCY VIBE) ATCH

PU-18

C1

TXD

A572-N12 PK-18

C2

RXD

C3

CONNECTS TO U-C10
VOL 1 LOC F-4

916-N23

BU-18

D1

AN IN 0

916-N24

BU-18

D2

AN IN 1

E825-N11 BU-18

D3

AN IN 2

E2
E3
F1

D IN 0 FWD

924-N2

GN-18

F2

D IN 1 REV

123-N4

WH-18

F3

D IN 2

709-N21

OR-18

C934-N19 BU-18

T825-N20 YL-18

C925-N18 GN-18

916-N22

BU-18

200-N25

BK-18

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

N-C2
1552273

OR-16

T825-N20 YL-18

C934-N19

BU-18

YL-16

C925-N18 GN-18

C925-N18

GN-18

GN-16

C934-N19 BU-18

T825-N20

YL-18

CONNECTOR
H#
130

ATCH WIRE, CABLE, COMPONENT


SPLICE

130

BLADE, SPADE, RING OR SCREW


TERMINAL

COLOR ABBREVIATIONS

CONN 15 - TACHOMETER ATCH

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONN 16 - TACHOMETER (FIXED FREQUENCY VIBE) ATCH

CONNECTS TO U-C80
VOL 1 LOC F-4

BK-18
BK-18

NOTE A: MOVE C-906 WIRE FROM PIN 9 TO PIN 11 FOR


PROPEL/VIBE INTERLOCK

RD-10
RD-6

CALLOUTS

ID
143-C49 BR-16

BR-16
BR-16
BR-16

Callout Number

SCHEMATIC
LOCATION

PART NO.

(Machine Location from


Component LocationsTable)

DESCRIPTION

A-8

292-0890

ITALIAN ROADING LIGHTS (SIDE PANEL)

D-11

302-1424

INSTRUMENT PANEL D

J-10

292-5978

VIBE TACHOMETER (LEGACY) ATCH

WIRE GROUP COLOR DESCRIPTIONS

G-9

272-7252

INSTRUMENT PANEL A

I-4

342-2439

TACHOMETER ATCH

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

I-10

291-5102

ITALIAN ROADING LIGHTS (DASH)

STARTING CIRCUIT

G-16

313-6384

VARIABLE FREQUENCY VIBE CONTROL

RR

I-5

285-0056

RADIO

G-4

317-8764

TACHOMETER (FIXED FREQUENCY VIBE) ATCH

VV

H-5

286-2434

12 VOLT CONVERTER

XX

I-10

297-6900

FIXED FREQUENCY VIBE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
VOLTAGE CONVERTER OUTPUT CIRCUIT
START AID CIRCUIT
ENGINE CONTROL CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
CAN DATA LINK

OTHER COLOR DESCRIPTIONS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

HIGHWAYS

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE CP44 AND CS44 VIBRATORY COMPACTOR ELECTRICAL SYSTEM
VOLUME 1 of 2: MAIN SCHEMATIC WITH OPTIONS AND ATTACHMENTS
MEDIA NUMBER: KENR9003-01
MAIN SCHEMATIC PART NUMBER: 262-0886, CHANGE: 09, VERSION: 12V/RADIO OPTION SCHEMATIC PART NUMBER: 280-4393, CHANGE: 00, VERSION: LIGHTING OPTIONS SCHEMATIC PART NUMBER 280-9635, CHANGE: 03, VERSION: DISPLAY OPTIONS SCHEMATIC PART NUMBER: 280-4394, CHANGE: 05, VERSION: VIBE OPTIONS SCHEMATIC PART NUMBER: 283-4306, CHANGE: 01, VERSION: -

GROUND CIRCUIT

ABBREV

CONNECTS TO F-C8
VOL 1 LOC H-4
OR

(24) MAIN RELAY


1670138

CIRCUIT GROUPING DESIGNATION

(31) VARIABLE FREQUENCY


CONTROL RESISTOR
2405204

C-C8
3E3364
1
2

CIRCUIT NOT CONNECTED

OR-18

VARIABLE FREQUENCY VIBE CONTROL


1
2
3
4

DESCRIPTION
CIRCUIT CONNECTED

HARNESS AS

SYMBOL

E1

N-C3
1552267

CONN 19 - TACHOMETER ATCH

CONNECTS TO F-C10
VOL 1 LOC H-4
OR

YL-18

B3

BK-18

CONNECTS TO N-C6
VOL 1 LOC C-4
OR

(3) START AID ARC SUPPRESSOR


1893158

11

709-N10

WH-18

C801-N1

112-C204 PU-10

177-C48
177-C17

+ BATTERY

WH-18

BK-18

N-C5
1552267

CONNECTS TO XX-C1
VOL 1 LOC D-4
OR

A1

123-N4

123-N5

A571-N6
200-N16

86
A
B
C

N-C1 (4) VARIABLE FREQUENCY CONTROL


3136383
2053141

87a

308-C84 YL-18
200-C212 BK-18

308-C84 YL-18

GN-18

BK-18

123-N17

30

T825-C203 YL-18
924-C202 GN-18
C801-C201 OR-18
A990-C44 BU-18
123-C190 WH-18
A892-C182 OR-18
A784-C183 YL-18
200-C99
BK-16
111-C62
RD-16
321-C107 BR-18
451-C69
BR-18
C906-C200 PU-18
C973-C43 GN-18
C974-C72 PU-18
205-C78
BK-18
497-C75
BU-18
450-C80
YL-18
330-C89
YL-18
F711-C109 GN-18
F712-C111 GY-18

BK-14
BK-14
BK-18
BK-18
BK-16
BK-18
BK-18
BK-16
BK-16
BK-18
BK-16
BK-18
BK-18
200-C212 BK-18

924-N2
200-N16

C906-C82 PU-18
A892-C23 OR-18
A784-C213 YL-18
C801-C201 OR-18
924-C202 GN-18
T825-C203 YL-18

200-C2
200-C9
200-C38
200-C90
200-C96
200-C98
200-C95
200-C99
200-C94
200-C93
200-C150
200-C151
200-C103

CAT DATA LINK

16

U-C5
3T2587

(42) VIBRATORY SELECT SWITCH


2730283
LOW OFF
HIGH

E727-C59 BU-16

C1

U-C9
1552253
RD-18
BK-18
WH-18

A892-U7
A784-U8
450-U11
451-U10
123-U16
200-U14
111-U1

1
2
3
4

A784-C183 YL-18
A784-C213 YL-18

200-C90 BK-18
200-C99 BK-16

YL-18
WH-18
WH-18
BK-18
BK-16
BK-18
BK-16
OR-18
YL-18
BR-18
GN-18
OR-16
YL-16
BU-16
YL-18
YL-18
YL-18
RD-18
RD-18
RD-18
RD-18
PK-16
PK-16
PK-16
WH-18
WH-18
WH-18
BR-16
BR-16
BR-16
BR-16

E2

BK-16
BK-16
YL-18
BK-18

330-C89
148-C87
148-C104
200-C93
200-C94
200-C95
200-C96
307-C105
330-C7
R810-C191
376-C31
765-C194
776-C116
E727-C59
104-C34
104-C160
104-C132
105-C27
105-C37
105-C97
105-C100
115-C50
115-C91
115-C92
123-C190
123-C168
123-C197
143-C88
143-C30
143-C192
143-C70

