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B mn Kin trc Cng nghip

Cng ha x hi ch ngha Vit Nam

c lp - T do - Hnh phc

n mn hc s 1
nhim v thit k nh my sn xut xe my
1. C s thit k
1.1 Cc c im chung
Nh my sn xut xe my (mt). Sn phm chnh l cc loi xe mt t 100cc
n 150cc.
S lng cng nhn: 1000 ngi, trong : 900 ngi l lao ng trc tip (70%
l nam, 30% l n); 100 ngi l lao ng gin tip vn phng.
Nh my lm vic 2 ca / ngy.
Nh my thuc loi hnh sn xut kim loi, c kh v gia cng c kh c mc
v sinh cng nghip cp IV.
Nhu cu din tch l t 5-7 ha.
1.2 a im xy dng
Nh my c t trong khu cng nghip tp trung. Tng sinh vin s t la
chon a im xy dng nh my theo cc l t ca cc khu cng nghip km theo.
V tr a im cho cc thng tin v hnh dng khu t, hng khu t v cc
tuyn giao thng tip cn vi khu t xy dng XNCN.
Cc ch gii xy li cch l gii cc tuyn ng bao quanh khu t l 10m. Ch
gii xy li cch hng ro cc nh my ln cn 8m.
Mt xy dng khng ch trong khu t khng vt qu 50%. Din tch cy
xanh m bo ti thiu 10% din tch khu t.
1.3 Tm tt c im cng ngh sn xut ton nh my
Nguyn liu cho sn xut chnh bao gm:
- Nguyn liu khung thp;
- Nguyn liu nha
- Nguyn liu c
- Thit b ng c v cc chi tit nh my khng sn xut phi nhp t nc
ngoi hoc t cc c s sn xut khc.
T y hnh thnh 4 dng vt liu chnh:
1) T kho nguyn liu thp (phi hp kim) sn xut khung v v xe c dp,
hn sau c sn v chuyn n phn xng lp rp khung;
2) T kho nguyn liu nha (phi nha) sn xut cc chi tit v xe, c p
to thnh cc chi tit, sau chuyn sang sn, nh bng v n phn xng lp rp
khung;
3) T kho nguyn liu c (phi thp), c c thnh cc chi tit ca ng c,
khung, bnh xng, v xe, c gia cng sau chuyn ti phn xng lp rp ng
c;
B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

4) T kho thit b ng c v cc chi tit khc chuyn ti phn xng lp rp

ng c, lp rp khung v lp rp tng th.
Tt c cc dng vt liu trn u tp trung ti phn xng lp rp khung. y
cng l ni lp rp tng th. Ti y sn phm xe my c hon thin, c kim
tra, ng gi v xut xng.
S dy chuyn cng ngh ton nh my

B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

Mt s hnh nh v cc b phn chc nng ca nh my

Phn xng c p lc cao

Phn xng gia cng ng c

Dy chuyn hn t ng

Dy chuyn sn t ng

Dy chuyn lp rp ng c

Dy chuyn lp rp tng th

Thit b kim tra lp rp

Thit b kim tra chy th

1.4 Chc nng, cng ngh trong phn xng c v gia cng c
Tu theo quy m sn xut m cc XNCN sn xut xe my chia cc cng on sn
xut thnh cc phn xng khc nhau.
Cc phn xng chnh ca nh my sn xut xe my thng bao gm:
- Phn xng xp v hn
- Phn xng c v gia cng c
- Phn xng p v gia cng chi tit nha
B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

- Phn xng lp rp ng c, lp rp khung v lp rp tng th

Trong n sinh vin thit k mt trong cc phn xng trn: Phn xng c
v gia cng c.
Phn xng c chia thnh hai khu vc: Khu vc c khung xe, cc chi tit ca
ng c...v khu vc gia cng cc chi tit c.
- Khu vc c yu cu khng gian sn xut c chiu cao 10m, s dng cu trc
vi Q=10T/5T, rng khong 20m, di khong 72m.
- Khu vc gia cng cc chi tit c c yu cu khng gian sn xut cao khong
7m, rng khong 30m, di 72m.
Vi kh hu trong nh sn xut hon ton c m bo bi h thng iu khng
theo dng trung tm, c th b tr trn mi hoc dc theo tng.
S mt bng, mt ct phn xng c v gia cng

B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

1.5 Cc hng mc cng trnh trong nh my

TT

Hng mc cng trnh

Nhu cu
din tch
(m2)
1.200
1.000
500
1000

S
tng

1
2
3
4

Kho nguyn liu phi c

Kho nguyn liu nha
Kho nguyn liu phi hp kim
Kho thit b v chi tit my

Phn xng c v gia cng c

5.000

Phn xng p nha, sn, nh bng

2.000

Phn xng dp, hn, sn

Phn xng lp rp ng c, khung
xe v lp rp tng th
Kim tra, chy th
Kho thnh phm
Phn xng c in
Trm bin th v pht in d phng
Trm cp nc
Khu x l nc thi
Khu x l cht thi rn
Khu hnh chnh, qun l, nghin cu
Cc cng trnh phc v sinh hot
Gara t, xe my
Thng trc bo v
Tng cng

