Annexe 1

½ time handling by G102 is

working for output Hopper 2
Capacity | Output exit | duration of filling
Limestone : 330 t | 47.6 t/h | 2.7 h + 0.33 h = 3 h
Shale : 245 t | 18.1 t/h | 1.7 h + 0.33 h = 2 h
Sand : 65 t | 2.3 t/h | 0.4 h + 0.33 h = 0.7 h
G102 conveyor = 170 t/h With output G102= 170 t/h

Time for the direction changing manual :

Material Hoppers time origine Material Hoppers time origine
Limestone Æ Raw mill 1 = 20’ x 2 Æ extractor C101 Limestone Æ Raw mill 2 = 20’ x 2 Æ extractor C101
Shale Æ Raw mill 1 = 20’ x 1 Æ D104 or F114 Shale Æ Raw mill 2 = 20’ x 1 Æ D104 or F114
Sand Æ Raw mill 1 = 20’ x 2 Æ D108 Sand Æ Raw mill 2 = 20’ x 2 Æ D108
Total per day = 200’ => the working conveyor time per day = 20.66 h/ 24.00 h
the time between handling and product = (14 %)

If the necessary time to fill the Hopper 2, 3486.5 / 20.66 = 168.8 t/h
with a simultaneous output is fixed at 4 3486.5 t/d (24h/24)
hours, the G102 conveyor output has to
be of:
Output hopper 2 G102
Limestone : 82% = 47.64 t/h= 151.2 t/h
[(330 + (47.64x4)))/4]x[24/20.6] The
Product
department
ask a ratio
between
Limestone Sand Shale
Shale Sand Limestone hopper hopper hopper
hopper hopper hopper filling and
output = capacity capacity capacity
capacity capacity capacity
+20 % 330 t 65 t 245 t
260 t 75 t 305 t

When the G102 conveyor is stopped,

the hopper 1 autonomy is of:
Limestone : 82% = 47.64 t/h= 6.4 h wet raw material 1394.6 t/d wet raw material 1394.6 t/d
Shale : 14 % = 8.13 t/h = 32 .0h 58.1 t/h 58.1 t/h
Sand : 4 % = 2.32 t/h = 32.3 h total wet raw
Total output = 58.1 t/h material When the G102 conveyor is stopped, the
humidity rate 2789.2 t/d hopper 2 autonomy is of:
10% 116.2 t/h Limestone : 82% = 47.64 t/h= 6.9 h
Shale : 14 % = 8.13 t/h = 30.10h
Sand : 4 % = 2.32 t/h = 28.0 h
dry raw Total output = 58.1 t/h
material
1255.2 t/d
52.3 t/h mill 1
raw
1092 t/d
dry raw Working’rate
material by day 87% Kiln 1
1255.2 t/d
52.3 t/h clinker
mill 2 raw Ratio 1.56 700 t/d
1092 t/d
total dry raw Kiln 2
material clinker
2510.4 t/d Total dry 700 t/d
104.6 t/h raw material
consumption
2184 t/d Total
clinker
production
by day
Please read the plan by going back up the page! = 1400 t/d

CONVOYEURS A COURROIE : Expertises – Conseils – Formations - Assistances techniques

n° de déclaration d’existence ‘’Entreprise de formation’’ 82 26 000610 26
n° SIRET : 398 454 389 00014 APE : 742C R.C.ROMANS 26 : 94 B 431