Professional Documents
Culture Documents
Management Accounting PDF
Management Accounting PDF
INTRODUCTION
TO
MANAGEMENT ACCOUNTING
Lesson 1
What is accounting?
Accounting is an information system. It exists to provide information for the
end-user. It is possible to distinguish between two branches of accounting.
1
Financial accounting.
Management accounting
(b)
(c)
(d)
(e)
Financial Accounts
2
Sales
Cost of sales
Gross profit
Deduct
Administration expenses
Selling and distribution expenses
2,000
1,000
--------
Net profit
30,000
24,000
-------6,000
--------
3,000
-------3,000
--------
Financial accounts indicate the results of a business over a period of time. They
deal with historic or past costs and are concerned with stewardship accounting.
Management Accounts
Products
Materials
Wages
Prod. overhead
Prod. cost
Admin. costs
Selling costs
Total cost
Sales
Profit
(Loss)
Net profit margin
A
4,800
1,500
500
------6,800
700
300
------7,800
10,240
2,240
---24%
-------
B
3,700
2,500
600
------6,800
800
400
------8,000
10,800
2,800
---26%
-------
C
6,500
3,000
900
------10,400
500
300
------1,200
8,960
---(2,240)
----------
Total
15,000
7,000
2,000
------24,000
2,000
1,000
------27,000
30,000
3,000
---10%
-------
Depending on the cost objective the costs will be classified into a number of
categories.
(a)
By nature of resource
(i) Materials
(ii) Labour
(iii) Other Expenses
(b)
By type of cost
(i) Direct Costs
(ii) Indirect Costs - Overheads
(c)
By function
Production, Administration, Selling and Distribution
(d)
Cost Objectives
(a)
Product costing
X
X
X
----X
X
----X
-----
Also some businesses use a cost plus pricing strategy. The product
cost is calculated and a mark up percentage is added to arrive at a
selling price which gives a reasonable gross profit which in turn
can cover the non-production overheads and leave a satisfactory
net profit.
(b)
Example
Output
10000units
15000units
30000
40000
Costs
Output
On the scattergraph total costs are plotted against output at a number of
different activity levels. Then a line of best fit is drawn through some of the
coordinates. Where this line coincides with the Y axis this represents the level of
fixed costs. Once this is established it is simple to calculate the other costs which
are not fixed ie. the variable costs. The assumption is that at zero output the
business still has to meet the fixed costs- the periodic costs related to time.
MARGINAL
COSTING
FOR
DECISION MAKING
Lesson 2
Marginal Costing - a technique for short-run decision-making
One of the main functions of management is decision-making. Many of the
decisions are of a short-term nature. Only rarely is a manager faced with a
decision which has a long term impact eg. buying a new machine, expanding the
factory, take-over of another company. Since most of the decisions have a shortterm impact it can be assumed that the capacity of the factory will not change.
Therefore fixed or periodic costs are not affected by tactical short-run decisions.
The only costs which are affected are variable costs ie. those costs which vary
directly with the level of activity of the factory. These would include direct
materials, direct labour and variable overheads.
Also all the decisions comprise a choice between alternative courses of action.
Therefore, past costs can have no relevance for future decisions. Past costs can
consist of sunk costs or committed costs.
In marginal costing all costs are classified according to how they behave. They
are either variable or fixed. The fixed costs are treated as periodic ie. they are
related to time . Examples of fixed costs would be rent, rates, insurance,
depreciation etc. These costs stay constant in the short-term regardless of the
decision that management takes. Therefore, in making decisions, in choosing
between different alternative courses of action management identifies the
variable costs and treats the fixed costs as irrelevant.
To summarize the technique of marginal costing:
Costs are classified as either fixed or variable.
In the short-run all fixed costs remain unchanged and therefore treated as
irrelevant.
The only relevant costs are variable costs ie. those costs which
increase/decrease as output increases/decreases.
Definition: Marginal costing is a costing principle whereby variable costs are
charged to cost units and the fixed costs attributable to the relevant period are
written off in full against the contribution for that period. (ICMA)
Marginal cost
Contribution
Contribution is the amount which helps to pay off the fixed costs and any excess
represents profit. Contribution is not profit.
Example
Products
Sales revenue
Less Variable costs
Contribution
A
X
(X)
-----X
------
B
X
(X)
-----X
------
C
X
(X)
-----X
------
Fixed costs
Total
X
(X)
-----X
-----(X)
-----X
------
Marginal cost is the amount at any given volume of output by which total costs
are changed if the volume of output is increased or decreased. It is the cost of
making one extra unit of output. The definition stesses the manner in which
costs behave in relation to the volume of activity. It concerns the identification
of variable and fixed costs ie. the costs that increase or decrease as output
increases or decreases. Only the variable costs both production and nonproduction change as the output changes.
Example:
A company manufacture units with avaiable cost per unit of 2 and fixed costs
of 5,000.
Volume (costs)
Variable costs
Fixed costs
Total cost
--5,000
------5,000
-------
2
5,000
------5,002
-------
1,000
2,000
5,000
------7,000
-------
10,000
20,000
5,000
------25,000
-------
10
120,000
64,000
-------56,000
26,000
-------30,000
--------
Contribution
Fixed costs
Profit
Special order:
Less
22,000
16,000
---------6,000
----------
Profits can be increased by an additional 6,000 since fixed costs are already
covered. However management must consider other relevant factors in arriving
at the final decision.
