Manual Recambios 3.152.4 (CM51027)

CM51027
CM51027
3.152.4
2006/02/20
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Parts Lists & Illustrations
Pg. 11
6.
Parts Index
Pg. 140
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Cylinder Block & Liners

ACHC0466
11
Atomisers
AFH04216
37
Crankshaft, Main & Big End Bearings

ACHC0466
13
Pipework
AFH04216
39
Pistons & Rings

ACHC0466
15
Fuel Leak-Off Pipe

AFH04216
41
Connecting Rods
ACHC0466
17
Flywheel Housing
CDH00189
43
Rear End Oil Seal

ACHC0466
19
Flywheel & Starter Ring

DDH00222
45
Cylinder Head Assembly

ACHC0466
21
Starter Motor
EDH00161
47
Rocker Shaft Assembly

ACHC0466
23
Starter Motor
EDH00161
49
Timing Gear & Camshaft

ACHC0466
25
Lubricating Oil Sump

GBH01923
51
Oil Pump
ACHC0466
27
Cylinder Head Cover

HBH02747
53
Auxiliary Drive
ACHC0466
29
Filler
HBH02747
55
Push Rods & Tappets

ACHC0466
31
Breather
HBH02747
57
Fuel Injection Pump

AFH04216
33
Blanking Plates
HBH02747
59
High Pressure Fuel Pipes

AFH04216
35
Blanking Plates
HBH02747
61
Page 5
Engine Breakdown
Section
Page
Section
Page
Oil Cooler Connections

JBH02352
63
Alternator Bracket & Fixings

NDH02698
89
Oil Filter
JBH02352
65
Induction Manifold
TBH00210
91
Plugs
JBH02352
67
Air Filter Assembly

TDH00343
93
Front End Drive Input

KBH00201
69
Pipework & Connections

TDH00343
95
Water Pump
LBH02263
71
Exhaust Manifold
UBH00235
97
Thermostat & Housing

LBH02263
73
Exhaust Outlet Flange

UDH00042
99
Pipes
LBH02263
75
Lift Pump
VBH02187
101
Water Outlet & Inlet

LDH00167
77
Fuel Filter
VBH02187
103
Fan & Extension

MDH00175
79
Lift Pump to Filter Pipe

VBH02187
105
Alternator
NDH02698
81
Filter to Injection Pump Pipe

VBH02187
107
Alternator Breakdown
NDH02698
83
Injection Pump to Filter Pipe

VBH02187
109

NDH02698
85
Leak Off Rail to Fuel Filter Pipe

VBH02187
111
Pulleys
NDH02698
87
Cold Start System

WDH00013
113
Page 6
Engine Breakdown
Section
Page
Engine Lifting Eyes

XBH00462
115
Engine Lifting Eyes

XBH00462
117
Mountings (Front & Rear)

ZCH00543
119
Heater/Starter Switch
ZEH00422
121
Lubricating Oil Pressure Switch/Gauge

ZJH00527
123
Temperature Gauge & Sender

ZLH00357
125
Radiator & Cowling

ZMH00007
127
Radiator & Cowling

ZMH00373
129
Radiator & Cowling

ZMH00373
131
Tachometer & Hour Recorder

ZQH00243
133
Fuel Pre-Lift Pump

ZVH00102
135
Joints & Gaskets - Top Service Kit

SACC0106
137
Joints & Gaskets - Bottom Service Kit

SGBC0162
139
Page 7
Engine Breakdown
Page 8
Symbols and Notes

Symbol
Description
From Engine Number
Upto Engine Number
Repairs and Replaces
See Appropriate Section - Reference Number
Alternative
Order
Remanufactured Part
New for Old Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
See History Section
Page 9
Plate A
ACHC0466
2
16
17
15
18
19
4
21
5
14
13
8
9
Page 10
12
10
11
22
20
6
24
23
Plate A
ACHC0466
Item
Part No.
1 ZZ50273
2
31358323
3
0650710
4
0650566
5
0650710
6
32417163
7
33141124
8
33137409
9
32181441
10
33137409
11
32181442
12
2415608
13
0650566
14
31134128
15
32114143
16
0746252
17
2411152
18
33157142
19
33157143
20
2431154
21
2485A204
22
32114472
23
32161114
24
2431131
Service Options
2
2
2
31358345
31358384
31358357
References
J (+)0.25MM
J (+)0.75MM
Qty.
Description
1
3
1
1
5
2
1
2
6
6
2
2
1
1
1
2
2
2
2
1
1
10
1
1
CYLINDER BLOCK KIT

CYLINDER LINER
PLUG
PLUG
PLUG
PLUG
PLUG
THIMBLE
SCREW
THIMBLE
SCREW
O RING
PLUG
CAMSHAFT BUSH
PLUG
SCREW
WASHER
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
3
3
3
SLIP FIT CYLINDER LINER

OVERSIZE CYLINDER LINER
OVERSIZE CYLINDER LINER
Notes
(A)
(B)
PRESS FIT
SLIP FIT
Footnotes
(A)
PRESS FIT
(B)
SLIP FIT
Page 11
Plate A
ACHC0466
10
1
8
5
2
3
Page 12
Plate A
ACHC0466
Item
Part No.
1 ZZ90180
2
3
U5MB0014
4
85036
5
31137211
6
31137221
7 31163495
8 0500017
9 31328242
10 2185189
Service Options
3
3
3
4
4
4
5
6
U5MB0014A
U5MB0014B
U5MB0014C
85036A
85036B
85036C
31137212
31137222
References
F ZZ90180
P
P
P
P
J
J
J
J
J
J
J
J
(-)0.010"
(-)0.020"
(-)0.030"
(-)0.010"
(-)0.020"
(-)0.030"
(+)0.007"
(+)0.007"
Qty.
Description
1
1
1
1
2
2
1
1
2
4
CRANKSHAFT KIT
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
CRANKSHAFT GEAR
WOODRUFF KEY
WEIGHT
SCREW
1
1
1
1
1
1
2
2
OVERSIZE MAIN BEARING

OVERSIZE BIG END BEARING
OVERSIZE THRUST WASHER
OVERSIZE THRUST WASHER
Notes
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
Footnotes
(A)
PRE-FINISHED
Page 13
Pistons & Rings
Plate A
ACHC0466
2
4 3
1
Page 14
Pistons & Rings
Plate A
ACHC0466
Item
Part No.
1 U5LH0008
2
3
4
0170001
5 41158065
Service Options
1
U5LL0040
References
P
F U5LH0008
F U5LH0008
Qty.
Description
3
1
1
2
3
PISTON KIT
PISTON
GUDGEON PIN
CIRCLIP
PISTON RING KIT
PISTON KIT
Notes
Page 15
Connecting Rods
Plate A
ACHC0466
1
5
3
6
Page 16
Connecting Rods
Plate A
ACHC0466
Item
1
2
3
4
5
6
Part No.
ZZ90010
31134151
0095250
33221327
References
Qty.
3
1
1
1
2
2
Description
Notes
CONROD KIT
CONROD
CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
Page 17
Rear End Oil Seal
Plate A
ACHC0466
Page 18
Rear End Oil Seal
Plate A
ACHC0466
Item
1
2
3
4
5
6
Part No.
4142V002
2418F475
33826115
0746255
0920003
0350015
References
Qty.
1
1
1
9
9
2
Description
Notes
REAR OIL SEAL HOUSING

