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THE SGB GUIDE TO

FORMWORK AND SHORING

SGB supplies formwork, falsework and access products and


services to the building and construction industries in over fifty
countries and to some of the worlds largest industrial complexes.

The SGB Group


SGB supplies formwork, falsework and access products and services to the building and
construction industries in over 50 countries and to some of the worlds largest industrial complexes.

The company can trace its origins back to 1909 and has been at the forefront of
innovation in the access services field since that time.
Today SGB has operating subsidiaries in 17 countries, employing a staff of over 5000
with world wide sales of 250 million (US$400 m).
SGB is a subsidiary of the US based Harsco Corporation and a member of the Harsco
Access Services Group.
Harsco is a diversified provider of industrial services and products, serving the
worldwide infrastructure development, steel and metals, railway transportation, and gas
and energy industries.
The company employs approximately 19,000 people in 40 countries with global sales
of 1400 million (US$2 billion).

SGB FORMWORK
SGB Formwork

Safety management

SGB Formwork designs, manufactures


and supplies products ranging from
simple shoring accessories to technically
sophisticated formwork and falsework
systems. Many are custom-designed to
provide the high productivity solutions
demanded by international construction
projects.

SGB is committed to setting the standards


for safe working practice in the industries
we work in. Our aim is to provide the
safest possible working environment for
our staff and our customers. We have a
dedicated safety team and safety advisers
working across our service network to
ensure that we meet and maintain our
safety commitment.

Supported by a highly experienced


design and sales network, using the latest
technology in computer-aided design,
SGB Formwork has had key involvement
on high profile jobs of great complexity.
The company regularly works on projects
such as bridge support, retaining walls,
reservoirs and commercial building work.
Our overriding aim is to be our
customers first choice when selecting
formwork, shoring and access products.
We underpin our commitment to
providing the highest levels of on-site
safety and productivity with our
investment in support resources and the
specialist expertise and dedication of the
entire SGB team.
Product development

SGB is committed to a continuous


programme of development to ensure that
our products meet the ever-changing
needs of the industries we work in.
Our internal development team works
closely with our customers to develop safe
and cost-effective solutions to formwork
problems.
Design and engineering

SGB Formwork has strategically placed


Design Offices and a large team of highly
experienced design engineers, equipped
with the latest design software and
available to work with you on projects
where the build specification or site
conditions demand a tailored design
solution.

Project support

SGB has vast experience of site


supervision on major construction and
refurbishment schemes and on key
industrial complexes. Our specialist
project management teams work in close
partnership with customers to help them
ensure that their build and maintenance
programmes are completed to schedule
and within budget.
National stock availability

SGBs national network of service centres


holds stock of our standard range of
products. Our sophisticated inventory
management system enables us to
mobilise stock at short notice to ensure
that our customers sites are always fully
serviced.
Other SGB products

In addition to our formwork and shoring


services, SGB is able to provide a range
of site support products and services
including access services, fencing, ground
support, temporary roadways, portable
cabins and safety products.
Further information

This manual has been written and


designed to provide an overview of the
formwork products and services available
from SGB. More detailed data sheets on
all products are available in electronic or
hard copy format. Contact your nearest
regional office (see the addresses on
page 98) for further information.

SGB FORMWORK PRODUCT SELECTOR


RECOMMENDED SGB PRODUCT

WALL FORMWORK
Pages 6 - 37
MKII WALL COMPONENTS
8 - 19

MKII SOLDIERS, MINI MKII SOLDIERS AND


DU-AL ALUMINIUM BEAMS
Highly versatile formwork and support beams that have been
designed to provide, in their range and strength, a complete
system of formwork beams and accessories.

CRANE-HANDLED
20 - 23

LOGIK 60
LOGIK 60 is a panel system for crane-handling that produces
60 kN/m2 concrete pressure resistance from a robust panel.

MAN-HANDLED
24 - 27

LOGIK 50
LOGIK 50 is a 50 kN/m2 strength, versatile panel system with
unit weights of 35 kg/m2. This makes it suitable for projects
requiring man-handling capability, where crane access is
restricted or impractical.

CIRCULAR
28 - 33

LOGIK 360 AND MULTIFORM CIRCULAR


LOGIK 360 is a 60 kN/m2 circular panel formwork system
suitable for double-sided curved walls. It is fully compatible
with LOGIK 60.

SINGLE-SIDED
34 - 35

MULTIFORM A-FRAMES
MULTIFORM A-FRAMES can be used in conjunction with either
LOGIK panels or MKII SOLDIER and beam formwork for the
construction of single-sided wall formwork.

STABILISERS
36 - 37

LOGIK, MULTIFORM AND MKII STABILISERS


A full range of SGB raking stabilisers is available for use with
LOGIK and MKII SOLDIER and beam formwork panels.

SLAB FORMWORK
Pages 38 - 53
ALUMINIUM SHORING
40 - 47

GASS
A lightweight fast-erection aluminium shoring system capable of
supporting a 140 kN SWL.

STEEL SHORING
48 - 51

CUPLOK SUPPORT
SGB CUPLOK is a galvanised fast-erection steel system scaffold,
with a 74 kN maximum SWL.

SOFFIT BEAMS
52 - 53

MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS


These provide a versatile range of steel and aluminium primary
and secondary bearers suitable for soffit support.

CLIMBING FORMWORK
Pages 54 - 61

CRANE CLIMBING
56 - 59

MULTIFORM CLIMBING BRACKETS AND CL25


The MULTIFORM Climbing Bracket and CL25 provide safe access
and formwork support for lifted pours, and also simplify the
process of fixing soffit edge formwork.

SELF CLIMBING
60 - 61

HIGHRISER
HIGHRISER is a crane-independent self-climbing system for the
construction of high-rise concrete cores.

RECOMMENDED SGB PRODUCT

BRIDGE CONSTRUCTION
Pages 62 - 75
PARAPET SUPPORT
64 - 67

MULTIFORM BRIDGE PARAPET BRACKET


A cantilever formwork system used to facilitate the construction
of concrete edge projections and parapets of composite steel girder
and pre-cast concrete bridge decks.
MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling bridge support,
or as a frame to overhang for bridge parapet support.

BRIDGE DECK SUPPORT


68 - 71

CUPLOK SUPPORT AND GASS


Ground-bearing bridge support can be provided using 74 kN
steel CUPLOK system support scaffolding, or 140 kN aluminium
GASS shoring.

HEAVY DUTY SHORING


72 - 75

MKII SHORING
Used in conjunction with SGB Ultra Heavy Duty Shoring
components, standard MKII SOLDIERS can be used to take a
safe working load of up to 32 tonnes.
MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of configurations
to provide heavy shoring and trussed beam solutions.

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES


Pages 76 - 81
FACADE RETENTION
78 - 79

MKII SOLDIERS
Suitable for all applications where heavy duty shoring is required
including supporting walls of existing buildings during repair and
refurbishment.

OTHER APPLICATIONS
80 - 81

MKII SHORING ACCESSORY COMPONENTS


MKII components suitable for general shoring applications.

ACCESS AND EDGE PROTECTION


Pages 82 - 91
ACCESS SCAFFOLD
84 - 87

CUPLOK ACCESS, TUBES AND FITTINGS


The SGB CUPLOK galvanised, multi-purpose scaffold system
is a heavy duty system, but also relatively light and easy to
assemble, making it ideal for access scaffolding.

STAIR TOWERS
88 - 89

CUPLOK STAIR TOWER


Strong but light and easy-to-assemble stair towers are also
available in the SGB CUPLOK galvanised, multi-purpose
scaffold system.

EDGE PROTECTION
90 - 91

EXTRAGUARD
SGB EXTRAGUARD barrier panels are of triple wire construction for
extra strength and rigidity, galvanised and powder-coated in high
visibility yellow. The panels also incorporate an integral toeboard.

SPECIALS
Pages 92 - 95
TABLES, COLUMNS,
GANTRIES AND TRUSSES
94 - 95

SGB Formwork can design and manufacture a tailored solution


to suit specific site requirements.

WALL FORMWORK A complete range of modern high


productivity wall formwork solutions to suit specific site requirements

MKII WALL COMPONENTS PAGE 8

CRANE-HANDLED PAGE 20

MAN-HANDLED PAGE 24

MKII SOLDIERS, MINI MKII SOLDIERS AND


DU-AL ALUMINIUM BEAMS
Highly versatile formwork and support beams that
have been designed to provide, in their range and
strength, a complete system of formwork beams and
accessories.

LOGIK 60
LOGIK 60 is a panel system for crane-handling that
produces 60 kN/m2 concrete pressure resistance from
a robust panel.

LOGIK 50
LOGIK 50 is a 50 kN/m2 strength, versatile panel
system with unit weights of 35 kg/m2. This makes it
suitable for projects requiring man-handling
capability, where crane access is restricted or
impractical.

CIRCULAR PAGE 28

SINGLE-SIDED PAGE 34

STABILISERS PAGE 36

LOGIK 360 AND MULTIFORM CIRCULAR


LOGIK 360 is a 60 kN/m2 circular panel formwork
system suitable for double-sided curved walls. It is
fully compatible with LOGIK 60.

MULTIFORM A-FRAMES
MULTIFORM A-FRAMES can be used in conjunction
with either LOGIK panels or MKII SOLDIER and beam
formwork for the construction of single-sided wall
formwork.

LOGIK, MULTIFORM AND MKII STABILISERS


A full range of SGB raking stabilisers is available for
use with LOGIK and MKII SOLDIER and beam
formwork panels.

WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS
225

225

170

Highly adaptable, versatile, economical

Galvanised

Range of accessories available

2.
5
10

40

25

125

Soldier detail

3.5

Benefits

225
225

35
be fixed if required

225

The adaptability of the system allows the


contractor to use one economical system
for all types of temporary works.

40 x 50 Timber may
5
2.
10

The wide range of high quality soldiers


and accessories has evolved as a result of
long established working relationships
with building and civil engineering
companies.

Stiffener detail
Plan on end plate

175

The MKII SOLDIER is a highly versatile


formwork and support beam that has
been designed to bring both exceptional
strength and, through its accessories, a
wide variety of applications to soldier
users.

112.5

MKII SOLDIER SYSTEM

50

60

Cross section

Description

The unique profile of SGBs MKII


SOLDIER, with the pattern of diamond
shaped holes and stiffening ribs is the
result of an extensive computer analysis
which determined the best balance of
strength, stiffness and weight.
Galvanised soldier system

All MKII SOLDIER components are of a


hot dipped galvanised finish giving
excellent robustness and durability to aid
the longevity of the product.

Length (mm)

75

150

450

675

900

1125

1800

2700

3150

Weight (kg)

5.7

7.2

11.7

17.5

21.5

25.4

37.4

55.2

62.6

71.0

443211

443097

443098

443091

443092

443093

443094

443095

443096

Code No (galv) 443210

Specifications/Properties
Finish as specified
Moment of Inertia (Ixx)

1578 cm4

Minimum Factor of Safety

2.1

End Reaction (see note 1)

115.0 kN

Centre Reaction (see note 1)

115.0 kN

Bending Moment (Hog)

38.0 kNm

Bending Moment (Sag)

38.0 kNm

Bending Moment (at joint)

10.0 kNm

Bending Moment (reinf. joint)

15.0 kNm

Shear (not less than)

75.0 kN

Shear at joint (not less than)

75.0 kN

Guidance notes
1. Minimum bearing length 155 mm (as Tie Washer
4430-20)
2. Weight excludes timber insert. (Additional weight
approx. 1.1 kg/m)

3600

Robust, high tensile steel primary beams

Joint to Joint Connection

Internal corners

To fix MKII SOLDIERS end-to-end.


4 No M16 x 35 HT set screws and nuts
should be used.
Code No. 584233
Weight: 0.11 kg

Maximum bending moment = 10 kNm.

50
(225)
(300)

50
50

(300)

(225)

(300)

262

300 300
300

End detail

300 300

Weight: 0.7 kg

8 Spacers @ 300

(300)
5 Spacers @ 300

262

Code No. (galvanised): 443223

Maximum bending moment = 15 kNm.

10 Spacers @ 300

Internal Corner Plan

4 No Joint Reinforcement Plates may be


used complete with M16 x 50 HT set
screws and nuts.

(300)

For use when it is necessary to increase


the capacity bending moment at the joint
of two MKII SOLDIERS.

150

Soldier Joint Reinforcement Plate

11 Spacers @ 300

50

50

50

(300)

150

Length (mm)

900

1125

1800

2700

3150

Weight (kg)

19.00

24.1

38.0

56.6

66.3

75.4

443255

443254

443253

443252

443251

443250

Code No (galv)

3600

Waling Clamp

Used for connecting SGB DU-AL Walings


to Internal Corners.
Code No. 443062
Weight: 0.59 kg

WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS
Applications
Wall formwork

One of the most popular uses of the MKII


SOLDIER system is as a primary support
beam for wall shuttering applications.
Used with either the contractors timber or
SGBs S150 or T150 DU-AL Aluminium
Beams the system provides an economical
and versatile forming system.

Dual stop end


Soldier support
bracket

Tie rod

MKII Soldier

Tie rod

Dual Walings

Corner
Soldier

Timber Wedges
MKII Soldiers

Corner details
Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

S150
Walings

Mini MKII Soldier

Tie rod

MKII Soldiers
S150 DU-AL beam
MKII Soldiers with
4-clamp connection
Dual stop
end Soldier
support bracket

S150 DU-AL beam

Stop end details


Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.

