Linii flexibile de nalt performan

pentru industria petrolier

Prezentat de
Iuliu Plosca, Director
Phoenix Unio S.R.L.

Date

filename.ppt ContiTech AG

ContiTech Rubber Industrial Ltd.

Seminar Servicii de foraj i servicii de sond

Bucharest, 17.03.2010.

Organigrama ContiTech AG / ContiTech Organization

Rubber Group
Passenger and
Light Truck Tires
Controlling/Finance
& IT

Air Spring
Systems

Commercial
Vehicle Tires

Human Resources

BeneckeKaliko
Group

Automotive Group

Conveyor
Belt Group

ContiTech

Quality &
Environment

Elastomer
Coatings

Chassis & Safety

International
Sales Organisation

Fluid
Technology

Powertrain

Engineering

Power
Transmission
Group

Interior

Communications

Vibration
Control

Original
Equipment

Automotive
Sheeting

Mining Europe

Printing Blanket

Air Conditioning

Automotive OE

Automotive

Replacement
Business

Slush Skins

Mining World

Coated Fabrics

Fuel

Automotive
Aftermarket

Industry

Seats,
Driver Cabs

Cushioning
Products

Industry

Diaphragm
Materials

Heating/Cooling/
Turbocharger

Industry

Sealing Systems
Chassis

Engineered
Products

Industrial
Products

Powertrain

PU-Belts

Fuel Cells

Power Steering/
Chassis Control

Railway
Engineering

filename.ppt ContiTech AG

Industrial
Applications

Other
Units
Compounding
Technology

Truck
Industrial Hoses
Industrial
Hose Assembly

Date

Oil & Marine

Geschftsbereich
PMS

2009 statistics

Producie: ContiTech este prezent n 26 ri din lume

Production: ContiTech is present in 26 countries worldwide
Europe

America
Brazilia
Chile
Mexic
SUA

Date

filename.ppt ContiTech AG

Asia
China
Coreea
India
Japonia
Singapore

Austria
Belgia
Danemarca
Elveia
Frana
Germania
Grecia
Italia
Marea Britanie
Romnia
Rusia
Serbia
Slovacia
Spania
Suedia
Turcia
Ungaria

Status 4/2009

Geschftsbereich
PMS

ContiTech Fluid Technology at a glance

ContiTech Fluid Technology dintr-o privire

Vnzri
(Mil.EUR)

la 31.12

9,816

Furtunuri/linii de furtunuri pentru / Hoses/hose lines for Uniti de producie/ Production plants
Brazilia
aer condiionat / air conditioning
Romnia (3)
sisteme de compresoare /charge air systems
China (2)
Suedia
sisteme de carburani/ fuel systems
Germania (13) Spania (2)
sisteme de nclzire/rcire / heating / cooling systems Frana
Ungaria (3)
sisteme hidraulice cu ulei / oil/hydraulic systems Marea Britanie(3) SUA (2)
direcie/asiu / power steering/chassis
Coreea
aplicaii industriale / industrial applications
Mexic
petroliere i foraj marin / oil & marine

Date

filename.ppt ContiTech AG

2008 1,106

Angajai

Geschftsbereich
PMS

Date

filename.ppt ContiTech AG

Our Main Brands for HP hoses

Geschftsbereich
PMS

Structura general a furtunurilor din cauciuc cu structur legat

Date

filename.ppt ContiTech AG

General Structure of Bonded Flexible Pipes

Geschftsbereich
PMS

Avantaje i dezavantaje ale furtunurilor flexibile de nalt presiune, cu

structur legat /ADVANTAGES AND DISADVANTAGES OF BONDED HIGH PRESSURE FLEXIBLE PIPES
AVANTAJE / Advantages