REAR OIL SEAL
JOINT
SETSCREW
WASHER
DOWEL
Page 19
Plate A
ACHC0466
30
18
32
17
13
12
16
11
15
10
29
28
31
23
22
9
24
8
4
21 20
27
3
19
2
1
25
14
26
Page 20
Plate A
ACHC0466
Item
Part No.
1 ZZ80246
2
ZZ80236
3
4
3316A032
5
3316A031
6
2431154
7
31431981
8
33177518
9
0780006
10
0780007
11
2415258
12
33423148
13
0230001
14
31431011
15
33415133
16
0780006
17
33423148
18
0230001
19
20
21
22
23
24
25
26 3681E024
27 32524132
28 33221329
29 32524148
30 33221329
31 32181457
32 32181458
Service Options
1
References
F ZZ80236
ZZ80246P
Qty.
Description
1
1
1
3
3
2
3
3
3
3
3
3
6
3
3
3
3
6
3
1
1
6
6
1
3
1
1
1
3
3
5
9
CYLINDER HEAD KIT

CYLINDER HEAD KIT
CYLINDER HEAD
INLET VALVE GUIDE
VALVE GUIDE
PLUG
INLET VALVE
WASHER
SPRING
SPRING
VALVE STEM SEAL
VALVE CAP
COTTER
EXHAUST VALVE
SPRING WASHER
SPRING
VALVE CAP
COTTER
INSERT
PLATE
JOINT
SCREW
WASHER
PLUG
INSERT
CYLINDER HEAD GASKET
STUD
NUT
STUD
NUT
SCREW
SCREW
EXCHANGE. CYLINDER HEAD
Notes
(A)
(A)
(B)
(B)
Footnotes
(A)
SERVICED IN PAIRS
(B)
NOT REQUIRED FOR THIS APPLICATION
Page 21
Plate A
ACHC0466
2
11
9
10
13
6
10
16
11
17
11
9
5 12 8
10
18
1
21
14
15
Page 22
22
19
20
Plate A
ACHC0466
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No.
4115R807
0650507
ZZ90047
0170033
0780005
0780175
3818X121
0330505
3737A091
3737A101
35568352
2112A066
0206002
2214209
2211283
0920004
32754435
2211283
0920004
32151116
0576052
References
N
M
Qty.
1
2
1
2
2
1
4
5
3
3
1
1
1
2
2
2
2
2
2
6
6
Description
Notes
ROCKER SHAFT ASSEMBLY

PLUG
ROCKER SHAFT
CIRCLIP
SPRING
SPRING
BRACKET
SPACER
ROCKER ARM
ROCKER ARM
OIL PIPE
PIN
UNION
STUD
NUT
WASHER
STUD
NUT
WASHER
SCREW
NUT
Page 23
Plate A
ACHC0466
26
12
11
14
13
17 19
9 10
8
7
5
22
15
23
20 21
24
25
18
Page 24
16
Plate A
ACHC0466
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
31415264
3116K111
0746214
0920053
0995447
0350005
31164362
3241H013
0095199
0920883
3716A019
36814161
0746355
0920053
0746355
0920053
3716L013
2415344
3681P044
0748414
0920053
0096239
0920053
2233207
0920053
0576002
References
R a.
R a.
R a.
Qty.
Description
1
1
3
3
1
1
1
1
1
1
1
1
12
12
2
2
1
1
1
12
12
3
3
3
3
3
CAMSHAFT
CAMSHAFT GEAR
SCREW
WASHER
HUB
DOWEL
IDLER GEAR
PLATE
BOLT
WASHER
TIMING CASE
TIMING CASE JOINT
SCREW
WASHER
SCREW
WASHER
COVER
FRONT OIL SEAL
JOINT
SETSCREW
WASHER
BOLT
WASHER
SCREW
WASHER
NUT
10
10
2
SETSCREW
WASHER
NUT
Notes
History
a.
20
21
26
0748414
0920053
0576002
Page 25
Oil Pump
Plate A
ACHC0466
9
1
7
9
Page 26
Oil Pump
Plate A
ACHC0466
Item
1
2
3
4
5
6
7
8
9
Part No.
41314187
0746355
0920053
41115086
0050265
0180831
34711129
33532121
0560244
References
Qty.
1
3
3
1
1
1
1
2
2
Description
Notes
OIL PUMP
SCREW
WASHER
IDLER GEAR
BUSH
CLIP
OIL PIPE
UNION NUT
OLIVE
Page 27
Auxiliary Drive
Plate A
ACHC0466
Page 28
Auxiliary Drive
Plate A
ACHC0466
Item
Part No.
3381M002
References
Qty.
1
Description
Notes
INSERT
Page 29
Push Rods & Tappets
Plate A
ACHC0466
Page 30
Push Rods & Tappets
Plate A
ACHC0466
Item
1
Part No.
0860012
References
Qty.
6
Description
Notes
TAPPET
Page 31
Fuel Injection Pump
Plate A
AFH04216
3
2
9
10
Page 32
Fuel Injection Pump
Plate A
AFH04216
Item
1
2
3
4
5
6
7
8
9
10
Part No.
References
2643B151
26420472
3682A008
2217575
0576002
0920003
0920053
3116K081
2318A108
K134AF01
Qty.
1
1
1
3
3
3
3
1
1
1
Description
FUEL INJECTION PUMP
SOLENOID
JOINT
STUD
NUT
WASHER
WASHER
FUEL INJECTION PUMP GEAR
NUT
WASHER
Notes
(A)
Footnotes
(A)
WAS 26431679 USE 2318A108 WITH K134AF01
Page 33
Plate A
AFH04216
2
3
Page 34
Plate A
AFH04216
Item
Part No.
1
2
3
4
3525A031
3525A032
3525A033
2646E018
References
Qty.
1
1
1
1
Description
Notes
FUEL INJECTION PIPE - NO 1

CLIP
Page 35
Atomisers
Plate A
AFH04216
9
8
2
3
Page 36
5 6
Atomisers
Plate A
AFH04216
Item
Part No.
1 2645K005
2
2646467
3
2646850
4 0921173
5 33813127
6 33813126
7 2216105
8 0576002
9 2216105
Service Options
1
2645K005R
References
G
Qty.
Description
3
1
1
3
3
3
3
6
3
ATOMISER
HOLDER
NOZZLE
INJECTOR WASHER
SEAL
SPACER
STUD
NUT
STUD
EXCHANGE. ATOMISER
Notes
Page 37
Pipework
Plate A
AFH04216
1
5
4
Page 38
Pipework
Plate A
AFH04216
Item
2
3
4
5
Part No.
3353D004
33811112
33225412
33811112
References
Qty.
1
1
1
1
Description
Notes
UNION NUT
OLIVE
UNION NUT
OLIVE
Page 39
Fuel Leak-Off Pipe
Plate A
AFH04216
6
6
3
1
Page 40
Fuel Leak-Off Pipe
Plate A
AFH04216
Item
Part No.
1
2
3
4
5
3558X007
0206102
33225412
33811112
3218R039
2411D007
References
A
R
A
R
U186030K
a.
U186030K
a.
Qty.
Description
1
1
1
1
3
ATOMISER LEAK-OFF PIPE