10

Tie rod with wing nuts


and washer plates

Lifting Bracket

Form Jack

Hop Up Bracket

Bolted to the top of Soldiers, to provide


facilities for lifting by crane. A minimum
of two per form should be used.

Primarily used to level the form, they can


be used horizontally as a plumbing
device. A minimum of two jacks are
required per form side.

Designed to support 3 scaffold boards


plus 1 toeboard, complete with a spigot to
locate a guard post. The Hop Up Bracket
can be fixed at any of the bolt holes
between the diamond holes.

Code No. (galvanised): 443080


Weight: 4.8 kg

Code No. (galvanised): 443216

4 No M16 x 35 HT set screws and nuts


are required.

Weight: 4.3 kg

2 No M16 x 45 HT set screws and nuts


are required.

Code No. (galvanised): 443081


Weight: 5.6 kg

1 No M16 x 90 HT bolt and nut is


required.

Soldier Bracing Coupler

Fixed to the Soldier, these provide a


coupler for the attachment of scaffold
tube, required when lacing and bracing is
to be attached for applications such as
freestanding falsework.
Code No. (galvanised): 443235
Weight: 3.9 kg

100

260

Push Pull Bracket


Support Plate

Where it is necessary to give additional


support to the walings and form face on
crane handled forms, these can be bolted
to the bottom of the Soldiers. They should
be fitted on the Soldiers to which the
lifting brackets are attached.
Code No. (galvanised): 443083

'U' PIECE

Weight: 3.81 kg

Used to give a positive connection for up


to 3 Shoring Adaptors to Soldiers either
horizontally, vertically or diagonally.
Code No. (galvanised): 443077
Weight: 13.0 kg

1 No M24 x 90 HT bolt and nut (grade


8.8) per Shoring Adaptor.
For loading details please contact your
local SGB Formwork Design Office.

2 No M16 x 35 HT set screws and nuts


are required.

Used as an alternative method to attach


standard scaffold tube to a Soldier.

For loading details please contact your


local SGB Formwork Design Office.
300

Waling Clip

Code No. 445500


Weight: 0.6 kg

11

WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS
Timber Waling Clamp

Soldier Brace/Wheel Connector

Used with the J Bolt to fix timber walings


to the Soldier.

This item has two functions:


1. It can be bolted to the Soldier to
accommodate a Shoring Adaptor, or

Code No. 443123


Weight: 0.3 kg

2. The MKII SOLDIER system can be made


mobile by fixing a wheel of a maximum
of 48 150 mm diameter.

J Bolt

Code No. 443124

Code No. (galvanised): 443272

Weight: 0.45 kg

Weight: 9.0 kg

Swivel Connector

A multi-function component that is fixed to


two ends of Soldiers that can alter the
angle between 59-180
Code No. (galvanised): 443271

Universal Anchor Clamp

Used to fix Dual T150 beams to Soldiers.

Weight: 6.1 kg

4 No M16 x 35 HT set screws and nuts


(grade 8.8) per Soldier end are required.

Code No. 717606


Weight: 0.31 kg

Universal Clamp

Used to fix S150 Dual Walings to Soldier


or Soldier to Soldier fixing.
Code No. 443036
Weight: 0.60 kg

12

59

2 No M16 x 90 HT bolts and nuts


required. (Wheel to be quoted
separately).
Wheel Code No: 443073

Tie Rod

MKII Tie Washer

Plastic Sleeving

Continuous threaded rods, specifically


designed and manufactured for use as
formwork tie rods for all types of concrete
structures.

Designed with lugs on the base to prevent


any rotation when used with SGB MKII
SOLDIERS.

Used as a distance keeper between form


faces, these allow tie rods to be
withdrawn for re-use.

Available for hire or sale.

Available in 3 m lengths.

SWL = 115 kN

For sale only.

15 mm and 20 mm tie rods and


accessories are compatible with all other
leading makes.
Available for hire or sale.
Length (m)

Bar size (mm)

Code No.

Weight (kg)

Bar size (mm)

Code No.

Weight (kg)

15

443020

0.65

15

421847

0.66

20

421872

0.66

Code No.

Weight (kg)

0.75

421831

1.12

1.00

421826

1.50

1.50

421832

2.25

2.00

421828

3.00

3.00

421830

4.50

Hexagon Nut

6.00

421829

9.00

Available for the 15 mm tie bar. Ideal for


use where access is restricted.

15 mm diameter

SWL 95.5 kN (2:1 safety factor)


20 mm diameter

Available for hire or sale.

0.40

421869

1.07

1.00

421860

2.68

Bar size (mm)

Code No.

Weight (kg)

1.50

421870

4.02

15

421822

0.23

6.00

421871

16.08

SWL 165 kN (2:1 safety factor)

Sleeving Cone

For use with the Plastic Sleeving tube to


suit either 15 mm or 20 mm tie rod.
For sale only.

60

Bar size (mm)

Code No.

Weight (kg)

15

421848

0.01

20

421867

0.02

Joint Nut

Wing Nut

A knock-on Wing Nut used in conjunction


with tie plates for securing the rods in
formwork applications. Wing Nuts are
self colour or anti-rust finish.
Available for hire or sale.
Bar size (mm)

Code No.

Weight (kg)

15

421839

0.33

20

421865

0.35

Used for the joining of tie rods. Complete


with centre stop to ensure equal spacing
or bar inside the connector.
Available for hire or sale.

Tie Washer

Used with Wing Nuts, this can be used to


clamp wall shutters together.
Available for hire or sale.

Bar size (mm)

Code No.

Weight (kg)

15

421823

0.41

Tie Bar size (mm)

Code No.

Weight (kg)

20

421862

0.43

15

421856

1.41

20

421861

1.88

110

13

WALL FORMWORK SOLDIER AND BEAM

MKII SOLDIERS
Water Barrier

Rock Anchor

Cast into the concrete wall between two


tie bars, these allow through-tie systems to
be used in water-retaining structures.

For securing single sided formwork to


rock or concrete walls. Hole diameter
required 36 mm - 38 mm. Conduct tensile
tests before applying final load.

For sale only.

For sale only.

Bar size (mm)

Code No.

Weight (kg)

15

452520

0.55

Bar size (mm)

Code No.

Weight (kg)

0.65

15

452324

0.30

20

452525

End Tie Washer

Used in conjunction with standard tie rods


and thrust plates these enable two soldiers
to be fixed at right angles.

Pigtail Anchors

For sale or hire.

For sale only.

When cast-in Pigtail Anchors provide


anchorage into previous concrete pours.

Bar size (mm)

Code No.

Weight (kg)

Length (mm)

Code No.

Weight (kg)

15

443234

0.65

450

451345

0.74

600

451360

0.99

Length

Form Anchor

A securing device for single-sided


formwork, slab edge formwork,
guardrails etc. It provides an anchor point
for most makes of 15 mm rod.
For sale only.

Plastic Plywood Plug

Bar size (mm)

Code No.

Weight (kg)

A round tapered Plastic Plug for filling


redundant tie holes in plywood.

15

452322

0.1

Choose maximum size possible and


hammer in for tight seal.
For sale only.

Plastic Sleeving Plug

A flexible, tight fitting plug for the internal


water sealing of Plastic Sleeving. Used
prior to filling with a recommended grout.

D size (mm)

Code No.

Weight per 1000 (kg)

20

452310

1.85

22

452311

1.85

Bar size (mm)

Code No. Weight per 1000 (kg)

26

452312

1.85

15

452316

9.50

20

452317

14.40

14

For sale only.

WALL FORMWORK SOLDIER AND BEAM

Lightweight, general
purpose formwork beams

MINI MKII SOLDIERS

High tensile rolled steel profile

Lightweight section at 8.4 kg/m

Nailing holes in top flange

Length: 1.8 m

10 kNm bending capacity

Weight: 15 kg

The MINI MKII SOLDIER is suitable as a


primary beam for small-to-medium wall
or base pours, a stop-end beam for
general wall formwork pours, or as a
lightweight support beam.
The heavy duty hot-dip galvanised finish
to the beam offers a superior robust steel
coating giving maximum longevity.
An added feature of the beam is the
nailing holes in the top flange, giving the
opportunity to fix directly to plywood or
timber. The beam can also be used
inverted, where the open flange allows
DU-AL beams to be clamped securely.

25
5

50 25

60

50

Length: 1.3 m
Weight: 11 kg

50

The section profile has been optimised,


giving an excellent balance of strength
and weight. The section is rolled from
special high tensile steel, allowing a
lightweight section to be utilised. The
beam has also been structurally
engineered to allow regular lightening
apertures, giving the benefit of reduced
weight, along with the opportunity to fix
accessories to the beam.

70

MINI MKII SOLDIERS elevations, section and detail

35

50

50

The MINI MKII SOLDIER is a versatile


lightweight formwork beam that has been
designed to give a robust, easy-to-handle
solution to awkward formwork areas.

25

7 holes

35
Closed robust end complete with nailing holes
for direct fixing of timber

120
Open flanged end for clamping of
DU-AL/timber beams

Plywood

LOGIK 60
anchor plate
Secondary beam
S150 or similar

MINI MKII SOLDIER

LOGIK 60 stop end


tie holder

Stop end plan

Guidance notes
1. Minimum bearing length 80 mm.
2. Centre reaction and tie 100 x 100 x 10 mm or
MKII Tie Washer (Code No: 443020).
3. For bending moments at joints see MINI MKII data
sheets.
4. For detailed dimensions and bolt configurations see
MINI MKII data sheets.
5. For load cases see MINI MKII data sheets.
6. Section properties are based on test data and are
not theoretical.
7. Maximum loads and moments are safe working
loads unless otherwise stated.

15

WALL FORMWORK SOLDIER AND BEAM

MINI MKII SOLDIERS

Specifications/Properties
Finish as specified
Weight

8.4 kg/m

C. S. Area (gross)

11.95 cm2

C. S. Area (average)

8.94cm2

Youngs Modulus (E)

206000 N/mm2

Moment of Inertia (Ixx)

152.5 cm4

Moment of Inertia (Iyy)

118.0 cm4

rx

4.13 cm

ry

3.6 cm

Minimum Factor of Safety

End Reaction (see note 1)

36.0 kN

Centre Reaction (see note 1)

45.0 kN

Bending Moment (Hog)

10.0 kNm

Bending Moment (Sag)

10.0 kNm

Tie Load (see note 2)

45.0 kN

Shear Max.

36.0 kN

16

WALL FORMWORK SOLDIER AND BEAM

DU-AL ALUMINIUM BEAMS


Aluminium walings

T150 Aluminium walings

S150 Aluminium walings

The use of aluminium over timber has


great advantages. Aluminium is lighter
and stronger than timber and therefore
allows larger assemblies of formwork,
which in turn reduces the labour cost of
fixing and erecting.

Length (m)

Code No.

Weight (kg)

Length (m)

Code No.

Weight (kg)

1.2

715212

4.80

1.2

717512

6.96

1.8

715218

7.20

1.3

717513

7.54

2.7

715227

10.80

1.6

717516

9.28

3.6

715236

14.40

1.8

717518

10.44

4.2

715242

16.80

2.5

717525

14.55

5.1

715251

20.40

3.6

717536

20.92

SGB offers two types of DU-AL aluminium


waling beam, the standard S150 for
general use, and the T150, which is a
stronger section and ideal for use where
the soldier centres need to be wider
apart.

5.7

715257

22.80

3.9

717539

22.66

6.4

715264

25.60

4.2

717542

24.36

7.2*

715272

28.80

4.8

717548

27.84

5.0

717550

29.05

5.4

717554

31.37

6.4

717564

37.16

7.2

717572

41.76

* Non-standard length
Properties
Moment of resistance

6.80 kNm

Area

11.96 cm2

Inertia xx

356 cm4

Inertia yy

43.764 cm4

Section Modulus Zxx

47.15 cm3

Weight

3.24 kg/m

Youngs Modulus

68900 N/mm2

Properties
Moment of resistance

13.00 kNm

Area

18.87 cm2

Inertia xx

574.3 cm4

Inertia yy

147.4 cm4

Section modulus Zxx

75.36 cm3

Weight

5.81 kg/m

Youngs Modulus

68900 N/mm2

75

150

150

44.2

80

18

17

WALL FORMWORK SOLDIER AND BEAM

DU-AL ALUMINIUM BEAMS


S150 wall application

Universal Clamp

Universal Anchor Clamp

Used to fix S150 DU-AL Walings to


Soldier or Soldier to Soldier fixing.

Used to fix DU-AL T150 beams to Soldiers.

Code No. 443036

Weight: 0.31kg

Weight: 0.60kg

18

Code No. 717606

Lightweight, aluminium formwork beams


with nailable timber inserts

DU-AL ancillary components


Note: All components on this page are fabricated
from steel with a galvanised finish.
Friction Bolt c/w Nut

T-Bolt Clamp

Code No: 717603

Code No: 717607

Code No: 717605

Weight: 0.08 kg

Weight: 0.11 kg

Weight: 0.19 kg

15

11

40

28

30

Forged Washer

Stop End Bracket

Code No: 717604

Code No: 717611

Weight: 0.10 kg

Weight: 2.20 kg

43

23

40

45

34

56
11

M 12

Anchor Bolt

56
11

40

M 12

43

16

Washer Plate

7
40

80

10 mm thick plate with 13 mm diam.