E1

111-U42
200-U43
123-U44

(29) ALTERNATOR RESISTOR


2284982

(1) ACTION ALARM


3E-6328

BK-18
BR-18
PU-18
BU-18

WH-18

776-C116 YL-16

776-C68 YL-16

150

1
2

YL-18

12
321-C5

776-C58 YL-16

F2

308-E29

LOW VIBE
HIGH VIBE

H834-C12 YL-14

F1

CONNECTS TO C-C126
VOL 1 LOC B-7
1
2

RD-18
BK-18
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

U-C80
1552272

E-C309
1552269
GY-18

111-U30
200-U31
123-U32
A990-U33
451-U34
450-U35
A784-U36
A892-U37
T825-U38
C935-U39
C801-U40
924-U41

(8) LED DISPLAY


2169021

C-C207
1552272

173-C61 YL-16
104-C132 YL-18

200-C94
200-C96
330-C85
200-C95

CHARGING STATUS INDICATOR


START AID INDICATOR
AIR TEMPERATURE INDICATOR
HYDRAULIC OIL PRESSURE INDICATOR
ACTION LAMP
ENGINE OIL PRESSURE INDICATOR
HYDRAULIC OIL TEMPERATURE INDICATOR
CHECK ENGINE INDICATOR
ENGINE COOLANT TEMPERATURE INDICATOR

CONN 16

309-E71

D
1
2
3
4
5
6
7
8

118-C39 GY-16

YL-18
GN-18
PU-16

GY-18
YL-18
BR-18
PU-18
BU-18
BR-18
GY-18
WH-18
PK-18

VIBE SENSOR SIGNAL

105-C100 RD-18
128-C195 RD-18
177-C48 RD-10

GAUGES/
OPTIONAL CONNECTOR
1412759

112-C211 PU-10

B2

309-E60
F708-E121
F710-E6
A702-E52
F709-E51
F701-E48
A701-E15
F707-E49
E798-E16

RD-18
RD-16

112-C54 PU-10

B1

PK-18
PK-18
BR-18
WH-18
YL-18
BU-18
BR-18
GN-18
GY-18
GN-18
WH-18

SWITCHED POWER
GROUND

C-C206
1552269
F706-C86 PU-18
148-C87 WH-18

HORN
1412759

YL-18

RD-6

CONNECTS TO C-C215
VOL 1 LOC C-7

E-C7
1552252
1
2
3
4
5
6
7
8
9
10
11
12

SENSOR POWER
SENSOR POWER RETURN
SENSOR SIGNAL
INV SENSOR SIGNAL

(17) VIBE FREQUENCY MODULE (TACHOMETER (FIXED FREQUENCY VIBE) ATCH)


2201100

E-C15
9W1951

A784-C19 YL-18

D7

U-C10
1907612
1
2
3
4
5
6
7
8
9
10
11
12

CONN 20

WH-18
BK-18

ELECTRONIC
CIRCUIT

(10) FUEL GAUGE


1555234

607-E22 PK-16

123-E34
200-E57

1
2
3
4
5
6
7
8

123-C5 WH-18

30 85 86 87 87a

IGN
SEND
GROUND

326-E21 RD-18
307-E8 OR-18
105-E2 RD-18

C-C100
1249636

7.5

I
S
G

308-E9 YL-18

PU-18
GN-18

122-C42 RD-18

SEN IGN

E-C10
1552272

A892-C18 OR-18

D2

WH-18
PK-18
BK-18

GROUND

E-C14
1141749
123-E46
447-E18
200-E44

396-E114 PK-18
308-E111 YL-18

GN-18

122-C22
111-C62

WH-18
BK-18
YL-18
BR-18

GROUND
GROUND

TACHOMETER ATCH

(20) REGULATOR (TACHOMTER (FIXED FREQUENCY VIBE) ATCH)


0814135

C906-E171 PU-18
C906-E25 PU-18
C968-E12
E798-E16
F701-E48
F707-E49
F708-E121
F709-E51
F710-E6
F711-E501
F712-E500
F729-E167
J900-E7

F712-C111 GY-18
F711-C109 GN-18

D1

BR-18
OR-18
YL-18
GY-18
RD-18
GN-16
GN-18
PK-18
YL-18
PK-16
GN-18
BK-18
BR-18
GN-18
GY-18
PU-18
OR-18

C906-E170 PU-18

PK-18
BR-18
YL-18
GN-18
YL-18
PK-16
GN-16
GN-18
PU-18
PU-18
OR-18
BK-18

BK-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6

WH-18
BK-18
YL-18
BR-18
GN-18
BK-18

UNSWITCHED POWER
REGULATED POWER
REGULATED POWER

1
2
3
4
5
6
7
8

F-C4
1671295
A892-F24 OR-16
A784-F25 YL-16

E-C310
1552269

893-C209 GN-18

121-C1
177-C17

326-C81
308-C32
309-C4
403-C20
447-C10
603-C199
607-C198
607-C46
607-C45
608-C40
751-C13
A701-C6
A702-C36
E798-C15
F701-C16
F707-C33
F708-C60
F709-C205
F710-C8
J900-C28
F729-C29
892-C26
893-C25
C968-C65
F712-C110
F711-C206
104-C34
105-C37
105-C97
C973-C73
200-C98
200-C151
C974-C72
308-C84
321-C5
330-C7
R810-C191
376-C31
450-C11
451-C66
A784-C19
A892-C18
205-C74
F706-C86
497-C75
177-C17
200-C9

BR-18
GN-18
PK-18
BU-18
GY-18
PU-18
RD-18
PK-18
BR-18

403-C20

C-C202
1275484
1

308-C32
308-C84

308-C101 YL-18
308-C3
YL-18

BK-16
BK-16

200-F33 BK-16
439-F38 YL-18

(11) VPM GAUGE


2831233

OR-18
YL-18
YL-18
GN-18
PU-18
OR-18

YL-18

403-C102

1
2
3
4
5
6
7
8
9
10
11
12

123-E120
200-E50
450-E19
451-E20
C973-E14
205-E17

C-C1
3E3382
123-C1
200-C2
450-C3
451-C4

A892-C23
T825-C203
A784-C213
924-C202
C906-C82
C801-C201

308-C101

E-C3
3E5179

E-C4
1552273

200-E44
200-E57
200-E117
200-E50
200-E100

BK-18

YL-18
GY-18
BU-18
YL-18
GY-18
GN-18
GY-18
PK-18
BR-18
WH-18
GN-18
BR-18

CONN 23

RD-18
BR-16

7
8
1
2
3
4
5
6
9
10

200-F35
200-F34

VIBE TACHOMETER (LEGACY) ATCH


123-E120 WH-18
123-E46 WH-18
123-E34 WH-18

128-E4
143-E5

200-E28

YL-18
YL-18
RD-18

RD-18
PK-16
PK-16
BR-18
WH-18
BK-14
BR-16
BU-16
BR-16
BR-16
BK-18
BK-16
RD-18
OR-16
OR-18
YL-16
PU-18
RD-18
BK-18
YL-16
BR-18
GN-18
BK-18
YL-18
YL-18
YL-14
YL-18

