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DC Fsfsrcalc
DC Fsfsrcalc
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
FACTORY DATA
#VALUE!
1. General
- Steady state crushing rate
- Elev. above mean sea level
- Ambient temperature
30
132
30
TCH
m
C
- Air pressure
- Boiling point of water
99.73
99.58
kPaA
C
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
MILLING
#VALUE!
1. Milling
- Brix % Cane
- Pol % Cane
- Fibre % Cane
- Ash % Cane
- Temp. of prepared cane
16
13
13.5
%
%
%
1.5
30
%
C
- Imbibition temperature
- Imbibition % Fibre-in-Bagasse
- Moisture % Bagasse
- Purity of residual juice
- Susp.Solids % Mixed Juice
- Target extraction
95
- Ash % Susp.Solids in MJ
80
280
50
C
%
%
65
0.4
55
%
%
Prepared cane
30
4.8
Imbibition
11.0
-
Mixed juice
32.5
4.5
Bagasse
8.4
0.3
- Pol, T/h
- Fibre, T/h
3.9
4.1
3.7
0.1
0.2
3.9
- Water, T/h
- Ash, T/h
21.2
0.5
11.0
-
27.8
0.1
4.2
0.4
- Brix, %
- Pol, %
16.0
13.0
13.8
11.4
3.6
2.3
- Purity, %
- Moisture, %
81.3
70.5
82.3
-
65.0
50.0
- Fibre, %
- Ash, %
- % Cane
13.5
1.5
-
36.6
0.4
0.2
108.5
46.4
4.5
28.1
- Temperature, C
30.0
80
40.0
75.0
3085
3676
5001
1760
40.0086 74.9702
6761
6761
***Use solver to make cell in orange converge towards value in cell in green (target) by changing the two cells (1 & 2) w
***If hot imbibition, set initial value of cell 2 as 75 and cell 1 as 40
***If cold imbibition, set initial value of cell 2 as 40 and cell 1 as 25
5
25
0.08
80
3.5
0
95
%
C
%
C
%
%
C
52
1
90
1.5
26
125
80
Temp.
C
40
80
45.48
Liming
Juice ex-heaters
Lime slurry
Limed juice
Flashing
Limed juice IN
Flash OUT
Flashed MJ out
Flow
T/h
37.5
0.48
37.98
Brix
T/h
5
0
5.00
Pol
T/h
4
0
4.00
Insolubles
Flow
T/h
37.98
#VALUE!
#VALUE!
Brix
T/h
5.00
0.00
5.00
Pol
T/h
4.00
0.00
4.00
Insolubles
T/h
1.1
0.024
1.12
T/h
1.12
0.00
1.12
Water
T/h
31.4
0.46
31.86
Temp.
C
102
25
101.0
Water
T/h
31.86
#VALUE!
#VALUE!
Temp.
C
100.96
99.58
99.58
wmj0
wmjo
wmjo
+
+
wmjo
###
1
#VALUE!
31.86
13481.34
fl
fl
=
=
fl
###
31.9
13481.3
1
1
416.93 #VALUE!
#VALUE!
Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
Flashed juice to clarifi #VALUE!
5.0
4.0
1.1
#VALUE!
Clear juice out of clarif #VALUE! #VALUE! #VALUE!
0.0
#VALUE!
Mud ex-clarifier
#VALUE! #VALUE! #VALUE!
1.1
#VALUE!
Temp.
C
99.6
95.0
-
Brix
%
13.2
#VALUE!
#VALUE!
Mud mixer
Temp.
C
-
Brix
%
#VALUE!
3.6
#VALUE!
Water
T/h
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Temp.
C
80.0
80.0
Brix
%
#VALUE!
0.0
#VALUE!
#VALUE!
cj
Mud to mixer
Bagacillo to mixer
Conditioned mud
Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
#VALUE! #VALUE! #VALUE!
1.1
#VALUE!
0.2
0.0
0.006
0.1
0.1
#VALUE! #VALUE! #VALUE!
1.3
#VALUE!
Filters
Insolubles
Flow
Brix
Pol
T/h
T/h
T/h
T/h
Conditioned mud to filt #VALUE! #VALUE! #VALUE!
1.3
Wash water
#VALUE!
0.0
0.0
0.0
Filter cake out
#VALUE! #VALUE! #VALUE! #VALUE!
Filtrate out
#VALUE! #VALUE! #VALUE! #VALUE!
-1.25
INITIAL MATRIX
cj
mud
0
0
0
0
0
-0.0315
0.1
fk
fk
BxCJ
0
0
0
fk
-0.259813
-1.25
0
InsFk
1
0
1
CkWsh
0
1
0
0
0
0.1
1
0
0
1
0
0.035
0
0.8
1
0
0.015
0.01875
0
0
0
0
0
0
BxCJ
0
0
0
0
0.8
1
fk
-0.259813
-1.25
0
0
0.015
0.01875
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
InsFk
1
0
1
0
0
0
CkWsh
0
0
0.128531
#VALUE!
3.705545
5.624
0.007275
cj
0
0
0
1
0
0
mud
0
0
0.128531
#VALUE!
3.705545
5.624
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
mud #VALUE!
BxCJ
0
0
0
0
0.8
1
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
#VALUE!
fk
0
0
0.128531
#VALUE!
3.705545
5.624
fk #VALUE!
BxCJ
0
0
0
0
0.8
1
fk
-0.259813
-1.25
0
0
0.015
0.01875
CkWsh #VALUE!
#VALUE!
3.7
5.6
%
%
%
%
%
%
C
Brix
%
13.85
10.00
13.33
Purity
%
82.22
60.00
80.00
Insolubles
Brix
%
13.33
0.00
13.16
Purity
%
80.00
0.00
80.00
Insolubles
Brix
%
13.16
0.00
13.16
Purity
%
80.00
0.00
80.00
Insolubles
%
2.96
0.00
2.96
Enthalpy
kJ/kg
144.10
#VALUE!
#VALUE!
Energy
MJ/h
14548.55
#VALUE!
#VALUE!
fl
416.9302
wmjo
%
3.08
2.00
2.93
%
2.93
5.00
2.96
Enthalpy Energy
kJ/kg
MJ/h
142.2
14500.0
1.9
48.5
144.1
14548.6
wmji
#VALUE!
31.9
1
13481.3 #VALUE!
det
Enthalpy Energy
kJ/kg
MJ/h
122.6791 4907.164
19.477924 1558.2
142.15702 6465.4
#VALUE!
1
31.856
416.9302 13481.3
det
199.616
Purity
%
80.0
80.0
80.0
Insolubles
%
3.0
0.0
Enthalpy Energy
kJ/kg
MJ/h
#VALUE! #VALUE!
mud
#VALUE!
cj
0
0
0.128531
mud
0
0
-0.0315
BxCJ
0
0
0
fk
-0.259813
-1.25
0
InsFk
1
0
1
CkWsh
0
1
0
#VALUE!
3.705545
5.624
1
0
0.035
0
0.8
1
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
#VALUE!
cj
0
0
0
1
0
0
mud
0
0
-0.0315
1
0
0.035
#VALUE!
