Professional Documents
Culture Documents
51-SDMS-02: Saudi Electricity Company
51-SDMS-02: Saudi Electricity Company
51-SDMS-02: Saudi Electricity Company
51-SDMS-02
DATE: 25-09-2010G
51-SDMS-02
SPECIFICATIONS
FOR
DISTRIBUTION TRANSFORMERS
UP TO 36KV 400/230 VOLTS
51-SDMS-02
DATE: 25-09-2010G
Table of Contents
Clause
1.0 SCOPE
2.0 CROSS REFERENCES
3.0 APPLICABLE STANDARDS
4.0 DESIGN AND CONSTRUCTION
REQUIREMENTS
4.1
General
4.2
Ratings
4.3
Losses
4.4
Emergency Loading
4.5
Cooling
4.6
Transformer Oil
4.7
Tap Changer
4.8
Vector Group
4.9
Impedance Voltage
4.10
Temperature Rise
4.11
Noise Level
4.12
Short Circuit Level
4.13
Degree of Protection
4.14
Dimensions
4.15
Tanks
4.16
MV bushings
4.17
Pole-mounted transformer
4.18
LV bushings
4.19
Supplementary Fittings
4.20
Name Plate
5.0 TESTING
5.1
Routine Tests
5.2
Type Tests
6.0 INSPECTION
7.0 PACKING AND SHIPPING
8.0 GUARANTEE
9.0 SUBMITTALS
10.0 LITERATURE
DATA SCHEDULE
Fig (3) Surge Arrestor Mounting Bracket
Fig (4) Rollers for Pad Mounted transformer
Fig (5) 200KVA and 300KVA Mounting Chanel
Fig (6) 50KVA and 100KVA Support Clamps
Page
3
3
3
3
3
4
4
5
5
5
5
5
5
6
6
6
6
6
7
7
7
8
9
10
11
11
12
12
12
12
13
13
13
17
18
19
20
Page 2 of 22
1.0
51-SDMS-02
DATE: 25-09-2010G
SCOPE
This Saudi Electricity Company (SEC) Distribution Material Specification
(SDMS) specifies the minimum technical requirements in respect of design,
engineering, manufacturing, inspection, testing and performance of outdoor/indoor
mineral oil immersed, three (3) phase distribution transformers intended to be used
in 13.8kV and 33kV system of the Saudi Electric Company (SEC), Saudi Arabia.
It is not intended that this specification shall apply to dry type transformers.
However, it can be considered as reference for transformers used in package/unit
substations.
2.0
CROSS REFERENCES
This SDMS shall always be read in conjunction with the SEC specification 01SDMS-01 titled General Requirements for All Equipment/Material latest
revision, which shall be considered as an integral part of this SDMS. This SDMS
shall also be read in conjunction with SEC Purchase Order (PO) requirements.
3.0
4.0
3.1
SSA 422
3.2
3.3
3.4
SSA 421
I E C 60076
I E C 60296
3.5
3.6
3.7
I E C 60551
I E C 60137
I E C 60354
General:
Transformers shall be suitable for outdoor/indoor usage, three phase, having
two separate mineral oil immersed copper windings in hermetically sealed
mild steel tanks. It should be suitable for base mounting with MV & LV
bushings inside cable boxes for pad mounted, or on overhead line structure
Page 3 of 22
51-SDMS-02
DATE: 25-09-2010G
Ratings:
All transformers shall be designed for secondary voltage of 400/230Volts.
The standard ratings shall be:
Pole mounted: 50, 100, 200, and 300 KVA
Pad mounted: 300, 500, 1000, and 1500 KVA
Transformer rated KVA shall be calculated on the following assumptions:
Constant flux regulation.
Continuous steady load.
Design temperature of 30C.
50C average winding temperature rise and 45C top oil temperature rise
limits above ambient.
Maximum winding hot spot temperature of 98C.
4.3
Losses:
4.3.1 Capitalization Formula:
Transformer vendors/manufacturers shall be evaluated by using the
following capitalization formula:
T = P + 11000 x C + 4000 x W
Where
No-Load Losses
(Watts)
250
380
520
750
1100
1700
Load Losses
(Watts)
1500
2200
3200
4700
9000
14000
Page 4 of 22
51-SDMS-02
DATE: 25-09-2010G
Emergency Loading:
After thermal equilibrium has been reached at 75% of rated load, the
transformer shall be capable of sustaining the overload conditions listed in
the following table without the transformer winding hot spot temperature
exceeding 140C:
Load
Percent of rating (%)
133
150
The supplier shall demonstrate by test and calculation that these requirements are
met.
4.5
Cooling:
Cooling shall be by natural circulation of oil internal to the transformer and
external air i.e. ONAN.
4.6
Transformer Oil:
Transformer shall be supplied initially filled of Class 1 uninhibited
transformer Mineral oil complying with IEC 60296.
4.7
Tap Changer:
4.7.1 M.V.
Transformer shall be fitted with a lockable 5 positions, manual, offload Tap Changer having the following taps:
Tap No. 1
Tap No. 2
Tap No. 3
Tap No. 4
Tap No. 5
4.8
+ 5%
+2%
0%
-2%
-5%
of rated voltage
of rated voltage
of rated voltage
of rated voltage
of rated voltage
Vector Group:
Unless otherwise specified, the transformer shall be connected delta-star in
accordance with vector group reference Dyn11.