BK-18

OVER VOLTAGE LAMP


BASE 9D3127
LENS 9D2867
BULB 7N5876

(15) HOUR METER


2859075

+ BATTERY
SIGNAL IN
2X SIGNAL OUT
GROUND

123-E3

105-C27
115-C91
115-C50
116-C51
123-C197
200-C2
143-C30
E727-C59
143-C192
143-C70
200-C38
200-C150
122-C22
765-C194
307-C105
776-C116
C906-C35
128-C195
200-C103
173-C61
451-C67
C973-C76
205-C77
104-C160
103-C196
H834-C12
450-C79

200-C151

GN-16
GN-16

(44) TACHOMETER ATCH


2361957

1
2
3
4
5
6
7
8

103-E1
104-E13
105-E2

YL-18
RD-18
WH-18
RD-18
BR-16
BR-18
WH-18
OR-18
GN-18
BK-18
RD-18
PK-18

F712-C207 GY-18

110-F36
110-F37

F-C2
5E7764
497-F13 BU-16
205-F14 BK-16
477-F42 YL-16
C974-F16 PU-16

C850-F39 BR-16

GN-16
YL-16
BR-16
BK-16

1
2
3
4
5
6
7
8
9
10
11
12

F712-C111 GY-18

RD-18

GN-16
GN-16
GN-18
BK-16
BK-16
BK-16

110-U12
450-U11
C850-U6
200-U9

E-C1
1907613
103-E1
105-E2
123-E3
128-E4
143-E5
F710-E6
J900-E7
307-E8
C973-E14
205-E17
326-E21
C968-E12

309-E60 GY-18

F711-C108 GN-18

105-C97

BK-16
BK-16

A
1
2
3
4
5
6
7
8

F-C3
5E7765

451-U10 BR-18
200-U22 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

309-E10 GY-18

F711-C109 GN-18

CONN 3

RD-18
BK-18
BK-18
YL-18
GN-18
PK-16
PK-16
GN-18
BR-18
GN-18
BK-14

OR-18
BR-18
PK-18
GY-18
GN-18
GN-18
WH-18
BR-18
BU-18
YL-18
WH-18
PU-18
YL-18
RD-18
RD-18
RD-6
BK-14
BK-18
BK-18
BK-18

RD-18
RD-18
RD-18
YL-18
YL-18
PK-16
PK-16
WH-18
BR-16
BR-16
BR-16
OR-18
YL-18
GN-18
OR-16
YL-16
BR-18
BU-16

C-C5
1552252
447-C10
PK-18
451-C67
BR-18
450-C79
YL-18
403-C20
GN-18
F708-C60 YL-18
607-C198 PK-16
751-C13
GN-16
F729-C29 GN-18
C906-C35 PU-18
A702-C36 PU-18
SEE NOTE A
200-C38
BK-18

E727-C59
173-C61
115-C50
115-C91
116-C51
143-C192
143-C70
200-C150
603-C199
607-C45
607-C46
608-C40
765-C194
776-C116
200-C2
122-C22
H834-C12
200-C103

C-C216
1552252

105-C97
200-C98
200-C151
308-C101
403-C102
603-C199
607-C41
608-C40
892-C52
893-C53
200-C9

YL-16
WH-18
BR-18
BK-16
GN-16
BU-16
YL-16
RD-16
OR-16
BK-16
PU-16

110-F40
110-F43
110-F44
200-F41
200-F32
200-F31

439-U19 YL-18

PK-16
PK-16
PK-16
607-C45
115-C50
607-C46

C-C3
1552254
YL-18
RD-18
WH-18
RD-18
BR-16
BR-18
WH-18
OR-18
GN-18
BK-18
RD-18
PK-18

103-C196
105-C27
123-C197
128-C195
143-C30
F710-C8
J900-C28
307-C105
C973-C76
205-C77
326-C81
C968-C65

105-C37
105-C27
105-C97
104-C160
104-C34
115-C91
115-C50
123-C197
143-C192
143-C70
143-C30
307-C105
330-C7
376-C31
765-C194
776-C116
R810-C191
E727-C59

CONN 2

GN-14
GY-16
RD-18
BK-14

PK-16
BK-18
GN-18
PK-16

C973-F15 GN-16
477-F42 YL-16
C850-F39 BR-16

439-U19 YL-18
110-U21 GN-18

GN-18
BR-18

115-C91 PK-16
603-C199 PK-16

C-C20
1429117

608-C40
116-C51

7
8
1
2
3
4
5
6
9
10

7
8
1
2
3
4
5
6
9
10
200-C103 BK-18

200-C150 BK-16

C-C21
1429117

BU-16
YL-16
PK-16
PK-16
BR-18
BR-16
BR-16
BK-16
PK-16
PK-16
PK-16
GN-18
OR-16
YL-16
BK-14
RD-18
YL-14
BK-18
1
2
CONNECTS TO M-C2
VOL 2 LOC I-8 3
4

200-F35
200-F34

CONN 13

765-C194 OR-16
776-C116 YL-16

143-C70 BR-16
143-C192 BR-16

NO/NC BLOCK
180-5617

C-C11
1552272
603-C199
200-C98
608-C40
607-C41

(14) FORWARD HORN


1631201

450-F26
123-F28
451-F27
200-F29
C973-F15
497-F13
A784-F25
111-F30
A892-F24
205-F14
C974-F16

OR-16
YL-16
YL-16
BR-18
WH-18
BK-16
BK-16
RD-16

BU-16
BK-16
GN-16
PU-16

403-E99 GN-18
200-E117 BK-18

CONN 11

A892-C18
F701-C16
E798-C15
F712-C110
F711-C206
F729-C29
J900-C28
F710-C8
F709-C205
F708-C60
F707-C33
F706-C86
104-C34
105-C37
105-C97
177-C17
200-C9
200-C151
200-C98
205-C74

BK-18
BK-18

497-F13
205-F14
C973-F15
C974-F16

CONN 15

F-C1
5E7763
RD-16
GN-16
GN-16

CONN 27

123-U16 WH-18

YL-14
BK-14
RD-18
YL-16
BU-16
YL-16
H834-C12
200-C2
122-C22
173-C61
E727-C59
776-C57

4
2

CONN 12

GY-16
GN-14
RD-18

BR-18
YL-18
YL-18
OR-18

1
2
3
4
5
6
7
8
9
10
11
12

111-F30
110-F37
110-F36

128-E4 RD-18

C-C4
1552253
308-C32
YL-18
309-C4
GY-18
F709-C205 BU-18
104-C160 YL-18
F712-C207 GY-18
F711-C108 GN-18
A701-C6
GY-18
E798-C15 PK-18
F701-C16 BR-18
F707-C33 WH-18
893-C25
GN-18
892-C26
BR-18