How will existing customers react? They may wish to buy at 1.10 per unit.
Could the spare capacity be used more profitably rather than accepting the
special order?
Shut-down decisions
11
Profit/(Loss)
20,000
50,000
25,000
Total
95,000
1,000
3,000
2,000
-------6,000
-------14,000
15,000
16,000
7,000
-------38,000
-------12,000
10,000
14,000
9,000
-------33,000
-------(8,000)
26,000
33,000
18,000
-------77,000
-------18,000
20,000
50,000
25,000
Total
95,000
4,000
-------16,000
31,000
-------29,000
24,000
-------1,000
59,000
-------36,000
18,000
-------18,000
--------
Make or Buy
2
3
2
-----7
------
16
6
4
2
-----4
------
The production rate for product P is 5 units per hour and for component Q is
10.
The effective cost of making a unit of component Q is:
Plus
7
2
----9
-----
Often a company finds that there is a limiting factor or constraint which inhibits
its capacity to meet the desired production level. The limiting factor may be any
resource eg. materials, labour or machine hours. Management has to decide
what is the best way to allocate the scarce resource among the product range in
the most effective way so that profits are maximised.
Example:
13
Product
Desired production (units)
Selling price per unit
Variable cost per unit
Contribution per unit
X
1,000
35
15
----20
Y
2,000
25
10
----15
Z
500
15
5
----10
A special machine is used to manufacture the three products and there are only
15,000 machine hours available.
Product X uses 20 machine hours per unit.
Product Y uses 5 machine hours per unit.
Product Z uses 2 machine hours per unit.
X
20
20
1
(3)
Y
15
5
3
(2)
Z
10
2
5
(1)
1,000 hrs
10,000 hrs
4,000 hrs
Sales (units)
2,000
4,000
6,000
8,000
10,000
14
Sales revenue
Variable costs
Contribution
Fixed costs
Net profit (loss)
------
20,000
10,000
-------10,000
20,000
-------(10,000)
--------
-----
40,000
20,000
-------20,000
20,000
-----------------
------3
60,000
30,000
-------30,000
20,000
-------10,000
-------
------
80,000
40,000
-------40,000
20,000
-------20,000
-------
-------
100,000
50,000
-------50,000
20,000
-------30,000
--------
15
Lesson 3
Cost Volume Profit Analysis
The CVP model makes the assumptions that costs can be simply divided into
fixed and variable costs. It assumes that over a range of output levels - the
relevant range - fixed costs remain constant and variable costs increase directly
with output. The variable costs behave in a linear fashion. The fixed costs are
periodic costs so that cost items such as rent, rates, insurance, depreciation etc.
are constant at all levels of output. There is also an assumption that the sales
revenue behave in a linear fashion ie. the selling price is constant per unit of
output.
Economists take a more realistic view of cost behaviour. They contend that
variable costs do not behave in a linear fashion but are effected by economies of
scale. Companies can benefit from discounts for bulk purchases of materials and
the economies from the division of labour. The economists model represented in
a curvilinear graph shows the total cost line rises steeply at low output levels,
levels off within a range of output and finally rises steeply again as the benefits
of economies of scale decline. The total revenue line rises steeply, levels off and
then declines. This curvilinear total revenue line reflects the fact that to achieve
more sales the company may have to reduce the selling price and does not
increase proportionally with output.
As a compromise it is possible to accept the assumptions that the CVP model is
based on within a certain range of output - the relevant range. Therefore, the
CVP model can be used as a planning technique to:
(a)
(b)
(c)
(d)
(e)
16
Contribution is the excess of sales over variable costs and it represents the
surplus available to meet the fixed costs. Once the fixed costs have been met any
contribution left is profit.
At the break-even point the sales revenue generated covers the total costs and no
more.
At the break-even point the contribution is sufficient to meet the fixed costs.
Contribution = Fixed costs
BEP =
Fixed Costs
Contribution per Unit
17
Formulae:
1
Output (units)
A break-even chart
Profit
Output (units)
18
Loss
Costs can be divided into fixed and variable costs but in reality many
costs have a fixed and variable element(semi-variable) and may not be
easy to divide.
The business has only one product or there is a specific constant product
mix.
The only factor influencing costs and revenues is output. Other factors
such as production efficiency and production methods may impact on
output.
Example:
A company has sales of 120,000 units which sell for 1 with the variable costs
50p per unit. The fixed costs are 40,000. The management want to know the
B/P point, the margin of safety and the profit. Solve graphically and by formula.
19
BUDGETING
The Planning Process
All organisations have their objectives. Some of the objectives may not be
expressed in accounting terms for example objectives to improve the welfare of
the staff or to improve the impact on the local environment. However, in this
chapter the emphasis is on objectives usually expressed in quantitative terms eg.
increase in market share, profit growth, increase in the asset value etc which
they wish to achieve. There are three levels of planning - corporate long term
planning, medium term planning and annual planning or budgeting. The annual
budgets are steps along the way to achieve the long-range plan of the
organisation.
To ensure that the objectives are achieved plans or budgets must be prepared.
Definition: A budget is a financial or quantitative interpretation prior to a
defined period of time, of a policy to be pursued for that period, to attain a given
objective.
Budgets are part of the planning and control process. They help to define the
objectives of the organisation. Budgeting is probably the most important
contribution that the accounting department makes to the role of management.