0
0.015
0.01875
0
0
0
0
0
0
InsFk
1
0
1
0
0
0
CkWsh
0
1
0
0
0
0
cj #VALUE!
BxCJ
fk
0
-0.259813
0
-1.25
0.1285311
0
#VALUE!
0
3.7055452
0.015
5.624
0.01875
BxCJ #VALUE!
BxCJ
0
0
0
0
0.8
1
fk
InsFk
-0.259813
0
-1.25
0
0
0.128531
0
#VALUE!
0.015
3.705545
0.01875
5.624
InsFk #VALUE!
CkWsh
0
1
0
0
0
0
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
Raw juice
Raw juice from mills
Filtrate return
5
25
%
C
0.08
80
%
C
3.5
0
%
%
95
90
1.5
%
%
26
125
%
%
80
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
32.5
5.0
4.5
0.5
3.7
0.3
1.0
0.1
27.0
4.4
40.0
80
Brix
T/h
5.0
Pol
T/h
4.0
Insolubles
MJ ex-heaters
Flow
T/h
37.5
Lime slurry
Limed MJ to flash tank
0.5
38.0
0.0
5.0
Flash tank
Flow
T/h
Clarifier
%
%
Flow
T/h
Liming
52
1
45.5
T/h
1.1
Water
T/h
31.4
Temp.
C
102.0
0.0
4.0
0.0
1.1
0.5
31.9
25.0
101.0
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
38.0
#VALUE!
5.0
0.0
4.0
0.0
1.1
0.0
31.9
#VALUE!
101.0
99.6
#VALUE!
5.0
4.0
1.1
#VALUE!
99.6
Flow
T/h
Brix
T/h
Pol
T/h
Insolubles
T/h
Water
T/h
Temp.
C
#VALUE!
5.0
4.0
#VALUE! #VALUE! #VALUE!
1.1
0.0
#VALUE!
#VALUE!
99.6
95.0
Mud
1.1
#VALUE!
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
Mud mixer
Mud ex-clarifiers
Insolubles Water
Flow
Brix
Pol
T/h
T/h
T/h
T/h
T/h
#VALUE! #VALUE! #VALUE!
1.1
#VALUE!
Bagacillo
Conditioned mud
0.2
0.0
0.0
#VALUE! #VALUE! #VALUE!
Mud filters
0.1
1.3
0.1
#VALUE!
Insolubles
T/h
Water
T/h
Temp.
C
1.3
0.0
#VALUE!
#VALUE!
80.0
80.0
-
Flow
T/h
Brix
T/h
Pol
T/h
Temp.
C
-
2. Liming
- Liming option
Cold liming
Cold liming
Intermediate liming
Hot liming
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
1. Milk of lime
- Crushing rate
- CaO % cane
=
=
- CaO required
200
TCH
%
0.08
160000 g/h
=
=
=
- MOL solution
=
=
5
46
1036
Beaume
g/L [ Read from table at required Beaume ]
kg/m3 [ Read from table ]
3478.3 L/h
T/h
3.6
3.478
m3/h
- CaO/TCH
kg/TCH
=
0.8
[ Normally 0.6 - 1.2 for simple defecation factories ]
- Solids % MOL
4.4
3.478
3.6
=
=
70
85
=
=
70
1306
% [ Normally 4.5% ]
2. Lime saccharate
- MOL solution
- Juice:
or syrup
Brix
Purity
Temperature
Density
m3/h
T/h
%
%
C
kg/m3
- MOL % Saccharate
- Juice % Saccharate
- MOL % Juice
T/h
=
=
1.12
1.88
1.44
=
=
4.92
4920
m3/h
70.7
=
=
29.3
241.3
%
%
T/h
m3/h
L/h
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
POWER GENERATION
#VALUE!
1. HP streams
- Exhaust pressure
pEX
200
kPaA
TFW
105
pHP1
=
=
2100
HP1 boilers
THP1
Boiler
description
1 XXX
2 XXX
3 XXX
HP2 boilers
24
78
0.0
0.00
#VALUE!
0
0
24
185.5
0
0.0
0.0
0.0
0.00
0.00
#VALUE!
#VALUE!
#VALUE!
T/h
pHP2
THP2
=
=
0.0
0.00
0.0
0
0
0
0
0
0.0
0.0
0.0
0.00
0.00
0.0
0.0
0.0
- Ash % Bagasse
- Brix % Bagasse
=
=
- LCV
Bagasse sales
360
2100
#DIV/0! T/h
T/h
0.0
#DIV/0! T/h
T/h
0.4
0.0
kPaA
C
%
Rated Steam to
Rated
Efficiency
bagasse Bagasse
energy
@ full
flow,T/h
ratio
flow, MW
load
Bagasse
- Moisture % Bagasse
kPaA
C
%
Rated
Rated Steam to
Rated
Efficiency
bagasse Bagasse
energy
output,
@ full
flow,T/h
ratio
flow, MW
T/h
load
IF NO HP2 BOILERS,
INSERT SAME
STEAM CONDITIONS
AS HP1 FOR HP2,
Rated
Otherwise prgeam
Boiler
output,
will
return
error
description
1 XXX
2 XXX
3 XXX
360
T/h
50
7
4
6507
%
%
%
kJ/kg
T/h
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
POWER GENERATION
#VALUE!
Deaerator
- Temperature of make-up treated water to boilers
- Boiler blow-down % feed water
30
Flow
T/h
Exhaust condensate ex-process house
8.0
Temp.
C
Enthalpy
kJ/kg
124.0
#VALUE!
2.0
11.2
Exhaust steam
7.5
28.7
124.0
#VALUE!
#VALUE! MJ/h
Flow
Temp.
Enthalpy
T/h
kJ/kg
1.5
0.0
105
105
#VALUE!
#VALUE!
#VALUE!
#VALUE!
105
#VALUE!
#VALUE! MJ/h
#VALUE! #VALUE!
30.0
#VALUE!
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
POWER GENERATION
#VALUE!
No of Turbines
Duty
HP1 turbines
1
1
Turbo
Direct
alternato
drive
r
HP2 turbines
1
Rated conditions
Turbine rated load
Efficiency @ full loa
2000
65
0
0
0
0
0
35
0
61
0
0
WLI
S.S.C @ full load
12.0
0.0
0.0
0.0
0.0
0
15.0
0.0
12.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Operating conditions
Operating load
2000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
0.0
0.000
Consumption @ loa
S.S.C @ load
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Efficiency @ load
0.0
0.0
0.0
0.0
0.0
0.0
Flow @ no load
m
Duty
Rated conditions
Turbine rated load
0
0
0
0
0.0
0.0
0.0
0.0
WLI
S.S.C @ full load
%
% F.L
kg/kW h
TPH
kW
TPH
T/kW h
TPH
kg/kW h
%
HP1
0
No of Turbines
kW
HP1
0
HP2
0
Duty
0
0
0
0
0.0
0.0
0.0
0.0
No of Turbines
kW
%
kW
%
kPaA
kPaA
TPH
0.0
0.0
TPH
Steam consumption
0.0
0.000
0.0
0.000
kW
TPH
Consumption @ loa
S.S.C @ load
0.0
0.0
0.0
0.0
Efficiency @ load
0.0
0.0
0.0
0.0
TPH
T/kW h
TPH
kg/kW h
%
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
POWER GENERATION
#VALUE!