118-C39
124-C64
122-C42

451-F20
450-F21
A784-F22
A892-F23

A892-F24
A784-F25
450-F26
451-F27
123-F28
200-F33
200-F29
111-F30

1
2
CONNECTS TO C-C126
VOL 1 LOC B-7 3
4

E-C8
1552269

(33) FLOOD LIGHT SWITCH


2730283
BOTH OFF
FRONT

SIG

CONN 1

111-F17
200-F18
123-F19

F-C8
1552272

(13) STEERING WHEEL GROUND


(32) BEACON SWITCH
2730284
OFF
ON

C-C81
1552273

C-C55
1552272
124-C64
118-C39
122-C42
200-C9

RD-16
BK-16
WH-18
BU-18
BR-18
YL-18
YL-18
OR-18
YL-18
PU-18
OR-18
GN-18

F-C9
1552253
RD-16
BK-16
WH-18

(38) STEERING WHEEL HORN SWITCH


2T3360

CONN 9 - 12V ADAPTER OPTION

1
2
CONNECTS TO G-C7
VOL 2 LOC G-8 3
4

1
2
3
4
5
6
7
8
9
10
11
12

CONN 19

BR-16
GN-16
OR-18
PU-18

CONN 9

CONN 8

F-C10
1907612
111-F1
200-F2
123-F3
A990-F4
451-F5
450-F6
A784-F7
A892-F8
T825-F9
C935-F10
C801-F11
924-F12

GN-16
YL-16
BR-16
BK-16

BK-14

F-C5
3T2587

110-F43
450-F26
C850-F39
200-F31

200-VV8

F-C6
3T2587

(19) 12V POWER PORT


1172311

YL-16

477-F42

BK-14

BU-16

BK-16

200-VV8

592-VV9

200-F41

BU-16

110-F40 GN-16
C973-F15 GN-16

BK-14

592-VV9

VV-C4
1237615

RD-16

RD-18

A-C1
3E3382

3
1

ELECTRONIC
CIRCUIT

+ BATTERY
SIGNAL IN
2X SIGNAL OUT
GROUND

A513-VV4

1
2
3
4
5
6
7
8

YL-14

DIVIDED OUT

GROUND

H834-VV2

GROUND

122-VV1

BK-14

122-A8

YL-14

200-A7

RD-18

BK-14

BK-14

122-A3

H834-VV2

200-A2

BK-14

200-VV7

(7) NEUTRAL DIODE


1893158

BU-16

200-VV7

A-C5
1552273

200-VV3

BR-18
BK-16

BK-14
200-A16

RD-18

YL-16

592-VV10

H834-A1 YL-14

A-C7
1552269
604-A30 OR-16

122-A15

776-A12

(6) BRAKE DIODE


1893158

173-A14

1
2

604-A28 OR-16

E727-A13 BU-16

YL-16

A-C8
1552269
604-A29 OR-16

RD-16

1
2
3
4
5
6
7
8

E727-A13 BU-16

+24V SWITCHED IN

122-VV1

451-F27
200-F32

YL-16

+24V BATTERY IN

439-F38 YL-18

776-A12

YL-14

YL-18
GN-18

YL-16

RD-16

H834-VV2

439-F38
110-F44

173-A14

122-VV1

BK-14

WH-18

BK-14

PK-16

123-F28

200-A16

A513-VV4
200-VV3

+ BATTERY
SIGNAL IN

VV-C2
1552273

7
8
1
2
3
4
5
6
9
10

2V-7087

537-J9 GN-18

GN-16

YL-16
173-A23

PU-16
614-A24

YL-16
173-A25

619-A22

A-C6
1552264

605-A17 YL-18

CONN 6

2N2371

LENS

YL-18

RH TURN INDICATOR

CONN 7

A-C3
1552273

BASE

605-J5

PU-18

509-RR2

A513-VV4

10

7
A-C4
1429117

173-A25 YL-16

(Dimensions: 56 inches x 35 inches)

POSITION INDICATOR

508-RR1

PK-16

BASE

200-VV3

POSITION

42 Page,

KENR9003-01 VOL 1 of 2

OFF

VIBRATORY PUMP

P HARNESS

CONN 32

YY HARNESS

KENR9003-01 VOL 2 of 2

VIBRATORY PUMP

CONN 31

CP44 and CS44


Vibratory Soil Compactor
Electrical System

CONN 35

CP44:
MPC1-UP
M4P1-UP

62

CONN 2

63

CS44:
M4C1-UP
M4S1-UP

CAB WIRING
66

65

CONN 4

RH STEERING CYLINDER

67

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

CONN 5

RH STEERING CYLINDER

CID
Cylinder #1

0002

Cylinder #2

0003

Cylinder #3

0004
0005
0006
0041

FIXED FREQUENCY VIBE PUMP

VARIABLE FREQUENCY VIBE PUMP


HYDRAULIC OIL FILTER GP

87

85

Cylinder #4
Cylinder #5
Cylinder #6
8 Volt DC Supply

0091

Throttle Position Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0168

CONN 36

Component

0001

0172

Intake Manifold Air Temperature Sensor


Engine Speed Sensor

0247

SAE J1939 Data Link

0253

Personality Module

0261

Engine Timing Offset

Failure Description

Data valid but above normal operational range.

Event Code

Data valid but below normal operational range.

E0194

High Exhaust Temperature

E0232

High Fuel/Water Separator Water Level

E0283

Low Hydraulic Charge Pressure

E0360

Low Oil Pressure

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.


Current below normal or open circuit.

Current above normal or grounded circuit.

E0361

High Engine Coolant Temperature

Mechanical system not responding properly.

E0362

Engine Overspeed

Abnormal frequency, pulse width, or period.

E0396

High Fuel Rail Pressure

Abnormal update.
Abnormal rate of change.

E0398

Low Fuel Rail Pressure

10
11

Failure mode not identifiable.


Bad device or component.
Out of calibration.

E1044

High Intake Manifold Pressure

Parameter failures.

E1045

Low Intake Manifold Pressure

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

Remote Shutdown Switch

0268

Programmed Parameter Fault

0342

Secondary Engine Speed Sensor

Alarm - Backup

F-11

45

0526

Turbo Wastegate Drive

Alternator

G-11

46

1639

Machine Security System Module

Arc Suppressor - AC

E-14

47

1779

Fuel Rail #1 Pressure Valve

Arc Suppressor - Propel

G-8

48
49

Machine
Location

1785

Intake Manifold Pressure Sensor

Battery - 12V LH

F-12

1797

Fuel Rail Pressure Sensor

Battery - 12V RH

F-12

50

1834

Ignition Key Switch

Breaker - Alternator

G-12

51

Glow Plug Start Aid Relay

Compressor GP

AC High/Low Pressure

165-2521

Actuate

Deactuate

275 to 2800 kPa


(39.9 to 406.1 psi)

170 to 1750 kPa

1400 kPa
203 psi

Drum Charge Pressure

Contact Position
Normally Open

(24.6 to 253.8 psi)


110075 kPa
159.510.88 psi

Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

134-2540

CAN

Resistance (Ohms)
12012

86
Related Electrical Service Manuals

COMPONENT NOT SHOWN

CONN 29

Schematic
Location

Component

The FMI is a diagnostic code that indicates what type of failure has occurred.