The accountant draws up a plan which integrates the various functional areas of
the business. Control is exercised by firstly, delegating responsibility to
departmental managers for the attainment of the budgets and then the regular
comparison of the actual results with the planned outcomes.
Budgets assists an organisation
to plan and control profitability
to plan and control production resources
to plan and control capital expenditure
to plan and control finance
An organisation which engages in budgeting can obtain the benefits of
better planning and awareness of what has to be achieved
greater coordination of the different functional areas
better communication with staff contributing to the targets to tbe set
motivation of the staff with staff assigned their responsibilities
efficient and effective use of scarce resources and an awareness of costconsciousness
The administration of the budget is the responsibility of the budget officer who
is usually the accountant . The accountant works in conjunction with the budget
committee comprised of the departmental management. Senior management
outline the broad strategic objectives of the organisation and communicate these
to the functional managers. The budget committee identifies the key budget
factor which determines what acts as a constraint on the organisations
activities. This key budget factor decides the key budget ie. the one which sets
the objectives for the subordinate budget. The subordinate budgets are
constructed by asking the questions - when are the goods to be sold, where are
the goods to be sold and how are the goods to be produced.It may be the sales
volume which drives the other subsidiary budgets. For instance, if the sales
department forecasts the annual sales at 20,000 units then the production budget
must be integrated with this figure. Alternatively, productive capacity may be
the key budget factor . The company may have the capacity to produce only
18,000 units a year so this figure sets the objectives for the other budgets.
The accountant helps the managers to set the budgets by providing information
as required. Sales forecasting may proceed by means of statistical methods
which are based on economic indicators or by carrying out an internal forecast
by canvassing the sales staff. The current sales level, past trends, market
research can provide useful information.
On receipt of the various budgets the accountant notifies managers of revisions
to their budget. Once the accountant and the committee agree the master
budget which is a forecasted profit and loss account and balance sheet can be
drawn up.
In terms of control the accountant is responsible for the regular monitoring of
the budgets, for reporting back to the budget committee regularly( daily,weekly
or monthly basis) through variance reports and for revising the budgets if
necessary.
Preparing budgets
Example
The budgeted sales of Magee Engineering Lt. for 19x0 is as follows:
Product
Dag
Mag
Pag
Sales units
20,000
18,000
15,000
The marketing director intends to run a marketing campaign towards the end of
19x0 and has requested that product unit stocks should be increased at the end
of 19x0 above the commencement stocks by the following
Dag increased by 20%
Mag increased by 50%
21
Product
Component part
Part cost (each)
Component
parts
per product
Dag
Mag
Pag
A
50p
B
35p
C
60p
D
55p
E
1.0
3
2
5
4
3
2
6
4
3
2
2
3
1
1
1
The newly appointed managing director asks you to prepare the following
budgets and to explain the linkage between them.
1
2
3
4
Units
20,000
18,000
15,000
-------53,000
--------
Price
25
20
22
Total sales
500,000
360,000
330,000
-----------1,190,000
------------
Comment: the sales budget is computed from the sales information stated, the
budget shows the the individual product sales units,sales value and total sales
value. The budgeted sales for 19x0 are 53,000 units with a total sales value of
1,190,000.
Production budget 19x0
22
Dag
20,000
3,600
-------23,000
3,000
------20,600
--------
Mag
18,000
4,500
-------22,500
3,000
-------19,500
--------
Pag
15,000
2,400
-------17,400
3,000
-------15,400
--------
Prod. units
20,600
19,500
15,400
-------55,500
--------
A
61,800
39,000
77,000
-------177,000
---------
B
82,400
58,500
30,800
-------30,800
--------
C
123,600
78,000
46,200
-------171,700
---------
D
41,200
39,000
46,200
-------247,800
---------
E
20,600
19,500
15,400
-------55,500
--------
Comment: the material usage budget is the component usage. This is simply the
production units from the production budget equated to the component
specification in each production unit eg. material usage of compont A is the total
usage of component A in Dag, Mag and Pag.
4. The Material Purchase Budget 19x0
Component
A
B
C
D
Material usage budget 177,800
171,700
247,800
126,400
Closing stock
32,000
40,000
48,000
32,000
-----------------------------------209,800
211,700
295,800
158,400
Opening stock
40,000
50,000
60,000
40,000
--------------------------------169,800
161,700
235,800
118,400
Price per component
50p
35p
60p
55p
84,900
56,595
141,480
65,120
E
55,500
8,000
---------63,500
10,000
--------53,500
1.00
53,500
Comment: The material purchase budget gives the cost and quantity of each
component that is needed to be purchased and the overall cost of all five
components. This budget is based on the material usage budget adjusted for
oppening and closing stocks.
23
Cash Budgets
The cash budget shows the forecasted cash inflows and outflows of a business
and measure the estimated balance or deficit of cashfor a particular period.
The advantages of planning for cash resources is essential since a business
cannot survive without cash.
Advantages:
The cash budget ensures adequate cash planning and control
(a)
(b)
Example
The London Toy Co. Ltd. commenced operations in December 19x0 with a
capital of 600,000 which was raised through an issue of 600,000 ordinary shares
of 1 each. The proceeds of the share issue were paid into the company bank
account. During the course of December a number of transactions took place
and these are summarized below.
Cash summary December 19x0
300,000
80,000
160,000
20,000
10,000
----------
600,000
570,000
---------30,000
======
(b)
The cost of raw materials will amount to 40% of the sales revenue. Half
the materials cost for any one month will be paid in cash; the other half
will be paid for during the month of purchase.