HP1 RANGE
Let down
to HP2
range
1.5
360.0
HP1 Export
TPH
0
Losses
0.0
TPH
1.5 T/h
HP1 FC turbines
TPH
0.0
HP1 BP turbines
TPH
0.0
TPH
C
HP1 PO turbines
TPH
0.0
0.0 TPH
1.5
0.0
1.5
360.0
TPH
C
TPH
C
Desuperheating water
TPH
0.00
C
105
Let down HP1 to exhaust if no HP2 stream
HP2 RANGE
Let down
to
Exhaust
range
TPH
0
C
0.0
HP2 Export
0
TPH
Losses
0.0
0.0 T/h
HP2 FC turbines
TPH
0.0
HP2 BP turbines
TPH
0.0
HP2 PO turbines
TPH
0.0
TPH
C
0.0
0.0
0.0 TPH
0.0 T/h
Hot Exhaust
Blow of
0.0
TPH
Desuperheating water
#VALUE! TPH
C
105
LP steam to process
#VALUE! T/h
Client :
Job No :
Doc. No :
Project :
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Date :
JH 1
POWER GENERATION
#VALUE!
2. Electricity
2. Electricity
- Exhaust pressure
pEX
190
kPaA
No of Turbines
Duty
Rated
Turbine rated load
Efficiency @ full loa
condenser pressure
Extraction pressure
Extraction rate
Steam consumption
Quality x
hcond,isen
hcond, act Isentropic enthalpy
Actual enthalpy
hext, act
Actual enthalpy
steam at extraction
pressure
Steam consumption
HP1
0
-
HP2
0
-
0
0
0
0
0
0
0
0
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
2990
3000
360
21
HP1
hg
sg
kW
%
kPaA
kPaA
TPH
TPH
Exhaust HP1
0
hf
hg
hfg
sf
sg
sfg
Extraction HP1
0
hf
hg
#VALUE! #VALUE!
hfg
sf
#VALUE! #VALUE!
sg
sfg
21 barA
C
barA
360
21
C
barA
Enthalpy, kJ/kg
HP2
#VALUE!
#VALUE!
hg #VALUE!
sg #VALUE!
Exhaust HP1
Exhaust HP2
barA
0 barA
#VALUE!
hf #VALUE!
#VALUE!
hg #VALUE!
#VALUE!
hfg #VALUE!
#VALUE!
sf #VALUE!
#VALUE!
sg #VALUE!
#VALUE!
sfg #VALUE!
boiler
steam
hhp
hext, act
hext,isen
hcond,isen
hcond, act
actual
isentropic
Extraction HP1
barA
Extraction HP2
0 barA
#VALUE!
#VALUE!
hf #VALUE!
hg #VALUE!
#VALUE!
#VALUE!
hfg #VALUE!
sf #VALUE!
#VALUE!
#VALUE!
sg #VALUE!
sfg #VALUE!
Entropy, kJ/kg
kg/s
barA
barA
Entropy, kJ/kg
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DIFFUSION
#VALUE!
1. Parameters
- Steady state crushing rate
- Targeted extraction
=
=
30
98
TCH
%
- Pol % Cane
- Fiber % Cane
=
=
14.5
12.5
%
%
- Purity of cane
- Imbibition % Fiber
=
=
85.6
350
%
%
0.3
- Moisture % bagasse
- Purity of residual juice
=
=
50
54
%
%
- Ash % Cane
- Moisture % Megasse
78
- Brix % Megasse
0.25
250
- Brix % Cane
- Tons of fiber
=
=
16.9
3.8
%
TPH
=
=
=
30.0
5.1
%
TPH
TPH
=
=
16.9
13.1
%
TPH
=
=
0.1
120.1
TPH
%
- Sucrose in cane
4.4
TPH
=
=
4.3
TPH
TPH
Sucrose in bagasse
Brix in bagasse
Fiber in bagasse
=
=
=
TPH
TPH
TPH
Bagasse
Pol % bagasse
=
=
TPH
%
Brix % bagasse
Purity of presswater
=
=
%
%
TPH
TPH
=
=
TPH
TPH
Mixed juice
Brix in mixed juice
=
=
TPH
TPH
TPH
=
=
TPH
%
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
1. Power generation
1 The same steam to bagasse ratio calculated, at rated conditions, is used in calculating the actual
bagasse consumption at actual boiler output
2 The exhaust pressure to be entered by use (cell I11) is used by back pressure turbines as exhaust
pressure, and by pass-out turbines as extraction pressure
3 Temperature of feedwater to boilers must be entered by user: This is used for calculating the
boiler bagasse consumed at full load and this same feedwater is sent to all desuperheters as
desuperheating water
4 When there is only one HP stream, use HP1 only - Program automatically knows that let down
value entered corresponds to HP1 to exhaust. Values on HP 2 conditions must be entered as HP1
conditions or prog error
5 The amount of hot exhaust is calculated as follows: for each back pressure turbine, the actual
power output is subtracted from the actual energy input (mass steam x enthalpy inlet) to get the
energy in exhaust steam ; For pass out turbines, the actual enthalpy values of extracted steam,
read and entered by user, is used to calculate the energy in extracted steam (mass of steam
extracted x actual enthalpy of extracted steam) ; The energy in let down steam to exhaust from
either HP1 range or HP2 range is calculated. All these energies added to get total energy in HOT
exhaust steam, all mass flow added to get total mass of HOT exhaust steam, the enthalpy of hot
exhaust is obtained by dividing total energy kW by total mass T/h. This enthalpy value, together
with exhaust pressure is entered in steam tables program to get the actual temperature. A simple
energy balance determines the amount of desuperheating water required in order to bring this
HOT exhaust to saturated conditions and removed the degree of superheat
2. Condensate flashing
1 Flashing is carried out in two systems: Individual or cascade
2 Exhaust is usually taken back to boilers under pressure but program gives the possibility to flash
some or all exhaust to V1 main - As far as possible, exhaust should not be flashed to V1 pressure,
take all for boiler feedwater
3 User can select whether to include analysis of condensate flashing or not and he can also chose
the type of flashing cascade or individual - Program does the analysis automatically
4 In cascade system, exhaust (if any) is flashed to V1 in exhaust pot and the outlet condensate goes
to V1 pot, add with V1 condensate ex-2nd efect and flash together to V2 main. The procedure
goes on like this until V4
5 The values of actual condensate flow are read from sheet quin and reproduced on sheet
condensate. The programs read both cadcade and individual flashing/No flashing - On sheet
condensate, hide table as appropriate. For the utilization of these condensates and hot water,
make new tables manually for each usage and do the balance manually
Client :
Job No :
Doc. No :
526523
Project :
Design by :
JH 1
526523
Date :
DIFFUSION
#VALUE!