80

hole for use with Soldier Support

190

Code No: 717610


Weight: 0.77 kg

Soldier Support

100

Code No: 717609


Weight: 2.18 kg

16

80

100

18

80
190

19

WALL FORMWORK CRANE-HANDLED

LOGIK 60

Description

The LOGIK 60 panel system for crane


handling produces 60 kN/m2 concrete
pressure resistance from a robust panel.
The panel is surface-finished with a robust
hot-dip galvanising to give longevity and
lower maintenance, resulting in reduced
costs. Manufactured to tight tolerances,
panels are clamped rigidly together with
a unique Alignment, Locking and Levelling
ALL Clamp with a single hammer blow.
This action is so secure that form
assemblies can then be crane-handled
without additional structural members. A
large number of re-uses are then feasible
without the need for time-consuming
stripping down.

20

The panels feature a special rolled steel


profile 140 mm in depth that combines
with high quality 18 mm plywood. This is
supported at 300 mm centres and edgesealed in polyurethane. Multiple tie holes
allow for tie rods/plates, all of which are
positioned for maximum panel stiffness
and strength.
Flexibility

The LOGIK 60 system features a full


range of sizes that offer the flexibility to
cope with a wide variety of situations
encountered.
Single sided forms

SGB LOGIK 60 panels can also be used


to form single-sided wall forms in
conjunction with SGB MULTIFORM
components in an A-Frame configuration.

Column forms

Standard panel forms can be employed


for highly rigid, high-quality finishes in
column forms with a wide variety of
different column size options. Avoids the
need for time-consuming timber and
waling assemblies, by utilising the
strength of the novel column coupler
component.
Circular (polygonal) forms

Standard LOGIK panels can be used to


create impressive circular (polygonal)
structures in conjunction with the use of
their versatile panel clamps and tie plates.

Robust large area formwork panels with


minimal clamping requirements

21

WALL FORMWORK CRANE-HANDLED

LOGIK 60
LOGIK 60 Panels
Width (mm)

Code No.

Weight (kg)

2400

590500

328.7

1200

590502

150.2

900

590503

116.4

600

590504

86.8

450

590505

70.6

300

590506

57.0

1200

590540

82.2

900

590541

73.6

600

590542

53.2

450

590543

42.1

300

590544

33.5

1200

590550

67.7

900

590551

59.0

600

590552

42.0

450

590553

34.0

300

590554

27.0

2700 high

1500 high

2700 high LOGIK 60 panels

1200 high

1500 high LOGIK 60 panels


18

120

Release Agent

1200 high LOGIK 60 panels

Code No.

Size (litres)

443395

25

443396

205

Cross section through


LOGIK 60 panel

LOGIK 60 top tie rod holder


LOGIK 60
anchor plate

LOGIK 60 clamp

Secondary beam
(S150 or similar)
Wall
width

Plywood

LOGIK 60 stop-end tie holder


MINI MKII SOLDIER
Stop end plan

22

ALL Clamp Standard

Sleeving Cone

LOGIK Stop End Tie Holder

Code No. 590700

Code No. 421848

Code No. 590807

Weight: 6.95 kg

Plastic Sleeving
Code No: 421847

Weight: 0.5 kg

Tie Washer/Nut
Code No. 590803
Weight: 1.9 kg

Extension Bracket

Adjustable Clamp
Code No. 590701
Weight: 6.13 kg

Tie Rod

Code No. 590710

Code No. Size (m)

Diameter (mm)

Weight: 2.6 kg

421831

0.75

15

421826

1.00

15

421832

1.5

15

Stabiliser
Code No.

Size (m)

Weight (kg)

590824

3.0

12

590826

4.5

17.5

Column Coupler
Code No. 590722
Weight: 4.6 kg

Top Tie Rod Holder


Code No. 590801
Weight: 1.2 kg

A-Frame Connector
Joint Plate Channel
Code No. 590721

Code No. 590941


Weight: 0.5 kg

Weight: 7.5 kg

Alignment Waler
Code No. 590823
Weight: 7.45 kg

Walkway Bracket
Code No. 590820
Weight: 13.9 kg

Attachment
Code No. 590821

Transport Bracket

Weight: 1.7 kg

Code No. 590822


Weight: 11.2 kg

Crane Hook
SWL = 1500 kg
Code No. 590735
Weight: 6.6 kg

23

WALL FORMWORK MAN-HANDLED

LOGIK 50

Description

kN/m2

LOGIK 50 is a 50
strength,
versatile panel system with unit weights of
approximately 35 kg/m2. This makes it
suitable for projects requiring manhandling capability where crane access is
restricted or impractical.
Simple in use, but smart in design
concept, the panels are secured in a
similar way to the crane-handled version.
A lightweight clamp is pre-set and
clamped single-handed in one simple
action.
It can be attached at any number of
horizontal or vertical positions.
Once fastened, a tight connection is
maintained to avoid grout loss. The holes
are positioned at the strongest part of the
panel.

24

Flexibility

Column forms

The component solutions are fast, flexible


and offer a good standard of finish with
minimal grout loss, avoiding the need to
import timber elements requiring special
skills.

Standard panel forms can be employed


for highly rigid, high-quality finishes in
column forms with a need for timeconsuming timber and waling assemblies,
by utilising the strength of the novel
column coupler component.

Single sided forms

SGB LOGIK 50 panels can also be used


to form single-sided wall forms in
conjunction with SGB MULTIFORM
components in an A-Frame configuration.

Circular (polygonal) forms

Standard LOGIK panels can be used to


create impressive circular structures in
conjunction with the use of their versatile
panel clamps and tie plates.

Lightweight formwork panels


for all restricted access areas

25

WALL FORMWORK MAN-HANDLED

LOGIK 50
LOGIK 50 Panels
Width (mm)

Code No.

Weight (kg)

900

590101

81.0

600

590102

58.3

450

590103

46.0

300

590104

35.6

900

590120

49.6

600

590121

37.9

450

590123

26.6

300

590122

20.5

900

590131

39.7

600

590132

30.3

450

590133

21.3

300

590134

16.4

2700 high

1500 high

1200 high

2700 high LOGIK 50 panels

3000 high (for sale only)


750

A570004

83.7

500

A570006

54.4

250

A570008

35.3
1500 high LOGIK 50 panels

1500 high (for sale only)


1000

A570052

51.2

750

A570054

41.5

500

A570056

27.8

250

A570058

21.3

1200 high LOGIK 50 panels


15
80

Release Agent
Code No.

Size (litres)

443395

25

443396

205

Cross section through LOGIK 50 panel


LOGIK top tie rod holder
LOGIK 50
anchor plate

LOGIK 50 clamp

Secondary beam
(S150 or similar)
Wall
width

Plywood

LOGIK 50 stop-end tie holder


MINI MKII SOLDIER
Stop end plan

26

LOGIK 50 Clamp Standard

Wing Nut

Code No. 590300

Code No. 590312

Weight: 1.05 kg

Tie Rod

LOGIK 50 Clamp Adjustable

Sleeving Cone
Size: 110 mm Weight: 0.95 kg

Code No. 421848

Plastic Sleeving

Code No.

Size

421831

0.75 m

421826

1.00 m

421832

1.5 m

Code No. 421847

Code No. 590301


Weight: 5.1 kg

LOGIK Stop End Tie Holder


Code No. 590807
Weight: 0.5 kg

Alignment Waler
Code No. 590823

Stabiliser

Weight: 7.45 kg

Top Tie Rod Holder

Code No.

Size (m)

Weight (kg)

590824

3.0

12

Code No. 590801

590826

4.5

17.5

Weight: 1.2 kg

Column Coupler
Code No. 590310
Weight: 1.95 kg

Joint Plate Channel


Code No. 590721
Weight: 4.8 kg

A-Frame Connector
Code No. 590941
Weight: 0.5 kg

Walkway Bracket
Code No. 590820
Weight: 13.9 kg

Attachment
Code No. 590821
Weight: 1.7 kg

Transport Bracket
Code No. 590822

LOGIK 50 Crane Hook

Weight: 11.2 kg

SWL = 1000 kg
Code No. 590311
Weight: 6.0 kg

27

WALL FORMWORK CIRCULAR

LOGIK 360
LOGIK 360 is the first plywood-faced
truly circular panel formwork system. The
patented design of LOGIK 360
demonstrates SGB Formworks innovative
approach to circular formwork.
LOGIK 360 has very few components,
cutting the chances of site losses to an
absolute minimum. A LOGIK 360 wall is
constructed with a 1.24 m Inner Panel, a
1.25 m Outer Panel, LOGIK 60 Ties and
Tie Washers, and LOGIK 60 Adjustable
Clamps.
The new design has eliminated the
hundreds of bolts, turnbuckles, beams,
walers and multiple components
commonly used on older systems.
LOGIK 360

Truly circular panel formwork system

Fast and simple setting procedure.

Fully assembled panels.

Lightweight slim profile

Compatible with LOGIK 60

28

Crane handling and transport are also


much easier with LOGIK 360, because of
the low unit weight of approximately
58 kg/m2, combined with the slim profile
of the panel, measuring just 140 mm
deep.
The standard SGB Formwork panels can
be used for circular walls down to 4 m
minimum radius. Further panels are
available to cope with smaller radii, down
to 2.5 m minimum radius.
LOGIK 360 is also fully compatible with
the LOGIK 60 panels, making transitions
from straight walls to circular walls simple
and easy.

Superior assembly times for


truly circular panel formwork

29

WALL FORMWORK CIRCULAR

LOGIK 360
1240 mm wide Internal Panels
Height (mm)

Code No.

Weight (kg)

1200

590568

88

1800

590567

141

2400

590566

170

Standard sizes

Also available (for sale only)


300

590570

21

600

590569

60

3000 (3 Tie)

590579

221

3000 (2 Tie)

590580

196

3600

590565

249

1250 mm wide External Panels


Height (mm)

Code No.

Weight (kg)

1200

590574

89

1800

590573

140

2400

590572

171

Standard sizes

Also available (for sale only)


300

590576

22

600

590575

61

3000 (3 Tie)

590577

222

3000 (2 Tie)

590578

196

3600

590571

250

The above panels can be used to a minimum radius


of 4 m. Smaller panels are available for radii down to
a minimum of 2.5 m.

Release Agent
Code No.

Size (litres)

443395

25

443396

205

LOGIK 360 Internal and External Panels: 2400, 1800, 1200 and 600 mm high

Plywood

LOGIK 60
anchor plate
Secondary beam
S150 or similar

MINI MKII SOLDIER

LOGIK 60 stop end


tie holder

Stop end plan

30

LOGIK 60 ALL Clamp Standard

LOGIK 60 Adjustable Clamp

LOGIK 60 Stop End Claw Tie Holder

Code No. 590700

Code No. 590701

Code No. 590806

Weight (kg): 6.95

Weight (kg): 6.13

Weight (kg): 1.4


360

Bolt
Code No. Component
021041

M16 Bolt Grade 8.8 100 mm long

023050

M16 Standard Nut Grade 8.8

026510

M16 Heavy Flat Washer

Finish: All items zinc plated

LOGIK 60 Crane Hook

Walkway Bracket

SWL = 1500 kg

Code No. 590820

Code No. 590735


Weight: 6.6 kg

70

Weight: 13.9 kg

Attachment
Code No. 590821
Weight: 1.7 kg

31

WALL FORMWORK CIRCULAR

MULTIFORM CIRCULAR
The System

Adjustment clamp details

MULTIFORM Circular Formwork System is


suitable for double-sided curved walls
with a minimum outer radius of 5 m.

1) The adjustable clamp slides onto the


MF1 Waler and is bolted onto the
MF3 beam.

It offers easy setting and adjustment of


curvature with wide spacing of ties @
1.25 m (1.88 m2/tie).

2) Adjustment is then made by turning the


screw thread of the adjustable clamp.

Concrete pressures of up to 60
can be accommodated.

kN/m2

Minimum adjustment infill solutions, either


external or internal, give maximum
versatility to all stock.
General Guidelines
Plan detail

Infill details

1) Simple infill details allow gaps to be


compensated for with a minimum of
adjustment.
2) This means standard size panels can
be fully utilised for all radii and wall
thicknesses.

MULTIFORM Circular Panels


Height (m)

Width (m)

Code No.

Weight (kg)

1.25

2.5

590993

321.4

3.0

2.5

590994

330.3

3.5

2.5

590995

397.0

4.0

2.5

590996

430.2

4.0

1.25

590991

216.6

1) Set the panels to the correct radii by


turning the adjustable clamp.

2500

2) Lift the panels into place.

4) Make finite adjustments with the


adjustable spindle and articulated
coupling.

3000

3) Connect the adjoining panels with the


wedged articulated coupling.

