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Bai Bao - Duc 2014
Bai Bao - Duc 2014
ABSTRACT
Automation in manufacturing from designing machanisms to electrical system, programming
must be done to increase the capacity of stamping system. Therefore, its necessary to get an automatic
system which is accuracy and progressive. An automatic stamping system which can be programmed to
change stroke, time and stamping cycle combining with an automatic feeding can fully response these
requirements. In this research, an automatic stamping system with the automatic feeding were done.
Firstly, operating procedure was designed. Then, dynamic and acquisition simulation were done. Three
modules including driven module, feeding system and feeder were manufactured. Finally, fully system
was assembled and experimented. The experimented products were calibrated and the accuracy was
very great. This system operated stabilitily and highly trusted. However, the dimension of fully system
is too large. So, an innovation in redesign the system need to be required.
Keywords: CNC controller, stamping machine, automatic system
1. Tng quan
1.1 H thng t ng trong cng nghip
Trong cng nghip yu cu v t ng ha ngy cng tng. T cc my cng tc cho n dy
chuyn sn xut i hi lun cn h thng iu khin iu khin v vn hnh cho dy chuyn lm vic.
im ni bt ca h thng iu khin l kh nng p ng cao vi iu kin lm vic, t c iu
th phi c mt b no x l mi vic to nn mt trung tm x l (MCU). Trung tm iu khin
y c th c to nn t nhng b vi x l, vi iu khin, hay PLC,
H thng iu khin cho my dp cng c th c t ng ha, v t chnh xc cao, kh
nng p ng trong cng nghip tt l i hi phi c mt trung tm iu khin vi tc x l cao v
chnh xc, v ta cng c th thc hin bng chng trnh nh kt hp nhng vi khi x l bng mch
in t nh vi x l, vi iu khin, PLC,
1.2 Cc module ca h thng dp t ng
Mt h thng dp t ng bao gm:
1.2.1 Khun dp
- Chc nng: Nhn lc t my dp v trc tip bin dng kim loi trong lng khun to ra sn phm
Hnh 1: Khun dp
1.2.2 My dp
- Chc nng: Nng khun, to ra lc dp cung cp cho khun khun lm vic.
Hnh 2: My dp thy lc
1.2.3 My cp phi
- Chc nng: Np phi vo khun dp u n theo chu trnh dp ca my (phi cun hoc phi ri).
C th hot ng bng kh nn hoc bng in.
Hnh 3: My cp phi t ng
Hnh 4: My x cun
Hnh 6: B truyn vt me ai c bi
- Thng s b truyn: Bc trc vt: 10mm/vng;
ng knh trc vt: 12mm;
Chiu di trc vt: 600mm.
2.1.3 ng c bc
Hnh 7: ng c bc
2.1.4 Nguyn l lm vic ca c cu
- Khi c lnh t b phn iu khin, ng c bc s quay trc vt me iu chnh cao ca
cm bin quang v tr cn thit. Trong qu trnh dp, khi thanh cn quang trn pen thy lc i qua
rnh trn cm bin quang, cm bin quang s xut tn hiu v cho b phn iu khin bo ht hnh
trnh dp.
2.2 C cu nh hng phi trn khun
2.3 C cu ly sn phm
Hnh 9: C cu ly sn phm
S 5: S in bng iu khin My dp NC
3.7.2 T iu khin
S 6: S in t iu khin
S 7: S t ng lc
Thc hin dp nhiu chu k (N cycle): cn nhp thi gian dng DT(s), s chu k dp N(rounds) v
thi gian gia 2 chu k k tip CT(s). ch ny cn lp rp h thng cp phi t ng, cm cp
giao tip gia my dp v my cp phi, c my cp phi v my x cun ch t ng. Khi
nhn nt START, my s tin hnh dp n v tr ci t, sau dng khong thi gian DT ri t
ng m khun, my cp phi s ko phi vo 1 on nh trc sau my dp s ch thi gian
CT ri tin hnh dp chu k tip theo. Thao tc lp i lp li N ln nhp.
4.2 Qu trnh hot ng ca my cp phi
4.2.1 Ch Manual (bng tay)
- Ch Manual trn my cp phi c dng ch yu trong qu trnh np phi mi. Sau khi np phi
xong, chuyn my sang ch Auto chun b cho qu trnh dp t ng nhiu chu k.