To process
Heating vapour
V2
XX TPH
Draft juice
Mixed juice
to process
XX TPH
ROTAR
Y JUICE
SCREE
N
Presswater return
XXX TPH
Scalding J.H
XXX m2
Mud recycle
XXX TPH
Imbibition
XXX TPH
Milk of lime
XXX TPH
XXX TPH
Prepared Cane
DRAFT JUICE
XX TPH
Dewatering mills
Vx
XXX TPH
D.C
Heater
Final bagasse
XXX TPH
Presswater
XXX TPH
Presswater return
XXX TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
JUICE HEATING
#VALUE!
JH 1
JUICE HEATING
#VALUE!
Juice heater no
Inlet juice flow rate, TPH
Initial temperature, C
DC - 1
600
48
DC - 2
0
0
DC - 3
0
0
DC - 4
0
0
DC - 5
0
0
DC - 6
0
0
DC - 7
0
0
DC - 8
0
0
Juice brix, %
Enthalpy juice IN kJ/kg hide
14
185.2
0
0.0
0
0
0
0
0
0
0
0
0
0
0
0
Target temperature, C
90
Enthalpy juice OUT kJ/kg hide 347.3
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
0
0.0
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
V3
110
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Heating vapour
Temperature, C
Enthalpy vapour kJ/kg hide
Vapour consumption, TPH
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
BPE due to hydrostatic head, C
FLASH
Clear juice
500
TPH
Brix
Purity
Clear juice temp
13.5
85
113
%
%
C
65
Exhaust condensate
0
SHORTCUT METHOD
Bleeding,TPH
Syrup brix
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
124
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
Total evaporation
Brix rate
396.2
67.5
TPH
TPH
36.6
TPH
187.0
TPH
Estimated exhaust
.
RIGOUROUS METHOD
RUN 1
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
RUN 2
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
NO
0 T/h
Cascade
0 T/h
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
187.0
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
0
Condensate out of pot
187.0
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
Condensate out of pot #VALUE!
1
2
3
4
5
87
63
0
0
0
3950.578 3141.061 2005.285 2513.605 2965.764
2.3
2.3
1.8
1.3
0.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.3
0.00
0.3
0.00
V1 condensate
V2
0.3
0.00
0.3
0.00
V2 condensate
V3
0.3
0.00
V3 condensate
V4
1
87
2
63
3
0
4
0
5
0
186.6
99.6
36.6
36.6
36.6
186.6
186.6
99.6
99.6
36.6
36.6
36.6
36.6
36.6
36.6
500.0
313.4
313.4
213.7
213.7
177.1
177.1
140.5
140.5
103.8
13.5
21.5
21.5
31.6
31.6
38.1
38.1
48.1
48.1
65.0
124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
396.2
500.0
13.5
113.0
437.4
21.5
#VALUE!
#VALUE!
17.5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
31.6
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
38.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
48.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.55
0.55
0
0.92
0.92
0
1.23
1.43
0
1.85
2.05
0
3.71
3.91
124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
124
#VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
124
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
187.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
500.0
13.5
113.0
437.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
T/h
Ex
V1
V2
V3
V4
V5
Temp
124
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hg
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hf
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
1. Process parameters
- Nominal crushing rate
30
- Indicative figures:
486
Installed area
TCH
5230
m2/TCH
ft2/TCH
- Syrup brix
Flow rate
Temp.
Brix
TPH
500
C
113
%
13.5
Required:
Actual:
MW
60.7
=
=
%
65
#VALUE! %
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
- Condenser conditions
Required:
kPaA
24.8
#VALUE! C
- Vapour consumption
Juice heaters, Pans & others
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type
=
=
Bleeding
Ratio ( Ai / ti )
=
=
Specific evaporation
1
Falling Film
3951
2
Robert
3141
3
Robert
2005
4
Robert
2514
5
Robert
2966
2.3
87
2.3
63
1.8
0
1.3
0
0.5
0
27.2
1
Condensate flashing
=
=
kg/m2 h
2
[ Recommended 29 kg/m2 h ]
3
m
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! C
0.3
NO
0.3
Cascade
0.3
0.3
0.3
Individual flashing
Exhaust condensate
V1 condensate
V2 condensate
TPH
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
V2
V3
V3 condensate
V4
V4 condensate
V5 condensate
Temp.
C
Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUINTUPLE EFFECT
#VALUE!
Flow
T/h
Temp.
C
Other V2 condensate
Available for flashing
0
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Flash in V3 main
Condensate after flashing
Cascade to V3 pot
Temp.
C
3. Optimization
87 TPH
63 TPH
#VALUE!
187 TPH
0 TPH
#VALUE!
0 TPH
#VALUE!
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
3951 m2
3142 m2
2006 m2
2514 m2
2966 m2
500 TPH
13.5 Bx
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
113 C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
#VALUE! C
#VALUE! C
#VALUE! TPH
187.0
TPH
#VALUE! Bx
#VALUE! C
Constraints
Results
Vapour space temp
Brix profile (outlet)
15
10
5
0
0
2
3 4
Effect No
#VALUE! C Target
65.0 %Bx Target
OHTC, kW/m2 K
#VALUE! C
#VALUE! %Bx
S p e c ifi c e v a p o r a t io n , k g / m 2 h
Condenser temperature
Brix of syrup
4
2
0
0
2
4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
BPE due to hydrostatic head, C
FLASH
Clear juice
100
TPH
Brix
Purity
Clear juice temp
13
85
113
%
%
C
Syrup brix
65
Exhaust condensate
V1
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
120
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
80.0
13
TPH
TPH
10.904
TPH
31.0
TPH
RIGOUROUS METHOD
RUN 1
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
RUN 2
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
YES
#VALUE! T/h
Cascade
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
31.0
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
Condensate out of pot #VALUE!
#REF!
Condensate out of pot #VALUE!
1
11.204
1004
2.5
2
3.515
472
2.2
3
6.05
455
1.7
4
0
411
0.7
0.3
0.00
V1 condensate
V2
0.3
0.00
0.3
0.00
V2 condensate
V3
1
11.204
2
3.515
3
6.05
4
0
31.7
20.5
17.0
10.9
31.7
31.7
20.5
20.5
17.0
17.0
10.9
10.9
100.0
68.3
68.3
47.9
47.9
30.9
30.9
20.0
13.0
19.0
19.0
27.2
27.2
42.1
42.1
65.0
120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
80.0
100.0
13.0
113.0
438.7
19.0
#VALUE!
#VALUE!
16.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
27.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
42.1
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.47
0.47
0
0.75
0.75
0
1.45
1.65
0
3.71
3.91
120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
120
#VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
120
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
31.0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
100.0
13.0
113.0
438.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
0
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
Ex
V1
V2
V3
Temp
120
#VALUE!
#VALUE!
#VALUE!
V4
V5
#REF!
#REF!
hg
#VALUE!
#VALUE!
#VALUE!
#VALUE!
hf
#VALUE!
#VALUE!
#VALUE!
#VALUE!
T/h
#VALUE! #VALUE!
#VALUE! #VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
1. Process parameters
- Nominal crushing rate
30
TCH
- Indicative figures:
78
m2/TCH
ft2/TCH
Installed area
840
- Clear juice ex-clear juice heaters
- Syrup brix
Flow rate
Temp.