MULTIFORM Circular Panel typical


elevation and plan

32

Fully adjustable component


circular formwork

33

WALL FORMWORK SINGLE-SIDED

MULTIFORM A-FRAMES
Multiform AFrames

Single-sided forming

2 m 5 m modular sizes

Larger sizes available

Sliding foot feature

Compatible with all formwork types

MULTIFORM A-Frames are used in the


construction of single-sided walls when
tieing through the formwork is not
possible.
A-Frames are used for the construction of
concrete walls cast against the face of
existing walls in basement construction or
similar.
MULTIFORM A-Frames are available in
2 m, 3 m, and 5 m modular sizes, fully
assembled for immediate use on site.
They are compatible with all LOGIK panel
formwork as well as traditional soldier
and beam formwork.
The frames are made up largely of bolted
connections, making repair and
maintenance simple and easy.
Accessories for the A-Frames such as
walkway brackets are fully compatible
with LOGIK panel formwork, making
good cross-utilisation of products.
The A-Frames contain a Sliding foot
feature to enable the wall to be fully
tightened to the wall kicker.
The 2 m Mini A-Frame is ideal for the
construction of deep base pours where tie
deformation prevents the use of doublesided concrete pours. The modular units
allow simple, fast, reliable installation. The
Mini A-Frame contains a unique framesetting feature, allowing the units to be
anchored and accurately aligned in just
two actions.

34

Simple forming of single-sided,


tie-less walls and bases

A-frame lifting eye


(SWL=10 kN)

87

A-Frame Connector
Scaffold
coupler

Scaffold
coupler

Code No. 590941


Weight: 0.5 kg

3441

2065
5059
Scaffold
coupler

Scaffold
coupler

Tie washer nut

38 diameter
adjustable jack
(SWL=127 kN)
120

Scaffold
coupler

1146

Connector
177

1246

MULTIFORM 3 metre A-Frame

Mini A-Frame

Code No. 590900

Code No. 590905

Weight: 200.5 kg

Weight: 98.8 kg

Tie washer nut

Tie bar
Loop
anchor

60

Joint nut

12
40
2013

MULTIFORM 5 metre A-Frame


Code No. A619500
Weight: 375 kg

Multiform Loop
Anchor Tie
Code No.

Size (mm)

590938

15

590937

20

95

70

50

160

Mini A-Frame Anchor Connector

308
289
38 diameter
adjustable jack
(SWL=250 kN
per pair)

Code No. 590939


Weight: 1.5 kg

35

WALL FORMWORK STABILISERS

LOGIK, MULTIFORM AND MKII STABILISERS

SGB Formwork Stabilisers/Props

Simple and accurate adjustment of


stabilisers

Full-length range catered for

Range of load applications

SGB Formwork has a range of modular


size stabilisers to accommodate a
complete range of propping.
LOGIK stabilisers are cost-effective,
lightweight props available in modular
1.5 m, 3.0 m, 4.5 m, & 6.0 m lengths.
The stabilisers can be simply connected to
LOGIK Panels, MULTIFORM Beams, or
MKII SOLDIERS.
LOGIK Stabiliser
Code No.

Size (m)

Weight (kg)

590824

3.0 (illustrated)

12

590826

4.5

17.5

36

The Heavy Duty LOGIK and MULTIFORM


Stabilisers are a higher-load robust prop,
available in modular lengths 3.1 4.5 m,
and 4.0 6.3 m.
The stabilisers are largely made up from
bolted connections, allowing easy
replacement of damaged parts.
Heavy Duty LOGIK/MULTIFORM
Push/Pull Prop
Code No.

Size (m)

Weight (kg)

590915

3.1 - 4.5

43

590916

4.3 - 6.5 (illustrated) 54

Robust range of stabilisers for all formwork


stability and adjustment needs

337.5

100

106

Heavy duty push/pull


prop adaptor

Tubular shoring
adaptor

Heavy Duty Push/Pull


Prop Adaptor

660

Alternative connection
detail using the MkII
Push-Pull Bracket

225

170

320
Tubular Shoring Adaptor

MKII SOLDIERS with shoring accessory


components

For longer, heavier support requirements


MKII SOLDIERS can be used in
conjunction with Tubular and Threaded
Shoring Adaptors to a maximum 10 m
length.
9 m length illustrated.
(For details of MKII SOLDIERS see pages
8 to 9. For details of shoring accessory
components see pages 79 to 81.)

490
475 max
225

170

150

180

Threaded Shoring Adaptor

175

135

Swivel Base Plate

Threaded shoring
adaptor
Swivel base
plate

37

SLAB FORMWORK Modern award-winning shoring solutions


for all types of concrete frames

38

ALUMINIUM SHORING PAGE 40


GASS
A lightweight fast-erection aluminium shoring system
capable of supporting a 140 kN SWL.

STEEL SHORING PAGE 48

SOFFIT BEAMS PAGE 52

CUPLOK SUPPORT
SGB CUPLOK is a galvanised fast-erection steel
system scaffold,with a 74 kN maximum SWL.

MKII SOLDIERS AND DU-AL ALUMINIUM BEAMS


These provide a versatile range of steel and aluminium
primary and secondary bearers suitable for soffit support.

39

SLAB FORMWORK ALUMINIUM SHORING

GASS
Developed from the extensive experience
gained by SGB working on many of the
largest and most demanding construction
projects worldwide, GASS has been
designed and manufactured to meet the
speed, safety and economic demands of
the modern construction industry.

GASS is safer

GASS is safer, stronger and more


versatile than any previously available
system, yet it still offers competitive
economic advantages. The strength and
versatility offered by the GASS system
bring the benefits of aluminium shoring to
a wider range of construction projects
and contractors, many of them producing
higher levels of productivity.
High productivity

Lightweight aluminium components


enable greater volumes of falsework to
be assembled

Unique locking feature for Ledger


Frames is hammer-fastened, and simple
to locate

140 kN heavy duty capacity reduces


number of components required

Ledger Frames can be located at any


vertical position along the leg

Highly adaptable

8-way connection into the GASS leg

GASS is commonly used in the


construction of:
RESERVOIRS using GASS rolling
table forms
RESIDENTIAL AND COMMERCIAL
CONCRETE FRAMES using GASS
flying tables and GASS backprops
INDUSTRIAL STRUCTURES using
fix and strike GASS tower structures for
heavily loaded slabs

40

Locking feature on frames gives visible


reassurance that it is secured

Higher shear loading capacity of


frames

Access platform options provide firm


working area

Integral safe guardrail height with


working platform

Head plates interlock to prevent rotation

GASS is better

GASS has been awarded five


international patents to protect its
innovative design, and in 1999 GASS
won the Construction Awards Research
and Development Award.
DIN approved

GASS has been officially checked and


approved for load rating by the
Government Structures Office in Germany
to code DIN 4421, which closely
resembles the forthcoming British
(European) Standard prEN12812.

140 kN high productivity, lightweight


aluminium shoring with integral brace frames

41

SLAB FORMWORK ALUMINIUM SHORING

GASS
Main components

Outer Leg

GASS has been designed to require only


three main individual components, Outer
Leg, Inner Leg and Ledger Frame.

Benefits of the Outer Leg

This results in minimum component


identification difficulties.

45 0

200

Up to 1314 mm continuous adjustment


with standard jack, and 2400 mm with
special jacks

8 slot profile allows versatility for


attachment of Ledger Frames in multiple
directions

No loose parts

Interlocking Head Plate eliminates


eccentricity

Raised lip on headplates ensures 4 No


M12 x 65 (Grade 8.8) nuts and bolts
c/w 2 No washers remain in place

Latch design enables Inner Leg to be


secured safely every time

8 point profile provides high rigidity to


Inner Leg

120

200

366

Lengths of Outer Leg


Code No.

20

Length L

Height range

Weight

(mm)

(m)

(kg)

718001

1400

1.49 2.73

8.04

718002

2490

2.58 3.82

12.73

718003

3580

3.67 4.91

17.41

718004

4670

4.76 6.00

22.10

60

SGB

200

Inner Leg

Benefits of Inner Leg

Up to 1314 mm continuous adjustment

Interlocking Base Plate eliminates


eccentricity

Dry-coated thread requires no


additional lubricant

Cast collar for optimum strength

Removable grub screw for easy collar


replacement

Lengths of Inner Leg

7.5
126

20

200

Code No.

Length L (mm)

Weight (kg)

718015

780

5.5

718014

1400

8.7

718016

1680

10.2

718017

2800

13.7

200

Outer Leg
Inner Leg

42

Ledger Frame

3.0 m Leg centres

Benefits of the Ledger Frame

Only 4 wedge connections per frame


result in fast installation

Clearly visible wedge results in easy


identification that Ledger Frame is
safely and correctly installed

Ledger Frames can be removed from an


erected structure, to enable personnel
and material access

Ledger frames in 4 sizes offer the user


versatility with a minimum number of
components

When utilising Access Platforms, top


rung of Ledger Frame provides a secure
handrail

1195

1000

1361

2722
0

50
2.4 m Leg centres

1195

1000

1061

Detail A

Wedge
connections

2122
Length between Leg Centres
80

1. Bolt in parked
position, Ledger
Frame offered to
Outer Leg.

1.8 m Leg centres

1195

1000

Single Guard Rail

1522

Length (m)

Code No.

Weight (kg)

1.2

718131

3.6

1.5

718132

3.9

1.8

718133

4.3

2.4

718134

5.0

3.0

718135

5.7

2. Raise Wedge to
advance bolt fully.
4

3. Bolt inserts
automatically into
leg slot.
3

1.2 m Leg centres

1195

1000

150
80

4. Turn Wedge
through 90 to
engage bolt in slot.
5. Hammer Wedge
to secure bolt in
leg slot.

922
Detail B
Ledger Frames
Frame length (m)

Code No.

Weight (kg)

1.2

718020

9.4

1.8

718021

10.3

2.4

718022

13.4

3.0

718023

15.8

43

SLAB FORMWORK ALUMINIUM SHORING

GASS
Secondary components
Rocking Head Base Plate
Code No. 718091
Weight: 8.25 kg

GASS can cope with sloping soffits or


bases simply by attaching the
Swivel/Rocking Head Plate to either the
Head, Base or Jack Plate to allow for any
slope up to 15.

Ring Nut & Bolt

GASS T Bolt

A novel single assembly ring nut for


connecting GASS end to end. No spanner
required, insert with one hand, do up
with podger.

An assembly of T Bolt and washer with a


captive nut to prevent loss. Used to
connect DU-AL beams to head plates.

Code No. 718901

Weight: 0.60 kg

Code No. 718099

Weight: 0.35 kg

Nuts for GASS T Bolt


Code No. 718901 Ring nut
Code No. 718902 Standard nut

To Head Plate attachment: 4 No M12


65 (Grade 8.8) Nut and Bolt complete
with 2 No Washers required.
Beam attachment: 2 No GASS T bolts
required.

Spanner
Code No. 718063

Extension Leg
Size: 500 mm
Code No. 718007
Weight: 5.63 kg

Where very high shoring is required, the


GASS Extension Leg allows multiple leg
build-up.

Weight: 6.4 kg

Soldier Fixing Bracket - Type II

To ease stripping of GASS Inner Legs


when under load, the GASS Spanner
locks around the collar of the Inner Leg
and promotes a safe and controlled
release. (An extension arm is provided for
additional torque.)

Single assembly fixing bracket and ring


nut to connect GASS plate to DU-AL
beam.

4 No M12 65 (Grade 8.8) Nuts and


Bolts complete with 2 No Washers
required.

1053
200
R 50

1148

44

Code No. 718096


Weight: 0.35 kg

Mobility

GASS Castor and Shoe

Trolley Unit

GASS can achieve greater optimisation


by moving the system quickly and
effectively around a site without the need
to erect and dismantle every time.

Code No. 718079

Code No. 718078

Weight: 9.8 kg

Weight: 15.5 kg

The GASS castor was designed to


improve site mobility with GASS forms,
and is an integral part of the lifting and
lowering unit. However, this component
also has the flexibility to be used on its
own for other applications that do not
require the rigidity of the trolley solution.

By simply attaching the GASS Trolley Unit


to the corners of a bay with fast Wedge
Couplers, GASS can be a mobile system
ideal for Rolling or Flying Tables.

GASS Lifting and Lowering Trolley

The GASS Lifting and Lowering Trolley


enables erected units of equipment to be
moved around a slab without the need to
erect and dismantle every time. Quickly
fixed in position, the trolley is a highly
productive mobile unit that simply
attaches to the corners of a bay, and then
forms a rolling unit.

263

147

A special Low Level Trolley is available for


car parks.
Trolley

Code No

Height (mm) Weight (kg)

Standard

718080

2247

188

Low Level

718090

2062

188

Threaded stem
Front

1200

Rear

Collar

Outer leg
Prop handle

271

425 to 100

45

SLAB FORMWORK ALUMINIUM SHORING

GASS
Cantilever Bracket

Access Platforms

Transom Unit

Size: 1200 mm

Size (mm)

Code No.

Weight (kg)

Code No. 718028

1800

718082

16.4

Weight: 7.23 kg

2400

718083

19.0

3000

718084

23.0

By using the Cantilever Bracket, support


can be provided beyond the slab edge for
safe working conditions and access when
working external form faces.
CUPLOK Universal Jack

Used to support scaffold boards as an


alternative to the Access Platform, for
temporary access while erecting or
dismantling GASS.

To assist in the safe erection of a GASS


structure we recommend the use of the
GASS Access Platforms to span from
Ledger Frame to Ledger Frame.

Code No.

Weight (kg)

1800

717730

6.6

2400

717731

8.4

Specification/properties:
Material: Aluminium Platform Loading: 0.75 kN/m2

The Access Platforms are rated to


1.5 kN/m2 SWL.

Code No. 279550

Size (mm)

Guidance Notes:

Weight: 3.9 kg

Maximum No of scaffold boards in width:


1800 mm: 7 boards 2400 mm: 10 boards
For sale only
2400

680

Slots into the end of the Cantilever Frame


and allows fine adjustment of the Forkhead.