4.2.2 Ch Auto (t ng)
- Trong ch t ng, tn hiu bt u 1 chu k ko phi c truyn bi My dp. Qua mch
chun 2 tng, my s ko 1 on phi c chiu di t trc. Sau my cp phi s gi tn hiu hon
thnh cp phi v cho my dp my tin hnh dp.
4.3 Qu trnh hot ng ca my x cun.
4.3.1 Ch Manual (bng tay)
- Ch Manual trn my x cun c dng ch yu trong qu trnh np phi mi hoc thu li
phi tha. Sau khi x l phi xong, chuyn my sang ch Auto chun b cho qu trnh dp t
ng nhiu chu k.
4.3.2 Ch Auto (t ng)
- ch t ng, my hot ng c lp, ko giao tip vi cc my khc. Khi my cp phi
ko cng phi, phi s lm thanh gt bt ln, tc ng vo cng tc hnh trnh S lm kch hot chu trnh
x phi. Khi tang cun phi quay 1 vng, thanh cn quang lp trn trc tang s chn vo khe trn cm
bin xut tn hiu dng ng c quay tang.
- Trong sut qu trnh x phi, my c th dng bt k lc no bng cch nhn nt STOP.
5. Th nghim v nh gi
5.1 Th nghim nh gi my dp NC
5.1.1 u im:
- Qu trnh th nghim thc hin trn cc hng mc sau:
+ Ch vn hnh bng tay, my hot ng n nh, kh nng p ng thao tc vn hnh ca ngi
ng my tng i nhanh.
+ Ch t ng: kh nng tng tc tt, giao din thn thin vi ngi dng, hot ng chnh xc
tng i cao, hu nh khng b nhiu; kh nng giao tip, phi hp vi cc thit b khc ca h thng
t ng rt chc ch.
5.1.2 Nhc im
- Lc dp cn yu, cha lc p dng vi cc khun cn lc dp 10 tn tr ln.
- Khng gian g khun hn ch ch p ng c cc khun c kch thc nh.
- H iu khin cha chng chu c vi cc ngun gy nhiu khc nghit nh hn h quang,
my EDM, v.v...
5.1.3 Hng khc phc:
- Nng cng sut ng c cng nh ng knh pen thy lc.
- Ci tin tng khng gian g t khun trn my.
- S dng cc thit b iu khin kh trnh c kh nng chng nhiu tt nh PLCs.
5.2 Th nghim nh gi my cp phi.
5.2.1 u im:
- C cu thay i chiu di on phi cp vo n gin, hot ng n nh, tin cy.
- C c cu nn thng phi trc khi cp vo khun.
- Truyn v nhn tn hiu vi my dp chnh xc, n nh.
5.2.2 Nhc im
- Tc cp phi cha cao.
- Ch p ng phi c b rng khng qu 70mm v b dy khng qu 2mm.
5.2.3 Hng khc phc:
- S dng xilanh kh nn c tc cao, chu p sut cao.
- Ci tin, m rng c cu nh hng tng b rng phi c th p ng.
Hnh 22: Kt qu t c
6. Kt lun
Sau khi thit k v thi cng mch in iu khin, lp trnh iu khin ton b h thng my
dp CNC cc kt qu c rt li nh sau:
Tnh ton thit k hon chnh cc thnh phn ca ton b h thng iu khin my dp CNC
Phn tch qu trnh xy ra khi thc hin thao tc dp. Thi cng ton b cc mch in iu
khin
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s phm k thut TP.HCM, 2013
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B mn in cng nghip, Gio trnh thuyt b iu khin in, Trng i hc s phm k
thut TP.HCM
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John Moton, The PIC Microcontroller - Your Personal Introductory Course, 3rd Ed
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Thng tin lin h tc gi chnh (ngi chu trch nhim bi vit): T Nguyn Minh c
H tn: T Nguyn Minh c
n v: Khoa C kh my, trng i hc S phm K thut TPHCM
in thoi: 0908.477.232
Email: minhduc@hcmute.edu.vn
Chuyn ngnh chnh: T ng ho