1.000

7,2

5000
500
1500
500
200
400
1000
200
2500
900
1000
60
25.460

1
1
1
1
1

7,2
4
6
6

8
9
10
11
12
13
14
15
16
17
18
19

1
1
1
1

Chiu
cao
(m)
6
6
6
8,4
7,2 v
10,8

Ghi ch

C th hp khi vi kho
nguyn liu c
C th hp khi vi kho
nguyn liu nha
C th hp khi vi kho
nguyn liu phi hp kim

3
1
1
1

B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

2. ni dung n ktcn1
n gm 2 phn: Quy hoch mt bng chung XNCN v thit k nh sn xut.
2.1 Quy hoch mt bng chung XNCN (5 im - bao gm c im ni dung v
trnh by)
1) n phi a ra t nht 2 phng n quy hoch mt bng chung XNCN. Vic
nh gi la chn phng n thng qua cc s (0.5 im):
- S phn khu chc nng v b tr cc b phn chc nng theo dng vt liu
v theo mc v sinh cng nghip.
- S t chc giao thng, lung hng v lung ngi.
- nh gi v phng din s dng t v kh nng m rng
- nh gi v t chc khng gian kin trc
2) Bn v mt bng chung phng n chn t l 1/500 - 1/1000 (2 im). Trong
th hin b tr cc cng trnh, cc tuyn giao thng chnh, ph; cng chnh, cng
ph, h thng sn bi v h thng cy xanh, cnh quan, hng ro ranh gii x nghip
cng nghip. V mt ct ca cc tuyn ng chnh trong nh my.
3) V mt ng khai trin hng nhn t tuyn ng chnh ca khu cng
nghip, t l 1/250; 1/500 (0,5 im)
4) V phi cnh tng th nh my hoc m hnh v mt s tiu cnh (1,5 im)
5) Tnh ton cc ch tiu kinh t k thut ch yu: (0.5 im):
- Thng k din tch, t l chim t ca cc loi t cy xanh, t xy dng cng
trnh, t giao thng v sn bi, t cy xanh.
- Mt xy dng v h s s dng t.
2.2 Thit k nh sn xut chnh ca XN (5 im)
1) Bn v mt bng nh sn xut - t l 1/200; 1/300 (1 im). Trong phi th
hin r cc vn sau:
- Mt bng li ct, trc nh v ngang v dc nh, cc kch thc c bn (nhp,
bc ct...) khe bin dng (nu c), kt cu bao che;
- B tr cc b phn chc nng, mt bng b tr thit b theo dy chuyn sn xut;
- T chc giao thng bn trong xng, ca i vo...
2) Bn v mt ct ngang nh t l 1/100 - 1/200; Mt ct dc t l 1/200 - 1/300
trong th hin cc vn sau (1 im):
- Gii php kt cu chu lc, bao che, ch dn cc loi cu kin v vt liu xy
dng d kin s dng.
- Trc nh v, ct cao, cc kch thc c bn
- Gii php chiu sng, thng gi, thot nc ma
3) V chi tit cu to t mng n mi t l 1/50 v mt vi chi tit biu hin
c c im chnh ca gii php kt cu, kin trc do mnh la chn trong vic thit
k mt ct v t hp mt ng cng trnh (0,5 im).
(Khng v li nhng chi tit c trong sch cu to).
4) V hai mt ng nh sn xut (mt trc v mt bn). T l 1/100 - 1/300. Yu
cu th hin r gii php t hp hnh khi, mu sc trang tr, cht liu s dng, b tr
ca s, ca i (1,5 im)
B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my

5) Phi cnh ni ngoi tht nh sn xut (1 im)

2.3 Yu cu th hin:
- n c th hin trn kh giy A1
- Phng php th hin: v tay, v my; khuyn khch v tay cc phn th hin
kin trc nh mt ng phi cnh.
- Cht liu th hin: khng hn ch
- M hnh: khng nm trong khi lng phi th hin song khng hn ch. C
khuyn khch nu lm tt.
- Bn v ng thnh tp, c ba, ngoi ba r tn n, h tn sinh vin, lp,
h tn gio vin hng dn. .
- Khi np n phi np km bn v thng qua tng bui v c ch k ca gio
vin hng dn th n mi c chm.
2.4 Thi gian lm n
Thi gian lm n: 8 tun, phn chia nh sau:
- Tun th 1:
Nhn n, tm hiu nhim v thit k
- Tun th 2 - 3:
Thit k quy hoch mt bng chung XNCN
- Tun th 4 - 8:
Thit k nh sn xut
- Tun th 9:
Th hin
Lch np n s c B mn thng bo sau.
3. Ti liu tham kho
Sinh vin c th tham kho:
- Cc n cng nghip in hnh ti website http://bmktcn.com mc Th
vin/ n in hnh/ n KTCN s 01
Nghim cm vic sao chp cc n.
H Ni, ngy thng nm 200
Ch nhim b mn KTCN

B mn KTCN - n mn hc s KTCN s 1: Nh my sn xut xe my