Function

NEAR HYDRAULIC TANK

E-14

52
53

Control - Engine

E-10

Diode - Relay

G-12

54

Fuse Block

G-12

55

Ground - Engine

H-11

56

Ground - Frame LH

H-12

57

Ground - Frame RH Front

F-10

58

Injector 1

C-7

59

Injector 2-4

B-7

60

H-12

61

Motor - Front Wiper

Module - Disconnect/Jump Start

I-3

62

Motor - Rear Wiper

H-3

63

Motor - Starter 24V

G-10

64

Pump - Fixed Vibe LH High

H-7

65

Pump - Fixed Vibe RH High

H-7

66

Pump - Vibe

H-7

67

Relay - Engine Heater

H-12

68

Relay - Start

G-11

69

Resistor - CAN

E-10

70

Sender - Fuel Level

D-11

71

Sensor - Coolant Temperature

B-8

72

Sensor - Crank Speed 1

B-8

73

Sensor - Crank Speed 2

B-8

74

Sensor - Fuel Rail Pressure

A-8

75

Title

Form Number

Cross Reference for Electrical Connectors:

REHS0970

Sensor - Intake Manifold Pressure

A-8

76

KENR9206

Sensor - Intake Manifold Temperature

B-8

77

Engine Control:

A-8

78

Sensor - Speed

Sensor - Oil Pressure

D-14

79

Sensor - Vibe Tachometer

D-7

80

Solenoid - Fuel Pump

A-8

81

Solenoid - Propel Interlock

G-8

82

Solenoid - Smart Wastegate

A-8

83

Switch - AC Pressure

E-14

84

Switch - Drum Charge Pressure

E-11

85

Switch - Hydraulic Oil Temperature

F-11

86

Switch - Shutdown

E-11

87

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure
Symbol

61

83
45

72

Connector Number

59

78

50

76

77

Level
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Schematic
Location

CONN 2

I-1

CONN 4

E-6

CONN 5

D-6

CONN 28

D-13

CONN 29

E-13

CONN 30

H-12

CONN 31

H-8/G-8

CONN 32

H-8/G-8

CONN 33

D-8

CONN 34

I-6

CONN 35

G-6

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Connector Location

60

Temperature
Symbol

Symbols and Definitions

CONN 30

64

Printed in U.S.A.

Component Location

5 Volt Sensor DC Power Supply

114-5333

HYDRAULIC OIL TEMP SWITCH

2012 Caterpillar, All Rights Reserved

0262

Part No.

SHUTDOWN SWITCH

High Intake Manifold Air Temperature


High Hydraulic Oil Temperature

14

Off-Machine Switch Specification

HYDRAULIC TANK

E0539
E0600

13
15

Volume 2 of 2: Engine/Vehicle with Options and Attachments

0267

2246

N HARNESS

Condition

12

Electrical System Voltage

0190

Event Codes
Engine Control

Failure Mode Identifiers (FMI)


FMI No.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

F-6
CONN 36
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.

55

COMPONENT
NOT SHOWN

51

75
53

54

68
49
71
69
46
47

52
70

56

84
81

ENGINE LEFT SIDE

74

ENGINE RIGHT SIDE

Component
Part Number

73

POWER BOX

36 Page,

CONN 34

(Dimensions: 48 inches x 35 inches)

KENR9003-01
November 2012

14

13

12

11

10

PLATFORM LIGHTING
F-C5
1552269
1

608-F5

200-F11 BK-16

GN-16

F-C6
1552269
REAR FLOOD RH
2196478

608-F5

GN-16

608-F1

GN-16

608-F4

GN-16
F-C4
1552269

200-F11 BK-16

608-F1

GN-16

200-F2

BK-16

200-F2

200-F12

BK-16

BEACON ROPS
1081029

607-F9

BK-16

603-F3

PK-18

608-F4

GN-16

200-F12 BK-16

200-F10 BK-16

200-F6

BK-14

200-F7

BK-16

607-F9

PK-16

607-F8

PK-16

607-F14 PK-16

603-F3

200-F13 BK-18

1
2

FRONT FLOOD LH
2196487

F-C3
1552269

F-C2
1237615
1

PK-16

200-F10 BK-16

607-F14 PK-16

200-F7

BK-16

FRONT FLOOD RH
2196487

PK-18

BEACON SOCKET CAB


9R7941

607-F8
4

PK-16

608-F4
3

GN-16

200-F6

BK-14

603-F3

F-C1
3E3376

PK-18

BEACON OPTION

(Dimensions: 48 inches x 35 inches)

M-C2
3E3376

M-C3
1552272

CONN 34

200-M2

BK-18

603-M1

PK-18

603-M1

PK-18

200-M2

BK-18

607-M4

PK-18

608-M3

GN-18

608-M3

GN-18

607-M4

PK-18

200-M2 BK-18

122-M15

RD-18

608-M3 GN-18

200-M16

BK-18

CONN 2

CONNECTS TO C-C11
VOL 1 LOC E-16

603-M1 PK-18
DOME LAMP
1076032

607-M4 PK-18

ENGINE/VEHICLE (4 CYLINDER - 4X SERIES)