Flexibilitate intrinsec / Intrinsic flexibility

Inseria complet ncorporat n cauciuc-rezisten la coroziune / Reinforcement fully

embedded in rubber corrosion resistance

Corp al furtunului mai uor / Lighter hose body

Proiectare a racordului mai puin costisitoare-avantaj cost / Less expensive coupling

design cost advantage

Rezisten la oboseal / Fatigue resistance

Flexibilitate n proiectare: - alegerea polimerului / choice of polymer

/ Flexibility in design

- alegerea inseriei / choice of reinforcement

- proprietile pot fi variate pe lungimea furtunului / properties
can be varied along the line

Defectul stratului interior nu este catastrofal / Failure of the hose liner is less catastrophic

DEZAVANTAJE /Disadvantages

Nu poate fi executat n lungimi kilometrice continue /can not be produced in continuous

kilometer lengths

Este necesar spiral interioar pentru rezisten la decompresia gazului / Internal

stripwound needed for gas decompression resistance

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

Caracteristici principale ale furtunurilor de nalt presiune Taurus Emerg

Main Features of Taurus Emerg HP hoses

Presiunea ajunge pn la max.15.000 psi (103,4 MPa) / Pressure rating max. 15 000 psi
(103,4 MPa)

Dimensiuni 2-16, la cerere sunt disponibile i diametre mai mari / Sizes 2-16 on
request larger sizes available

Lungime maxim de fabricaie 40 m / Max. hose length 40 m

Furtun preformat pentru a corespunde n configuraii strmte / Preformed hose to fit tight

configurations

Strat interior lis sau aspru, cu protecie exterioar / Smooth or rough bore with outside

protection

Design can be adjusted to application regarding / Proiectarea se poate adapta dup

aplicaie:

- mediu transportat / transported medium

- rigiditate la ndoire, rigiditate axial / bending stiffness, axial stiffness
- rezistena la strpungere / collapse resistance
- fora de traciune extern / external pulling force
Ansamblu furtun / Hose assembly:
- racord ncorporat / Built-in coupling
- racord sertizat / Swaged coupling

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

Ansamblu furtun de nalt presiune

High Pressure Hose Assemblies

filename.ppt ContiTech AG

Racord ncorporat
Built-in coupling

Date

Racord sertizat
Swaged coupling
Geschftsbereich
PMS

Aplicaii cu furtunuri flexibile de nalt presiune cu structur legat

Bonded High Pressure Flexible Pipe Applications
- Jumperi de producie / Production
- Urcare dinamic / Dynamic Risers
- Linii de injecie ap / Water injection
- Linii de injecie gaz / Gas Injection
- Extracie gaz / Gas lift
- Injecie chimic / Chemical injection
- Linii de ncercare sonde / Well Test
- Simulator de sond /Well stimulation
- Linii de manevrare evi extracie /
Pile Driver Lines
- Linii choke and kill/ Chocke&Kill
- Linii de cimentare de nalt presiune
/ HP Cement Lines
- Jumperi de noroi / Mud jumpers
- Furtunuri de foraj Rotary / Rotary Drilling
Hoses
- Furtunuri vibratoare / Vibrator

10

Date

filename.ppt ContiTech AG

Jumpers

Geschftsbereich
PMS

Industria petrolier pe uscat

The Onshore Oil Industry

Descrierea general a instalaiei

Rotary
- Furtun Rotary sau Kelly (API 7K)
- Furtun de cimentare sau noroi (API 7K)

- Furtun preventor de explozie / BOP

- Tub choke (API 16C)
- Tub kill (API 16C)

Motive pentru utilizarea furtunurilor

de nalt presiune

1) Micri relative ale prilor liniei

fluidului (ex.furtunuri rotary)
2) Amortizare vibraii
3) Instalare mai uoar
(ex.linii flexibile choke and kill, furtunuri
vibratoare, linii flexibile preventoare de
explozie)

11

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

Industria petrolier offshore (maritim)