Page 5 of 22
4.9
51-SDMS-02
DATE: 25-09-2010G
Impedance Voltage:
The impedance voltage at normal tap shall be 4% for transformers up to
300KVA, 5% for 500 KVA and 6% for transformers greater than 500KVA.
45C Max.
50C Max.
98C Max.
250C Max.
Depth
(mm)
900
1100
Height
(mm)
1450
1700
Depth
(mm)
1400
1600
1700
Height
(mm)
1600
1900
2000
Page 6 of 22
51-SDMS-02
DATE: 25-09-2010G
The above dimensions are not applicable for transformers used in Package/Unit
substations.
4.15 Tanks
4.15.1
Tank fabrication:
i. Transformer tanks shall be made of mild steel of 3mm thickness,
and shall not leak. The criterion of leakage shall be discoloration
by oil of white wash applied externally to the suspended part at
an oil temperature 90C or other method approved by SEC.
ii. All pipes, radiators, fins, or corrugations that are welded to the
tank shall be externally welded.
iii. The tank shall be of hermetically sealed construction, and shall
withstand an internal pressure of 30kN/m without permanent
deformation.
iv. Top cover shall be bolted type and fitted with neoprene cork
seals suitable for temperatures as specified in this specification.
The cover shall be in such a design and construction as to
prevent the ingress of moisture and accumulation of rainwater.
4.15.2
Page 7 of 22
4.17.1
51-SDMS-02
DATE: 25-09-2010G
Pad-mounted transformer:
The MV terminals shall be 3 bushings fitted on the side of the
transformer tank inside a termination box with cable entry
coming vertically from bottom. The box shall include cable
clamps, grounding connectors, and its size shall be adequate for
terminating three single core or one three-core MV cables as per
SEC specification 12-SDMS-03, sizes 50mm to 70mm
Aluminum or Copper with heat/cold/pre-mold termination. It
shall be single gasketed removable bolted cover. Bottom plate
shall be in two halves with cable entries steel knockouts suitable
for above cables. Loose rubber bushings shall be provided inside
of this box for these knockouts.
Bushings shall be provided with M12 screwed stems and nuts
with washers. Dry type termination is used.
4.18 LV bushings/terminals:
The low voltage leads of all transformers shall be brought out of the
transformer tank on the opposite side of the HV bushings inside a cable box.
The LV bushings shall be connected to conductors/cables by means of cable
lugs, (SEC shall provide cable lugs). However, the manufacturer shall supply
all bolts, nuts and washers. The LV bushings shall be labeled u, v, w, n by
using indelible black color paint. Phase identification by adhesive stickers is
not acceptable.
4.18.1
Pole-mounted transformer:
The LV terminals shall be suitable to connect the following
Aluminum cables:
Transformer rating KVA
Cables to be connected Up to
50 & 100
one 4cx185mm
two 4cx185mm
Pad-mounted transformer:
LV bushings/terminals shall be brought out of the transformer tank
inside a cable box on the opposite side of the HV box with cable
entry coming vertically from bottom, box shall have removable
front and bottom sides.
The LV terminals shall be suitable to connect the following
Copper cables:
Page 8 of 22
Transformer rating
KVA
300 & 500
1000
1500
51-SDMS-02
DATE: 25-09-2010G
4.19.2
Temperature Indicator:
A removable dial type thermometer shall be fitted in a
thermometer pocket on the transformer for oil temperature reading
with a range 0-120C. The indicator shall be visible from ground
level.
4.19.3
4.19.4
4.19.5
Lifting Lugs:
Lift lugs shall be permanently attached and arranged on the tank to
provide a distributed balanced lift in a vertical direction for the
completely assembled transformer and shall be designed to
provide a safety factor of 3 (assuming that the transformer is filled
with oil). The safety factor is the ratio of the ultimate stress of the
material used to the working stress. The working stress is the
maximum combined stress developed in the lifting provision by
the static load of the completely assembled transformer including
oil.
Page 9 of 22
51-SDMS-02
DATE: 25-09-2010G
4.19.6
Tank Earthing:
Two stainless steel M10 studs with nut and washer shall be
provided diagonally opposite on the tank for pole mounted
transformer, for pad mounted it shall be at the HV side of the
transformer to facilitate tank earthing. If the base assembly is
detachable then the earthing facilities shall be located on the tank
wall. Suitable precautions shall also be taken to avoid corrosion
attack on earthing facility.
4.19.7
4.19.8
Rollers:
For pad mounted transformer Bi-directional rollers having 12.5cm
minimum diameter shall be fitted to facilitate site installation.
Rollers should have a locking facility to secure the transformer in
its position. See Fig (4).
4.19.9
Cable Clamps:
All HV and LV cable support clamps to the transformer body
should be made of a non-ferrous material.