1800

CUPLOK Forkhead
Width: 186 mm
Code No. 279657

1200

Weight: 5.2 kg

Designed to allow the primary beams to


be held in position.

2400

300

680

CUPLOK Forkhead

300

1800

CUPLOK
Universal
Jack
300
300

Cantilever Bracket

46

300

GASS Diagonal Brace with Latch Locks

Additional systemised bracing can be


added to GASS structures to give
increased load capacity for free-standing
or special application structures.
SWL = 6.25 kN
Configuration
Brace

Outer used

Inner used

1340

1340

1340

1765

2400

1765

Brace Type

Code No.

Diagonal Brace A

718055

Weight (kg)
9.02

Diagonal Brace B

718056

10.02

Diagonal Brace C

718057

14.0

GASS Jack Bracing Collar

Allows the systemised GASS Diagonal


Braces to be fitted to the GASS Inner
Legs.
Code No. 718045
Weight: 1.5 kg

47

SLAB FORMWORK STEEL SHORING

CUPLOK SUPPORT

SGB CUPLOK was the first ever


galvanised, multi-purpose scaffold system
in the UK. It is a well proven heavy duty
support system which is relatively light
and easy to assemble and suitable for
falsework support or access, building and
civil engineering projects.
SGBs experience of using CUPLOK on
projects all over the world enables us to
offer you absolute confidence when using
this system.
The principal feature of CUPLOK is the
unique node point - locking up to four
horizontals in one single action without
the use of nuts, bolts or wedges. The
locking device is formed by a fixed lower
cup, which is welded to the vertical at
0.5 m intervals, and a sliding upper cup.
The forged blade ends of the horizontals
are located in the lower cup. The upper
cup is moved down and rotated by
hammer blows to give a positive and rigid
connection.
Hot-dipped galvanising is the finest
practical coating that can be applied to a
scaffold system, providing a long working
life and better handling to the user as well
as improved appearance and durability.

48

Soffit support

Spigotless Verticals

The range of CUPLOK equipment gives


the system the capability to tackle virtually
any soffit support application with the
most cost-effective approach. We can
provide a large number of grid variations
to fit steel, aluminium or timber joists.

These allow the insertion of jacks with


various head components to meet the
requirements of different support
applications, such as aluminium beam
support or decking systems.

Complimenting CUPLOK is our DU-AL


Aluminium Beam System. DU-AL s high
strength and low weight result in
increased productivity.
The DU-AL system comprises a selection
of 3 beams in a variety of lengths. In each
case the beams are supported in
Forkheads and fastened by means of a
quick fixing clamp.
Benefits

The key advantages of CUPLOK over


traditional scaffolding are:

74 kN leg load

Unique node point: 4 connections in one

Systemised quick erection bracing

20% lighter than traditional scaffolding

Code No.

Length (m)

Weight (kg)

270043

0.4

2.4

270083

0.8

4.1

270133

1.3

6.6

270183

1.8

9.1

270233

2.3

11.6

Note: 1 m, 2 m and 3 m
spigotless verticals are also
available for access.

Fast connections and 74 kN with


the original system scaffold

49

SLAB FORMWORK STEEL SHORING

CUPLOK COMPONENTS
Guardpost Bracket

Internal Adjustable Brace

Handrail Post

Accepts a standard 48.3 mm scaffold


tube as a Handrail Post to facilitate
handrailing around slab perimeters. Can
be bolted to all CUPLOK Headplates.

The Internal Adjustable Brace fixes to the


horizontal CUPLOK members at each end.

A spigoted CUPLOK post with two cups


for the insertion of guard rails.

Brace diameter: 48.3 mm


Maximum rating: 12.5 kN (tension or
compression)

Code No. 279244

Code No.

Length (mm)

Weight (kg)

279700

233

1.7

Short Brace (to fit the following bay sizes)


Overall lengths

No.

X (m)

Y (m)

L (mm)

(kg)

279810

1.2

1.0

1562

10.8

1.3

1.0

1640

1.6

1.0

1887

1.2

1.5

1921

1.3

1.5

1985

Jack Brace Type S and Type L

1.8

1.0

1059

The Jack Brace fits to the CUPLOK


horizontal member at one end and to the
Jack Bracing Coupler at the Jack end.

1.6

1.5

2193

1.8

1.5

2343

1.3

2.0

2385

Type L is for horizontal bays of up to


2.5 m. (Brace diameter: 48.3 mm.)

Code No.

Length (mm)
L min.

L max.

279720

1277

2182

6.8

279710

1688

2775

10.9

280

Code

Overall lengths

No.

X (m)

Y (m)

L (mm)

(kg)

279820

1.6

2.0

2561

15.1

1.8

2.0

2692

2.5

1.0

2692

2.5

1.5

2915

Cantilever Frame

2.5

2.0

3202

Supports the decking or formwork beyond


the edge of the slab. The frames have
blade ends for locating in the cup joint
and accept Jacks in three positions.

Weight (kg)

150

Long Brace (to fit the following bay sizes)

SWL: 6.25 kN
Type

Weight

500
1000

Code

Type S is for horizontal bays of up to


1.8 m. (Brace diameter: 42.4 mm.)

Weight

L
Y

Bracing Coupler

Used to adapt standard Forkheads and


Head Plates for use with Jack Braces.
A fast action wrap-around fitting
incorporates the two locating lugs.
Code No. 279740
Weight: 0.8 kg

Spigot Pin

A quick-action locking device which


resists minor tensile forces between
vertical members.
SWL = 4 kN
Code No. 279340
Weight: 0.09 kg

50

Weight: 4.9 kg

Code No.

Length (m)

Weight (kg)

279615

1.5

20.5

279610

1.0

18.5

Horizontals (Ledgers)/Transoms

Bracing Base Plate

Bracing Forkhead

The forged blade ends with minimum


projection to resist site damage and locate
in a cup joint on the standard.

The Bracing Base Plate is used as a base


plate to accept the Universal Jack and a
maximum of 4 Cuplok Jack Braces.

Incorporates locating lugs to accept Jack


Braces for systemised bracing.
Code

Width

Length

Weight

Code No.

Length (m)

Weight (kg)

Code No: 279510

No.

(mm)

(mm)

(kg)

271060

0.6

2.7

Weight: 2.4 kg

279676

86

200

4.2

271090

0.9

3.7

279681

162

150

4.0

271100

1.0

4.1

271120

1.2

4.8

271127

1.25

5.0

271160

1.6

6.2

Note: 1.3, 1.8 and 2.5 m lengths are also available

Swivel Base Plate

for access.

Universal Jack

Used at either the top or bottom of a


scaffold support structure in conjunction
with Forkheads, Adaptors or Base and
Head Plates.
Code

Overall

Weight

Effective

No.

length (mm)

(kg)

ranges (mm)

279550

860

3.9

620

279540

660

3.0

420

For use on angles of up to 45 eliminating


the need for special timber wedges.
Supports loads of up to 57 kN depending
on inclination. Bracing Couplers can be
located where jack bracing is required.
Code No.

Height (mm)

Weight (kg)

279520

159

4.3

Rocking Forkhead

For slabs with soffits sloping in one or two


directions. Allows primary timber beams
to be sloped along their length and also
in the transverse direction.
Maximum rotation of support bar: 45
Secondary beam axis: 9
Maximum slope: primary beam axis: 10
SWL = 57 kN

Fixed Forkhead

For traditional timber steel or aluminium


beam support. Used with a Universal Jack
to give height adjustment.
Code

Width

Length

Weight

No.

(mm)

(mm)

(kg)

279650

86

200

3.9

279653

162

150

3.7

279657

186

200

5.2

Code No.

Width (mm)

Weight (kg)

279686

186

6.9

See SGB Technical Data for detailed information on


the use of this component.

Base and Head Plate

Used at the bottom and top structure.


Accepts Universal Jack.
Code No.

Height (mm)

Weight (kg)

279500

110

2.3

51

SLAB FORMWORK SOFFIT BEAMS

MKII SOLDIERS & DU-AL ALUMINIUM BEAMS


DU-AL Aluminium T225 Beam

The lighter aluminium T225 DU-AL beam,


with SWL bending 29 kNm, can be used
when loading is less onerous and
falsework structures require stripping and
re-erecting.
Length (m)

Code No.

Weight (kg))

1.8

717418

16.06

2.4

717424

21.41

3.0

717430

26.76

3.6

717436

32.10

4.2

717442

37.46

4.8

717448

42.80

5.4

717454

48.17

6.0

717460

53.52

7.2

717472

64.22

7.5

717475

66.90

Properties

60

Length
(mm)

Weight Code No
(kg)
(galv)

3600

71.0

443096

3150

62.6

443095

2700

55.2

443094

1800

37.4

443093

1125

25.4

443092

900

21.5

443091

675

17.5

443098

450

11.7

443097

150

7.2

443211

75

5.7

443210

29.25 kNm

Area

32.90 cm2

Inertia xx

2301 cm4

Inertia yy

329 cm4

Section modulus Zxx

204.5 cm3

Weight

8.92 kg/m

Youngs modulus

68900 N/mm2

225

50

Moment of Resistance

100

Secondary beams

The versatile MKII SOLDIER and DU-AL


aluminium beams combine to make a
wide-ranging system of primary and
secondary beam support. The MKII
SOLDIER and DU-AL combinations have a
full range of accessories to clamp the
components quickly and safely.
MKII Soldiers

The strongest primary beam is the MKII


SOLDIER, with SWL bending 38 kNm,
making it ideal for falsework table use.
52

The secondary beams are the single-web


S150 DU-AL beam, with SWL bending
6.8 kNm, and the stronger twin-web
T150 DU-AL beam, with SWL bending
13 kNm. Both DU-AL secondary beams
are supplied with a timber insert for
suitable nailing of plywood. Timber
walings can also be clamped safely to
MKII SOLDIERS, giving further choice in
the selection of secondary beams to suit
site conditions.
For details of MKII SOLDIERS, DU-AL
S150 and T150 beams and other
components, see under SOLDIER AND
BEAM (pages 8-19).

Strength in depth, with a complete range of


primary and secondary soffit beams

150

44.2

Universal Clamp

Universal Anchor Clamp

Connects secondary beams to primary


beams. Recommended where forms are to
be handled repeatedly or are likely to be
subject to considerable vibration.

A longer version of the T bolt combined


with a Universal Clamp arm and captive
nut. Used for fixing either DU-AL T150
walings to SGB MKII SOLDIERS, or DU-AL
T150 or T225 beams to each other.

Code No. 443036


75

Weight: 0.31 kg

Code No. 717606


Weight: 0.31 kg

150

DU-AL S150 beam

80

18

DU-AL T150 beam

Fittings
Soldier Fixing Bracket - Type II

Single assembly fixing bracket and ring


nut to connect GASS plate to DU-AL
beam.
Code No. 718096

Weight: 0.35 kg

Wedge Clamp

Soffit Guardpost & Clamp

A quick-action fixing method suitable for


connecting any combination of DU-AL
beams.

A versatile component easily fixed to all


sizes of DU-AL beams anywhere along
their length without the need to drill holes.
Constructed of aluminium, it provides a
post to which a guardrail of aluminium or
steel scaffold tube can be fixed with
standard scaffold couplers. A toeboard
can also be fitted using normal clips.

Code No. 715690


Weight: 0.34 kg

See EXTRAGUARD on pages 90-91 for


systemised edge protection.
Code No. 717200
Weight: 4.10 kg

GASS T Bolt

An assembly of T Bolt and washer with a


captive nut to prevent loss. Used to
connect DU-AL beams to head plates.
Code No. 718099
Weight: 0.60 kg

Nuts for GASS T Bolt


Code No. 718901 Ring nut
Code No. 718902 Standard nut

(For illustrations see page 44.)

53

CLIMBING FORMWORK Slick, economical


climbing formwork solutions for all crane-climbing and
self-climbing applications

54

CRANE CLIMBING PAGE 56

SELF CLIMBING PAGE 60

MULTIFORM CLIMBING BRACKETS AND CL25


The MULTIFORM Climbing Bracket and CL25 provide
safe access and formwork support for lifted pours, and
also simplify the process of fixing soffit edge formwork.

HIGHRISER
HIGHRISER is a crane-independent self-climbing
system for the construction of high-rise concrete cores.

55

CLIMBING FORMWORK CRANE-CLIMBING

MULTIFORM CLIMBING BRACKET


Multiform Climbing Bracket

Integral climbing of formwork and


platform

Panel formwork or traditional formwork

Allows a variety of secondary beams

Trip-free access deck

MULTIFORM Climbing Brackets are a


robust economical solution to the integral
climbing of formwork and access
platforms. The system can be used with
either LOGIK panel formwork or MKII
SOLDIER and DU-AL aluminium beam
formwork. The formwork is fixed to the
travelling cart assembly and simply rolled
back along a rack and pinion, giving
huge savings in craneage time.
The versatile MULTIFORM Climbing
Bracket allows a variety of secondary
platform beams to be used, up to a
maximum size of 225 mm, giving a stiff
reliable platform for any size span or
cantilever.
When the next anchor point has been
fixed, the whole unit is lifted up, giving a
safe area for reinforcement to be fixed.
The anchor point consists of a recoverable
anchor cone, with a nailing disc to assist
casting the cone into the wall pour.
The MULTIFORM Climbing Brackets come
with a range of trailing platforms for
access to the cast face for making good
and recovering anchor cones.
The internal platform beams can be
climbed either using the pivoting foot, or
an internal shoe bolted onto the wall. If
the pivoting foot is used, a special steel
mould is available for casting the correct
shaped bearing port into the wall.

