Task Time (Mins) Description Predecessors

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1.

Explain how the PPC (Production planning and control) department works in a manufacturing organization and what are its
functions? (5marks)
2. Explain briefly (1.5 marks each):a) Benchmarking
b) Outsourcing
c) Line of Balance

(6 marks)

d) Demand chain management


3.

Task
A
B
C
D
E
F
G
H

Time (Mins)
2
1
3.25
1.2
0.5
1
1
1.4

Description
Assemble frame
Mount switch
Assemble motor housing
Mount motor housing in frame
Attach blade
Assemble and attach safety grill
Attach cord
Test

Predecessors
None
A
None
A, C
D
E
B
F, G

a. Which process step defines the maximum rate of production? (2 marks)


b. Production time per day is 420 mins. Suppose we want to assemble 100 fans per day. What would our cycle time have to
be? (2 marks)
c. What is the theoretical minimum number of workstations for this problem? (2 marks)
d. Calculate total Idle time. (2+1 marks)

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