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ECE480ApplicationNotes

NX3DModuleforDispenserCup

DesignTeam#8

WhirlpoolCo.

GaoXin
A45665188

Inthisproject,afunctionaldispensercupisdesignedtomeetcustomers
requirementsasfollows:
1. Therearethreeseparatecupsfordetergent,softenerandbleach
respectively.
2. Appliancecontrolunittellthedispenserwhichcupsneedtobefilledvia
LEDs.
3. Removeabledispenser.

Figure1.DispensercupoftheWasher1

Tomeettherequirementsofcustomers,thedispensercupwedesignedis
differentfromtheonesonthemarketnow(Figure1.DispensercupoftheWasher).We

PicturefromDr.DeanAslam

improvedthedesignofthedispensercupnotonlyonhowitlooks,butalsoinhowit
works.Thedispensercuphasbeendesignedtohavethreelayerswithdifferent
functions,whenassembledtogetheritcreatesthedispensercupasawhole(Figure2.
AssembledDispenserCup).

Figure2.AssembledDispenserCup

Inthefirstlayer(Figure3.FirstLayeroftheDispenserCup),therearethreecups
fordetergent,bleachandsoftenerrespectively.Also,therearethreeLEDsbesides
eachcup.TheapplicationoftheLEDsistotellthecustomerwhichcupneedstobe
filledandwhatshouldbeputinthecup.Forexample,whenthedetergentcupneedsto
befilled,theLEDbesidesthecupwillturntoblue.Whenthecupisfilledwiththecorrect
materialandamount,theLEDwillturntogreen,otherwisetheLEDwillbered.


Figure3.FirstLayeroftheDispenserCup

Inordertodecreasethewasteofdetergent/bleach/softener,aunflatcupbottom
hasbeendesignedasthesecondlayer(Figure4.SecondLayeroftheDispenserCup).

Figure4.SecondLayerofDispenserCup

Figure5.BottomViewoftheSecondLayer

Thebottomlayer(Figure6.TopviewoftheBottomLayer)istostorethe
microcontroller,batteryandothercircuits.Thereisalsoacommonpath(Figure7.Side
ViewoftheBottomLayer)fordetergent/bleach/softenertogothroughtomainpartof
thewasher.
Tostabilizethedispensercup,barshavebeendesigninthesecondandbottom
layer.Therearerectangularshapedbarholesatthebottomofthefirstandsecondlayer
forbarstoinsertin.


Figure6.TopviewoftheBottomLayer

Thestorageplaceistostorethemicrocontroller,powersupplycircuitand
battery.TheLEDsofthefirstlayerwillbedirectlyconnectedtothecircuitfromthe
bottomlayer.Tokeeptheelectricalcircuitandmicrocontrolleroutofwater,thestorage
placeandthedetergent/bleach/softenerpathhasbeenseparated.

Figure7.SideViewoftheBottomLayer

However,basedontheavailablebudgetofthegroup,printoutthedispensercup
asdesignedasaboveisnotapplicable.AftermeetingwiththeWhirlpoolCo.,anew
dispensercupneedstobedesigned,thatnostorageplaceforthecircuitwillbeneeded
sincethecupisonlyaprototype.
Themodifiedcuphastwoparts:cup(Figure8.ModifiedDispenserCup)andlid
(Figure9.ModifiedDispenserCupLid).

Figure8.ModifiedDispenserCup


Figure9.ModifiedDispenserCupLid

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