56

Versatile, safe crane-climbing


for up to 6 m high wall pours

Climbing cone
and anchor plate

Formwork
panels

Walkway
Push/pull
props

Travelling cart
assembly
Code No 591802
Total weight: 113.4 kg

Timber
packs

Internal support beam


Beam connector
Pivoting foot
(alternative to
internal shoe)

Internal
shoe

Climbing cone
(staggered to
avoid clashing)
Code No 591813
Total weight: 1.27 kg

M24 External shoe


Code No 591853
Total weight: 5.48 kg
Bottom frame
assembly
Code No 591801
Total weight: 181.3 kg

Trailing platform
Size
Code Weight
1.5 591803 34 kg
3.0 591804 47 kg
4.5 591805 61 kg

MULTIFORM Climbing Bracket overview of system

57

CLIMBING FORMWORK CRANE-CLIMBING

CL25 GENERAL PURPOSE CLIMBING BRACKET


With a safe working load of up to 25kN,
the CL25 bracket can provide safe access
and formwork support for lifted pours. It
also simplifies the process of fixing soffit
edge formwork.
Supported from an existing tie point or
cast-in anchor, the triangulated design of
the frame allows simple installation and
reduces the risk of damage to the
concrete finish.
Complete assemblies can be prefabricated on the ground and lifted into
place to support both personnel and
formwork. With decking, toeboards and
handrails, a secure working area can be
provided.
Benefits

Maximum SWL of 25 kN (2.5 tonnes)

Single fixing point to concrete

Can accommodate trailing work


platform

Can be supported from tie fixing point

Provides safe working deck at any


height

Maximum 2.4 m horizontal spacing

Continuous deck possible around


outside corners

Can be pre-fabricated at ground level

Fixing

Brackets are normally fixed to an existing


cast-in tie point. Recoverable anchor
screws can also be used.
Minimum concrete strength for all
applications is 21 N/mm.
The general purpose bracket is nonadjustable. For applications where
significant adjustment is required, contact
our Technical Services Department.

58

Lightweight climbing bracket


for access and formwork

CL25 Applications

CL25 Bracket

Galvanised finish.
Code No. 443240
Weight: 30 kg
1400

Fixing to steel

1220

Recoverable Anchor Screw

Fixing to concrete

Recoverable Anchor Screw

Tie Adaptor

For use with the SGB CL25 bracket.


Internal diameter available = 18, 22 or
25 mm. Size must be specified.
For sale only.

For use when fixing the SGB CL25 Bracket


to concrete.
Size must be specified.
For sale only.

Code No.

Diameter (mm)

Weight (kg)

Code No.

Size (mm)

Weight (kg)

152393

18

0.3

452328

M24 200

0.91

152394

22

0.3

452327

M24 140

0.72

152395

25

0.3

452326

M20 120

0.50

59

CLIMBING FORMWORK SELF-CLIMBING

HIGHRISER
Highriser

Self-climbing formwork

Independent of crane

Steel-faced or ply-faced formwork

Jumpform or Climbform

HIGHRISER is a self-climbing formwork


system for the construction of high-rise
concrete cores or bridge piers. The system
is able to operate totally independently of
a crane, after an initial set-up, and
hydraulically climb up the structure.
The system is available in either
Jumpform or Climbform.
The Jumpform system climbs within a
confined core with a steel table
cantilevering out over the external walls to
support the external shutters and platform.
The Climbform system climbs up the
external face of the wall only.
The units are jacked up in a rack system
by a series of interconnecting hydraulic
jacks. The bearing feet of the frames are
always maintained at a low enough
distance from the pour level, such that
concrete curing time is not a critical issue.
The basic climbing units can be used with
either steel-faced forms or ply-faced forms
to suit the project.
The design is versatile enough to cope
with any shape of structure, and changes
in plan dimensions can also be designed
into the frame.

60

Fast, tailored hydraulic


climbing without the crane

61

BRIDGE CONSTRUCTION A full product range for the


construction of bridge decking and bridge parapets, and for all
heavy duty bridge shoring requirements

Images of this project on pages 2, 5, 62 and back cover reproduced with kind permission of Anglia Newspapers Ltd

62

PARAPETS PAGE 64
MULTIFORM BRIDGE PARAPET BRACKET
A cantilever formwork system used to facilitate the
construction of concrete edge projection and parapets
of composite steel girder and pre-cast concrete bridge
decks.
MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling
bridge support, or as a frame to overhang for bridge
parapet support.

HEAVY DUTY SHORING PAGE 72


MKII SHORING
Used in conjunction with SGB Ultra Heavy Duty
Shoring components, standard MKII SOLDIERS can be
used to take a safe working load of up to 32 tonnes.
MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of
configurations to provide heavy shoring and trussed
beam solutions.

BRIDGE DECK SUPPORT PAGE 68


CUPLOK SUPPORT AND GASS
Ground-bearing bridge support can be provided using
74 kN steel CUPLOK system support scaffolding, or
140 kN aluminium GASS shoring.

63

BRIDGE CONSTRUCTION PARAPET SUPPORT

MULTIFORM BRIDGE PARAPET BRACKET


The MULTIFORM Bridge Parapet Bracket
is a cantilever formwork system. It is used
to facilitate the construction of concrete
edge projections and parapets of
composite steel girder and pre-cast
concrete bridge decks.
The system utilises much less equipment
than a traditional under-slung
arrangement and aims to maximize the
following benefits:

speed of erection and striking


operative safety
versatility for all parapets

The system allows for all the work to be


done by operatives on the concrete deck.
The versatile MULTIFORM beam allows for
bolt-on options to be used to deal with
any size of parapet arrangement.
System outline

This innovative parapet system really has


been designed with the user in mind.
The attention to detail removes the need
for awkward timber packers, and allows
the user to simply set the positioning
jacks.
The large handled tapered She Bolt allows
for simple and easy removal from the set
concrete. The Multiform C-hook also
completes the systemised approach,
enabling large units to be economically
crane lifted for erection and striking.

Web Support

SGBs Web Support can also be used to


provide an economical method of
supporting in-situ bridge decks through
pre-loaded consumable polyester beam
hangers.

64

Fast erection and striking units


for casting bridge parapets

She bolt
Code No 591521
Total weight: 4 kg

Main support rod


Code No 591516
Total weight: 3.45 kg

Beam bracket
Code No 591526
Total weight: 2.5 kg

Multi-directional tie bracket


bolted between beam members

Top positioning jack

Top horizontal beam


Top positioning
jack hub
Universal hinge

Beam connector
Code No 591522
Bolt & spacer

Vertical beam
Bolt & spacer
Half coupler
bracket

Handrail bracket
Push/pull prop

996 mm Extension beam


Code No 591213

Parapet Bracket Main Frame


Code No 591501
Total weight: 133.3 kg

Parapet Bracket Main Frame


plus Beam Connector
plus 996 mm Extension beam
Total weight: 162.5 kg

1 m Concrete Cantilever Application

2 m Concrete Cantilever Application

Jack end
Code No 591514
Total weight: 0.52 kg
Bottom jack bracket
Code No 591513
Total weight: 1.55 kg

Bottom jack
Code No 279550
Total weight: 3.9 kg

65

BRIDGE CONSTRUCTION PARAPET SUPPORT

MKII SOLDIERS
MKII Soldier Bridge Parapets

Underslung suspended falsework

Steel composite bridges

Pre-cast concrete bridges

Overslung static/travelling frame

Standard MKII SOLDIERS and ancillaries


can be used for the construction of
concrete parapets and bridge decks.
The soldiers can be underslung beneath
the bridge to enable the concreting of
bridge decks and parapets to both steel
composite and pre-cast concrete bridge
construction.
The strong, versatile MKII SOLDIERS make
an ideal solution for suspending bridge
falsework over roads, railway lines and
waterways.
The underslung solution can be used for
the construction of the full width of a
bridge deck in a single pour.
The MKII SOLDIER has also been used on
numerous projects as an overslung frame.
This solution gives an economical frame
for repairing bridge parapets or casting
newly formed parapets after the central
deck section has been poured.
The versatile MKII SOLDIER overslung
frame can be a project-specific design,
using standard soldier components, to
make a strong, stable frame for the
construction of any size of parapet.

66

Versatile underslung or overslung


parapet support frames

67

BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

CUPLOK SUPPORT

74 kN leg load

Unique node point: 4 connections in one

Systemised quick-erection bracing

20% lighter than traditional scaffolding

The design of CUPLOK is ideal for bridge


support work since its strength and
versatility can produce great savings in
erection and supervision times on site. The
fastening of four components at once, on
one level, makes CUPLOK a highly
economical support medium.
Systemised bracing and the rocking
(sloping) components cater for falls in
both directions. SGB have a wide variety
of ledger sizes (from 0.6 m to 2.5 m) to
produce the most economical grid layout
for any thickness of slab.
The 74 kN leg loading capacity will
reduce the number of vertical or
horizontal supports required, and improve
productivity.
CUPLOK has a long history of successful
support to motorway and trunk road
bridges across the world.

For details of CUPLOK components,


please refer to Slab Formwork: Steel
Shoring: CUPLOK Support (pages 48-51).

68

Fast connections and 74 kN with


the original system scaffold

69

BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT

GASS
GASS Bridges

140 kN leg load

High productivity

Integrally braced Ledger Frames

Adaptable 8-way connection

GASS is a high productivity aluminium


shoring system suitable for supporting
bridge deck pours. Its high leg load
capacity of 14 T maximum SWL makes it
ideal for large, heavily loaded concrete
decks.
GASS is made up from a unique Outer
Leg with 8 different locations for
connecting the bracing frames.
The strong Inner Leg, with a massive
1300 mm of adjustment, gives the system
superior flexibility in overcoming different
ground terrains and obstacles.
The Ledger Frames are locked into the
outer legs by a fast and simple-to-use
wedge action. The stiff Ledger Frames
eliminate the need for any further bracing
members, making GASS one of the fastest
shoring systems to assemble.

70

DIN approved

GASS has been officially checked and


approved for load rating by the
Government Structures Office in Germany
to code DIN 4421, which closely
resembles the forthcoming British
(European) Standard prEN12812.
Full second order theory datasheet rules
apply, giving simple compliance to
prEN12812 class B1 structures without a
15% load penalty.

For details of GASS components, please


refer to Slab Formwork: Aluminium
Shoring: GASS (pages 40-47).

140 kN high productivity, lightweight


aluminium shoring with integral brace frames

71

BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MKII SHORING

Adjustable heavy duty shoring up to


320 kN

Bridge support applications

Standard MKII SOLDIER components

MKII SOLDIERS are also suitable for


heavy duty bridge shoring applications.
Standard equipment can be used with a
heavy duty shoring jack to achieve
320 kN safe loading. This allows
substantial savings to be made on
traditional shoring applications, utilising
far less equipment.

For details of MKII SOLDIER components,


please refer to Wall Formwork: Soldier
and Beam: MKII SOLDIERS (pages 8-14)
and Facade Retention and Specialist
Framed Structures: MKII SOLDIERS (pages
78-81).

72

Multishore Pivot Base

Multishore Swivel Jack

Part of the Ultra Loading components. It


can be used where it is necessary to
incorporate sloping levels either at the
base or head of a shore. Fixed directly to
a Multishore swivel jack.

Provides adjustment in a range from


350 to 485 mm for final levelling.

SWL = 200 kN
Code No. (galvanised): 443214
Weight: 20kg

4 No M16 x 35 HT set screws and nuts


(grade 8.8) per end are required.

SWL = 320 kN
Code No. (galvanised): 443213
Weight: 20 kg

4 No. M16 x 35 HT set screw and nuts


are required per soldier end.

350 to 485

The MKII SOLDIERS are of robust hot


dipped galvanised finish, and are simply
bolted together at connections. The system
contains a pivoting head plate to provide
an easy-to-use solution for sloping soffits.

Versatile shoring for pre-cast


beams of up to 320 kN

73

BRIDGE CONSTRUCTION HEAVY DUTY SHORING

MULTIFORM SHORING
Multiform Shoring

Versatile heavy duty shoring

1000 kN shoring towers

800 kNm trussed beam shoring

3200 kNm trussed beam shoring

12000 kNm full plate girder

MULTIFORM beams are used in many


innovative applications for heavy duty
shoring. The versatile beams are
combined to form a range of heavy duty
shoring solutions.
MULTIFORM T100 is the 1000 kN legload tower for heavy shoring of bridge
beam structures. The system is made up of
modular units, largely from standard
MULTIFORM components. The system is
simply bolted together at the joints,
making for quick erection and
dismantling, and also gives the benefit of
easily repairable sections.
MULTIFORM MF120 truss is a systemised
truss beam capable of SWL 800 kNm. It
is made from 120 mm deep MULTIFORM
sections. It is suitable for shoring in-situ
bridge decks in a variety of applications.

MULTIFORM T100

MULTIFORM MF120

74

Versatile 1000 kN heavy duty


towers and trusses

MULTIFORM MF2500 is a full plate girder


beam with a Safe Working Load of
12000 24000 kNm. It is used in
combination with the MULTIFORM MF120
truss to give a launched in-situ bridge
deck solution.
MULTIFORM MF240 truss is a systemised
truss beam capable of SWL 3200 kNm. It
is made from 240 mm deep MULTIFORM
sections, combined with the MF120 truss.
It is suitable for heavier, longer span insitu bridge decks.