UNION
UNION NUT
OLIVE
BANJO BOLT
WASHER
3
6
BANJO BOLT
WASHER
Notes
History
a.
5
6
B U186029K
0095315
0921176
Page 41
Flywheel Housing
Plate A
CDH00189
4
5
6
14
13
3
2
15
11
12
10
Page 42
Flywheel Housing
Plate A
CDH00189
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3713M047
2232142
0920054
0746424
0920054
0350018
37814135
References
F REF.10
36212132
0748411
0920003
0920053
0650203
2411157
2314E602
R a.
R a.
R a.
Qty.
Description
1
2
2
8
8
2
1
1
1
2
2
2
1
1
3
FLYWHEEL HOUSING
SETSCREW
WASHER
SCREW
WASHER
DOWEL
COVER
JOINT
PLATE
SCREW
WASHER
WASHER
PLUG
WASHER
SCREW
3
3
3
SETSCREW
WASHER
WASHER
Notes
History
a.
15
15
15
0726504
0920024
0920051
Page 43
Plate B
DDH00222
2
3
1
Page 44
Plate B
DDH00222
Item
Part No.
41117322
2
3
4
31162121
0096803
33117127
References
A 01/07/1996
R a.
F 41117322
C 0746853
C 990284033
C 33117121
Qty.
Description
FLYWHEEL ASSEMBLY
1
1
6
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER
FLYWHEEL
Notes
History
a.
1
B 30/06/1996
41117242
Page 45
Starter Motor
Plate A
EDH00161
11
12
10
9
1
2
5
4
3
7
Page 46
13
Starter Motor
Plate A
EDH00161
Item
Part No.
2873A102
References
C 2873A010
C 2873D003
C 2873141
2 0827827
3 0576051
4 0920054
Service Options
1
2873A102R
Qty.
Description
STARTERMOTOR
3
3
3
STUD
NUT
WASHER
EXCHANGE. STARTERMOTOR
Notes
(A)
Footnotes
(A)
BREAKDOWN OF 2873A102 HAS YET TO BE ADVISED
Page 47
Starter Motor
Plate D
EDH00161
7
5
6
2
7
3
Page 48
Starter Motor
Plate D
EDH00161
Item
Part No.
1 2873A102
2
28730201
3
28730210
4
28730273
5
28730238
6
28730193
7
28730209
Service Options
1
2873A102R
References
C 28730192
Qty.
Description
1
1
1
1
1
1
1
STARTERMOTOR
BRUSH KIT
SOLENOID
DRIVE
BUSH KIT
BRAKE KIT
REPAIR KIT
EXCHANGE. STARTERMOTOR
Notes
Page 49
Plate E
GBH01923
25
13
17
20
16 19
26
23
24
22
15
18
28
21
27
14
5
8
10
9
12
11
4
3
Page 50
Plate E
GBH01923
Item
Part No.
41424655
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2137435
32186405
2415715
21826396
3688V006
3688V002
0826201
0576002
0920053
0746254
0920053
35137623
0746052
0920002
0920052
38311124
33532121
0560244
33817308
36631118
0746053
0920002
0920052
3178C071
0920022
33435155
33533103
References
A U113894F
R b.
R b.
R a.
Qty.
Description
SUMP
1
1
1
2
1
1
2
2
2
14
14
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
INSERT
PLUG
O RING
SUMP JOINT
JOINT
SUMP SEAL
STUD
NUT
WASHER
SETSCREW
WASHER
OIL PIPE
BOLT
WASHER
WASHER
BRACKET
UNION NUT
OLIVE
BUSH
CLIP
BOLT
WASHER
WASHER
DIPSTICK
WASHER
TUBE
NUT
SUMP JOINT
1
2
SUMP
INSERT
Notes
History
a.
5
3681K034
b. General History Section

1 41424104
2
2137435
B U113893F
A U113894F
Page 51
Cylinder Head Cover
Plate A
HBH02747
3
4
5
1
Page 52
Cylinder Head Cover
Plate A
HBH02747
Item
Part No.
1
2
3
4
5
37188571
36811115
0576102
3314P004
3381A003
References
Qty.
1
1
2
2
2
Description
Notes
CYLINDER HEAD COVER

ROCKER COVER JOINT
NUT
WASHER
WASHER
Page 53
Filler
Plate A
HBH02747
1
5
Page 54
Filler
Plate A
HBH02747
Item
Part No.
1
2
3
4
5
6
7
8
4134C024
References
F 4134C024
4142X098
F 4142X098
2415633
2415A052
0748405
0920053
Qty.
1
1
1
1
1
1
2
2
Description
Notes
FILLER
LUBRICATING OIL FILLER
OIL FILLER CAP
OIL FILLER CAP
O RING
O RING
SCREW
WASHER
Page 55
Breather
Plate A
HBH02747
3
2
Page 56
Breather
Plate A
HBH02747
Item
Part No.
1
2
3
4
5
33872531
31754118
21825195
36561129
36561129
References
Qty.
1
1
1
1
1
Description
Notes
PIPE
SPRING
CLIP
CLIP
CLIP
Page 57
Blanking Plates
Plate A
HBH02747
1
2
Page 58
Blanking Plates
Plate A
HBH02747
Item
Part No.
1
2
3
4152A001
References
F 4152A001
2415B501
Qty.
1
1
1
Description
Notes
INSPECTION COVER
VALVE COVER
O RING
Page 59
Blanking Plates
Plate B
HBH02747
1
3
Page 60
Blanking Plates
Plate B
HBH02747
Item
Part No.
1
2
3
4
5
4148K002
References
F 4148K002
2415B121
0748414
0920497
R a.
Qty.
Description
1
1
1
2
2
BLANKING PLATE
BLANKING PLATE
O RING
SETSCREW
WASHER
WASHER
Notes
History
a.
5
0920003
Page 61
Plate A
JBH02352
3
2
4
8
3
4
Page 62
10
Plate A
JBH02352
Item
1
2
3
4
5
6
7
8
9
10
Part No.
0201047
35352404
0576111
0566002
35568109
0576111
0566002
0201047
0095350
2411118
References
Qty.
2
1
1
1
1
1
1
1
1
2
Description
Notes
CONNECTION
OIL PIPE
NUT
OLIVE
OIL PIPE
NUT
OLIVE
CONNECTION
BOLT
WASHER
Page 63
Oil Filter
Plate A
JBH02352
1
4
Page 64
Oil Filter
Plate A
JBH02352
Item
Part No.
1
2
3
4
5
4134E054
36813161
0096443
33115129
2654408
References
R a.
Qty.
Description
1
1
2
2
1
OIL FILTER HEAD