24
(c)
(d)
Direct wages will be incurred at the rate of 50,000 per month. No time
lag is expected here.
Opening balance
Cash inflow
Cash sales
Credit sales
Jan
000
30
Feb
000
4
Mar
000
(14)
Apr
000
16
May
000
70
40
80
40
-----124
------
120
80
-----186
-----
120
120
-----256
-----
120
120
------310
------
32
16
50
40
-----138
-----(14)
===
48
32
50
40
-----170
-----16
===
48
48
50
40
-----186
-----70
===
48
48
50
40
-----186
-----124
===
-----70
------
Total
Cash outflow
Raw mats. -cash
Raw mat. -credit
Direct wages
Other expenses
Total
Closing balance
16
50
-----66
-----4
===
Jun
000
124
Memo
000
120
120 120Dr
------364
-----48
48
50
40
-----186
-----178
===
48Cr
40Cr
(b)
In respect to credit transactions time lags have to be built into the cash
budget
It is useful to have a memo column to record items which will appear in the
balance sheet if required.
480,000
300,000
Sales
1,200,000
780,000
25
---------Operating profit
Depreciation
Premises
Plant
Equipment
Tools
420,000
---------1,200,000
=======
----------1,200,000
=======
420,000
Operating profit
7,500
4,000
8,000
2,000
-------
21,500
240,000
158,500
---------420,000
======
Other expenses
Net profit
---------420,000
======
The profit and loss account is prepared on an accruals basis unlike the cash
budget which is prepared on a receipts and payments basis. Also, depreciation
appears as an expense in the profit and loss account.
Budgeted Balance Sheet
as at 30 June 19x1
Authorised and Issued
Capital
600,000 Ord. shares 1
each
Reserves
Profit and loss account
Current Liabilities
Creditors
Accrued expenses
Fixed assets
600,000 Premises
Cost
300,000
Dep.
7,500
NBV
292,500
Plant
158,500 Equipment
Tools
80,000
160,000
20,000
--------560,000
---------
4,000
8,000
2,000
-------21,500
---------
76,000
152,000
18,000
--------538,500
Current
assets
48,000 Materials
40,000 Debtors
Cash
-------846,000
======
10,000
120,000
178,000
---------
308,000
---------846,000
=====
Budgeted debtors, creditors and cash balance is obtained from the cash budget.
Details of fixed assets can be obtained from the capital expenditure budget.
Information about share capital, debentures etc. can also be obtained from the
previous balance sheet.
Budgeting - the Control Process
Definition:
26
65,000
7,000
(A)
116,00
0
125,0
00
Variance
9,000
(A)
Flexible Budgeting
Up to this point the budget has been fixed. This is quite appropriate for planning
purposes but of little use for control purposes. The fixed budget does not
respond to the actual level of activity. When organisations compile the master
budget it is
based on a certain level of output and sales. In most instances, the company may
find that this operating level is not set at the actual level of activity. Indeed most
organisations find it difficult to forecast the actual level of activity eg. there may
be a seasonal characteristic to the company trading. In such cases the business
may find it more useful to prepare flexible budgets. A flexible budget is
designed to change in accordance with the level of activity attained (CIMA)
A fixed budget is not designed to change with different levels of activity. It does
not allow for the pre-determination of costs and revenues at different levels of
output which would facilitate comparison with actual costs and the identification
of variances.
A flexible budget is designed to recognise cost behaviour at different levels of
output so actual results can be compared with the expected results and the
computation of variances and variance analysis is made possible.
Example:
A company produces garden furniture which experiences fluctuations in
production levels because of its seasonal nature. The following costs for the
budgeted level of activity of 20,000 units and the actual production costs fpr the
period are given.
Materials - variable
Labour - variable
21,000
1,000
20,000
980
27
Maintenance - variable
Fixed production costs
Selling costs - fixed
3,000
10,000
5,000
-------40,000
--------
2,680
10,000
6,000
-------39600
--------
During the relevant period, the actual number of units produced was 17,600.
You are required to prepare a budget flexed at the actual level of activity. In
preparing the flexed budgets it is important to identify fixed and variable costs
to forecast costs at different levels of activity.
Actual costs
Materials
Labour
Maintenance
Fixed productioon
costs
Selling costs
20,000
980
2,680
10,000
Flexed budget
(17,600 units)
18,480
880
2,640
10,000
Variance
1,520 (A)
100 (A)
40 (A)
-----
6,000
------39,660
--------
5,000
------5,000
-------
1,000 (A)
----------2,660
----------
In the process of preparing the budgets managers are compelled to coordinate the various activities of the organisation and to be less
departmental minded and to be more company minded.
29
INVESTMENT APPRAISAL
METHODS
30
Lesson 4
Most of the decisions management have to deal with are tactical and short-run
but on occasion they may have to consider a decision that relates to a long period
of time. Once the decision is taken the business has to live with it and may find it
difficult to disinvest or reverse so a great deal of care has to be taken in these
decisions.. In the planning process the company may have decided to persue a
growth strategy so there may have to be investment in capital projects to sustain
the growth in sales and productive capacity. Capital expenditure on new
buildings, plant and machinery may be needed from time to time. Again the
company may decide rather than grow organically a strategy of merger or
takeover is best. Whatever the stategy the various investment projects have to be
properly appraised. Capital projects have to chosen and decisions as to the
financing of them has to be determined.