MULTIFORM MF2500

MULTIFORM MF240

75

FACADE RETENTION AND SPECIALIST FRAMED


STRUCTURES Economical, tailored solutions for heavy horizontal
and vertical shoring loads provided by MKII framed structures

76

FACADE RETENTION PAGE 78


MKII SOLDIERS
Suitable for all applications where heavy duty shoring is required, including
supporting walls of existing buildings during repair and refurbishment.
MKII SHORING ACCESSORY COMPONENTS
MKII components suitable for general shoring applications.
OTHER APPLICATIONS PAGE 80

77

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES FACADE RETENTION

MKII SOLDIERS

Modular facade-retention solution

Site-specific framed structure designs

Heavy duty shoring up to 500 kN/leg

Economical bracing solutions

With the galvanised steel MKII SOLDIER it


is possible to make-up three-dimensional
structural frames for use as facaderetaining shores or heavy duty dead
shores.

The MKII SOLDIER, when used as a


compression member, has different
loading characteristics about its two main
axes of inertia due to its asymmetric
shape. The arrangement of the shore
when erected may also dictate the method
of bracing to obtain the required capacity.
Special details have been developed for
use in facade-retention applications for
connecting the frame to the facade.
Heavy leg loads of up to 500 kN can be
supported by the Multiway Connector by
doubling up the vertical Soldier.
A special wedge jack component is
available if the structure has to be struck
under load. These jacks have a limited
height adjustment range of 100 mm.

78

Multiway Connector

Used to give a positive connection for up


to 3 Shoring Adaptors to Soldiers either
horizontally, vertically or diagonally.

This enables Soldiers to be erected as a


three-dimensional frame, allowing
Soldiers to be connected on either axis for
a single or double Soldier.

Code No. (galvanised): 443077


Weight: 13.0kg

Code No. (galvanised): 443089

1 No M24 x 90 HT bolt and nut (grade


8.8) per Shoring Adaptor.
For loading details please contact your
local SGB Formwork Design Office.

Weight: 29.0 kg

4 No M16 x 35 HT set screws and nuts


(grade 8.8) per end are required.

237

A special push/pull bracket has been


developed to enable intermediate bracing
with Soldiers to be used at any arbitrary
point on the Soldier.

Push Pull Bracket

300

For this purpose a Multiway Connector


and special braces have been developed.
The Multiway Connector is a special node
point in the frame structure, on to which a
maximum of 8 Soldiers can be connected.

56

31

Strong steel shoring of


up to 500 kN

Threaded Shoring Adaptor

Web Bearing Plate

Swivel Shoring Base

Bolted to the end of a Soldier, this


attachment provides a screw-threaded
fine adjustment range of 150 mm to
475 mm.

2 No Web Bearing Plates are required to


clamp the HD Push/Pull Prop Adaptor to
the Soldier at the diamond hole position.

Designed for use in conjunction with


either Threaded or Tubular Shoring
Adaptor for bolting inclined shore to a
suitable foundation.

Code No. (galvanised): 443238

Weight: 0.6 kg

SWL = 90 kN (limited by adaptors)

2 No M12 x 80 HT bolts and nuts per 2


No Web Bearing Plates are required.

Code No. (galvanised): 443087

Weight: 8.5 kg

4 No M16 x 35 HT set screw and nuts


(Grade 8.8) required.
Properties

Normal

Reinforced

Maximum Comp.

100 kN

100 kN

Maximum Tension

50 kN

80 kN

Code No. (galvanised): 443086

Weight: 5.0 kg

1 No M24 x 90 HT bolt and nut (grade


8.8) are required.

180

10

12

(Special Order)

175

135

Tubular Shoring Adaptor

Heavy Duty Push/Pull Prop Adaptor

Right Angle Connector

Bolts to the end of a Soldier, to provide


adjustment in fixed steps. Overall height
varies from 405 - 645 mm in 80 mm
increments. In conjunction with the
Threaded Shoring Adaptor it is usable in
most shoring applications.

Used in conjunction with Web Bearing


Plates, it provides a strong connection to
Soldiers and develops the full load
potential of the shore in tension or
compression.

The Right Angle Connector is used to fix


Soldiers end-to-end at right angles.

SWL = 70 kN (to Web Bearing Plate)

Weight: 6.8 kg

Code No. (galvanised): 443079

2 No M24 x 90 HT bolts and nuts are


required.

Weight: 12.9 kg

Code No. (galvanised): 443085

Code No. (galvanised): 443247


Weight: 11.2 kg

4 x No M16 x 35 HT set screws and nuts


per Soldier end are required.

4 No M16 x 35 HT set screw nuts (Grade


8.8) are required.

79

FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES OTHER APPLICATIONS

MKII SOLDIERS
Soldier Brace/Wheel Connector

Head/Base Plate

Soldier Shear Connector

This item has two functions:


1. It can be bolted to the Soldier to
accommodate a Shoring Adaptor, or

Used to spread the load at the top or


bottom of a shore, these can be bolted to
the end of the Shoring Adaptors.

2. The MKII SOLDIER system can be made


mobile by fixing a wheel of maximum
48 mm width 150 mm diameter.

SWL Compression = 100 kN (limited by


adaptors)

Can be used to join a Soldier at right


angles without any reduction in shear
loading. Can be used, for example, to fit
Soldiers or Shoring Adaptors.

Code No. (galvanised): 443272

Weight: 3.2 kg

Weight: 9.0kg

2 No M16 x 90 HT bolt and nuts


required. (Wheel to be quoted
separately).

Code No. (galvanised): 443270


Weight: 7.0 kg

Code No. (galvanised): 443084

Safe Shear load = 10 kN

1 No M12 x 80 HT bolt and self-locking


nut (optional).

2 No M16 x 90 HT bolts and nuts to


connect into the Soldier, and 4 No M16 x
60 mm countersunk bolts and nuts.

Wheel Code No. 443273

180

75

180

Forkhead

Waling Clip

Forkheads can be used in place of the


Head/Base Plate and will support MKII
SOLDIERS and timber or steel beams up
to 170 mm wide.

Used as an alternative method to attach


standard scaffold tube to a Soldier.

SWL Compression = 100 kN (limited by


adaptors)
Code No. (galvanised): 443218
Weight: 4.8 kg

1 x No M12 x 80 HT bolt and self-locking


nut (optional).

66 100

140

176

80

8
200

176

Code No. 445500


Weight: 0.6 kg

Multishore Pivot Base

Soldier Bracing Coupler

Part of the Ultra Loading components. It


can be used where it is necessary to
incorporate sloping levels either at the
base or head of a shore. Fixed directly to
a Multishore swivel jack.

Fixed to the Soldier, this provides a


coupler for the attachment of scaffold
tube, required when lacing and bracing is
to be attached for applications such as
freestanding falsework.

SWL = 200 kN

Code No. (galvanised): 443235

Code No. (galvanised): 443214

Weight: 3.9 kg

Weight: 20kg
'U' PIECE

260
100

4 No M16 x 35 HT set screws and nuts


(grade 8.8) per end are required.

Multishore Swivel Jack

Provides adjustment in a range from


350 mm to 485 mm for final levelling.
SWL = 320 kN
Code No. (galvanised): 443213
Weight: 20 kg

4 No. M16 x 35 HT set screw and nuts


are required per soldier end.

Swivel Connector

A multi-function component that is fixed to


two ends of Soldiers, and can adjust the
angle in the range 59-180.
Code No. (galvanised): 443271

4 No M16 x 35 HT set screw and nuts


(grade 8.8) per Soldier end are required.

10
0

225

110
X 24

170

350 to 485

Weight: 6.1kg

81

ACCESS AND EDGE PROTECTION SGB is one of the worlds


most experienced suppliers of access and edge protection
equipment, with a modern range of light and heavy duty products.

82

EX

EX

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A
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ACCESS SCAFFOLD PAGE 84

EDGE PROTECTION PAGE 90

CUPLOK ACCESS, TUBES AND FITTINGS


The SGB CUPLOK galvanised, multi-purpose scaffold system is a
heavy duty system, but also relatively light and easy to assemble,
making it ideal for access scaffolding.

EXTRAGUARD
SGB EXTRAGUARD barrier panels are of triple-wire construction for extra
strength and rigidity, galvanised and powder-coated in high visibility
yellow. The panels also incorporate an integral toeboard.

STAIR TOWERS PAGE 88


CUPLOK STAIR TOWER
Strong but light and easy-to-assemble stair towers are also available
in the SGB CUPLOK galvanised, multi-purpose scaffold system.

83

ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

CUPLOK ACCESS
CUPLOK access

Ledger Brace

SGB CUPLOK is equally suited to access


solutions as to support applications (see
pages 4851). It can accept either
scaffold boards or timber or steel battens,
and can be used to form Staircase
Towers, Circular Scaffolds, Loading
Towers and Mobile towers.

This provides ledger bracing when


extended tie patterns are used. Contains
captivated simple-to-use wedge couplers.
SWL = 6.25 kN

Built-in staircase access is also available.


The CUPLOK User Manual contains more
detailed information and is available on
request.

Code No.

Length L (mm)

Weight (kg)

277531

1700

9.3

279551

2060

10.7
L

Half swivel coupler

Side view
of coupler

Fast-erection systemised access scaffold

Robust, hot-dip galvanised components

Full range of accessories

Intermediate Transom

Choice of decking

Provides safe mid-bay support for 38 mm


scaffold boards. Fabricated jaw sections
at ends are turned downwards to prevent
dislocation. Integral locking device at one
end prevents movement along the
horizontal.

Wedge and
wedge bolt

Spigoted verticals

Spigoted verticals have integral spigots,


150 mm long, provided at the top of
each, for making vertical connections with
other verticals.
Code No.

Length (m)

Weight (kg)

270100

1.0

5.5

270200

2.0

11.4

270300

3.0

16.6

Code No.

Length (m)

Weight (kg)

272120

1.2

5.2

272130

1.3

5.5

272180

1.8

7.3

272250

2.5

16.5

Spigotless verticals are also available for


support applications. Refer to page 48.
Horizontals (Ledgers)/Transoms

Forged blade ends with minimum


projection resist site damage and locate in
a cup joint on the standard.
Code No.

Length (m)

Weight (kg)

271130

1.3

5.1

271180

1.8

7.0

271250

2.5

9.5

Castor Wheel

Mobile tower structures can be built using


the standard CUPLOK components
together with either steel or rubber castor
wheels.

Spigoted verticals

84

Code No.

Size (mm)

Weight (kg)

Rubber 279080

240

6.7

Steel 279100

240

7.0

Original CUPLOK system scaffold


for fast, versatile access

Half Coupler Braces for Access and


Falsework Scaffolds

Hop-Up Bracket

Provides extra width for working


platforms, lift adaptions or where
scaffolds cannot be located directly
adjacent to the work face. Used with
intermediate transoms.
Code No.

Size (mm)

Weight (kg)

2 board

274200

585

6.3

0.565 m
274300

815

Used for bracing access scaffolds.

These provide plan bracing for both


access and falsework structures. Fixed
with simple and fast wedge half couplers.

Bracket

3 board

CUPLOK Face Brace

Brace diameter: 48.3 mm


SWL = 6.35 kN (tension or compression)

Half Coupler Braces are available for all


CUPLOK bay lengths from 1.0 m to
2.5 m. For the full range, please refer to
SGB datasheets.

7.7

Code

Overall length (m)

Weight

No.

(kg)

276202

2.5

2.0

3202

11.5

276153

2.5

1.5

2916

10.7

276180

1.8

2.0

2691

9.8

276150

1.8

1.5

2343

8.7

0.795 m

Wedge half
coupler (fixed)

Single Board Support


Code No.

Size (mm)

Weight (kg)

279300

266

1.5

Swivel blade

Ledger Adaptor

Used in pairs with 48.3 mm diameter


tube cut to suit to provide special lengths
of horizontals.
Inside Board Transom

Code No. 271900

Provides mid-bay support for 38 mm


scaffold boards when 1 3 board HopUp Brackets are used.
No of boards

Code No.

Weight (kg)

I board

273101

7.5

2 board

273200

8.5

3 board

273300

9.5

Weight: 1.7 kg
300 centre

5 m and 7.5 m Bridging Ledgers

These are used to allow the removal of


either 1 or 2 vertical standards from the
elevation of a scaffold.
Code No.

Width (m)

Weight (kg)

271920

5m

33.7

271930

7.5 m

40.7

Swivel end blades

Return Device
Code No. 279280

1300

290

Weight: 1.15 kg

125

5000
Centres of verticals
5 m Bridging Ledger

75

2500

150
Locking device
Inside Board Transom (one board)

2500

2500

7500
Centres of verticals
7.5 m Bridging Ledger

85

ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD

TUBE AND FITTINGS

SGB is the UKs largest supplier of


scaffolding products

Fully compliant with British Standards

High quality specification

Wide range available for light and


heavy duty requirements

Full range of accessories

SGB pioneered the development of


traditional scaffolding. SGB offers an
extensive range of scaffold tube, fittings,
boards and accessories, making a system
adaptable for most access applications.
Tube is available in aluminium,
galvanised and black steel tube. Both
pressed and drop forged fittings are
available, and scaffold boards are either
BS or MSG grades.
SGB Pressed Fittings

Pressed fittings are manufactured from


alloy steels and fully tested to comply with
the Slip and Distortion test requirements of
BS1139. They are also treated with a zinc
coating with chromate passivation to
provide corrosion resistance.