JOINT
BOLT
WASHER
OIL FILTER
OIL FILTER HEAD
Notes
History
a.
1
3773H211
Page 65
Plugs
Plate A
JBH02352
Page 66
Plugs
Plate A
JBH02352
Item
Part No.
1
2
33535132
0650594
References
Qty.
1
1
Description
Notes
ADAPTOR
PLUG
Page 67
Plate A
KBH00201
19
1
3
20
21
6
5
25
22
24
23
17
18
10
11
14
12
15
Page 68
16
13
Plate A
KBH00201
Item
Part No.
References
7
8
9
25
31148911
32162331
3321A004
33176137
C 32162319
C 33125124
Qty.
1
1
1
1
Description
CRANKSHAFT PULLEY
SCREW
WASHER
WASHER
Notes
(A)
Footnotes
(A)
WASHER NOT REQUIRED WITH GEAR 31163493, 31163494 , 31163495.
Page 69
Water Pump
Plate A
LBH02263
4
6
7
2
10
11
21 22
9
1
15
18
14
16
17
13
12
20
19
Page 70
23
Water Pump
Plate A
LBH02263
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
References
U5MW0097
2431A054
31146351
2235210
0920053
2235210
0920053
3682A009
0940929
0490636
0726105
0576002
0920053
0576002
0748416
0920053
2233204
0920053
U7LW0105
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
2
2
2
1
Description
WATER PUMP
BODY
SHAFT
SEAL
IMPELLER
PLUG
WATERPUMP PULLEY
SCREW
WASHER
SCREW
WASHER
JOINT
PLATE
JOINT
SCREW
NUT
WASHER
NUT
SCREW
WASHER
SCREW
WASHER
REPAIR KIT
Notes
(A)
Footnotes
(A)
NOT SUPPLIED WITH ASSEMBLY
Page 71
Plate A
LBH02263
13
14
16 17
4
10
Page 72
15
12
11
Plate A
LBH02263
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3754C002
36851416
0746254
0920053
0201449
2431154
3685A005
2485666
2183205
0920053
0746459
0920054
37736122
36862242
2217108
0576002
0920053
References
Qty.
Description
1
1
5
5
1
1
1
1
3
3
2
2
1
1
2
2
2
COVER
JOINT
SETSCREW
WASHER
CONNECTION
PLUG
JOINT
THERMOSTAT
SCREW
WASHER
SCREW
WASHER
CONNECTION
JOINT
STUD
NUT
WASHER
PLUG
Notes
History
a.
2431154
Page 73
Pipes
Plate A
LBH02263
3
6
3
1 2
3
Page 74
9 8
5
7
10
12
11
12
Pipes
Plate A
LBH02263
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
U5MH0006
References
F U5MH0006
21825197
3765K041
3686J003
2217141
2183205
0576002
0920053
U5MH0072
F U5MH0072
21825198
Qty.
1
1
2
1
1
1
2
1
2
1
1
2
Description
Notes
HOSE KIT
HOSE
CLIP
CONNECTION
JOINT
STUD
SCREW
NUT
WASHER
HOSE KIT
HOSE
CLIP
Page 75
Plate A
LDH00167
3
4
1
43
54
44
42
47
10
41
8
45 52
35
36
53
46
11
12
13
14
15
32
16
33
34
30
31
37
27
28
21
22
29
39
40
19
17
20
18
25 26 23
24
48
38
50
51
49
Page 76
Plate A
LDH00167
Item
5
6
8
10
45
46
47
53
54
Part No.
0200977
0490184
0920054
0920054
0920469
0826467
0576051
2214211
0576051
References
A U712000K
A U712000K
Qty.
1
1
1
1
1
1
1
1
1
Description
CONNECTION
JOINT
WASHER
WASHER
SPACER
STUD
NUT
STUD
NUT
Notes
(A)
Footnotes
(A)
FITTED UP TO ENGINE NUMBER U711999K
Page 77
Fan & Extension
Plate A
MDH00175
3 7
1
5
4
Page 78
Fan & Extension
Plate A
MDH00175
Item
Part No.
References
1
2
3
2485C706
0746254
0920053
C 31257017
Qty.
1
4
4
Description
Notes
FAN
SETSCREW
WASHER
Page 79
Alternator
Plate A
NDH02698
Page 80
Alternator
Plate A
NDH02698
Item
Part No.
1 2871A141
Service Options
1
2871A141R
References
G
Qty.
Description
ALTERNATOR
EXCHANGE. ALTERNATOR
Notes
Page 81
Plate A
NDH02698
Page 82
Plate A
NDH02698
Item
Part No.
1 2871A141
2
28710252
3
28710355
4
28710258
5
28710364
Service Options
1
2871A141R
References
G
Qty.
Description
1
1
1
1
1
ALTERNATOR
REGULATOR
RECTIFIER
STATOR
FAN
EXCHANGE. ALTERNATOR
Notes
Page 83
Plate A
NDH02698
3
4
5
7
6
9
8
10
11
Page 84
Plate A
NDH02698
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
3651A005
2314H006
2318A603
0920497
2314H007
2318A603
0576002
0920003
0920053
0748523
0920054
References
Qty.
1
1
1
1
1
1
1
1
1
2
2
Description
Notes
BRACKET
SCREW
NUT
WASHER
SCREW
NUT
NUT
WASHER
WASHER
SCREW
WASHER
Page 85
Pulleys
Plate A
NDH02698
3
2
Page 86
Pulleys
Plate A
NDH02698
Item
Part No.
1
2
3
2871W010
2871W012
2614B647
References
Qty.
1
1
1
Description
Notes
1 GROOVE ALTERNATOR PULSPACER