Definition:
Capital investment appraisal is the process of evaluating the cost and benefits of
a proposed investment in operating assets.
The appraisal process consists of measuring the inflows of cash against the
outflows of cash which arise as a consequence of the decision.
There are five main appraisal techniques:
1
Payback
This technique considers the length of time it takes to recover the initial
invesment outlay and the project starts to pay for itself. If a company invests
100,000 on a capital project the question is how long does it take to get back
100,000 cash from the project. Cash flow does not include any non-cash items
such as depreciation. Therefore, if the investment returns are given in profit
after depreciation terms the annual depreciation is added back. Net cash flow is
the difference between cash received and cash paid during a defined period of
time.
Example:
A company is considering investing in a new machine which costs 100,000.
The following information is available:
Initial outlay
Net cash flow
Year 1
Year 2
Year 3
Year 5
Net profitability
20,000
30,000
40,000
20,000
--------
100,000
110,000
-------10,000
-------
Required:
What is the projects payback period?
31
The project pays for itself after 41/2 years. At the end of that period the project
produces net cash flows of 100,000 equal to the cost of the original investment.
The payback method has universal appeal because of its simplicity and the fact
that it tends to favour less risky capital projects. Projects that take too long to
pay for themselves are riskier and this method tends to reject these.
2
This method establishes the relationship between the capital cost of a project
and the profits accruing. The accounting rate of return is calculated by the
following formula.
Average annual profit
------------------------------- x
Average cost of investment
100
An average profit is calculated over the life of the project. The average cost of
investment is calculated by adding the initial cost of the investment and the
value at the end of its useful life divided by two.
Example:
A company has two alternative projects A and B, each involving an outlay of
500,000 and 600,000
Each project has an economic life of 5 years. Project A has a residual value of
50,000. Annual profits before depreciation is 200,000 before depreciation.
Initial outlay
Annual profits (Yr. 1-5)
Less depreciation (Yr. 1-5)
Profits after depreciation
Average net profit
Accounting rate of return
Project A
500,000
1,000,000
500,000
---------500,000
--------100,000
---------40%
Project B
600,000
1,000,000
550,000
---------450,000
--------90,000
-------28%
The main disadvantage with payback and accounting rate of return is both
ignore the time value of money. Money has a value in time, namely, a rate of
32
Year
0
1
2
3
4
5
6
Cash flow
(100,000)
29,000
29,000
29,000
34,000
34,000
5,000
1
(100,000)
0.909
26,361
26,361
0.826
23,954
50,315
0.751
22,939
73,254
0.683
23,222
94,476
0.621
21,114
117,590
0.564
2,820
120,410
--------NPV =20,410
--------
Discounted payback
33
In the calculation of the NPV in the previous example a column records the
cumulative present value of the cash flows. Since the payback method is
criticised for ignoring the time value of money it is possible to remedy this
shortcoming by using the discounted cash flows to ascertain the payback period.
In this example, the payback period is just over 4years. There is a shortfall of
5,524 which has to be generated in year 5.
5,524
365 days
--------- x
117,590
= 17 days
Sometimes the company wishes to know the internal rate of return (IRR) ie. the
yield of a capital project. The company may operate a cut-off point in respect to
projects and should a projects yield be below this target or threshold it will be
rejected. The method is to discount cash flows using different discount rates
until the NPV = 0. At that point the total present value of the cash flows is equal
to the outlay on the project. The discount rate which produces a NPV = 0 is the
internal rate of return of the project. In effect, the company could borrow
money at a rate of interest equal to the internal rate of return to finance the
project and the returns from the project would allow the company to break
even. If the companys target rate of return for capital projects is less than a
projects yield (IRR) the project is worth consideration.
Example:
Using the data from the previous NPV example work out the projects IRR.
At a discount rate of 10% the NPV = +20,410. To produce a negative NPV a
higher discount rate needs to be chosen. The method proceeds on a trial and
error basis. What is the result if a discount rate of 20% is used.
Year
0
1
2
3
4
5
6
Cash flow ()
(100,000)
29,000
29,000
29,000
34,000
34,000
5,000
Present Value ()
(100,000)
24,157
20,126
16,791
16,388
13,668
1675
-------NPV= - 7,245
------To determine the discount rate which produces NPV = 0 a process of
interpolation is used. Alternatively, it may be solved graphically.
34
20,410
---------------(20,410 + 7,245)
20% - 10%
= 17%
The yield or IRR of the project is 17%. If this is higher than the companys
target rate for projects it is worth consideration.
6
Profitability Index
In the case where a company has a number of alternative projects and has
limited resources it is useful to find a way of ranking these in relation to their
potential profitability. The method is to divide the discounted cash flows by the
initial cost of the project.
Profitability index for project X = 120410
----------- = 1.2
100,000
For every 1 invested 1.2 worth of cash flow is generated.
35
THE COSTING
OF
OVERHEADS
36
Lesson 5
Absorption Costing
Definition: Overheads are expenses other than direct expenses. They include
indirect materials, indirect labour and other indirect expenses. The prime costs direct wages cost and the cost of materials consumed can be easily ascertained
and charged to a job or process. However, many costs are incurred so that the
business can operate eg. rent, rates, depreciation, heat and light etc. The
technique for charging overheads to products, jobs or processes is called
absorption costing. Absorption costing is concerned with the type and nature of
costs rather than cost behaviour.