Brix
TPH
100
C
113
%
13
Required:
Actual:
MW
12.2
=
=
%
65
#VALUE! %
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
- Condenser conditions
Required:
kPaA
16
#VALUE! C
- Vapour consumption
Juice heaters, Pans & others
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type
=
=
Bleeding
Ratio ( Ai / ti )
=
=
Specific evaporation
1
Falling Film
1004
2
Robert
472
3
Robert
455
4
Robert
411
2.5
11.204
2.2
3.515
1.7
6.05
0.7
0
34.2
kg/m2 h
Condensate flashing
TPH
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
[ Recommended 39 kg/m2 h ]
3
m
#VALUE! #VALUE! #VALUE! #VALUE! C
0.3
YES
0.3
Cascade
0.3
0.3
Individual flashing
Exhaust condensate
V1 condensate
V1
V2
V3 condensate
-
N/A
N/A
V2 condensate
V3
N/A
10
To deaerator
Flow
T/h
Temp.
C
31.0
0
120.0
120.0
30.9
0.1
120.0
120.0
Flow
T/h
Temp.
C
Flash in V1 main
Cond. after flashing
Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
QUADRUPLE EFFECT
#VALUE!
Flow
T/h
Temp.
C
Other V2 condensate
Available for flashing
0
#VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Flash in V3 main
Condensate after flashing
Cascade to V3 pot
3. Optimization
11.204 TPH
3.515 TPH
#VALUE!
31 TPH
6.05 TPH
#VALUE!
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
1005 m2
473 m2
456 m2
411 m2
To condenser
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
13 Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
113 C
#VALUE! C
#VALUE! C
#VALUE! C
#VALUE! C
100 TPH
Variable
- Exhaust flow rate
Constraints
Condenser temperature
Brix of syrup
Results
31.0
TPH
#VALUE! C
#VALUE! %Bx
#VALUE! C Target
65.0 %Bx Target
15
10
5
0
0
2
3
4
Effect No
OHTC, kW/m2 K
S p e c ifi c e v a p o r a t io n , k g / m 2 h
4
2
0
0
2
4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
BPE due to hydrostatic head, C
Clear juice
40
TPH
Brix
Purity
Clear juice temp
14
85
112
%
%
C
Syrup brix
65
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
120
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
31.4
5.6
TPH
TPH
10.462
TPH
9.9
TPH
RIGOUROUS METHOD
RUN 1
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
RUN 2
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
YES
#VALUE! T/h
Cascade
#VALUE! T/h
#VALUE! #VALUE!
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
9.9
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
Condensate out of pot #VALUE!
#VALUE!
Condensate out of pot #VALUE!
0
Condensate out of pot #VALUE!
#REF!
Condensate out of pot
#REF!
1
0
209
2.5
2
0
183
2
3
0
209
1
FLASH
0.3
0.00
0.3
0.00
1
0
2
0
3
0
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
40.0
29.5
29.5
19.1
19.1
8.6
14.0
19.0
19.0
29.4
29.4
65.0
120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
31.4
Exhaust condensate
V1
V1 condensate
V2
40.0
14.0
112.0
432.2
19.0
#VALUE!
#VALUE!
16.5
#VALUE!
#VALUE!
#VALUE!
#VALUE!
29.4
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
65.0
#VALUE!
#VALUE!
#VALUE!
0
0.47
0.47
0
0.83
0.83
0
3.71
3.91
120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
120
#VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
120
#VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
9.9
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
40.0
14.0
112.0
432.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
0
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
Ex
V1
V2
V3
V4
V5
Temp
hg
hf
120
#VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#REF!
#REF!
#REF!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
V1 condensate
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
1. Process parameters
- Nominal crushing rate
30
TCH
- Indicative figures:
20
m2/TCH
ft2/TCH
Installed area
215
- Clear juice ex-clear juice heaters
- Syrup brix
Flow rate
Temp.
Brix
TPH
40
C
112
%
14
Required:
Actual:
MW
4.8
=
=
%
65
#VALUE! %
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
- Condenser conditions
Required:
kPaA
16
#VALUE! C
- Vapour consumption
Juice heaters, Pans & others
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type
=
=
Bleeding
Ratio ( Ai / ti )
=
=
Specific evaporation
1
Falling Film
209
2
Robert
183
3
Robert
209
2.5
0
2
0
1
0
52.3
kg/m2 h
Condensate flashing
TPH
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
[ Recommended 54 kg/m2 h ]
3
m
#VALUE! #VALUE! #VALUE! C
0.3
NO
0.3
0.3
Individual flashing
Exhaust condensate
V1 condensate
V1
V2
V3 condensate
V4 condensate
V2 condensate
N/A
N/A
N/A
-
Temp.
C
9.9
0
120.0
120.0
9
0.9
120.0
120.0
Flow
T/h
Temp.
C
To deaerator
Flash in V1 main
Cond. after flashing
Cascade to V2 pot
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
TRIPLE EFFECT
#VALUE!
3. Optimization
0 TPH
0 TPH
#VALUE!
9.9 TPH
0 TPH
#VALUE!
#VALUE!
#VALUE!
#VALUE!
209 m2
183 m2
209 m2
#VALUE! To
condenser
40 TPH
#VALUE! TPH
#VALUE! TPH
#VALUE! TPH
14 Bx
#VALUE! Bx
#VALUE! Bx
#VALUE! Bx
112 C
#VALUE! C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
9.9
TPH
Condenser temperature
Brix of syrup
#VALUE! C
#VALUE! %Bx
Results
Vapour space temp
Brix profile (outlet)
12
10
8
6
4
#VALUE! C Target
65.0 %Bx Target
2.5
OHTC, kW/m2 K
Constraints
2
1.5
1
0.5
0
0
2 3 4
Effect No
6
4
OHTC, kW
Specific evaporation,
1.5
1
0.5
0
0
2
0
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
Effect No
2 3 4
Effect No
PARAMETERS
Bleeding,TPH
Area, m2
OHTC, kW/m2 K
A/ti
ti
Hydrostatic head, m
BPE due to hydrostatic head, C
Clear juice
50
TPH
Brix
Purity
Clear juice temp
15
86
114
%
%
C
Syrup brix
68
SHORTCUT METHOD
Bleeding,TPH
Evaporation, TPH
Exhaust temperature
Enthalpy gas
Enthalpy liquid
hfg
Total evaporation
Brix rate
x
Estimated exhaust
.
123
#VALUE!
#VALUE!
#VALUE!
C
kJ/kg
kJ/kg
kJ/kg
39.0
7.5
TPH
TPH
19.485
TPH
17.7
TPH
RIGOUROUS METHOD
RUN 1
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
RUN 2
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
RUN 3
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
Enthalpy condensate kJ/kg
Enthalpy evaporation
Mass of heating vapour TPH
Heat duty kW
JUICE
Mass of juice IN, TPH
Estimated brix IN, %
Temperature juice IN, C
Enthalpy juice IN, kJ/kg
Estimated brix OUT, %
Temperature juice OUT, C
Enthalpy juice OUT, kJ/kg
Mean brix, %
BOILING POINT ELEVATION
BPE due to hyd head, C
BPE due to brix, C
BPE, C
VAPOUR SPACE
Temperature
Enthalpy, kJ/kg
Evaporation, TPH
Real juice OUT, TPH
Real Brix OUT, %
CALANDRIA
Calandria temperature, C
Enthalpy steam kJ/kg
YES
#VALUE! T/h
Cascade
#VALUE!