FANBELT
Page 87
Plate B
NDH02698
2
4
1
Page 88
Plate B
NDH02698
Item
Part No.
1
2
3
4
5
6
7
3623K008
3313E719
0748421
0920484
0920484
0920053
2314H003
References
Qty.
1
1
1
1
1
1
1
Description
Notes
LEVER
SPACER
SETSCREW
WASHER
WASHER
WASHER
SCREW
Page 89
Induction Manifold
Plate A
TBH00210
15
13
11
17
12
19
14
18
10
16
Page 90
20
Induction Manifold
Plate A
TBH00210
Item
Part No.
References
1
2
3
4
11
37786305
36867153
0746019
0920052
2172518
C 37786301
Qty.
1
1
6
7
1
Description
Notes
INDUCTION MANIFOLD
INLET MANIFOLD JOINT
SCREW
WASHER
SCREW
Page 91
Air Filter Assembly
Plate A
TDH00343
11
10
TO
P
1
4
Page 92
Air Filter Assembly
Plate A
TDH00343
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
2652C117
References
F 2652C117
26510362
26510361
26510335
2652C825
2652C828
2652C823
F 2652C823
21825202
2652C814
Qty.
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
AIR FILTER
BODY
AIR FILTER CARTRIDGE
COVER
VALVE
BRACKET
CLIP
CAP
CAP
CLIP
INDICATOR
Page 93
Plate A
TDH00343
6
11
1
11
4
5
3
10
2
Page 94
Plate A
TDH00343
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
3661M006
0746201
0920053
0920003
2314H004
0920443
34828501
21825201
0180070
0746257
2131325
References
Qty.
1
3
2
3
2
2
1
1
1
1
4
Description
BRACKET
SCREW
WASHER
WASHER
SCREW
WASHER
HOSE
CLIP
CLIP
SCREW
WASHER
Notes
(A)
(A)
Footnotes
(A)
ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART
Page 95
Exhaust Manifold
Plate B
UBH00235
3
2
17
5
24
19
23
18
21
20
22
26
25
3
2
9
8
11
10
Page 96
14
13
12
16
15
Exhaust Manifold
Plate B
UBH00235
Item
Part No.
7
8
9
10
11
12
13
14
15
16
37783101
36862143
0826232
2188134
0920003
36233107
36821115
0826412
2188135
0920004
References
Qty.
1
2
4
4
4
1
1
3
3
3
Description
Notes
EXHAUST MANIFOLD
EXHAUST MANIFOLD GASKET
STUD
NUT
WASHER
PLATE
JOINT
STUD
NUT
WASHER
Page 97
Plate A
UDH00042
7
8
6
3
2
1
12
11
12
14
4
15
13
17
19
18
16
10
Page 98
Plate A
UDH00042
Item
Part No.
9
11
12
13
14
0826412
36233425
36821142
2188135
0920004
References
C 36233409
C 36821112
Qty.
3
1
1
3
3
Description
Notes
STUD
FLANGE
JOINT
NUT
WASHER
Page 99
Lift Pump
Plate A
VBH02187
3
4
Page 100
Lift Pump
Plate A
VBH02187
Item
1
2
3
4
5
Part No.
ULPK0004
2641808
3685R007
2182428
ULPR0011
References
F ULPK0004
Qty.
1
1
1
4
1
Description
Notes
LIFT PUMP
LIFT PUMP
LIFT PUMP JOINT
SCREW
REPAIR KIT
Page 101
Fuel Filter
Plate A
VBH02187
4
2
5
9
7
Page 102
Fuel Filter
Plate A
VBH02187
Item
Part No.
1
2
3
4
5
6
7
8
9
2656617
0746255
0920003
0920053
26561117
References
F 26561117
0490786
0490786
26560014
Qty.
1
2
2
2
1
1
1
1
1
Description
Notes
FUEL FILTER
SETSCREW
WASHER
WASHER
FILTER ELEMENT KIT
ELEMENT
O RING
O RING
SEAL
Page 103
Plate A
VBH02187
2
1
5
6
Page 104
Plate A
VBH02187
Item
Part No.
1
2
3
4
5
6
7
4124A157
33532128
33811113
36568135
33225413
33811115
3172C007
8
9
0095332
2411D013
References
Qty.
Description
1
1
1
1
1
1
1
PIPE - LIFT PUMP TO FILTER

NUT
OLIVE
CLIP
UNION NUT
OLIVE
CONNECTION
1
2
BOLT
PLAIN WASHER
B 31/05/2003
9 0920127
WASHER
B 31/05/2003
0201091
CONNECTION
WASHER
A 01/06/2003
R b.
A 01/06/2003
R a.
Notes
History
a.
b.
7
c.
2131325
Page 105
Plate A
VBH02187
5
4 7
1
2
3
Page 106
Plate A
VBH02187
Item
Part No.
1
2
3
4
5
6
4121A043
33532128
33811113
33225413
33811115
3172C007
7
8
0095332
0920127
References
A 01/06/2003
R a.
Qty.
Description
1
1
1
1
1
1
PIPE - FILTER TO PUMP

NUT
OLIVE
UNION NUT
OLIVE
CONNECTION
1
2
BOLT
WASHER
CONNECTION
Notes
History
a.
6
B 31/05/2003
0201091
Page 107
Plate A
VBH02187
4
1
2
3
Page 108
Plate A
VBH02187
Item
2
3
4
Part No.
33532128
33811113
2481D313
References
Qty.
2
2
1
Description
Notes
NUT
OLIVE
PIPE CLIP
Page 109
Plate A
VBH02187
2
3
10
1
7
8
11
6
9
Page 110
Plate A
VBH02187
Item
Part No.
1
2
3
4
5
6
7
3435A005
33225412
33811112
33225412
33811112
3172X004
3218R037
2411D010
2411D010
10
11
0576112
0566003
References
A
R
A
R
A
R
01/06/03
a.
01/06/03
a.
01/06/03
a.
Qty.
Description
1
1
1
1
1
1
1
FUEL PIPE
UNION NUT
OLIVE
UNION NUT
OLIVE
CONNECTION
BANJO BOLT
PLAIN WASHER
PLAIN WASHER
1
1
NUT
OLIVE
1
1
1
BANJO BOLT
WASHER
WASHER
Notes
History
a.
7
8
9
B 31/05/03
3218R013
2415928
2415928
Page 111
Cold Start System
Plate A
WDH00013
1
3
4
5
6
Page 112
Cold Start System
Plate A
WDH00013
Item
1
Part No.
2666108
References
Qty.
1
Description
Notes
HEATER INTAKE
Page 113
Engine Lifting Eyes
Plate A
XBH00462
5 9
Page 114
Engine Lifting Eyes
Plate A
XBH00462
Item
Part No.
1
2
3
4
5
6
7
8
9
36456321
0826462
0576051
0920054
36237171
0826463
0576051
0920054
3611E003
References
Qty.
1
1
1
1
1
2
2
2
1
Description
Notes
PLATE
STUD
NUT
WASHER
PLATE
STUD
NUT
WASHER
SPACER
Page 115
Engine Lifting Eyes
Plate B
XBH00462
Page 116
Engine Lifting Eyes
Plate B
XBH00462
Item
2
3
Part No.
0576051
0920054
References
Qty.
1
1
Description
Notes
NUT
WASHER
Page 117
Plate B
ZCH00543
22
17
18
14
15
13
20
16
21
13
19
12
5
3
6
4 11
10
2
23
1
8
Page 118
Plate B
ZCH00543
Item
Part No.
References
1
2
3
4
5
6
7
8
9
10
11
12
3826T012
36271071
2216340
0576005
0920056
2216340
0576005
0920056
2216340
0576005
0920056
3826T002
C 38152871
13
14
15
16
17
18
19
20
21
22
2216347
0576005
0920056
2216347
0576005
0920056
2216340
0576005
0920056
2487207
23
32114471
R c.
R c.
C 38158282
C 38158281
R c.
R c.
C 2487208
R a.
R b.
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
1
BRACKET
SPACER
STUD
NUT
WASHER
STUD
NUT
WASHER
STUD
NUT
WASHER
BRACKET
1
1
1
1
1
1
1
1
1
10
STUD
NUT
WASHER
STUD
NUT
WASHER
STUD
NUT
WASHER
PLUG
PLUG
Notes
History
a.
22
2487207
C 2487208
PLUG
b.
22
2487207
C 2487208
10
PLUG
1
1
1
1
1
STUD
STUD
STUD
STUD
SPACER
c. General History Section