There are two main purposes of absorption costing:
(1) to ascertain the cost of a product, job or process.
(2) to assist business with their pricing - a cost plus approach.
Cost analysis consists of the following components
+
+
Direct materials
Direct labour
Direct expense
Prime cost
Production overheads
+
+
Production cost
Selling & Distribution overheads
Administration overheads
Total cost
X
X
X
-------X
X
------X
X
X
-------X
---------
It is relatively easy to ascertain the prime cost as they are closely identified with
the final product. However it is more difficult to relate the indirect costs - the
overheads to the product. Absorption costing is an attempt to achieve this so
that overheas can be charged to products.
There are three stages in the absorption costing process- allocation,
apportionment and absorption.
Allocation is the process of locating overheads which can be identified with a
particular cost centre in that cost centre. Overhead items which cannot be
identified with a cost centre but are incurred for the benefit of the entire
business must be shared out or apportioned across a number of cost centres. If
there are overheads located in non-production or service cost centres they must
be re-apportioned to production cost centres. Finally, when all the production
overheads are located in production cost centres the final stage of absorbing or
recovering the overheads and charging them to a product, job or process.
Example:
37
The following cost items have been identified in a company with two cost centres
Depts. A & B. The floor area of Dept. A is 2,000 sq. ft. and Dept. B is 1,000 sq. ft.
The value of machinery used in Dept. A is 1,000 and 4000 in Dept. B.
Salaries of supervisors in Dept. A
Indirect materials used in Dept. B
Rent & Rates
Light & Heat
Insurance of machinery
Overhead
Salaries
Ind. materials
Rent & Rates
Light & Heat
Insurance
Basis
Allocate
Allocate
Floor area
Floor area
Value of Mach.
40,000
35,000
30,000
15,000
5,000
----------125,000
-----------
Dept. A
40,000
Dept. B
35,000
10,000
5,000
4,000
---------54,000
----------
20,000
10,000
1,000
---------71,000
----------
Total
40,000
35,000
30,000
15,000
5,000
----------125,000
-----------
In apportioning costs a suitable basis is used eg. floor area is used to divide the
rent of the factory between the two cost centres. The following bases of
apportionment is useful in dealing with certain overhead cost items.
Overhead cost item
Rent & Rates, Light & Heating
Depreciation, insurance of machinery
Power costs
Canteen expenses
Maintenance costs for premises
Basis
Floor area of cost centre
Original cost or book value
Horse power of machinery
Number of employees in cost centre
Floor area
Once overheads are allocated and apportioned among a number of cost centre if there
are any overheads located in non-production cost centres these have to be removed and
re-apportioned to the production departments.
Example:
A company has the following distribution of overheads in two production
departments A and B and two service departments, a stores and a maintenance
department. Requisitions from the stores by Depts. A and B are 1,000 and 500
respectively. The maintenance personnel spend three-quarters of their time in
Dept. A and the remainder in Dept. B.
Overhead
Allocated & Apportioned
Reapportion Stores costs
Dept. A
10,000
2,000
Dept. B
5,000
1000
Stores
3,000
---
Canteen
4,000
38
3,000
--------15,000
--------
1,000
-------7,000
-------
-------0
-------
--------0
-------
OAR
A number of bases can be used to compute an overhead rate eg. labour cost
percentage, material cost percentage, prime cost percentage and cost units.
Generally, businesses use an activity rate to recover overheads. This rate is
usually labour hours or if appropriate machine hours. Since many of the
overheads arise as a consequence of the employment of labour or the use of
mechanisation it appears reasonable to employ one or other of these bases.
Example:
Lets assume Dept. A is a mechanised operation and has 30,000 machine hours
whereas Dept. B has only 4,000 machine hours. Labour hours in Dept. A is
5,000 and is 35,000 labour hours. Overheads in Dept. A is 15,000 and 7,000 in
Dept.B.
Dept. A
OAR =
15,000
------------
hr.
30,000 machine hrs.
Dept. B
OAR =
7,000
-------------
hr.
35,000 labour hrs.
39
Direct materials
Direct labour
(Wage rate 2 per hr.)
Machine hours in
Dept. A
Product X
10
12
4
Product Y
12
14
6
Prime cost
+ Production overheads
Dept. A (4 hrs. x 0.50)
Dept. B (6 hrs. x 0.20)
Product X
22.00
2.00
1.20
--------23.20
---------
Product Y
26.00
(6 hrs. x 0.50) 3.00
(7 hrs. x 0.20) 1.40
---------30.40
---------
40
Lesson 6
In recent years there has been criticism of the traditional system of costing for
overheads (Kaplan & Cooper). Traditional cost systems were designed when:
direct costs were the dominant factory costs;
overhead costs were relatively small;
information processing costs were high;
there was a lack of intense global competition;
a limited range of products was produced.
Traditional product costing measures accurately volume-related resources e.g.
direct costs but they fail to measure the way products consume non-volume
related activities e.g. support services like material handling, set-up costs,
inspection costs. Resources are used up when these activities are triggered by
production. It is the products which cause these activities to arise and ABC
attempts to trace the consumption of these activities by the various products.
Products which demand a lot of activities and resources are allocated an
appropriate share of the overheads. For example, a new product will probably
be low volume initially, requiring a lot of machine set-ups, quality testing etc. so
it should bear the overheads it is causing to be created.