SGB Drop Forged Fittings

Ancillary Equipment

SGB has been producing drop forged


fittings for many years and have
developed a popular combination of
strength and robustness. SGB Double
Couplers in particular include the
strongest fittings of their kind available.

SGB Formwork has a full range of


ancillary equipment to complement the
standard scaffold tube and fittings.

Double coupler

SWL = 6.25 kN

The SGB Double Couplers connect two


scaffold tubes at right angles. SGB has
three versions of Double Couplers
available to suit site requirements of load
and economy. The strongest double
coupler available is the Drop Forged
Double Coupler Mk3A.

Code No. 006200

SWL = 12.5 kN

Weight: 1.02 kg

Code No. 004900

Swivel Coupler

Pressed Swivel couplers connect two


scaffold tubes at any angle to provide
ledger, facade or similar bracing.

Weight: 1.25 kg

86

Gravlock Girder Coupler

The SGB Girder Coupler is a highly


economical fitting for fastening scaffold
tube to girders with a single bolt
fastening. It will accommodate flanges of
up to 70 mm in depth. It is suited to
loading at right angles to the flange and
must be used in pairs.
SWL = 30 kN per pair (loaded at right
angles to the flange)
Code No. 007890
Weight: 1.38 kg

Maximum versatility with


full accessories

87

ACCESS AND EDGE PROTECTION TOWERS

CUPLOK STAIR TOWER


4-Legged Staircase Tower

Compact economical stair tower

Fast erection CUPLOK components

40 m height fully loaded

800 mm wide stair units

The 4-legged CUPLOK Stair Tower offers


a compact staircase tower giving excellent
site access with great economy. It
occupies a slimline site space covering
just 3 m x 1.8 m plan area.
The 4-legged staircase utilises standard
CUPLOK components and can be used
fully loaded to 40 m height

2.0 m

The robust hot dipped galvanised 2 m or


1.5 m Staircase Units simply hook into the
Staircase Transom, with the landing made
up from the Staircase Batten Bearer and
Cuplok Battens. (See adjacent illustration
and details below.)

2.0 m

No.

Transom Unit

Code No.

Staircase Batten Bearer

279393

Staircase Transom

279394

1
2

1.8 m

3.0 m

1494

120

120

150

600 CRS

550

900 CRS

Staircase batten bearer

150

1800 CRS
A

75

Staircase Transom

End view

88

View A A

Compact site
stair tower

Staircase Unit

Available in two sizes, used to provide


safer access for numerous operatives.
Width is 800 mm, steel treads offer a firm
slip-resistant step. The 1.5 m unit
incorporates a small plywood landing at
the base.
Public Access Staircases are also
available if required.
Unit size

Code No.

Size (mm)

Weight (kg)

2 metre

279420

2690

65

1.5 metre

279400

2026

50

Staircase Guardpost

Located at each platform level to support


the centre stairway guardrails (eight-leg
towers only).
Code No.

Size (mm)

Weight (kg)

279380

1230 (closed)

7.2

89

ACCESS AND EDGE PROTECTION EDGE PROTECTION

EXTRAGUARD SYSTEM

Triple wire rigid-mesh edge protection

Highly durable galvanised and powdercoated finish

Fast and simple installation

Patented range of fixing components

SGB EXTRAGUARD is systemised metal


panel edge protection offering a higher
standard of safety to reduce the risk of
falls from height. EXTRAGUARD is a
highly visible full-mesh panel with a
galvanised and powder-coated finish.
EXTRAGUARD comprises a combination
of patented clamping devices, posts and
full-mesh panels with a unique triple wire
construction. This gives the mesh an
unrivalled rigidity and also protects the
edges of the mesh from damage.
New Safety Standard

The new prEN 13374 Temporary Edge


Protection Systems is the very first
British/European Standard to be written
solely for edge protection. The new
requirements fundamentally change the
approach to edge protection. In
particular, the deflection requirements
apply to the whole mesh panel area, not
just to the top rail. The rigid triple wire
EXTRAGUARD mesh panel fully meets
these requirements.

Typical applications
EX

EX

T
EX

RA

GU

AR

TR

AG

UA

TR

AG

U
EX

RD

EX

AG

UA

AG

U
EX

RD
EX

Clamp to DU-AL beams

R
XT

AG

UA

RD

Socket base for


bolting into slab

90

TR

TR

EX

TR

AG

UA

RD

Clamp to flat slab

TR

AG

UA

RD

TR

AG

Robust, rigid mesh


edge protection

Components
Mesh panel

EXTRAGUARD barrier panels are of triple


wire construction for extra strength and
rigidity, galvanised and powder-coated in
high visibility yellow. The panels also
incorporate an integral toeboard.
Standard panels are 2.6 m wide, 1.15 m
high and weigh 22 kg for easy handling.
Half length panels are also available.
Guardrail post

Steel or aluminium guardrail posts with


an integral patented mesh retaining clip.

EX

Slab clamp

A
TR

R
UA

Can be clamped onto slab edges or


upstands up to 550 mm thick. A fast
speed thread makes the clamp quick and
simple to install.
DU-AL beam clamp

Mesh panel

Uses a simple wedge clamp to fasten to


the top of SGBs DU-AL aluminium beams,
and most aluminium formwork beams.
The clamp accommodates beam widths
from 75 to 100 mm.

Code 617535
Weight 22kg

Half panel
Code 617526
Weight 11kg

Socket base

Uses a simple screw-in action to provide a


solid fixing to the slab surface.
Incorporates both male and female fixing.
Fixing and support

All the EXTRAGUARD mounting systems


feature the patented J lock gravity fixing
into which the guard post is inserted.

DU-AL beam clamp


Code 617612
Weight 2.0kg

Transportation
A special mesh pallet is
available for safe and

Slab clamp

Socket base

Guardrail post

secure site transportation.

Code 617611

Code 617605

Code 617588

Weight 9.7kg

Weight 1.2kg

Weight 4.0kg

91

SPECIALS Detailed, special formwork design and manufacture


to suit specific site requirements

92

TABLES, COLUMNS, GANTRIES AND TRUSSES PAGE 94


SGB Formwork can design and manufacture a tailored solution to suit specific site requirements.

93

SPECIALS

TABLES, COLUMNS, GANTRIES AND TRUSSES

Site-specific design and manufacture

Tables

Columns

Gantries

Trusses

SGB Formwork has an experienced team


of designers that can produce detailed
special formwork designs to suit your
particular site requirements.
Over the years SGB Formwork has
gained extensive experience in providing
innovative cost effective special formwork
solutions to major projects across the
globe.
SGB Formwork has a history of designing
and manufacturing specials for column
shutters, curved wave wall shutters,
complex moving tables, wall formwork
gantries, bridge pier trusses and matchcasting shutters.

94

Innovative solutions to overcome


individual site requirements

95

ENGINEERING AND DESIGN SERVICES


SGB leads the industry in Product
Development, Drafting and Structural
Software.

Product Development

Drafting

Structural Software

SGB has a reputation for innovative


product solutions, which is borne out by
the continuing drive for product
improvement. This is delivered by SGBs
own large in-house team of development
engineers, working on future construction
products, as well as supporting innovative
specials on current projects.

SGBs large Formwork Design Team is


equipped with the latest design software
to provide a fast efficient service to the
site. Design drawings are created using a
fast customised SGB CAD system, or on a
specialised panel formwork package.

SGB uses some of the latest structural


analysis software in the design of
formwork and shoring frames.

SGB Formwork Datasheet CD

Estimating

AutoCAD blocks

All SGB products come with


comprehensive support and back-up data.
Technical product information, giving
component, application and assembly data
and instructions is available on a simpleto-use SGB Formwork Datasheet CD.

The SGB Formwork Workout Disc contains


5 easy-to-use estimating packages for the
products GASS, CUPLOK and MKII
SOLDIERS. It also contains a simple-to-use
structural package for analysing SGB
beam sections under load.

All SGB product components are


available in AutoCAD blocks for easy,
quick insertion into AutoCAD drawings.
This allows fast creation of scheme
drawings.

SGB also offers the following technical


suppport packages to engineers and
contractors using SGB equipment.

96

97

CONTACT INFORMATION
SGB Formwork
UK Design Offices
and Branches
London

609 London Road


West Thurrock, Grays
Essex RM20 3BJ
Tel: 01708 861666
Fax:01708 869560
Birmingham

Tamworth Road
Dosthill
Tamworth
Staffs B77 1LT
Tel: 01827 289955
Fax:01827 250191

Ireland

SGB Scafform
Newcourt Business Campus
St Margarets
Co Dublin
Ireland
Tel: 00 353 1 834 0707
Fax:00 353 1 856 7086/5
For international enquiries

SGB International
Broadlands Business Campus
Holmwood
Langhurstwood Road
Horsham
West Sussex RH12 4SU
Tel: 01403 220000
Fax:01403 220001

Manchester

Crabtree Lane
Clayton Industrial Estate
Openshaw
Manchester M11 4BR
Tel: 0161 230 4061
Fax:0161 223 2829
Glasgow

2236 London Road


Carmyle
Glasgow G32 8YF
Tel: 0141 778 5426
Fax:0141 778 6730

SGB Formwork
Overseas Offices
Eastern Europe
Czech Republic

SGB Cz s.r.o.
Becovska 939
Praha 10 -Uhrineves
Czech Republic
Tel: 00 420 2 7210 1511
Fax:00 420 2 7210 1 530/505
Latvia

SGB Latvia
Mazcenu alaja 3
Jaunmarupe, Riga distr
LV2166
Latvia
Tel: 00 371 783 4903
Fax:00 371 793 4926

Alternatively please visit our website:


www.sgb.co.uk

Poland

SGB Poland
Bochenskiego 81
40-859 Katowice
Poland
Tel/Fax: 00 48 322 54 5058
Slovakia

SGB Slovakia
Contact via SGB Cz
Tel: 00 421 556 33 25 92
Slovenia

SGB Slovensko sro


Vajnorsk 135
832 37 Bratislava 3, Slovenia
Tel.: 00 386 2 4445 9871/4445 3296
Fax:00 386 2 4445 8691

98

www.sgb.co.uk

Northern Europe

Middle East

Far East

Denmark

Egypt

Hong Kong

SGB Denmark ApS


Industriholmen 31-33
Postboks 1059
DK-2650 Hvidovre
Denmark
Tel: 00 45 3678 8222
Fax:00 45 3678 4833

SGB Egypt
Street No 263, Building No 19
New Maadi
Cairo
Egypt
Tel: 00 202 519 3863
Fax:00 202 516 5098

SGB Asia Pacific Ltd


Unit 07A
38/F Cable TV Tower
9 Hoi Shing Road
Tsuen Wan, NT
Hong Kong
Tel: 00 852 2 8577008/2690 2606
Fax:00 852 2 8577226/26902676

The Netherlands

Qatar

SGB North Europe bv


Europaweg 97, 5707 Helmond
Postbus 112, 5700 AC Helmond
The Netherlands
Tel: 00 31 492 598 698
Fax:00 31 492 598 686

SGB Al-Darwish
United WLL
PO Box 1811
Doha
Qatar
Tel: 00 974 4603 983
Fax:00 974 4603 984

Southern Europe
France

SGB SAS
256 Alle de Ftan BP 130
01601 Trevoux, France
Tel: 00 33 4 74 08 90 50
Fax:00 33 4 74 08 90 60
Portugal

Trenci SGB
Almeda de Linhas
De Torres 61-7, 1700 Lisbon
Portugal
Tel: 00 35 1 2175 76641
Fax: 00 35 1 2175 99080

Saudi Arabia

SGB Baroom
PO Box 1346
Jeddah 21431
Saudi Arabia
Tel: 00 966 2 660 2784
Fax:00 966 2 619 2043
SGB Dabal
PO Box 1102, Dammam 31341
Saudi Arabia
Tel: 00 966 3 827 3218
Fax:00 966 3 826 7466
United Arab Emirates

Quebeisi SGB
Middle Eastern Head Office
PO Box 5682, Sharjah
United Arab Emirates
Tel: 00 971 6 5330 911
Fax:00 971 6 5330 993
PC Fax: 00 9716 5330 922

Malaysia

SGB Asia Pacific (M) Sdn bhd


3A-01 & 3A-02, Level 3A
Menara Maxisegar
Jalan Pandan Indah 4/2
Pandan Indah, 55100 Kuala
Lumpur, Malaysia
Tel: 00 603 42965455 or 42965034
Fax:00 603 4296 5033
Singapore

SGB Asia Pacific (S) Pte Ltd


23 Gul Road
Singapore 629356
Tel: 00 65 6862 6122
Fax:00 65 6862 6133
America

Patent Construction Systems


14942 Talcott, Houston, Texas 77015,
USA
Tel: 00 1 281 452 1600
Fax:00 1 281 452 5350

For further information on this product or any other products and services, please contact your local branch:

tel: 08705 288 388 email: info@sgb.co.uk www.sgb.co.uk


SGB Group
Harsco House, Regent Park, 299 Kingston Road, Leatherhead, Surrey KT22 7SG
Tel: 01372 381300
10/03

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