3 2216347
6 2216347
16 2216347
19 2216344
36271071
Page 119
Plate B
ZEH00422
20
19
3
1
6
9
9
11
10
21
18
12
14
13
15
16
17
Page 120
Plate B
ZEH00422
Item
1
2
3
4
5
6
7
19
20
8
9
Part No.
2658207
0920154
0201099
0095332
0920127
4124E053
36644153
33532148
3381A002
33225412
33811112
References
C 2411141
C 41223316
Qty.
1
1
1
1
2
1
1
1
1
1
1
Description
NON RETURN VALVE
WASHER
CONNECTION
BOLT
WASHER
FUEL PIPE
CLIP
NUT
OLIVE
UNION NUT
OLIVE
Notes
(A)
(A)
(A)
(A)
(A)
(B)
(B)
(C)
(C)
Footnotes
(A)
USED ONLY WITH 41223316
(B)
USED ONLY WITH 4124E053
(C)
2 OFF WHEN USED WITH 41223316
Page 121
Plate A
ZJH00527
Page 122
Plate A
ZJH00527
Item
Part No.
2848A013
References
Qty.
1
Description
Notes
SWITCH
Page 123
Plate A
ZLH00357
1
2
Page 124
Plate A
ZLH00357
Item
Part No.
1
2
0650203
2411D016
2848A102
References
A U186030K
R a.
Qty.
Description
1
1
PLUG
WASHER
SENDER
WASHER
Notes
History
a.
2
B U186029K
2411157
Page 125
Radiator & Cowling
Plate A
ZMH00007
1
2
3
4
12
Page 126
7
8
11
10
Radiator & Cowling
Plate A
ZMH00007
Item
Part No.
References
32161114
C 32161357
Qty.
1
Description
Notes
PLUG
Page 127
Radiator & Cowling
Plate G
ZMH00373
20
1
3 2
23
17
27
19
26
18
22
21
31
28
10
25
30
7
29
24
6
8
14
32
13
35
33
36
34
12
11
15
16
Page 128
37
Radiator & Cowling
Plate G
ZMH00373
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
2485B275
30
31
32
33
34
35
36
37
24864003
24864005
24864006
2635A051
33124118
33115117
0920471
0746356
0576002
0920053
2318D240
3826X003
0748523
0920054
0746255
0920469
2634C401
0096237
2211223
0920003
0920003
21825199
21825199
3483C013
21825199
21825199
3482T026
2313M084
2211223
4141E006
References
R a.
F 2485B275
Qty.
Description
1
1
1
1
1
2
2
2
2
4
4
4
2
1
4
4
1
1
1
1
1
1
2
1
1
1
1
1
1
RADIATOR
RADIATOR
RADIATOR CAP
PLUG
WASHER
MOUNTING
WASHER
SPACER
WASHER
SCREW
NUT
WASHER
NUT
BRACKET
SCREW
WASHER
SETSCREW
SPACER
BUSH
BOLT
NUT
WASHER
WASHER
CLIP
CLIP
HOSE
CLIP
CLIP
HOSE
2
1
1
1
1
1
1
1
STUD
NUT
BRACKET
BRACKET
BUSH
SETSCREW
NUT
SPACER
C 2485B258
C 2485B248
RADIATOR
B U983498C
HOSE
C 0180069
C 0180069
C
C
A
R
C
0180069
0180069
U983499C
b.
3257A004
C 3733M002
2634C401
0746255
2211223
0920469
Notes
History
a.
1
2485B260
b. General History Section

29 3482T012
Page 129
Radiator & Cowling
Plate K
ZMH00373
1
3
Page 130
Radiator & Cowling
Plate K
ZMH00373
Item
Part No.
1
2
3
4
5
6
3756V009
3756V025
3756V011
3756V026
2314F003
2314F002
References
R a.
C 2314F003
Qty.
Description
1
1
1
1
6
2
GUARD
GUARD
GUARD
GUARD
SCREW
SCREW
SCREW
Notes
History
a.
5
2314F002
Page 131
Plate A
ZQH00243
2
1
27
28
9
11
14
13
10
12
29
21 20
19
34
15
16
18
33
17
24
25
30
22
23
26
Page 132
31 32
Plate A
ZQH00243
Item
Part No.
References
9
11
13
13
14
37556191
C 37416753
2183205
2183203
0920003
C 0920053
Qty.
1
1
3
3
3
Description
PLATE
JOINT
SCREW
SCREW
WASHER
Notes
(A)
(B)
(C)
(D)
Footnotes
(A)
WAS 37416753, USE 37556191 WITH 2183203 (3)
(B)
WAS 36862511 - USE LOCTITE 518 - 21820518
(C)
(D)
Page 133
Fuel Pre-Lift Pump
Plate A
ZVH00102
3
2
4
5
10
11
7
6
8
Page 134
Fuel Pre-Lift Pump
Plate A
ZVH00102
Item
Part No.
1
2
3
4
5
6
7
2656086
33532129
0566004
33532129
0566004
0650204
2411D013
8
9
0650204
2411D013
10
11
33532129
0566004
References
C 0571346
C 0571346
A 01/06/2003
R a.
A 01/06/2003
R a.
C 0571346
Qty.
Description
1
1
1
1
1
1
1
FUEL FILTER
NUT
OLIVE
NUT
OLIVE
PLUG
PLAIN WASHER
1
1
PLUG
PLAIN WASHER
1
1
NUT
OLIVE
1
1
WASHER
WASHER
Notes
History
a.
7
9
B 31/05/2003
0920154
0920154
Page 135
Plate B
SACC0106
10
Page 136
Plate B
SACC0106
Item
1
2
3
4
5
6
7
8
9
10
Part No.
U5LT0324
3681E024
36811115
3681V011
36834169
36851416
36862604
0921173
2415258
36862198
References
R a.
R a.
R a.
Qty.
Description
1
1
1
1
1
1
1
3
3
1
TOP JOINT AND GASKET KIT

CYLINDER HEAD GASKET
ROCKER COVER JOINT
INLET MANIFOLD JOINT
JOINT
JOINT
JOINT
INJECTOR WASHER
VALVE STEM SEAL
EXHAUST MANIFOLD JOINT
2
1
1
JOINT
INJECTOR WASHER
VALVE STEM SEAL
Notes
History
a.
6
8
9
36851416
0921173
2415258
Page 137
Plate B
SGBC0162
1
2
4
3
2
13
6
5
14
12
11
Page 138
10 15
Plate B
SGBC0162
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
U5LB0162
21826396
3688V002
3688V006
33826115
36813161
3687H018
3685R008
2415715
2415608
36814161
3681P044
References
R a.
Qty.
Description
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
JOINTS AND GASKET KIT

SUMP JOINT
SUMP SEAL
JOINT
JOINT
JOINT
JOINT
JOINT
O RING
O RING
TIMING CASE JOINT
JOINT
JOINT
SEALING COMPOUND
O RING
SUMP JOINT
Notes
(A)
(A)
(A)
History
a.
2
3681K034
Footnotes
(A)
NOT REQUIRED FOR THIS APPLICATION
Page 139
Parts Index
Page 140
Parts Index
Description
Part No.
Page
1 GROOVE
ALTERNATOR
PULLEY
2871W010
87
ADAPTOR
33535132
AIR FILTER
Part No.
Page
3818X121
23
3826T002
119
67
3826T012
119
2652C117
93
3826X003
129
AIR FILTER
CARTRIDGE
26510362
93
38311124
51
4141E006
129
ALTERNATOR
2871A141
81, 83
BRAKE KIT
28730193
49
ATOMISER
2645K005
37
BRUSH KIT
28730201
49
ATOMISER LEAKOFF PIPE
3558X007
41
BUSH
0050265
27
BANJO BOLT
0095315
41
2634C401
129, 129
3218R013
111
33817308
51
3218R037
111
BUSH KIT
28730238
49
3218R039
41
CAMSHAFT
31415264
25
BIG END BEARING