118-M18

FIXED VIBE PUMP RH LOW


XXXX

101-YF1 RD-00

P-C1
3E3376

CONN 31

CONN 30

CONNECTS TO N-C2
VOL 2 LOC G-8

DISCONNECT JUMP START MODULE


2377602

200-M17

A892-P3 OR-18

200-P1

BK-18

200-P4

BK-18

A784-P2 YL-18

BK-18

P-C3
1955219
1

200-YC1 BK-00

200-YP1 BK-00

FIXED VIBE PUMP LH HIGH


XXXX

200-YG1 00-BRAID STRAP

GY-18
GY-18

200-M5

BK-18

200-M16

BK-18

200-M10

BK-18

500-M11

BR-18

501-M12

GN-18

502-M13

OR-18

503-M6

BR-18

504-M7

YL-18

505-M8

BU-18

122-M15

RD-18

FIXED FREQUENCY VIBE PUMP


200-N86 BK-18
R810-N35 BR-18

YY-C1
3E3376

CONN 32

CONNECTS TO N-C2
VOL 2 LOC G-8

N-C51
2304011
GLOW PLUGS

1
2

ENGINE HEATER RELAY


2731177

30A
GLOW PLUG FUSE
2749872

384-N80

30A
START FUSE
2749872

106-N82

BK-18
BK-18

BU-8

N-C8
1552269
306-N68 GN-18
200-N81 BK-18

1
2

200-N73 BK-18

START RELAY
1183534

A892-N18 OR-18
200-N17 BK-18
200-N30 BK-18
A784-N19 YL-18

306-N24 GN-18

306-N69 GN-18
200-N70 BK-18

1
2

200-N76 BK-18

309-N4

ALTERNATOR BREAKER
1712210

STARTER MOTOR 24V


2253150

MTR

30A
ECM FUSE
2749872

150-N67

50A
MAIN FUSE
2749877

177-N41

500-M11

BR-18

BR-16

501-M12

GN-18

GN-16

502-M13

OR-18

OR-16

118-M14

GY-18

GY-16

A892-YY1 OR-18

200-YY2

BK-18

200-YY3

BK-18

A784-YY4 YL-18

A OUT
B OUT

B+

H
FRONT WIPER MOTOR
1477969

L
GROUND

200-M5

BK-18

BK-16

503-M6

BR-18

BR-16

504-M7

YL-18

GN-16

505-M8

BU-18

OR-16

118-M9

GY-18

GY-16

YY-C2
1552272

MOTOR
T

MOTOR

H
REAR WIPER MOTOR
1477970

T
B+

CAB WIRING
VIBE PUMP
183-3232

777-N14 PU-16
200-N74 BK-18

N-C200
1552269
777-N94 PU-18
200-N75 BK-18

403-N20 GN-18
200-YN1
304-N78

CONN 31 - FIXED FREQUENCY VIBE PUMPS


CONNECTS TO P-C1
VOL 2 LOC H-8
OR
CONNECTS TO N-C6
VOL 2 LOC H-8

N-C203
1552269
777-N99 PU-18
200-N98 BK-18

BAT

MOTOR

GY-18

ALTERNATOR
3469827

FUSE BLOCK
3275377

BK-16

D+
B+

109-N71 RD-4

80

CONN 32 - VARIABLE FREQUENCY VIBE PUMPS

N-C7
1552269
RELAY DIODE
1893158

BK-18

VARIABLE FREQUENCY VIBE PUMP


N-C2
1552272

304-N78 WH-6

RD-6

200-M10

ENGINE GROUND

POWER PANEL

GROUND

M-C4
1552273

4
FRAME GROUND LH

M-C5
1552273
1

118-M9
118-M14
GY-18

P-C2
1955219

101-YM1 RD-00

36 Page,

BK-00

1
2

PROPEL ARC SUPPRESSOR


1893158

1
2

BK-18
BK-18

PROPEL INTERLOCK SOLENOID


2203377

N-C106
1552269

WH-6
751-N13
200-N72

RD-12

1
TO VALVE SHIFT SOLENOID
2

GN-16
BK-18

501-M12

GN-18

118-M18

GY-18

500-M11

BR-18

502-M13

OR-18

504-M7

YL-18

503-M6

BR-18

505-M8

BU-18

200-M17

BK-18

122-M15

RD-18

G
CONN 35
M-C1
3E5179

9
10
11
12

RD-6
200-N74 BK-18
200-N73 BK-18
200-N72 BK-18

200-N77
200-N76

101-YF2 RD-4

N-C122
1552269
BK-18
BK-18

BACKUP ALARM
2139100

1
2

121-N1
321-N5

POS

NEG

BK-18
BK-18

DRUM NEUTRAL START SWITCH


ON PROPEL PUMP

BK-18
BK-18

AC PRESSURE SWITCH
1145333

2
1

BK-16

AC ARC SUPPRESSOR
1893158

COMPRESSOR GP
3E1906

BK-18
BK-18

1
2

J-C2
1552269
521-J1 YL-16
513-J7 OR-16

1
2

J-C4
1552269
513-J6 OR-16
522-J4 WH-16

1
2

J-C5
1552269
513-J5 OR-16
522-J3 WH-16

WH-16

522-J2 WH-16

YL-18

C
A
B

F729-N47

GN-18

BK-18
BK-18
BK-18
BK-18
BK-18

A892-N18
751-N13
A784-N19
777-N14

FRAME GROUND RH FRONT

497-N40
205-N39
121-N1
177-N41
306-N24
308-N3
309-N4
321-N5
330-N7
403-N20
447-N10
521-N43
522-N42
F729-N45
F729-N47
F729-N44
R810-N35
C973-N38
C974-N37

BU-18
BK-18
YL-18
RD-6
GN-18
YL-18
GY-18
BR-18
YL-18
GN-18
PK-18
YL-14
WH-14
GN-18
GN-18
GN-18
BR-18
GN-18
PU-18

R810-N35
121-N1
177-N41
205-N39
306-N24
308-N3
309-N4
321-N5
330-N7
403-N20
447-N10
497-N40
521-N43
522-N42
C973-N38
C974-N37
F729-N45
F729-N47
F729-N44

A710-N57 GY-18

200-N60
200-N61
200-N65
200-N64
200-N66

CONN 29

1
2

330-N7

N-C108
1552267

BK-16
RD-16

HYDRAULIC OIL TEMPERATURE SWITCH


1100514

J-C3
3E3364

1
2

NEG

12V BATTERY RH
3T5760

BK-16

YL-18
BU-18

N-C119
1552269

POS

308-N3
356-N79

12V BATTERY LH
3T5760

AXLE NEUTRAL START SWITCH


ON PROPEL PUMP

CAB AC ATCH

1
2

200-N60
200-N61
200-N66
200-N65
200-N64

BK-18
BK-18

YL-18
BR-18

N-C118
1552269
101-YA1 RD-00

KENR9003-01 VOL 2 of 2

REAR FLOOD LH
2196487

N-C99
1552269
521-N43 YL-14
522-N42 WH-14

465-N56
A710-N57
F716-N54
F715-N55
150-N67

OR-18
GY-18
WH-18
PU-18
RD-12

150-N63
150-N62
150-N58
150-N59

N-C105
1552267
BK-16

DRUM CHARGE PRESSURE SWITCH


1652521

RD-16
BU-16

A
B
C

F729-N45
465-N56

GN-18
OR-18

CAN RESISTOR
STOP

BK-18
RD-18
WH-18

F715-N55
F729-N44
F716-N54

A
B
C

PU-18
GN-18
WH-18

ENGINE CONTROL
BATTERY (-)
BATTERY (-)
BATTERY (-)

N-C124
1552269
FUEL LEVEL SENDER
2234945

TACHOMETER/SPEEDOMETER SPEED PICKUP ATCH


M-C5
2356982
SPEED SENSOR
2356981

+ POWER
N/C
GROUND
SIGNAL

1
2
3
4

497-M1

BU-18

205-M2 BK-18
C973-M3 GN-18

BK-18
BK-18

1
2

447-N10
200-N77

BATTERY
BATTERY
BATTERY
BATTERY

PK-18
BK-18

(+)
(+)
(-)
(-)

CONN 28
N-C152
1552272

M-C3
3E3376
1
2
3
4

497-N40
205-N39
C973-N38
C974-N37

BATTERY (+)
BATTERY (+)
ACTION ALARM
LOW HYDRAULIC OIL PRESSURE LAMP
HIGH HYDRAULIC OIL TEMPERATURE LAMP
CAN DATA LINK (+)
CAN DATA LINK (-)

BU-18
BK-18
GN-18
PU-18

CAT DATA LINK (+)


CAT DATA LINK (-)

D
COMPONENT NOT SHOWN

48

82
THROTTLE SWITCH RETURN

79

IGNITION SWITCH INPUT

HIGH HYDRAULIC OIL TEMPERATURE SWITCH


LOW HYDRAULIC OIL PRESSURE SWITCH

VIBRATORY PUMP

GROUND LEVEL SHUTDOWN SWITCH (N.O.)