Exhaust
No Flash
V1
V1
V2
If No flash
If flash @ V1
Exhaust condensate
TPH
17.7
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V1 condensate
#VALUE! TPH
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V2 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
If No flash
If flash @ V2
V3 condensate
TPH
#REF!
TPH
0
#VALUE! TPH
V2
V3
V3
V4
V4
V5
#VALUE!
Condensate out of pot #VALUE!
0
Condensate out of pot #VALUE!
0
Condensate out of pot
#REF!
#REF!
Condensate out of pot
#REF!
1
0
145
2.3
2
0
255
1.5
FLASH
#VALUE! #VALUE!
#VALUE! #VALUE!
0.3
0.00
0.3
0.00
1
0
2
0
19.5
19.5
19.5
19.5
19.5
19.5
50.0
30.5
30.5
11.0
15.0
24.6
24.6
68.0
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
39.0
Exhaust condensate
V1
50.0
15.0
114.0
437.2
24.6
#VALUE!
#VALUE!
19.8
#VALUE!
#VALUE!
#VALUE!
#VALUE!
68.0
#VALUE!
#VALUE!
#VALUE!
0
0.65
0.65
0
4.25
4.25
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
123
#VALUE!
#VALUE! #VALUE!
#VALUE!
#VALUE!
17.7
#VALUE!
#VALUE!
#VALUE!
#VALUE! #VALUE! to condenser
#VALUE!
50.0
15.0
114.0
437.2
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
Ex
V1
V2
V3
V4
V5
Temp
hg
hf
123
#VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#REF!
#REF!
#REF!
#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
1. Process parameters
- Nominal crushing rate
30
TCH
- Indicative figures:
13
m2/TCH
ft2/TCH
Installed area
143
- Clear juice ex-clear juice heaters
- Syrup brix
Flow rate
Temp.
Brix
TPH
50
C
114
%
15
Required:
Actual:
MW
6.1
=
=
%
68
#VALUE! %
kPaA
hg
hf
hfg
sg
sf
kJ/kg
kJ/kg
kJ/kg
kJ/kg K
kJ/kg
kg/m
kg/m3
- Condenser conditions
Required:
kPaA
17
#VALUE! C
- Vapour consumption
Juice heaters, Pans & others
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Equip.
Vapour
TPH
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
2. Analysis
General
Evaporator type
=
=
Bleeding
Ratio ( Ai / ti )
=
=
Specific evaporation
1
Robert
145
2
Robert
255
2.3
0
1.5
0
97.6
kg/m2 h
Condensate flashing
TPH
#VALUE! #VALUE!
#VALUE! #VALUE! kg/m2 h
BPE
Hydrostatic head
Boiling point rise
m2
kW/m2 K
=
=
m
#VALUE! #VALUE! C
0.3
YES
0.3
Cascade
Individual flashing
Exhaust condensate
V1 condensate
V1
N/A
V3 condensate
V4 condensate
V2 condensate
N/A
N/A
N/A
-
To deaerator
Flow
T/h
Temp.
C
17.7
0
123.0
123.0
0
17.7
123.0
123.0
Flash in V1 main
Cond. after flashing
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
DOUBLE EFFECT
#VALUE!
3. Optimization
0 TPH
0 TPH
#VALUE!
17.7 TPH
#VALUE!
#VALUE!
#VALUE!
145 m2
255 m2
To
condenser
50 TPH
#VALUE! TPH
#VALUE! TPH
15 Bx
#VALUE! Bx
#VALUE! Bx
114 C
#VALUE! C
#VALUE! C
Variable
- Exhaust flow rate
17.7
TPH
Constraints
#VALUE! C
#VALUE! %Bx
Results
Vapour space temp
Brix profile (outlet)
#VALUE! #VALUE! C
#VALUE! #VALUE! %Bx
15
10
5
0
0
2
3
4
Effect No
HTC, kW/m2 K
c e v a p o r a t io n , k g / m 2 h
Condenser temperature
Brix of syrup
#VALUE! C Target
68.0 %Bx Target
2.5
2
1.5
1
0.5
0
10
5
0
0
2
3
4
Effect No
OHTC, kW/m2 K
S p e c ifi c e v a p o r a t io n ,
15
2.5
2
1.5
1
0.5
0
0
2
3
4
Effect No
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
Temp, C
Exhaust
V1
N/A
N/A
120
111
V2
V3
N/A
N/A
105
94
V4
V5
N/A
N/A
84
N/A
V2 cond.
---
Flow, T/h
0
Exhaust cond.
Flow, T/h
V1 cond.
Flow, T/h
1
10
-----
3
3
-----
0
0
-----
0
0
---
0
11.0
---
0
6.0
V3 cond.
---
Flow, T/h
0
V4 cond.
---
Flow, T/h
0
-----
3
0
-----
2
0
-----
0
1
-----
0
0
3.0
-----
0
0
2.0
-----
0
0
1.0
Condensate combination 1
Condensate combination 2
T/h
kW
6
3
1
0
0
0
N/A
V2
V4
N/A
N/A
0
0
0
0
10.0
V1
Temp. =
0.0
Condensate combination 3
T/h
kW
0
0
0
0
0
0
N/A
N/A
N/A
N/A
N/A
0
0
0
0
0.0
Temp. =
0.0
T/h
kW
N/A
N/A
0
0
0
0
0
0
N/A
N/A
0
0
0
0
0.0
Temp. =
0.0
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
Vacuum
pans A
Vacuum
kPaA
15
Temperature
Vapour flow rate
ICW flow rate
C
T/h
T/h
N/A
45
N/A
N/A
0
N/A
N/A
0
N/A
N/A
0
N/A
N/A
0
N/A
Temperature
Temp. of approach
C
C
45
5
0
0
0
0
0
0
0
0
Outlet temperature
N/A
N/A
N/A
N/A
N/A
Vacuum
Temperature
kPaA
C
0
N/A
0
N/A
0
N/A
0
N/A
0
N/A
T/h
T/h
C
0
N/A
0
0
N/A
0
0
N/A
0
0
N/A
0
0
N/A
0
Temp. of approach
Outlet temperature
C
C
0
N/A
0
N/A
0
N/A
0
N/A
0
N/A
T/h
MW
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
WATER BALANCE
#VALUE!
Falling Film
Kestner
Robert
Plate
1
2
3
4
5
CHART INFO
2.3
#VALUE!
2.3
#VALUE!
1.8
#VALUE!
1.3
#VALUE!
0.5
#VALUE!