4.19.10
Mounting Channels:
For Pole-mounted transformers, mounting channels shall be
designed with slots/holes suitable for transformer platform in Fig
(5). For 50KVA and 100KVA support clamps shall be designed as
per Fig (6).
- IEC 60076
-3
- KVA
- Hz
- kV
Page 10 of 22
51-SDMS-02
DATE: 25-09-2010G
-A
- Dyn11
-%
- ohm
- ONAN
- kg
- kg
- Liter
- C
-
TESTING
5.1
Routine Tests:
Routine tests shall be carried out on all transformers, and shall be free of
charge.
The manufacturer shall carry out the tests in accordance with IEC-60076 and
a test certificate should be provided along with each transformer.
The results of the tests shall be recorded on a routine test certificate, and two
copies of this shall be sent to SEC immediately after the tests.
The following routine tests shall be carried out:
Measurement of winding resistance.
Voltage ratio measurement and check of polarity or vector group symbol at
all tap positions. Bushing positions must have permanent markings at this
stage of production.
Measurement of impedance voltage.
Measurement of load loss.
Measurement of no-load loss and no-load current.
Induced overvoltage withstand test.
Separate source voltage withstand tests on HV and LV windings.
Oil leakage test.
SEC may carry out routine tests in its laboratory on random basis on 20% of
each batch delivered to SEC stores. If one transformer fails, SEC can decide
to reject the batch, if pass SEC can decide to test any number of transformers
of the same batch and the supplier shall replace any failed transformer.
Page 11 of 22
51-SDMS-02
DATE: 25-09-2010G
Type Tests:
Type tests shall be carried out on individual transformers at an independent
testing laboratory and be witnessed by representative acceptable to SEC.
5.2
The transformers offered shall meet any or all (as per SEC option) of the
type test requirements of the standards listed below:
Test of temperature rise
IEC 60076 and SSA 421
Impulse voltage withstand tests
IEC 60076 and SSA 421
Noise level measurement
IEC 60551
Radio influence voltage measurement
IEC 60437
Winding insulation requirement
ASTM-D-202
Tests on bushings
IEC 60507
6.0
INSPECTION:
SEC may wish to witness tests or to visit factory during manufacture of any or all
items covered in this specification. Accordingly the supplier shall give advance
notice to SEC of the manufacturing and test schedule.
7.0
8.0
Manufacturers name
Country of origin
SEC purchase order number
SEC item number
Gross weight in kilograms
Handling instructions
Final destination store
GUARANTEE
The supplier shall guarantee the transformers against all defects arising out of
faulty design or workmanship, or defective material for a period of one year from
the date of commissioning or two years from date of delivery. SEC certificates for
date of commissioning or delivery shall be accepted.
Page 12 of 22
51-SDMS-02
DATE: 25-09-2010G
SUBMITTALS
Submittals required with tender:
The supplier shall complete and return one copy of Data Schedule given by SEC.
The following drawings shall be provided with quotation for each transformer
rating offered:
Outline of transformer showing position of fittings and attachments.
Details of HV and LV terminals.
Mounting arrangements.
Lifting arrangements.
Details of filling and draining valves.
Details of cable clamps.
Type test certificates for transformers of identical design.
10.0
LITERATURE
Maintenance and Operation Booklets shall be provided in English and Arabic
languages.
Page 13 of 22
No.
No.
Hz
KV
KV
KV
V
51-SDMS-02
DATE: 25-09-2010G
Sheet 1 of 5
SEC
BIDDERS
REQUIREMENTS
DATA
IEC 60076
Pole/Pad mounted
3
2
60
33 (or 34.5)
13.8
13.8-11 (dual)
400/230
kVp
kVp
kVrms
kVrms
70, 38
10, 3
kVrms
kVrms
Hz
T
Wt/Kg
Ohm
Ohm
Page 14 of 22
51-SDMS-02
DATE: 25-09-2010G
Page 15 of 22
%
No.
%
%
51-SDMS-02
DATE: 25-09-2010G
Sheet 3 of 5
SEC
BIDDERS
REQUIREMENTS DATA
5
5
+ 2.5, + 5
- 2.5, - 5
Dyn11
4/5/ 6
C
C
C
45
50
98
C
dB
KA
IP
250
48
mm
mm
mm
Kg
Kg
Kg
Kg
Kg
Page 16 of 22
51-SDMS-02
DATE: 25-09-2010G
Sheet 4 of 5
SEC
BIDDERS
REQUIREMENTS DATA
C
KVA
KVA
kN/m
mm
mm
A
KA
KA
KVp
KVp
KVrms
KVrms
KVrms
KVrms
KV
kg/m
KV
mm
A
KA
KA
KVp
Page 17 of 22
NO
51-SDMS-02
DATE: 25-09-2010G
Sheet 5 of 5
SEC
BIDDERS
REQUIREMENTS DATA
KVrms
KVrms
mm
Yes
Page 18 of 22
51-SDMS-02
DATE: 25-09-2010G
Page 19 of 22
51-SDMS-02
DATE: 25-09-2010G
Page 20 of 22
51-SDMS-02
DATE: 25-09-2010G
Page 21 of 22
51-SDMS-02
DATE: 25-09-2010G
Page 22 of 22