The Offshore Oil Industry

Domenii principale / Main Areas

Exploatare (foraj) / Exploration (drilling)
- Extracie iei i gaz / Oil and gas production
- Transport de iei rafinat i gaz / Refined oil and gas transport
- Construcie / Offshore construction
-

Provocrile furnizorului / Suplierss Challenges

environment pollution

- Defectul unei piese poate cauza pierderi foarte mari /

Failure of a part can cause extremely high losses

12

Date

filename.ppt ContiTech AG

- Condiii dure de mediu / Harsh environmental conditions

- Costuri uriae de investiie / Huge investment costs
- Risc de accident i poluare a mediului / Risk of accident and

Geschftsbereich
PMS

Aplicaii caracteristice petroliere i foraj marin

Oil and Marine PMS characteristic applications
Descrcare
depozit de
extracie
plutitor

Descrcare
Offloading

Floating
Production
Storage Offload

Absorbie ap
Water
Uptake

LP Hose

Rotary
Choke
BOP

13

Date

filename.ppt ContiTech AG

Furtun LP

Geschftsbereich
PMS

Extracie
Production

Principalele standarde relevante pentru furtunurile flexibile cu structur legat

i furtunurile de nalt presiune n industria petrolier /The Main Relevant
Standards for Bonded Flexible Pipes and HP Hoses in Oil Industry

- API 7K (Anexa 2), ISO 14693

- API RP 7L (modificat n 2006)

Rotary (Noroi & Vibrator), Cimentare

Rotary (Noroi & Vibrator), Cimentare

API 7K (Addendum 2), ISO 14693

API RP 7L (Amended in 2006)

Rotary (Mud & Vibrator), Cement

Rotary (Mud & Vibrator), Cement

- API 16C (a doua ediie n pregtire) Sisteme Choke & Kill

API 16C (2nd ed. in preparation)

- API 17K, ISO 13628-10

- API RP 17B, ISO 13628-11

Choke & Kill Systems

Speciale, Extracie i Gaz

Speciale, Extracie i Gaz

API 17K, ISO 13628-10

API RP 17B, ISO 13628-11

Specialties, Production & Gas

Specialties, Production & Gas

-Tendin: standardele API i ISO s devin echivalente /

14

Date

filename.ppt ContiTech AG

Trend: API and ISO standards become equivalent

Geschftsbereich
PMS

Cerine Speciale ale furtunurilor de nalt performan

High Performance Hoses Unique requirements

Development, innovation

15

Date

filename.ppt ContiTech AG

Proprieti mecanice / Mechanical properties

Oboseal / Fatigue life time expectation generally 20 years
Rezisten chimic / Chemical resistance (agressive media)
Rezisten la decompresia gazului / Gas decompression resistance
Permeabilitate i difuzie / Permeability and diffusion
ndoire, traciune axial, torsiune / Bending, axial pull, torsion
ncercarea la flacr a liniei flexibile/ min.30 minute durata
ncercrii, la 700C / Flexible line fire testmin. 30 min test period,
700C temperature

Geschftsbereich
PMS

Suport software

Analiz hidrodinamic / Hydrodynamic Analyses

Software: Visual OrcaFlex (Orcina Ltd)/ Software: Visual OrcaFlex (Orcina Ltd)
Program FE (element finit) dedicat pentru analiza furtunurilor flexibile n aplicaii
offshore / marine (elemente grind) / Dedicated FE program for the analysis of
flexible pipes in offshore/marine applications (beam elements)
Teorii pentru fiecare tip de obiect n parte (mediu, vas, traiectorie furtunuri,
geamandur,etc.) ncorporat n program / Theories for each particular object type
(environment, vessel, pipeline, buoy etc.) incorporated in the progam

Analiz de element finit nonlinear general/ General Purpose Nonlinear FEA

Software: MSC.Marc + MSC.Mentat (MSC.Software Corporation)
Marc pentru analiz, Mentat pentru pre- i postprocesare / Marc for the analysis,
Mentat for pre- and post-processing
Elemente Herrmann i REBAR, Mooney-Rivlin, formulare Total Lagrange /
Herrmann and REBAR elements, Mooney-Rivlin, Total Lagrange formulation/