Example: Two products A and B are produced ( 5000 units of A and 45000 units
of B). Each product requires the same number of machine/direct labour hours.
Number of set-ups: A = 10
B=5
The cost of set-ups is 1.2m.
Absorption costing:
Product A = 120,000 (10% of 1.2m.) / 5000units = 24 per unit
Product B = 1.08m (90% of 1.2m.) / 45,000 units = 24 per unit
ABC system:
Product A = 800,000 (10/15 x 1.2m) / 5,000 units = 160 per unit
Product B = 400,000 (5/15 x 1.2m) / 45,000 units = 8.89 per unit
Since product A, the low volume product is responsible for the greater share of
the set-up costs it is only right that it attracts most of this overhead. It is the
number of set-ups that is the cost driver. The traditional costing system tends to
overcost high volume products and undercost low-volume but complex products.
Definition: Activity based costing (ABC) is concerned with cost attribution to
cost units on the basis of benefit received from direct activities eg. ordering, setup, assuring quality.
ABC states that activities cause costs and products/cost units consume the
activities. It is used by management to determine the most profitable products
and to appreciate the cost implications of the operational activities within the
business. It gets management to understand what causes costs. The technique
uses cost drivers to attribute costs to activities and cost objects. Thus, overheads
can be related to the activities which cause them.
ABC divides activities into four categories:
41
Unit level activities which arise each time a product is manufactured eg.
machine power, depreciation of machinery etc.
Plant level activities which relate to costs arising from the maintenance
and operation of the business facilities.
In absorption costing overheads are assigned to cost centres and charged to cost
units by usually a volume-based measure such as machine or labour hours
whereas ABC uses a two-fold approach by locating costs in cost pools and
identifying cost drivers to facilitate assigning costs to cost units.
In product costing it is relatively easy to charge direct costs to cost units but the
problem arises in relation to indirect costs(overheads). Overhead costs(resource
costs) such as rent, rates, maintenance costs, cleaning materials etc. which can be
identified with a particular cost pool are located there. Other overheads which
cannot be identified with a cost pool are apportioned to the cost pools by means
of cost drivers which are the main determinants of the cost of activities. These
overheads are pre-determined in that they are part of the budgeting process.
These cost drivers might include the number of production runs, the number of
customer orders received, the number of quality control tests, etc.
Activity cost pool
Advertising
Quality control
Purchasing
Set-up costs
Stores
Despatch
When the overheads are located in the cost pools an average cost per transaction
is calculated by dividing the total cost of an activity by the number of
transactions performed. This average cost is then used to to charge each product
with the amount of service demanded from each activity cost pool.
Consequently, products are charged with a fairer share of the overheads they
have helped to create. The result is more accurate product costing, better
decision-making in respect to the product output mix and product pricing.
Example:
The ABC company produces two products X and Y and the following
information is given:
Production and Sales (units)
Unit cost ()
Direct labour
Direct materials
Operating data
Machine hours
Labour rate per hour ()
Number of set-ups
Number of inspections
Product X
25,000
--------
Product Y
5,000
-------
25
15
20
5
1
1
4
40
2
1
20
80
Total
30,000
--------
42
Overheads
Production processing
Set-up
Inspections
700,000
120,000
180,000
Required;
Calculate the product costs using (a) Absorption costing (b) ABC.
(a) Assuming the overheads are absorbed on the basis of direct labour hours.
OAR =
Budgeted overheads
--------------------------Labour hours
1,000,000
------------400,000
All production overheads are located in one cost pool. The unit costs of products
X and Y are:
X
15.00
25.00
37.50
------77.50
-------
Direct labour
Direct materials
Overhead (2.50 per d.l.h.)
Y
5.00
20.00
12.50
-------37.50
-------
(b) In ABC three cost pools are identified viz. production processing, set-up and
inspection costs. The cost drivers are also identified eg.
Cost Driver
Production processing
Machine set-ups
Inspections
Basis
Number of machine hours
Number of machine set-ups
Number of inspections
The overheads per cost pool and the rate per cost driver are computed.
Production processing costs:
Production overhead
----------------------------Machine hours
700,000
= -----------35,000
= 20 per mach.hr.
Set-up costs:
Cost per set-up
Set-up cost
---------------No. of set-ups
120,000
= -----------24
Inspection cost:
Cost per inspection Inspection cost
43
Direct labour
Direct materials
Production overhead (1)
Set-up costs (2)
Inspection (3)
15.00
25.00
20.00
0.80
2.40
-----63.20
-------
5.00
20.00
40.00
20.00
24.00
------109.00
-------
Product X
77.50
63.20
Product Y
37.50
109.00
Advantages of ABC
1
2
It recognises the reality in advanced manufacturing environments that
overheads are not related to direct labour since the proportion of direct
labour costs is small in the total costs of a product. Instead activities
cause overheads.
3
44
STANDARD COSTING
45
Lesson 7
Standard Costing
Types of Standard
46
Basic standard - is a standard set for use over a long period of time and is
used to compare with current standards to see the effect of changes in
conditions over the years.
Variance Analysis
Direct Material Variance
The main reason for actual and estimated costs being different are either a
change in the price of materials or a change in the usage of material.
1
Materials price variance is the difference in cost that results from the
price being different to the standard.
(Standard price - Actual price) x Actual material usage
Labour rate variance is the difference between the actual wage rate and
the standard rate of pay times the actual hours worked.