GROUND LEVEL SHUTDOWN SW (N.C.)
LOW THROTTLE SWITCH
HIGH THROTTLE SWITCH

START AID CONTROL


HIGH ENGINE TEMPERATURE LAMP
CHECK ENGINE LAMP
ACTION LAMP
LOW ENGINE OIL PRESS LAMP
WAIT TO START LAMP
HIGH INTAKE AIR TEMPERATURE LAMP

INJECTOR 4 DRIVER RETURN


SPEED SENSOR SUPPLY

SMART WASTEGATE PWM SIGNAL

FUEL PUMP SOLENOID SIGNAL


FUEL PUMP SOLENOID RETURN

INJECTOR 3 DRIVER RETURN


INJECTOR 2 DRIVER RETURN
INJECTOR 1 DRIVER RETURN
COMMON SENSOR
INTAKE MANIFOLD AIR PRESSURE
OIL PRESSURE
FUEL RAIL PRESSURE

GROUND
GROUND
GROUND
GROUND

INTAKE MANIFOLD AIR TEMPERATURE SIGNAL


COOLANT TEMPERATURE SIGNAL
SMART WASTEGATE GROUND
INTAKE MANIFOLD AIR PRESSURE POWER SUPPLY
OIL PRESSURE POWER SUPPLY
FUEL RAIL PRESSURE POWER SUPPLY

FUEL RAIL PRESSURE SIGNAL


CRANK SPEED SIGNAL
PUMP CAM SPEED SIGNAL

INTAKE MANIFOLD
OIL
INJECTOR 1
INJECTOR 2
INJECTOR 3

CONN 28

PROPEL, VIBRATORY, AND STEERING PUMP AREA


14

13

12

57

11

PRESSURE
PRESSURE
HIGHSIDE
HIGHSIDE
HIGHSIDE

SIGNAL
SIGNAL
DRIVER
DRIVER
DRIVER

INJECTOR 4 HIGHSIDE DRIVER

10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

521-N43
522-N42

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

BK-18
BK-18
BK-18

150-N63
150-N62
200-N61
200-N60

RD-18
RD-18
BK-18
BK-18

150-N59
150-N58
F706-N32
A702-N21
A701-N6
F711-N53
F712-N51

RD-18
RD-18
PU-18
PU-18
GY-18
GN-18
GY-18

893-N27
892-N26

GN-18
BR-18

F729-N46

GN-18

104-N34

YL-18

A710-N57
465-N56

GY-18
OR-18

F715-N55
F716-N54
C968-N2
J900-N28

PU-18
WH-18
PK-18
WH-18

376-N31
E798-N15
F707-N33
F709-N36

GN-18
PK-18
WH-18
BU-18

F701-N16
F708-N25
F710-N8

BR-18
YL-18
BR-18

150-N63
150-N62
150-N59
150-N58
200-N61
200-N66
200-N64
200-N65
200-N60
465-N56
A710-N57
F715-N55
F716-N54

BK-18
BK-18
BK-18
BK-18
BK-18

RD-18
RD-18
RD-18
RD-18

RD-18
RD-18
RD-18
RD-18
BK-18
BK-18
BK-18
BK-18
BK-18
OR-18
GY-18
PU-18
WH-18

104-N34
376-N31
893-N27
892-N26
F729-N46
J900-N28
A701-N6
A702-N21
C968-N2
E798-N15
F701-N16
F706-N32
F707-N33
F708-N25
F709-N36
F710-N8
F711-N53
F711-N52
F712-N51
F712-N50

1
2

YL-14
WH-14

CONN 36

F729-N47
F729-N46
F729-N45
F729-N44

104-N34
121-N1
177-N41
205-N39
306-N24
308-N3
309-N4
321-N5
330-N7
376-N31
403-N20
447-N10
497-N40
521-N43
522-N42
892-N26
893-N27
A702-N21
A701-N6
C968-N2
C973-N38
C974-N37
E798-N15
F701-N16
F706-N32
F707-N33
F708-N25
F709-N36
F710-N8
F711-N22
F712-N23
R810-N35
J900-N28
GN-18
GN-18
GN-18
GN-18

YL-18
YL-18
RD-6
BK-18
GN-18
YL-18
GY-18
BR-18
YL-18
GN-18
GN-18
PK-18
BU-18
YL-14
WH-14
BR-18
GN-18
PU-18
GY-18
PK-18
GN-18
PU-18
PK-18
BR-18
PU-18
WH-18
YL-18
BU-18
BR-18
GN-18
GY-18
BR-18
WH-18

121-N1
C968-N2
308-N3
309-N4
321-N5
A701-N6
330-N7
F710-N8

YL-18
PK-18
YL-18
GY-18
BR-18
GY-18
YL-18
BR-18

447-N10
450-N11
451-N12
751-N13
777-N14
E798-N15
F701-N16

PK-18
YL-18
BR-18
GN-16
PU-16
PK-18
BR-18

A892-N18
A784-N19
403-N20
A702-N21
F711-N22
F712-N23
306-N24
F708-N25
892-N26
893-N27
J900-N28
F729-N29

OR-18
YL-18
GN-18
PU-18
GN-18
GY-18
GN-18
YL-18
BR-18
GN-18
WH-18
GN-18

376-N31
F706-N32
F707-N33
104-N34
R810-N35
F709-N36
C974-N37
C973-N38
205-N39
497-N40

GN-18
PU-18
WH-18
YL-18
BR-18
BU-18
PU-18
GN-18
BK-18
BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
CONNECTS TO C-C1
20 VOL 1 LOC D-16
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 4

