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Ece480applicationnotes - 3dprintmodol
Ece480applicationnotes - 3dprintmodol
NX3DModuleforDispenserCup
DesignTeam#8
WhirlpoolCo.
GaoXin
A45665188
Inthisproject,afunctionaldispensercupisdesignedtomeetcustomers
requirementsasfollows:
1. Therearethreeseparatecupsfordetergent,softenerandbleach
respectively.
2. Appliancecontrolunittellthedispenserwhichcupsneedtobefilledvia
LEDs.
3. Removeabledispenser.
Figure1.DispensercupoftheWasher1
Tomeettherequirementsofcustomers,thedispensercupwedesignedis
differentfromtheonesonthemarketnow(Figure1.DispensercupoftheWasher).We
PicturefromDr.DeanAslam
improvedthedesignofthedispensercupnotonlyonhowitlooks,butalsoinhowit
works.Thedispensercuphasbeendesignedtohavethreelayerswithdifferent
functions,whenassembledtogetheritcreatesthedispensercupasawhole(Figure2.
AssembledDispenserCup).
Figure2.AssembledDispenserCup
Inthefirstlayer(Figure3.FirstLayeroftheDispenserCup),therearethreecups
fordetergent,bleachandsoftenerrespectively.Also,therearethreeLEDsbesides
eachcup.TheapplicationoftheLEDsistotellthecustomerwhichcupneedstobe
filledandwhatshouldbeputinthecup.Forexample,whenthedetergentcupneedsto
befilled,theLEDbesidesthecupwillturntoblue.Whenthecupisfilledwiththecorrect
materialandamount,theLEDwillturntogreen,otherwisetheLEDwillbered.
Figure3.FirstLayeroftheDispenserCup
Inordertodecreasethewasteofdetergent/bleach/softener,aunflatcupbottom
hasbeendesignedasthesecondlayer(Figure4.SecondLayeroftheDispenserCup).
Figure4.SecondLayerofDispenserCup
Figure5.BottomViewoftheSecondLayer
Thebottomlayer(Figure6.TopviewoftheBottomLayer)istostorethe
microcontroller,batteryandothercircuits.Thereisalsoacommonpath(Figure7.Side
ViewoftheBottomLayer)fordetergent/bleach/softenertogothroughtomainpartof
thewasher.
Tostabilizethedispensercup,barshavebeendesigninthesecondandbottom
layer.Therearerectangularshapedbarholesatthebottomofthefirstandsecondlayer
forbarstoinsertin.
Figure6.TopviewoftheBottomLayer
Thestorageplaceistostorethemicrocontroller,powersupplycircuitand
battery.TheLEDsofthefirstlayerwillbedirectlyconnectedtothecircuitfromthe
bottomlayer.Tokeeptheelectricalcircuitandmicrocontrolleroutofwater,thestorage
placeandthedetergent/bleach/softenerpathhasbeenseparated.
Figure7.SideViewoftheBottomLayer
However,basedontheavailablebudgetofthegroup,printoutthedispensercup
asdesignedasaboveisnotapplicable.AftermeetingwiththeWhirlpoolCo.,anew
dispensercupneedstobedesigned,thatnostorageplaceforthecircuitwillbeneeded
sincethecupisonlyaprototype.
Themodifiedcuphastwoparts:cup(Figure8.ModifiedDispenserCup)andlid
(Figure9.ModifiedDispenserCupLid).
Figure8.ModifiedDispenserCup
Figure9.ModifiedDispenserCupLid