(Actual - Standard rate of pay) x Actual hours worked
47
2
Actual expenditure - ( Standard hours worked x Variable Overhead
rate )
2
The fixed overhead volume variance measure the amount of any under or
over recovery of overheads due to actual output ( measure in terms of
standard hours of actual production ) being different to that budgeted.
Total Fixed Overhead Variance = Actual Cost - Standard Cost
Sales Variances
1
The sales margin price variance gives the effect on profits of a change in
selling price.
( Actual price - Standard price ) x Sales volume
48
Example
A company X Ltd. produces a single product. The standard cost per unit and the
actual results for a 4 week period are as follows:
Standard Costs
Direct Materials (1 kilo)
Direct Labour (2 hours)
Variable Overheads
Fixed Overheads
Standard Cost
Standard Margin
Standard Selling Price
Actual Costs
10
10
2
5
Sales
Direct Materials
11,200 kilos @ 9.8
Direct Labour
21,000 hours @ 5
-------------- Variable Overheads
27
3 Fixed Overheads
-------------30 Net Profit
--------------
319,000
109,760
105,000
21,500
52,000
-------------30,700
---------------
49
Solution
Materials Price Variance
( SP - AP ) x AQ
( 10 - 9.80) x 11,200 kilos = 2240 (F)
Materials Usage Variance
( SQ - AQ ) x SP
( 11000k - 11200k ) x 10 = 2000 (A)
Labour rate variance
( SR - AR ) x AH
( 5 -5 ) x 21000hrs. = 0
Labour efficiency variance
( SH - AH ) x SR
( 22000hrs. - 21000hrs. ) x 5 = 5000 (F)
Variable Overhead Variance
( Actual expenditure - ( Hrs. worked x VOAR)
( 21500 - ( 21000hrs. x 1 ) = 500 (A)
Variable overhead efficiency variance
Overhead actually recovered - Overhead recovered at standard labour efficiency
(22000 x 1 - 21000x 1) = 1000 (F)
Fixed overhead expenditure variance
( Budgeted expenditure - Actual expenditure )
( 50000 - 52000 ) = 2000 (A)
Fixed overhead volume variance
( Budgeted output - Actual output ) x FOAR
( 20000hrs. - 22000hrs. ) x 2.50* = 5000 (F)
Fixed overhead absorption rate of 5 is equivalent to 2.50 per hour.
Sales margin price variance
( Standard selling price - Actual price ) x Sales volume
( 30 - 29 ) x 11000 = 11000 (A)
Sales margin quantity variance
( Actual sales - Budgeted sales ) x Standard margin
( 11000 units - 10000 units ) x 3 = 3000 (F)
50
RESPONSIBILITY
ACCOUNTING
51
Performance Measurement
Variance Analysis,
Efficiency measures
Profit centre
Controllable costs
Sales volume/prices
Profit
Investment
centre
Controllable costs
Return on Investment
Sales
Investment in fixed/ WC
assets
Residual Income
Other financial ratios
52
(2)
Net profit
x
---------------Sales
Sales
-----------Net assets
ROI is not only a function of profitability but is also a result of asset utilisation
It is essential that when the ratio is used for comparison purposes that the same accounting
rules and procedures are used to arrive at profit and capital employed.
Management action
Reduce level of costs
Increase profit mark up on sales
Effect on ROI
Improvement in
Profit element
Improvement in
Asset use element
Advantages
(1)
(2)
It deals with profit and net assets which are concepts well understood in business.
(3)
Useful for comparison of one business unit with another provided the same accounting
rules are used.
Limitations
53
(1)
Can lead to sub-optimal decision-making. A manager will be unwilling to accept
projects and investment opportunities which do not produce a ROCE equal or better to the
current ROCE being earned by that division. (See overhead)
(2) Care has to be exercised in terms of how the ROCE is calculated.
Net profit/ Capital employed
Net profit, Controllable contribution, Contribution.
Capital employed net total assets, intangible assets?, leased or hired assets
(4)
(5)
Limitations of ROI
The main drawback with ROI is it can lead to sub-optimal decision-making. If a
divisional managers performance is to appraised by ROI he/she will be
unwilling to accept projects which do not realise a return at least equal to the
current ROI being earned by that division.
EG. A divisional manager has investment in assets standing at 4 million with a
current return of 800,000 profit. A new investment opportunity presents itself.
The investment would involve 1.6 million with an estimated 240,000. The
managers performance is determined by ROI.
Would the manager accept the project?
New project
New position
000
000
4,000
800
1.600
240
5,600
1,040
20%
15%
18.6%
Current
position
000
Investment level
Income from
investment
ROI
The manager would be inclined to reject the project since it would dilute the
ROI. Lets suppose the companys overall cost of capital is 10%. Any project
which delivers a return in excess of 10% increases the wealth of the company.
This is sub-optimal planning and decision-making.
The RI works by charging divisions with an imputed interest charge equal to the
organisations cost of capital. Any new projects giving a surplus of income after
being charged interest or rent should be accepted.
Using the same information as before:
Investment level
Income from
investment
Less interest
charge @ 10%
NRI
Current position
000
4.000
800
New project
000
1,600
240
New position
000
5,600
1,040
(400)
(160)
(560)
--------400
======
--------80
=====
-------480
=====
The manager would accept the project since his divisional and the companys
residual income is increased after a notional rent or interest is charged for the
use of assets.
55