Exhaust
V1
V2
V3
V4
V5
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
Efficiency @ load
S.S.C @ load
B-Magma receiver
B-magma mingler
A-seed Pan
A seed receiver
A-continuous pan
(Vstrike - Vseed) * 4
0.5 m3 / TCH
A strike receiver
B-continuous pan
C-continuous pan
B seed receiver
C seed receiver
0.3 m3 / TCH
VB-Magma) * 0.33333
VB-Mc) * 0.67 * 6
VC-Mc) * 0.67 * 8
m3
Vstrike
m3/h
Vseed
VB-Mc
m3/h
m3/h
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
m3
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
1. Boiling parameters
Flow
TPH
Untreated syrup ex-evaporators or treated syrup ex-syrup clarifiers (if 57.048
Refinery return (if any)
0
A-seed A-strike B-seed
Brix
Purity
Temp.
%
66
%
84.68
C
57.7
B-strike
C-seed C-strike
15
15
15
15
15
20
15
8
15
30
15
12
Jigger steam:
- % water evaporated
- Steam source
0
V2
10
V2
0
V2
20
V2
0
V2
30
V2
Calandria:
- Vapour type
- Temperature, C
V1
112.5
V2
106.6
V1
112.5
V2
106.6
V1
112.5
V2
106.6
Massecuite ex-pans
Brix %
Purity %
90
92
91
94
93
97
----------65
----------65
----------64
70
65
----------65
54
65
---------------------
76
67
---------------------
81
48
---------------------
85
32
-----------
62
-----------
60
-----------
60
Temperature, C
---------------------
70
70
---------------------
70
70
---------------------
---------------------
Vapour type
Temperature, C
---------------------
V1
112.5
---------------------
V1
112.5
---------------------
---------------------
---------------------
99
99.4
---------------------
98
92
---------------------
98
82
Steam source
---------------------
50
Exhaust
---------------------
60
Exhaust
---------------------
60
Exhaust
-----------
52
-----------
40
-----------
40
Temperature, C
Molasses ex-centrifugals
Brix %
Purity %
Temperature, C
Molasses blow-up
Molasses: Brix %
Vapour:
Sugar ex-centrifugals
Brix %
Purity %
Temperature, C
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
B-magma
Remelt
Brix %
Temperature, C
B-magma % A-seed (Bx-Bx)
% magma produced going to A-seed
90
62
25
Brix %
Temperature, C
Steam source
70
70
V1
Steam conditions
Exhaust
V1
V2
118.6
112.5
106.6
C
C
C
60.4
59.9
66
65
70
2. Analysis
A-massecuite exhaustion
A-sugar pol recovery
66.0
66.9
B-massecuite exhaustion
C-massecuite exhaustion
%
%
91.7
Feed to pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
Raw syrup
Return from refinery
66.0
0.0
84.7
0.0
57.7
0.0
57.0
0.0
37.7
0.0
31.9
0.0
1291.7
1022.7
2413.4
0.0
Remelt
Feed to pans
70.0
66.8
85.5
84.8
70.0
60.1
14.1
71.1
9.9
47.5
8.4
40.3
1305.9
1294.5
697.9
3111.4
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
90.0
66.8
-
92.0
84.8
-
62.0
60.1
70.0
7.4
29.8
1.4
6.6
19.9
-
6.1
16.9
-
106.6
112.5
0.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
90.0
-
86.6
-
65.0
#VALUE!
29.5
9.0
26.6
-
23.0
-
1440.6
825.2
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
A-Seed pans
15 kPaA
B-magma
Feed
Diluent water
Jigger steam
Steam to calandri
A-seed
V2
V1
Water evaporated
Vapour to condenser
Condensate from calandria
#VALUE!
9.0
112.5 #VALUE!
196.8
1303.8
#VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
A-Strike pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
90.0
66.8
86.6
84.8
65.0
60.1
29.5
36.7
26.6
24.5
23.0
20.8
70.0
106.6
1.9
1.3
964.9 #VALUE!
#VALUE! #VALUE!
92.0
85.7
106.6
65.0
#VALUE!
55.5
51.1
43.7
#VALUE! #VALUE!
1454.4
1493.7
#VALUE!
#VALUE!
12.6
13.8
#VALUE! #VALUE!
#VALUE! #VALUE!
106.6
#VALUE!
#VALUE! #VALUE!
A-Centrifugals
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
A-massecuite
Steam
92.0
-
85.7
-
65.0
118.6
55.5
51.1
-
43.7
-
1454.4
1493.7
#VALUE! #VALUE!
Water
A-molasses
A-sugar
76.0
67.0
70.0
62.0
28.5
21.6
14.5
964.9
1350.1
#VALUE!
1179.0
99.0
99.4
50.0
29.7
29.4
29.3
518.4
A-molasses blow-up
***Refer to sheet VHPWORKNG3
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
A-molasses ex-fugals
Steam
76.0
-
67.0
-
62.0
112.5
28.5
0.2
21.6
-
14.5
-
1350.1
1179.0
#VALUE! #VALUE!
Water
Conditioned A-molasses
70.0
67.0
70.0
70.0
2.2
30.9
21.6
14.5
B-Seed pans
Brix
Purity
Temp.
Flow
Brix
Pol
A-molasses
%
70.0
%
67.0
C
70.0
T/h
7.1
T/h
4.9
T/h
3.3
Feed
Diluent water
66.8
-
84.8
-
60.1
70.0
4.6
0.7
3.1
-
2.6
-
15 kPaA
A-seed
Feed
Diluent water
Jigger steam
V2
V2
Steam to calandri
A-massecuite
Water evaporated
Vapour to condenser
Condensate from calandria
Exhaust
15 kPaA
V1
964.9
1305.9
825.2
1604.7
#VALUE!
1529.8
349.3
1294.5
964.9
202.8
#VALUE!
V2
Jigger steam
Steam to calandri
B-seed
106.6
112.5
0.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
91.0
-
74.5
-
64.0
#VALUE!
8.8
3.6
8.0
-
6.0
-
1448.3
238.7
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
V1
Water evaporated
Vapour to condenser
Condensate from calandria
#VALUE!
3.6
112.5 #VALUE!
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
VHP boiling
#VALUE!
B-Strike pans
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
91.0
70.0
-
74.5
67.0
-
64.0
70.0
70.0
8.8
17.2
0.4
8.0
12.1
-
6.0
8.1
-
106.6
106.6
1.0
#VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
94.0
-
70.0
-
65.0
#VALUE!
21.4
5.1
20.1
-
14.1
-
1468.5
552.7
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
B-Centrifugals
Brix
Purity
Temp.
Flow
Brix
Pol
B-massecuite
%
94.0
%
70.0
C
65.0
T/h
21.4
T/h
20.1
T/h
14.1
118.6
70.0
81.0
98.0
48.0
92.0
60.0
60.0
12.4
10.3
10.0
10.0
4.8
9.2
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
B-sugar ex-fugals
Water
B-magma
98.0
-
92.0
-
60.0
70.0
10.3
0.9
10.0
-
9.2
-
964.9
0.0
#VALUE!
90.0
92.0
62.0
11.2
10.0
9.2
1443.1
297.8
B-molasses blow-up
***Refer to sheet VHPWORKNG3
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
B-molasses ex-fugals
81.0
48.0
60.0
12.4
10.0
4.8
15 kPaA
B-seed
A-molasses
Diluent water
V2
Jigger steam
Steam to calandri
B-massecuite
V2
Water evaporated
Vapour to condenser
Condensate from calandria
Steam
Water
B-molasses
Exhaust
B-sugar
B-magma mixer
***Refer to sheet VHPWORKNG3
#VALUE!