Software propriu dezvoltat/ In-House Developed Software

Construcia de baz folosete metode analitice/ Basic construction using analytical
methods

Subrutine utilizator pentru FEA / User subroutines for FEA

Automatizarea pre- i postprocesrii: scripturi batch, Python / Automation of pre- and
post-processing: batch scripts, Python scripts

16

Date

filename.ppt ContiTech AG

Software Tools

Geschftsbereich
PMS

Analiz de efort i determinarea rigiditii la mbinare prin FEA

filename.ppt ContiTech AG

Stress Analysis and Determination of Bending Stiffness by FEA

Structura FE n 3-D
3-D FE structure

Figura deformat i tensiunea axial la raza

min.de ndoire / Deformed shape and axial strain at MBR

17

Date

(Minimum Bend Radius)

Geschftsbereich
PMS

Analiza la oboseal
FATIGUE ANALYSIS

Durata de via prescris / Required Service Life

Uzual 20 ani / Typically 20 years

Coeficient de siguran 10 (API Spec.7K) / Safety factor of 10 (API Specification 17k)

Estimarea duratei de via a cablurilor din oel/ Lifetime Estimation of Steel Cables

Iizolate de apa mrii -> metoda tradiional folosind diagrama Haigh / Isolated from
seawater > traditional method using Haigh diagram
Cazuri extreme sub limita de anduran -> teoretic durat de via nelimitat /
Extreme cases below endurance limit > theoretically unlimited lifetime

Estimarea duratei de via a racordului/ Lifetime estimation of Coupling

Piese imersate n apa mrii sau structruri sudate -> unul dintre metodele standard
ale industriei (ex.BS 7608, HSE Offshore Report) /Parts submerged into seawater or
welded structures > one of the industry standard methods (e.g. BS 7608, HSE
Offshore Report)
Determinarea locaiilor poteniale de fisurare folosind FEA / Determination of
potential crack locations using FEA
Datele distribuiei perioada undei n funcie de nlime -> efectul oboselii pentru
fiecare caz / Wave period vs. height directional distribution data > fatigue damage for
each event
Regula minerului -> efectele expunerii totale -> durata de via / Miners rule >
total exposure damage > service life

Propagarea fisurii n carcasa interioar / Rack Propagation in the Internal Carcass

18

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

Estimarea duratei de via a racordului

LIFETIME ESTIMATION OF COUPLING

Sudur
cap la cap

Fr sudur

Zona critic este gtul sudurii, ntre corpul armturii i captul racordului /

Locaii poteniale de fisurare selectate: vrfuri de tensiune n sudur i

materialul fr sudur / Selected potential crack locations: peak stresses in weld and
material free from weld

Clasificarea sudurii i curbele S-N din date experimentale oferite de

standarde/practici recomandate / Weld classification and S-N curves from experimental
data provided by standards/recommended practices

19

Date

filename.ppt ContiTech AG

Critical zone is the weld neck between coupling body and end fitting

Geschftsbereich
PMS

Proiect recent Linie de pompare extracie

Recent Prroject Production Riser Line

Aplicaia din teren /

Field Application

20

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

Largul Filipinelor, 290 m

adncime/ Offshore Philippines,
290 m water depth
FPSO-Unitate plutitoare de
producie, depozitare i
descrcare / FPSO - Floating,
Production, Storage and Offloading
Facility
Ancorare cu pripon sintetic /
Mooring with synthetic tether
Linie de pompare de 700 m, ID
6, pres.lucru 207 bar/ 700 m long
riser, ID 6, WP 207 bar
Furtunuri de 30 m n linia
principal, furtunuri rigide
suplimentare de 5 m/ 30 m long
main-line hoses, 5 m long extra stiff
hoses