KIT
85036
13
CAMSHAFT BUSH
31134128
11
CAMSHAFT GEAR
3116K111
25
BLANKING PLATE
4148K002
61
CAP
2652C823
93
BOLT
0095199
25
CIRCLIP
0170001
15
0095332
105, 107,
121
0170033
23
0095350
63
0180070
95
0096237
129
0180831
27
0096239
25
21825195
57
0096443
65
21825197
75
0746052
51
21825198
75
0746053
51
21825199
129, 129,
129, 129
2652C825
93
21825201
95
3651A005
85
21825202
93
3661M006
95
2646E018
35
BRACKET
Description
CLIP
Page 141
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2652C828
93
37188571
53
36561129
57, 57
CYLINDER HEAD
COVER
36568135
105
CYLINDER HEAD
GASKET
3681E024
21, 137
36631118
51
ZZ80236
21
36644153
121
CYLINDER HEAD
KIT
CON ROD BOLT
0095250
17
ZZ80246
21
CON ROD NUT
33221327
17
CYLINDER LINER
31358323
11
CONNECTION
0200977
77
DIPSTICK
3178C071
51
0201047
63, 63
DOWEL
0350005
25
0201091
105, 107
0350015
19
0201099
121
0350018
43
0201449
73
DRIVE
28730273
49
3172C007
105, 107
EXCHANGE.
ALTERNATOR
2871A141R
81, 83
3172X004
111
2645K005R
37
3765K041
75
EXCHANGE.
ATOMISER
37736122
73
ZZ80246P
21
CONROD KIT
ZZ90010
17
EXCHANGE.
CYLINDER HEAD
KIT
COTTER
0230001
21, 21
2873A102R
47, 49
COVER
26510361
93
EXCHANGE.
STARTERMOTOR
3716L013
25
EXHAUST
MANIFOLD
37783101
97
3754C002
73
36862143
97
37814135
43
EXHAUST
MANIFOLD
GASKET
CRANKSHAFT
GEAR
31163495
13
EXHAUST
MANIFOLD JOINT
36862198
137
CRANKSHAFT KIT
ZZ90180
13
EXHAUST VALVE
31431011
21
CRANKSHAFT
PULLEY
31148911
69
FAN
2485C706
79
CYLINDER BLOCK
KIT
ZZ50273
11
28710364
83
2614B647
87
Page 142
FANBELT
Parts Index
Description
Part No.
Page
FILLER
4134C024
FILTER ELEMENT
KIT
26561117
FLANGE
36233425
99
FLYWHEEL
41117242
45
FLYWHEEL
ASSEMBLY
41117322
45
FLYWHEEL
HOUSING
3713M047
43
FRONT OIL SEAL
2415344
25
FUEL FILTER
2656086
135
2656617
FUEL INJECTION
PIPE - NO 1 CYL
Part No.
Page
55
3482T012
129
103
3482T026
129
3483C013
129
U5MH0006
75
U5MH0072
75
HUB
0995447
25
IDLER GEAR
31164362
25
41115086
27
INDICATOR
2652C814
93
37786305
91
103
INDUCTION
MANIFOLD
3525A031
35
INJECTOR WASHER
0921173
37, 137,
137
FUEL INJECTION
PIPE - NO 2 CYL
3525A032
35
INLET MANIFOLD
JOINT
3681V011
137
FUEL INJECTION
PIPE - NO 3 CYL
3525A033
35
36867153
91
INLET VALVE
31431981
21
FUEL INJECTION
PUMP
2643B151
33
INLET VALVE
GUIDE
3316A032
21
FUEL INJECTION
PUMP GEAR
3116K081
33
INSERT
2137435
51, 51
FUEL PIPE
3435A005
111
3381M002
29
4124E053
121
INSPECTION
COVER
4152A001
59
3756V009
131
JOINT
0490184
77
3756V011
131
0490636
71
3756V025
131
33826115
19, 139
3756V026
131
36813161
65, 139
HEATER INTAKE
2666108
113
3681P044
25, 139
HOLDER
2646467
37
36821115
97
HOSE
34828501
95
36821142
99
GUARD
Description
HOSE KIT
Page 143
Parts Index
Description
Part No.
Page
3682A008
33
3682A009
71
36834169
Part No.
Page
0576051
47, 77,
77, 115,
115, 117
137
0576052
23
36851416
73, 137,
137
0576102
53
3685A005
73
0576111
63, 63
3685R008
139
0576112
111
36862242
73
2188134
97
36862604
137
2188135
97, 99
3686J003
75
2211223
129, 129,
129
3687H018
139
2211283
23, 23
3688V006
51, 139
2318A108
33
JOINTS AND
GASKET KIT
U5LB0162
139
2318A603
85, 85
LEVER
3623K008
89
2318D240
129
LIFT PUMP
2641808
101
33221329
21, 21
ULPK0004
101
33532128
105, 107,
109
LIFT PUMP JOINT
3685R007
101
33532129
MAIN BEARING KIT
U5MB0014
13
135, 135,
135
MOUNTING
2635A051
129
33532148
121
NON RETURN
VALVE
2658207
121
33533103
51
0490786
103, 103
NOZZLE
2646850
37
2415608
11, 139
NUT
0576002
25, 25,
33, 37,
51, 71,
71, 73,
75, 85,
129
2415633
55
2415715
51, 139
2415A052
55
2415B121
61
2415B501
59
4142X098
55
O RING
0576005
Page 144
Description
119, 119,
119, 119,
119, 119
OIL FILLER CAP
Parts Index
Description
Part No.
Page
OIL FILTER
2654408
OIL FILTER HEAD
Part No.
Page
65
U5MB0014B
13
3773H211
65
U5MB0014C
13
4134E054
65
31137212
13
34711129
27
35137623
51
31137222
13
35352404
63
PIN
2112A066
23
35568109
63
PIPE
33872531
57
35568352
23
PIPE - FILTER TO
PUMP
4121A043
107
OIL PUMP
41314187
27
4124A157
105
OLIVE
0560244
27, 51
PIPE - LIFT PUMP

TO FILTER
0566002
63, 63
PIPE CLIP
2481D313
109
0566003
111
PISTON KIT
U5LH0008
15
0566004
135, 135,
135
U5LL0040
15
PISTON RING KIT
41158065
15
PLAIN WASHER
2411D010
111, 111
2411D013
105, 135,
135
0940929
71
OIL PIPE
33811112
33811113
OVERSIZE BIG END