N-C102
1275483
177-N41

RD-6

CONN 5

1 CONNECTS TO C-C202
VOL 1 LOC C-16

RH FRAME GROUND

F729-N29 GN-18

450-N11 YL-18
451-N12 BR-18

CONN 33

N-C123
1552269
450-N11 YL-18
451-N12 BR-18

YL-18
GN-18
GN-18
BR-18
GN-18
WH-18
GY-18
PU-18
PK-18
PK-18
BR-18
PU-18
WH-18
YL-18
BU-18
BR-18

L-C1
3E3364
1
2

450-L1 YL-16
451-L2 BR-16

VIBE TACHOMETER SENSOR


7R3145

80

VIBE TACHOMETER SENSOR ATCH

F711-N22 GN-18

GN-18
GN-18
GY-18
GY-18

F712-N23 GY-18

VIBE TACHOMETER SENSOR


C
CABLE /WIRE AS.
ID

INJECTOR 1

X920-EN57
X926-EN35
X921-EN58
X927-EN34
X929-EN8
996-EN10

X920-EN57
X921-EN58
X922-EN59
X923-EN64

GN-18

L731-EN37
T993-EN38
Y947-EN39
Y948-EN40
C967-EN42
995-EN43
C211-EN44

YL-18
PU-18

GN-18
YL-18
GY-18
BR-18
BR-18
BR-18
BR-18
BU-18
BU-18
BK-18

T997-EN46
L730-EN47
R997-EN48

OR-18
OR-18
OR-18

Y946-EN51
E965-EN52
P920-EN53

BU-18
BU-18
BR-18

X731-EN55
994-EN56
X920-EN57
X921-EN58
X922-EN59

BU-18
GY-18
BR-18
PK-18
WH-18

INJECTOR 3

GY-18
BU-18

996-EN10 GN-18
996-EN69 GN-18
996-EN70 GN-18
C211-EN44
C967-EN42
E965-EN52
L730-EN47

BK-18
BU-18
BU-18
OR-18

M795-EN17
P920-EN53
R997-EN48
T993-EN38
T997-EN46

WH-18
BR-18
OR-18
BR-18
OR-18

X731-EN55
X920-EN57
X921-EN58
X922-EN59
X923-EN64
X926-EN35
X927-EN34
X928-EN33
X929-EN8

BU-18
BR-18
PK-18
WH-18
OR-18
GY-18
YL-18
GN-18
BU-18

Y946-EN51
Y947-EN39
Y948-EN40
Y950-EN25
Y951-EN26

BU-18
BR-18
BR-18
YL-18
PU-18

996-EN69
E965-EN52

1
2

GN-18
BU-18

996-EN70
P920-EN53

EG-C1
1779649
T953-EG1
T959-EG2
T954-EG3
T960-EG4

1
2

GN-18
BR-18

SIGNAL
GROUND

CRANK SPEED SENSOR 2


238-1020

995-EN43
L731-EN66

1
2

BU-18
BR-18

SIGNAL
GROUND

INJECTORS

1
2

BU-18
BR-18

SIGNAL
GROUND

SYMBOL

CIRCUIT NOT CONNECTED

COOLANT TEMPERATURE SENSOR


238-0112

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

INTAKE MANIFOLD TEMPERATURE SENSOR


238-0112

CONNECTOR

EN-C7
2370227
OR-18
BR-18
BU-18

R997-EN48
Y948-EN40
Y946-EN51

OR-18
BR-18
BU-18

L730-EN47
Y947-EN39
994-EN56

OR-18
BR-18
GY-18

1
2
3

EN-C6
2304013

C211-EN44
M795-EN17

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

INTAKE MANIFOLD PRESSURE SENSOR


274-6720

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

1
2
3

VS
GROUND
SIGNAL

FUEL RAIL PRESSURE SENSOR


238-0118

YA

F-13

304-2029

BATTERY (4 CYL) TO BATTERY (4 CYL)

H-12

337-9198

BATTERY (4 CYL) TO DISCONNECT SWITCH (4 CYL)

YF

H-12

337-9199

BATTERY + (4 CYL) TO DISCONNECT SWITCH + (4CYL)

YG

H-11

170-9328

FRAME GROUND TO ENGINE GROUND (4 CYL)

YM

H-12

337-2344

DISCONNECT SWITCH + (4 CYL) TO STARTER MOTOR (4CYL)

YN

G-10

304-2027

STARTER MOTOR (4 CYL) TO ENGINE GROUND (4 CYL)

YP

H-12

334-2343

DISCONNECT SWITCH (4 CYL) TO FRAME GROUND (4 CYL)

ID

SCHEMATIC
LOCATION

PART NO.

EG

B-7

238-2666

INJECTORS 1-2

EK

C-7

238-2666

INJECTORS 3-4

EN

B-10

288-0526

ENGINE HARNESS

1
2
3

VS
GROUND
SIGNAL

OIL PRESSURE SENSOR


274-6721

1
2

1
2

BK-18
BK-18

BK-18
BK-18

FUEL PUMP SOLENOID


294-7375

SMART WASTEGATE SOLENOID


294-7375

DESCRIPTION

I-6

281-0028

PLATFORM LIGHTING

E-13

341-3054

CAB AC ATCH

D-8

291-0335

VIBRATORY TACHOMETER SENSOR ATCH

D-13

296-3483

TACHOMETER/SPEEDOMETER SPEED PICKUP ATCH

G-6

152-9802

CAB WIRING

E-6

337-9195

ENGINE/VEHICLE (4 CYLINDER - 4X SERIES)

H-8

326-2353

FIXED FREQUENCY VIBE PUMPS

YY

G-8

327-4440

VARIABLE FREQUENCY VIBE PUMPS

COLOR ABBREVIATIONS

EN-C5
2304013

YL-18
PU-18

BK-18
WH-18

VS
GROUND
SIGNAL

DESCRIPTION
CIRCUIT CONNECTED

H#

T997-EN46
T993-EN38
X731-EN55

DESCRIPTION

HARNESS AS

EN-C8
2304011
C967-EN42
L731-EN68

PART NO.

BK-18
BK-18
BK-18
BK-18

EN-C10
2304011

Y950-EN25
Y951-EN26

CRANK SPEED SENSOR 1


238-1020

1
2
3
4

SCHEMATIC
LOCATION

YC

INJECTOR 4

EN-C2
1552269

OR-18

SIGNAL
GROUND

EN-C13
1552272
X922-EN59 WH-18
X928-EN33 GN-18
X923-EN64 OR-18
X929-EN8 BU-18

EN-C3
2388247

EN-C15
1552269
X923-E64

BK-18
BK-18
BK-18
BK-18
INJECTOR 2

EN-C4
2388247

L731-EN37 BR-18
L731-EN66 BR-18
L731-EN68 BR-18
X928-EN33
X927-EN34
X926-EN35

1
2
3
4

EK-C1
1779649
T951-EK1
T957-EK2
T952-EK3
T958-EK4

BR-18
PK-18
WH-18
OR-18

WH-18
994-EN56
995-EN43

Y950-EN25
Y951-EN26

EN-C12
1552272
BR-18
GY-18
PK-18
YL-18

BU-18

X926-EN35 GY-18
X927-EN34 YL-18
X928-EN33 GN-18
X929-EN8 BU-18
M795-EN17

N-C1
9X0141

GN-18
GY-18

N-C3
2451042
200-N66
200-N65
200-N64

58

N-C101
3E3364

N-C150
1552267

RUN

SHUTDOWN SWITCH
139-2116

F711-N52
F712-N50

CONN 33

BR-18
YL-18
RD-6
BK-18
GN-18
YL-18
GY-18
BR-18
YL-18
GN-18
PK-18
BU-18
YL-14
WH-14
GN-18
PU-18
GN-18
GN-18
GN-18

N-C4
3E3370
A
B
C

OR-18
GN-16
YL-18
PU-16

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

WIRE GROUP COLOR DESCRIPTIONS

THIS SCHEMATIC IS FOR THE CP44 AND CS44 VIBRATORY SOIL COMPACTOR ELECTRICAL SYSTEM
VOLUME 2 of 2: ENGINE/VEHICLE WITH OPTIONS AND ATTACHMENTS
MEDIA NUMBER: KENR9003-01
MAIN SCHEMATIC PART NUMBER: 262-0886, CHANGE: 09, VERSION: CAB OPTIONS SCHEMATIC PART NUMBER: 280-4393, CHANGE: 02, VERSION: LIGHTING OPTIONS SCHEMATIC PART NUMBER 280-9635, CHANGE: 03, VERSION: DISPLAY OPTIONS SCHEMATIC PART NUMBER: 280-4394, CHANGE: 05, VERSION: VIBE OPTIONS SCHEMATIC PART NUMBER: 283-4306, CHANGE: 01, VERSION: -

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT

CALLOUTS

CAT DATA LINK


CAN DATA LINK

Callout Number
(Machine Location from
Component LocationsTable)

(52) VALVE GP - CONTROL


138-1234
Part Number

Component
Name

OTHER COLOR DESCRIPTIONS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

HIGHWAYS

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