Furtun flexibil preformat TauroBend pentru a corespunde spaiilor strmte

TauroBend Preformed Flexible Pipe to Fit Tight Spaces

Linie de producie TauroBend / TauroBend production line

Diametru interior 6 (152 mm) / Internal diameter 6 (152 mm)

Capabil de ndoire la 90 la lungime de 3,6 m (inclusiv

21

Date

filename.ppt ContiTech AG

racorduri) / Capable of 90bending at 3,6 m length (inc. couplings)

Geschftsbereich
PMS

Linie Choke and Kill cu furtunuri TauroBend

TauroBend Choke and Kill Line
Ofer instalare uoar la preventorul de explozie subacvatic (BOP)/ Offers easy
installation on subsea blow out preventer (BOP)
Presiunea de lucru 103,4 MPa, max.121C / 103,4 MPa operating pressure, max. 121C
Rezisten la strpungere > 36 Mpa, corespunztor pentru adncime ap de 3000 m /
Collapse resistance > 36 MPa suitable for 3000 m water depth

22

Date

filename.ppt ContiTech AG

Geschftsbereich
PMS

TAURUS EMERG furtunuri industriale

TAURUS EMERG Industrial Hoses

Furtunuri pentru ap
Furtunuri aer comprimat
Furtunuri pentru abur
Furtunuri pentru chimicale

Furtunuri pentru rcire

Furtunuri antiabrazive
Furtunuri pentru minerit

23

Date

filename.ppt ContiTech AG

Furtunuri petroliere

Geschftsbereich
PMS

Proiect S60/ U-Bahn

S-60 / U-BAHN PROJECT
Cerere nou pe pia / New market demand

Lungimea actual a produsului pn la 40 m /

Current product length up to 40m

Utilaje noi de foraj, soluii de foraj mai rapid, mai

adnc / New drilling equipments, faster, deeper drilling
solution

Eficien mrit /Improved efficiency

Lungimi de furtun solicitate 45-60 m/ Requested hose

length 45-60m

Diametru furtun 3 8/ Hose ID 3-8

Lungime max.furtun 60 m / Hose length max. 60 m

Presiunea de lucru max.15000 psi (103,4 MPa) / Max.

working pressure 15000 psi (103,4 MPa)

Standarde API 7K, 16C, 17K/Standard API7K,16C,17K

24

Date

filename.ppt ContiTech AG

Capacitile noului utilaj S60 / New S-60 machine

capabilities

Geschftsbereich
PMS

Liniile de furtunuri folosite n aplicaiile din domeniul petrolier sunt sisteme

complexe, n ceea ce privete att prile componente ct i condiiile de
lucru / Hose lines used in oilfield applications are complex systems in terms of
both structural parts and service conditions

Proiectarea constructiv necesit proceduri de analiz i execuie integrate/

Effective design requires integrated analysis and engineering procedure

Procese speciale de simulare, analiz structural i la oboseal folosind

unelte FEA avansate / Special simulation processes, structural and fatigue
analyses using advanced FEA tools

Metodologia de proiectare ndeplinete reglementrile i standardele stricte,

recunoscute de ctre industria offshore / Design methodology shall fulfil the
strict rules and standards recognised by the offshore industry

Inovaie i dezvoltare continu prin implicarea partenerilor

25

Date

filename.ppt ContiTech AG

Rezumat

Geschftsbereich
PMS

MULUMIM PENTRU ATENIE!

Thanks for your kind attention!

Adrese de contact:
Phoenix Unio S.R.L Satu Mare/Romania
office@phoenix-unio.ro
ContiTech Rubber Industrial Kft. Szeged, Hungary
sales@fluid.contitech.hu

26

Date

filename.ppt ContiTech AG

www.taurus-emerge.ro

Geschftsbereich
PMS

www.taurus-emerge.ro
www.taurus-emerge.com