BEARING
OVERSIZE
CYLINDER LINER
OVERSIZE MAIN
BEARING
39, 39,
41, 111,
111, 121
105, 107,
109
Description
OVERSIZE THRUST
WASHER
PLATE
33811115
105, 107
3241H013
25
3381A002
121
36212132
43
85036A
13
36233107
97
36237171
115
36456321
115
37556191
133
0650203
43, 125
85036B
13
85036C
13
31358357
11
31358384
11
0650204
135, 135
U5MB0014A
13
0650507
23
0650566
11, 11
PLUG
Page 145
Parts Index
Description
Part No.
Page
0650594
67
0650710
11, 11
2431131
11
2431154
11, 21,
73, 73
2431A054
Description
Part No.
Page
ULPR0011
101
3737A091
23
3737A101
23
ROCKER COVER
JOINT
36811115
53, 137
71
ROCKER SHAFT
ZZ90047
23
2485A204
11
4115R807
23
24864005
129
ROCKER SHAFT
ASSEMBLY
2487207
119, 119,
119
SCREW
0096803
45
0726105
71
ROCKER ARM
32114143
11
0746019
91
32114471
119
0746201
95
32114472
11
0746214
25
32161114
11, 127
0746252
11
32186405
51
0746257
95
32417163
11
0746355
25, 25, 27
33141124
11
0746356
129
33157142
11
0746424
43
33157143
11
0746459
73
2485B260
129
0748405
55
2485B275
129
0748411
43
RADIATOR CAP
24864003
129
0748416
71
REAR OIL SEAL
2418F475
19
0748523
85, 129
REAR OIL SEAL

HOUSING
4142V002
19
2172518
91
2182428
101
RECTIFIER
28710355
83
2183203
133
REGULATOR
28710252
83
2183205
REPAIR KIT
28730209
49
73, 75,
133
U7LW0105
71
2185189
13
RADIATOR
Page 146
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2233204
71
SMALL END BUSH
31134151
17
2233207
25
SOLENOID
26420472
33
2235210
71, 71
28730210
49
2314E602
43
0330505
23
2314F002
131, 131
0920469
2314F003
131
77, 129,
129
2314H003
89
2871W012
87
2314H004
95
33115117
129
2314H006
85
3313E719
89
2314H007
85
33813126
37
32151116
23
3611E003
115
32162331
69
36271071
119, 119
32181441
11
0780005
23
32181442
11
0780006
21, 21
32181457
21
0780007
21
32181458
21
0780175
23
26560014
103
31754118
57
33813127
37
SPRING WASHER
33415133
21
SENDER
2848A102
125
STARTER RING
GEAR
31162121
45
SETSCREW
0726504
43
STARTERMOTOR
2873A102
47, 49
0746254
51, 73, 79
STATOR
28710258
83
0746255
19, 103,
129, 129
STUD
0826201
51
0748414
25, 25, 61
0826232
97
0748421
89
0826412
97, 99
2232142
43
0826462
115
31358345
11
0826463
115
0826467
77
SEAL
SLIP FIT CYLINDER

LINER
SPACER
SPRING
Page 147
Parts Index
Description
Part No.
Page
Description
Part No.
Page
0827827
47
36814161
25, 139
2214209
23
TIMING CASE
JOINT
2214211
77
TOP JOINT AND

GASKET KIT
U5LT0324
137
2216105
37, 37
TUBE
33435155
51
2216340
119, 119,
119, 119
UNION
0206002
23
2216344
119
0206102
41
2216347
119, 119,
119, 119,
119
33225412
39, 41,
111, 111,
121
2217108
73
33225413
105, 107
2217141
75
33532121
27, 51
2217575
33
3353D004
39
2313M084
129
VALVE
26510335
93
32524132
21
VALVE CAP
33423148
21, 21
32524148
21
VALVE GUIDE
3316A031
21
32754435
23
VALVE STEM SEAL
2415258
21, 137,
137
41424104
51
WASHER
0920002
51, 51
41424655
51
0920003
21826396
51, 139
3681K034
51, 139
SUMP SEAL
3688V002
51, 139
19, 33,
43, 61,
85, 95,
97, 103,
129, 129,
133
SWITCH
2848A013
123
0920004
TAPPET
0860012
31
23, 23,
97, 99
THERMOSTAT
2485666
73
0920022
51
THIMBLE
33137409
11, 11
0920024
43
THRUST WASHER
31137211
13
0920051
43
31137221
13
0920052
51, 51, 91
3716A019
25
SUMP
SUMP JOINT
TIMING CASE
Page 148
UNION NUT
Parts Index
Description
Part No.
Page
0920053
25, 25,
25, 25,
25, 25,
25, 27,
33, 43,
51, 51,
55, 71,
71, 71,
71, 71,
73, 73,
73, 75,
79, 85,
89, 95,
103, 129
0920054
0920056
Description
Part No.
Page
2411D007
41
2411D016
125
2415928
111, 111
24864006
129
33115129
65
33117127
45
33124118
129
3314P004
53
33176137
69
33177518
21
3321A004
69
3381A003
53
K134AF01
33
WATER PUMP
U5MW0097
71
WATERPUMP
PULLEY
31146351
71
WEIGHT
31328242
13
WOODRUFF KEY
0500017
13
43, 43,
47, 73,
77, 77,
85, 115,
115, 117,
129
119, 119,
119, 119,
119, 119
0920127
105, 107,
121
0920154
121, 135,
135
0920443
95
0920471
129
0920484
89, 89
0920497
61, 85
0920883
25
0921176
41
2131325
95, 105
2411118
63
2411152
11
2411157
43, 125
Page 149

Manual Recambios 3.152.4 (CM51027)

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Manual Recambios 3.152.4 (CM51027)

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CM51027

How To Use Your Parts Book

Parts Lists & Illustrations

How to use your Parts Book

Cylinder Block & Liners

Crankshaft, Main & Big End Bearings

Pistons & Rings

Fuel Leak-Off Pipe

Rear End Oil Seal

Flywheel & Starter Ring

Cylinder Head Assembly

Rocker Shaft Assembly

Timing Gear & Camshaft

Lubricating Oil Sump

Cylinder Head Cover

Push Rods & Tappets

Fuel Injection Pump

High Pressure Fuel Pipes

Oil Cooler Connections

Alternator Bracket & Fixings

Air Filter Assembly

Front End Drive Input

Pipework & Connections

Thermostat & Housing

Exhaust Outlet Flange

Water Outlet & Inlet

Fan & Extension

Lift Pump to Filter Pipe

Filter to Injection Pump Pipe

Injection Pump to Filter Pipe

Alternator Bracket & Fixings

Leak Off Rail to Fuel Filter Pipe

Cold Start System

Engine Lifting Eyes

Engine Lifting Eyes

Mountings (Front & Rear)

Lubricating Oil Pressure Switch/Gauge

Temperature Gauge & Sender

Radiator & Cowling

Radiator & Cowling

Radiator & Cowling

Tachometer & Hour Recorder

Fuel Pre-Lift Pump

Joints & Gaskets - Top Service Kit

Joints & Gaskets - Bottom Service Kit

Symbols and Notes

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

New for Old Part

Reference for Detailed Breakdown

Other Service Options Available

See History Section

Cylinder Block & Liners

Cylinder Block & Liners

CYLINDER BLOCK KIT

SLIP FIT CYLINDER LINER

Crankshaft, Main & Big End Bearings

Crankshaft, Main & Big End Bearings

OVERSIZE MAIN BEARING

Pistons & Rings

Pistons & Rings

Rear End Oil Seal