6.1
106.6 #VALUE!
kg/m3
1468.5
238.7
852.5
#VALUE!
kW
552.7
#VALUE! #VALUE!
964.9 #VALUE!
1384.1
-
472.9
0.0
472.9
V1
Steam
Water
Conditioned B-molasses
112.5
70.0
0.1
1.8
70.0
48.0
70.0
14.4
10.0
4.8
#VALUE! #VALUE!
964.9 #VALUE!
1305.9
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
710.5
JH 1
VHP boiling
#VALUE!
C-Seed pans
15 kPaA
A-molasses
B-molasses
Diluent water
Jigger steam
Steam to calandri
C-seed
Water evaporated
V2
V1
Vapour to condenser
Condensate from calandria
C-Strike pans
15 kPaA
C-seed
B-molasses
Diluent water
Jigger steam
Steam to calandri
C-massecuite
Water evaporated
Vapour to condenser
V2
V2
C-Centrifugals
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
70.0
70.0
67.0
48.0
70.0
70.0
6.6
1.8
4.6
1.2
3.1
0.6
70.0
106.6
0.9
0.0
964.9 #VALUE!
#VALUE! #VALUE!
93.0
63.0
112.5
65.0
#VALUE!
6.3
5.9
3.7
#VALUE! #VALUE!
1461.4
166.6
#VALUE!
#VALUE!
3.0
3.0
#VALUE! #VALUE!
#VALUE! #VALUE!
112.5
#VALUE!
#VALUE! #VALUE!
Brix
%
Purity
%
Temp.
C
Flow
T/h
Brix
T/h
Pol
T/h
93.0
70.0
63.0
48.0
65.0
70.0
6.3
12.6
5.9
8.8
3.7
4.2
70.0
106.6
0.5
1.3
964.9 #VALUE!
#VALUE! #VALUE!
97.0
54.0
106.6
65.0
#VALUE!
15.1
14.7
7.9
#VALUE! #VALUE!
1489.8
367.4
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
Brix
%
Purity
%
Brix
T/h
Pol
T/h
#VALUE!
4.3
#VALUE!
5.6
106.6 #VALUE!
Temp.
C
Flow
T/h
1461.4
1305.9
327.9
87.4
166.6
623.0
C-massecuite
Steam
97.0
-
54.0
-
65.0
118.6
Water
Final molasses
C-sugar
85.0
32.0
70.0
60.0
98.0
82.0
60.0
Remelter
Brix
Purity
%
98.0
90.0
%
82.0
92.0
70.0
Exhaust
C-sugar
Excess B-magma
Water
Steam
Remelt
V1
15.1
14.7
-
7.9
-
9.7
8.2
2.6
964.9
1410.7
#VALUE!
353.7
6.6
6.5
5.3
144.5
Temp.
Flow
Brix
Pol
C
60.0
62.0
T/h
6.6
3.8
T/h
6.5
3.4
T/h
5.3
3.1
70.0
112.5
3.5
0.2
85.5
70.0
14.1
9.9
8.4
1305.9
Job No :
Doc. No :
Project :
Design by :
Date :
VHP boiling
#VALUE!
144.5
101.1
964.9 #VALUE!
#VALUE! #VALUE!
Client :
JH 1
3. Equipment
1489.8
367.4
#VALUE! #VALUE!
697.9
Flow/TPH
Brix %
Temp
12.404
1.815114001
0.13402882
81.0
0
0
60.0
70
112.5
Enthalpy
Energy flow / kW
137.3
472.9
#VALUE! #VALUE!
#VALUE! #VALUE!
kW
10.04694
0
0
10.04694
178.2
710.5 kW
10.04694
Brix
%
76.0
70.0
Purity
%
67.0
67.0
###
14.35
70.0
70.0
12.404
T/h
A molasses conditioning
A-molasses blow-up
A-molasses ex-fugals
Steam
Water
Conditioned A-molasses
#REF!
Temp.
C
62.0
112.5
70.0
70.0
Flow
T/h
28.5
0.2
2.2
30.9
Change cells in yellow to get the target value of E23 in cell N18 by keeping P21 equal to P23
B-magma mixer
B-sugar ex-fugals
Water
B-magma
B-molasses blow-up
B-molasses ex-fugals
Steam
Water
Conditioned B-molasses
#REF!
Remelter
C-sugar
Excess B-magma
Water
Steam
Remelt
#REF!
Brix
%
98.0
90.0
Purity
%
92.0
92.0
Temp.
C
60.0
70.0
62.0
Flow
T/h
10.3
0.9
11.2
Brix
%
81.0
70.0
Purity
%
48.0
48.0
Temp.
C
60.0
112.5
70.0
70.0
Flow
T/h
12.4
0.1
1.8
14.4
Brix
%
98.0
90.0
70.0
Purity
%
82.0
92.0
85.5
Temp.
C
60.0
62.0
70.0
112.5
70.0
Flow
T/h
6.6
3.8
3.5
0.2
14.1
T/hBrix
T/hBrix
T/hBrix
T/hBrix
Target
70.0
%Brix
by changing cell in green
T/hBrix
Brix
T/h
21.6
21.6
Pol
T/h
14.5
14.5
70 %
Flow
Brix
28.5
21.6
0.2
0.0
2.2
0.0
30.9
21.6
Brix
T/h
10.0
10.0
Pol
T/h
9.2
9.2
90 %
Flow
Brix
10.3
10.0
0.9
0
11.2
10.0
Brix
T/h
10.0
10.0
Pol
T/h
4.8
4.8
70 %
Flow
Brix
12.4
10.0
0.1
0.0
1.8
0.0
14.4
10.0
Brix
T/h
6.5
3.4
9.9
Pol
T/h
5.3
3.1
8.4
70 %
Flow
Brix
6.6
6.5
3.8
3.4
3.5
0.0
0.2
0.0
14.1
9.9
Energy
#VALUE!
1529.8
1 equal to P23
Energy
#VALUE!
710.5
Energy
#VALUE!
697.9
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
1. Drying
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
EQUIPMENT
#VALUE!
3. Crystallisers
- Temperature @ pan discharge
- Final temperature prior to centrifuging
- Crystallisation time
A-Mc
68
50
15
- Crystalliser capacity required (excluding strike receivers
)
#REF!
B-Mc
69
NO
crystallis
er
C-Mc
70
40
45
#REF!
C
C
h
m3
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
Client :
Job No :
Doc. No :
Project :
Design by :
Date :
JH 1
EQUIPMENT SIZING
#VALUE!
1.
JH 1
EQUIPMENT
#VALUE!
3. Crystallisers
- Temperature @ pan discharge
- Final temperature prior to centrifuging
- Crystallisation time
A-Mc
68
50
15
- Crystalliser capacity required (excluding strike receivers
)
#REF!
B-Mc
69
NO
crystallis
er
C-Mc
70
40
45
#REF!
C
C
h
m3